CN108950388A - L485M pipeline steel with excellent low-temperature toughness and manufacturing method thereof - Google Patents
L485M pipeline steel with excellent low-temperature toughness and manufacturing method thereof Download PDFInfo
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Abstract
本发明公开一种低温韧性优异的L485M管线钢及其制造方法。钢中含有C:0.045%~0.065%、Si:0.10%~0.25%、Mn:1.55%~1.65%、Nb:0.055%~0.075%、Ti:0.010%~0.025%、Mo:0.10%~0.15%、Cr:0.20%~0.30%、Als:0.015%~0.045%、P≤0.015%、S≤0.003%、N≤0.006%,其余为Fe和不可避免的杂质,且Pcm≤0.18%。连铸坯厚度≤170mm,500~850℃热装,加热至1160~1200℃,粗轧终轧温度≥980℃,精轧终轧温度780~820℃,精轧总压下率≥65%,随后先以40~60℃/s的速度冷却至550~600℃,再以10~25℃/s终冷至400~500℃卷取。板卷具有优异的低温韧性,用于极寒地带及条件严酷的区域。
The invention discloses L485M pipeline steel with excellent low-temperature toughness and a manufacturing method thereof. Steel contains C: 0.045% to 0.065%, Si: 0.10% to 0.25%, Mn: 1.55% to 1.65%, Nb: 0.055% to 0.075%, Ti: 0.010% to 0.025%, Mo: 0.10% to 0.15% , Cr: 0.20%-0.30%, Als: 0.015%-0.045%, P≤0.015%, S≤0.003%, N≤0.006%, the rest is Fe and unavoidable impurities, and Pcm≤0.18%. Continuous casting slab thickness ≤ 170mm, hot charging at 500-850°C, heating to 1160-1200°C, finishing rolling temperature of rough rolling ≥980°C, finishing rolling temperature of 780-820°C, total rolling reduction of finishing rolling ≥65%, Then it is firstly cooled to 550-600°C at a speed of 40-60°C/s, and finally cooled to 400-500°C at a rate of 10-25°C/s for coiling. Coils have excellent low temperature toughness and are used in extremely cold regions and areas with severe conditions.
Description
技术领域technical field
本发明属于金属材料高强度低合金钢领域,具体涉及一种油气输送管道用管线钢的制造方法,特别是涉及一种低温韧性优异的L485M钢级管线钢及其热轧板卷的制造方法。The invention belongs to the field of high-strength low-alloy steel for metal materials, and in particular relates to a method for manufacturing pipeline steel for oil and gas transportation pipelines, in particular to a method for manufacturing L485M grade pipeline steel with excellent low-temperature toughness and its hot-rolled coil.
背景技术Background technique
近年来能源输送管道建设飞速发展,为提高输送效率和运行安全,对所选用的钢铁原材料的强韧性要求越来越高。当前国内外重大管道主干线基本采用L485M、L555M钢级。In recent years, the construction of energy transmission pipelines has developed rapidly. In order to improve transmission efficiency and operational safety, the requirements for the strength and toughness of the selected steel raw materials are getting higher and higher. At present, major domestic and foreign main pipelines basically use L485M and L555M steel grades.
当管道地域处于极冷地带或输送介质为低温液化天然气时,从运营稳定性和安全性出发,对原材料的低温韧性指标提出了更高的要求,例如低温落锤和韧脆转变温度要求检验的温度更低、夏比冲击功要求的指标更高等,因此这些工程均提出了更高的个性化要求,仅仅满足API SPEC 5L规范已远远不够。When the pipeline is located in an extremely cold region or the transport medium is low-temperature liquefied natural gas, from the perspective of operational stability and safety, higher requirements are put forward for the low-temperature toughness index of raw materials, such as low-temperature drop hammer and ductile-brittle transition temperature requirements for inspection The temperature is lower, the Charpy impact energy requirements are higher, etc., so these projects have put forward higher individual requirements, and it is not enough to just meet the API SPEC 5L specification.
虽然目前国内外关于L485M钢级管线钢热轧卷板的文献较多,但能满足-30℃以下低温断裂韧性要求的很少,以下简要介绍几个相近的文献:Although there are many domestic and foreign literatures on L485M steel grade pipeline steel hot-rolled coils, few of them can meet the low-temperature fracture toughness requirements below -30°C. The following briefly introduces several similar literatures:
中国专利,申请号201310001803.4,公开了含Cr经济型X70管线钢热轧板卷的控轧控冷工艺。该专利成分中C 0.05%~0.075%、Si 0.10%~0.35%、Mn 1.00%~1.65%、Nb0.050~0.080%、Ti 0.010%~0.025%、Cr 0.30%~0.40%,工艺上使用8~10道次粗轧,300~400℃卷取。该专利成分中无Mo,不利于产品的淬透性控制,难以保证更低的低温断裂韧性,另外粗轧道次多,单道次压下量小,不仅影响原始奥氏体细化,还影响生产效率,卷取温度低,增加工艺控制难度,易造成卷形不良。Chinese patent, application number 201310001803.4, discloses a controlled rolling and controlled cooling process for hot-rolled coils of Cr-containing economical X70 pipeline steel. In the patented composition, C 0.05%-0.075%, Si 0.10%-0.35%, Mn 1.00%-1.65%, Nb 0.050-0.080%, Ti 0.010%-0.025%, Cr 0.30%-0.40%, and 8 ~10 passes rough rolling, coiling at 300~400℃. There is no Mo in the patent composition, which is not conducive to the hardenability control of the product, and it is difficult to ensure lower low-temperature fracture toughness. In addition, there are many rough rolling passes and a small reduction in a single pass, which not only affects the refinement of the original austenite, but also It affects the production efficiency, the coiling temperature is low, the difficulty of process control is increased, and it is easy to cause poor coil shape.
中国专利,申请号200410066297.8,公开了具有高止裂韧性的针状铁素体型X70管线钢及其制造方法。该专利成分C 0.02%~0.06%、Si 0.10%~0.50%、Mn 1.45%~1.75%、S≤0.002%、P 0.004%~0.012%、Nb 0.050%~0.080%、V 0.010%~0.060%、Ti 0.005%~0.025%、Mo 0.10%~0.30%、Cu≤0.30%、Ni≤0.30%、N≤0.008%、Al0.015%~0.045%。该专利中合金体系复杂,贵重元素添加多,成本高。Chinese patent, application number 200410066297.8, discloses acicular ferritic X70 pipeline steel with high crack arrest toughness and its manufacturing method. The patented ingredients C 0.02%~0.06%, Si 0.10%~0.50%, Mn 1.45%~1.75%, S≤0.002%, P 0.004%~0.012%, Nb 0.050%~0.080%, V 0.010%~0.060%, Ti 0.005%-0.025%, Mo 0.10%-0.30%, Cu≤0.30%, Ni≤0.30%, N≤0.008%, Al0.015%-0.045%. In this patent, the alloy system is complicated, the addition of precious elements is large, and the cost is high.
中国专利,申请号200910237313.8,公开了一种管线用钢X70热轧卷板。该专利成分C 0.04%~0.08%、Si 0.10%~0.30%、Mn 1.40%~1.75%、S≤0.003%、P≤0.018%、Nb 0.03%~0.06%、V 0.02%~0.05%、Ti 0.010%~0.020%、Mo 0.10%~0.15%、Cr0.20%~0.30%、Cu 0.15%~0.20%、Ni 0.10%~0.15%、N≤0.006%。该专利中合金体系复杂,贵重元素添加多,成本高。Chinese patent, application number 200910237313.8, discloses a hot-rolled coil of steel X70 for pipelines. The patent composition C 0.04%~0.08%, Si 0.10%~0.30%, Mn 1.40%~1.75%, S≤0.003%, P≤0.018%, Nb 0.03%~0.06%, V 0.02%~0.05%, Ti 0.010 % to 0.020%, Mo 0.10% to 0.15%, Cr 0.20% to 0.30%, Cu 0.15% to 0.20%, Ni 0.10% to 0.15%, N≤0.006%. In this patent, the alloy system is complicated, the addition of precious elements is large, and the cost is high.
韩国专利KR20140130324(A),HOT-ROLLED STEEL SHEET FOR PIPE AND METHODOF MANUFACTURING THE SAME。该专利成分C 0.03%~0.12%、Si 0.2%~0.4%、Mn 1.4%~1.8%、S≤0.01%、P≤0.03%、Nb 0.02%~0.06%、Ti 0.01%~0.04%、Mo≤0.10%、Cr0.1%~0.5%、Cu 0.15%~0.20%、Ni 0.05%~0.5%、N≤0.01%。成分要求宽泛且含Ni、Cu,合金添加量多,成本高,另外杂质元素含量要求过于宽泛,不利于低温断裂韧性控制。Korean patent KR20140130324(A), HOT-ROLLED STEEL SHEET FOR PIPE AND METHODOF MANUFACTURING THE SAME. The patent composition C 0.03%~0.12%, Si 0.2%~0.4%, Mn 1.4%~1.8%, S≤0.01%, P≤0.03%, Nb 0.02%~0.06%, Ti 0.01%~0.04%, Mo≤ 0.10%, Cr0.1%-0.5%, Cu 0.15%-0.20%, Ni 0.05%-0.5%, N≤0.01%. The composition requirements are broad and contain Ni and Cu, the addition of alloys is large, and the cost is high. In addition, the requirements for the content of impurity elements are too broad, which is not conducive to the control of low temperature fracture toughness.
日本专利JP2015054983(A),HIGH TOUGHNESS,HIGH DUCTILITY AND HIGHSTRENGTH HOT ROLLED STEEL SHEET AND PRODUCTION METHOD THEREOF。该专利成分C0.04%~0.15%、Si 0.01%~0.55%、Mn 1.0%~3.0%、S≤0.01%、P≤0.03%、Nb0.001%~0.035%、V 0.001%~0.1%、Ti 0.001%~0.035%,该专利成分要求宽泛,含V,不含Mo、Cr淬透性元素,不利于组织的均匀性控制,难以保证低温断裂韧性。Japanese patent JP2015054983(A), HIGH TOUGHNESS, HIGH DUCTILITY AND HIGHSTRENGTH HOT ROLLED STEEL SHEET AND PRODUCTION METHOD THEREOF. The patented ingredients C0.04%~0.15%, Si 0.01%~0.55%, Mn 1.0%~3.0%, S≤0.01%, P≤0.03%, Nb0.001%~0.035%, V 0.001%~0.1%, Ti 0.001% ~ 0.035%, the patent composition requirements are broad, containing V, without Mo, Cr hardenability elements, which is not conducive to the uniformity control of the structure, and it is difficult to ensure low temperature fracture toughness.
美国专利US2012247625(A1),LOW YIELD RATIO,HIGH STRENGTH AND HIGHUNIFORM ELONGATION STEEL PLATE AND METHOD FOR MANUFACTURING THE SAME。该专利成分C 0.06%~0.12%、Si 0.01%~1.0%、Mn 1.2%~3.0%、S≤0.005%、P≤0.015%、Nb0.005%~0.07%、Ti 0.005%~0.025%、N≤0.01%等。该专利成分要求宽泛,不含Mo、Cr淬透性元素,不利于组织的均匀性控制,难以保证低温断裂韧性。US Patent US2012247625 (A1), LOW YIELD RATIO, HIGH STRENGTH AND HIGH UNIFORM ELONGATION STEEL PLATE AND METHOD FOR MANUFACTURING THE SAME. The patent composition C 0.06%~0.12%, Si 0.01%~1.0%, Mn 1.2%~3.0%, S≤0.005%, P≤0.015%, Nb0.005%~0.07%, Ti 0.005%~0.025%, N ≤0.01% etc. The composition requirements of this patent are broad, and it does not contain Mo and Cr hardenability elements, which is not conducive to the uniformity control of the structure, and it is difficult to ensure low temperature fracture toughness.
牛涛,安成钢等人在第十届中国钢铁年会中发表的论文《超厚规格X70管线钢热轧卷板组织性能研究》中,公开的化学成分为:C 0.055%、Si 0.20%、Mn 1.60%、P≤0.001%、S≤0.0012%、Alt0.035%、Nb 0.07%~0.09%、Ti 0.015%,同时含Mo、Cr、Ni、Cu。工艺上采用转炉+精炼和真空脱气工艺进行冶炼,连铸板坯厚度250mm,采用2500mm热连轧轧制,终轧后进入超快冷及层流冷却装置。该钢种合金设计中Nb偏高且含Ni、Cu,成本高,铸坯厚度大,轧制总体压下量大,控制难度低。Niu Tao, An Chenggang and others published the paper "Study on Microstructure and Properties of Hot-Rolled Coil of Ultra-thick Specification X70 Pipeline Steel" in the Tenth China Iron and Steel Annual Conference. The disclosed chemical composition is: C 0.055%, Si 0.20% , Mn 1.60%, P ≤ 0.001%, S ≤ 0.0012%, Al t 0.035%, Nb 0.07% ~ 0.09%, Ti 0.015%, while containing Mo, Cr, Ni, Cu. In terms of technology, converter + refining and vacuum degassing process are used for smelting. The thickness of continuous casting slab is 250mm, and it is rolled by 2500mm hot continuous rolling. After final rolling, it enters ultra-fast cooling and laminar cooling device. The alloy design of this type of steel has high Nb content and contains Ni and Cu, which leads to high cost, large thickness of slab, large overall rolling reduction, and low control difficulty.
郑磊、高珊在《钢铁研究学报》,2006,18(3)中发表了《西气东输工程用大口径X70输气管线用板卷的研制》,文中只明确给出了C、Mn成分,其他元素中包括Mo、Ni、Cu等贵重元素,可推断成本偏高。Zheng Lei and Gao Shan published "Development of Large-diameter X70 Gas Pipeline Coils for West-East Gas Transmission Project" in "Journal of Iron and Steel Research", 2006, 18(3), in which only C, Mn Composition, other elements include Mo, Ni, Cu and other precious elements, it can be inferred that the cost is high.
以上文献中公开的L485M钢级管线钢均可以满足强度指标要求,但基本难以满足-30℃以下低温断裂韧性要求,有的未添加适量的淬透性元素难以控制组织的均匀性,有的工艺采取常规层流冷却,不能充分有效细化晶粒和控制组织均匀性,还有的成分中添加了Ni、Cu等贵重合金元素,成本较高。The L485M grade pipeline steel disclosed in the above documents can meet the strength index requirements, but it is basically difficult to meet the low-temperature fracture toughness requirements below -30°C. Conventional laminar flow cooling cannot fully and effectively refine the grains and control the uniformity of the structure, and some components are added with precious alloying elements such as Ni and Cu, and the cost is relatively high.
发明内容Contents of the invention
本发明的目的是,设计简单经济的合金体系,匹配精确的两阶段控制轧制和超快冷+层流冷却工艺,提供一种具有优异低温韧性的L485M钢级管线钢热轧卷板及其制造方法。The object of the present invention is to design a simple and economical alloy system, match accurate two-stage controlled rolling and ultra-fast cooling + laminar cooling process, and provide a hot-rolled coil of L485M steel grade pipeline steel with excellent low-temperature toughness and its Manufacturing method.
具体的技术方案是:The specific technical solutions are:
本发明提出一种具有优异低温韧性的L485M管线钢,其化学成分重量百分比为:C:0.045%~0.065%、Si:0.10%~0.25%、Mn:1.55%~1.65%、Nb:0.055%~0.075%、Ti:0.010%~0.025%、Mo:0.10%~0.15%、Cr:0.20%~0.30%、Als:0.015%~0.045%、P≤0.015%、S≤0.003%、N≤0.006%,余量为铁和不可避免的杂质,且冷裂纹敏感系数Pcm≤0.18%,其中,Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B。The present invention proposes a L485M pipeline steel with excellent low temperature toughness, its chemical composition weight percent is: C: 0.045%-0.065%, Si: 0.10%-0.25%, Mn: 1.55%-1.65%, Nb: 0.055%- 0.075%, Ti: 0.010%~0.025%, Mo: 0.10%~0.15%, Cr: 0.20%~0.30%, Als: 0.015%~0.045%, P≤0.015%, S≤0.003%, N≤0.006%, The balance is iron and unavoidable impurities, and the cold crack sensitivity coefficient Pcm≤0.18%, wherein, Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/ 10+5B.
L485M管线钢的成分设计思想是采用C-Mn-Nb-Mo系微合金设计,并添加少量的Cr、Ti等元素,结合两阶段控制轧制和超快冷+层流冷却工艺获得细小的针状铁素体组织,以保证管线钢具有高强度高韧性以及优良的低温断裂韧性,其主要的基本元素和作用如下:The composition design idea of L485M pipeline steel is to adopt C-Mn-Nb-Mo micro-alloy design, add a small amount of Cr, Ti and other elements, and combine two-stage controlled rolling and ultra-fast cooling + laminar cooling process to obtain fine needles. ferrite structure to ensure that the pipeline steel has high strength, high toughness and excellent low temperature fracture toughness. Its main basic elements and functions are as follows:
C:是钢中最经济、最基本的强化元素,通过固溶强化和析出强化对提高钢的强度有明显作用,但是提高C含量对钢的延性、韧性和焊接性有负面影响,低碳保证管线钢具有良好低温韧性、良好焊接性能和抗氢致裂纹(HIC)性能。因此,本发明将C含量控制为0.045%~0.065%。C: It is the most economical and basic strengthening element in steel. It has a significant effect on improving the strength of steel through solid solution strengthening and precipitation strengthening, but increasing the C content has a negative impact on the ductility, toughness and weldability of steel. Low carbon guarantee Pipeline steel has good low temperature toughness, good weldability and resistance to hydrogen-induced cracking (HIC). Therefore, the present invention controls the C content to 0.045%-0.065%.
Si:可以起到一定的固溶强化作用,但含量过高会使塑性和韧性降低,因此,本发明的Si含量为0.10%~0.25%。Si: It can play a certain role in solid solution strengthening, but if the content is too high, the plasticity and toughness will be reduced. Therefore, the content of Si in the present invention is 0.10%-0.25%.
Mn:通过固溶强化提高钢的强度,是管线钢中补偿因C含量降低而引起强度损失的最主要且最经济的强化元素。Mn还是扩大γ相区的元素,可降低钢的γ-α相变温度,有助于获得细小的相变产物,可提高钢的韧性、降低韧脆转变温度。但锰属于易偏析元素,过高易形成带状组织。本发明的Mn含量为1.55%~1.65%。Mn: Improve the strength of steel through solid solution strengthening. It is the most important and economical strengthening element in pipeline steel to compensate for the loss of strength caused by the reduction of C content. Mn is also an element that expands the γ phase region, which can reduce the γ-α phase transition temperature of steel, help to obtain fine phase transition products, improve the toughness of steel, and reduce the ductile-brittle transition temperature. However, manganese is an element that is easy to segregate, and if it is too high, it is easy to form a banded structure. The Mn content of the present invention is 1.55% to 1.65%.
Nb:是现代微合金化管线钢中最主要的元素之一,对晶粒细化的作用十分明显。通过热轧过程中NbC应变诱导析出阻碍形变奥氏体的回复、再结晶,经控制轧制和控制冷却使精轧阶段非再结晶区的形变奥氏体组织在相变时转变为细小的相变产物,以使钢具有更高强度和高韧性。Nb还通过析出强化提高钢的强度,降低碳含量可以提高板坯再加热时Nb在高温奥氏体中的固溶度,可充分发挥随后控制轧制过程中Nb对晶粒细化和析出强化的作用。Nb属于贵重元素,成本偏高。因此,本发明将Nb含量控制为0.055%~0.075%。Nb: It is one of the most important elements in modern microalloyed pipeline steel, and it has a very obvious effect on grain refinement. The strain-induced precipitation of NbC in the hot rolling process hinders the recovery and recrystallization of deformed austenite, and through controlled rolling and controlled cooling, the deformed austenite structure in the non-recrystallized area of the finishing rolling stage is transformed into a fine phase during phase transformation Change products to make steel with higher strength and high toughness. Nb also improves the strength of steel through precipitation strengthening, and reducing the carbon content can increase the solid solubility of Nb in high-temperature austenite when the slab is reheated, and can give full play to the grain refinement and precipitation strengthening of Nb in the subsequent controlled rolling process role. Nb is a precious element, and its cost is relatively high. Therefore, the present invention controls the Nb content to be 0.055%-0.075%.
Mo:可有效提高钢的淬透性、扩大γ相区,具有降低γ-α相变温度,抑制多边形铁素体(PF)的形成,促进针状铁素体(AF)的转变,并提高Nb(C、N)的沉淀强化效果,提高钢材的强度和断裂韧性。但钼属于贵重元素,成本偏高。因此本发明的Mo含量为0.10%~0.15%。Mo: It can effectively improve the hardenability of steel, expand the γ phase region, reduce the γ-α phase transition temperature, inhibit the formation of polygonal ferrite (PF), promote the transformation of acicular ferrite (AF), and improve The precipitation strengthening effect of Nb (C, N) improves the strength and fracture toughness of steel. However, molybdenum is a precious element, and its cost is high. Therefore, the Mo content in the present invention is 0.10% to 0.15%.
Ti:是强的固N元素,Ti/N的化学计量比为3.42,利用0.02%左右的Ti就可固定钢中60ppm以下的N,在板坯连铸时可形成细小的高温稳定的TiN析出相。这种细小的TiN粒子可有效地阻碍板坯再加热时的奥氏体晶粒长大,有助于提高Nb在奥氏体中的固溶度,同时对改善焊接热影响区的冲击韧性有明显作用。因此,本发明的Ti含量为0.010%~0.025%。Ti: It is a strong N-fixing element. The stoichiometric ratio of Ti/N is 3.42. Using about 0.02% Ti can fix the N below 60ppm in the steel, and form fine high-temperature stable TiN precipitation during slab continuous casting Mutually. This kind of fine TiN particles can effectively hinder the growth of austenite grains when the slab is reheated, help to increase the solid solubility of Nb in austenite, and at the same time improve the impact toughness of the welded heat-affected zone. Obvious effect. Therefore, the Ti content in the present invention is 0.010% to 0.025%.
Cr:能够有效提高淬透性,抑制多边形铁素体和珠光体的产生,促进在中温和低温区内形成晶内有大量位错分布的铁素体或贝氏体,与Mo组合使用,效果更显著,与Mo相比,价格低廉。因此,本专利的Cr含量为0.20%~0.30%。Cr: It can effectively improve the hardenability, inhibit the generation of polygonal ferrite and pearlite, and promote the formation of ferrite or bainite with a large number of dislocations in the grain in the medium and low temperature regions. When used in combination with Mo, the effect is More notably, compared with Mo, the price is low. Therefore, the Cr content of this patent is 0.20% to 0.30%.
Als:脱氧元素,添加适量的铝可形成细小弥散的AlN粒子,有利于细化晶粒,提高钢的强韧性能,因此,本发明的Als含量为0.015%~0.045%。Als: a deoxidizing element. Adding an appropriate amount of aluminum can form fine and dispersed AlN particles, which is beneficial to refine grains and improve the toughness of steel. Therefore, the content of Als in the present invention is 0.015% to 0.045%.
P、S、N:是钢中不可避免的杂质元素,希望越低越好,但要求过低会增加生产成本,本发明的P≤0.015%、S≤0.003%、N≤0.006%。P, S, N: These are unavoidable impurity elements in steel. It is hoped that the lower the better, but too low will increase the production cost. In the present invention, P≤0.015%, S≤0.003%, and N≤0.006%.
Pcm:控制冷裂纹敏感系数有利于保障产品的焊接性能,本发明的Pcm控制在≤0.18%。Pcm: controlling the cold crack sensitivity coefficient is beneficial to guarantee the welding performance of the product, and the Pcm of the present invention is controlled at ≤0.18%.
本发明还提出一种采用薄板坯连铸连轧工艺制造具有良好低温韧性L485M管线钢热轧卷板的方法。其生产工艺流程涉及:铁水预处理—转炉冶炼—炉外精炼(RH+LF+钙处理)—连铸—板坯加热-轧制-超快冷+层流冷却—卷取。其特征是:The invention also proposes a method for manufacturing hot-rolled coils of L485M pipeline steel with good low-temperature toughness by adopting thin slab continuous casting and rolling process. Its production process involves: molten iron pretreatment - converter smelting - out-of-furnace refining (RH + LF + calcium treatment) - continuous casting - slab heating - rolling - ultra-fast cooling + laminar cooling - coiling. Its characteristics are:
(1)冶炼连铸工艺:铁水预处理,转炉冶炼——经顶吹或顶底复合吹炼,炉外精炼——经RH真空处理、LF炉轻脱硫处理及进行钙处理以控制夹杂物形态和提高钢的延展性、韧性和冷弯性能,板坯连铸制成连铸板坯——全程保护浇注,并投入动态轻压下,以减少连铸坯中心偏析,铸坯厚度≤170mm,明显薄于目前主要应用的200mm以上厚连铸坯,其凝固冷却速率远远大于传统的厚板坯,二次枝晶间距大幅度减小。(1) Smelting and continuous casting process: pretreatment of molten iron, converter smelting - through top blowing or top-bottom compound blowing, refining outside the furnace - through RH vacuum treatment, LF furnace light desulfurization treatment and calcium treatment to control the shape of inclusions And to improve the ductility, toughness and cold bending performance of steel, slabs are continuously cast to make continuous casting slabs - full protection pouring, and put into dynamic light reduction to reduce the center segregation of continuous casting slabs, the thickness of casting slabs is ≤ 170mm, It is obviously thinner than the 200mm thick continuous casting slab currently mainly used, its solidification cooling rate is much higher than that of the traditional thick slab, and the secondary dendrite spacing is greatly reduced.
(2)轧制工艺:连铸板坯在500~850℃直接热装,连铸板坯经步进式加热炉加热至1160~1200℃,随后经粗轧及精轧机组两阶段控制轧制,粗轧终轧温度≥980℃,粗轧3~5道次,精轧开轧温度为≤960℃,精轧终轧温度为780~820℃,精轧总压下率保证≥65%,随后采用两阶段控制冷却,先采用超快冷方式以40~60℃/s的速度冷却至550~600℃,然后采用层流冷却方式以10~25℃/s的速度终冷至400~500℃卷取。(2) Rolling process: the continuous casting slab is directly hot-charged at 500-850°C, and the continuous-casting slab is heated to 1160-1200°C by a walking heating furnace, followed by two-stage controlled rolling by rough rolling and finishing rolling units , the finishing rolling temperature of rough rolling is ≥980°C, the rough rolling is 3~5 passes, the starting rolling temperature of finishing rolling is ≤960°C, the finishing rolling temperature is 780~820°C, the total rolling reduction of finishing rolling is guaranteed to be ≥65%, Then adopt two-stage controlled cooling, first use ultra-fast cooling method to cool to 550-600°C at a speed of 40-60°C/s, and then use laminar flow cooling method to finally cool to 400-500°C at a speed of 10-25°C/s ℃ Coiling.
本发明的L485M钢级热轧板卷具有优异的综合性能:屈服强度为500~600MPa,抗拉强度600~700MPa,断后延伸率≥30%,屈强比≤0.90;-40℃夏比冲击功(3个试样)Akv≥300J,-40℃平均落锤撕裂试验剪切面积(2个试样)SA≥95%;硬度HV10≤230,冷弯合格。The L485M steel grade hot-rolled coil of the present invention has excellent comprehensive properties: the yield strength is 500-600 MPa, the tensile strength is 600-700 MPa, the elongation after fracture is ≥30%, and the yield ratio is ≤0.90; Charpy impact energy at -40°C (3 samples) Akv≥300J, -40°C average drop weight tear test shear area (2 samples) SA≥95%; hardness HV10≤230, qualified for cold bending.
本发明技术方案的特别之处在于:(1)合金设计简单,采用C-Mn-Nb-Mo系合金设计,并添加少量的Cr、Ti等微合金元素,不含Ni、Cu、V等,合金成本低。(2)连铸板坯厚度≤170mm,采用短流程连铸连轧生产工艺,效率高,节省能源。(3)采用超快冷+层流冷却方式两段控制冷却,保证晶粒细小、组织均匀。(4)产品综合性能优异,尤其是低温韧性,在-40℃下,落锤撕裂试验平均剪切面积≥95%。The special features of the technical solution of the present invention are: (1) the alloy design is simple, adopts the C-Mn-Nb-Mo alloy design, and adds a small amount of microalloying elements such as Cr and Ti, and does not contain Ni, Cu, V, etc. Alloy cost is low. (2) The thickness of the continuous casting slab is less than or equal to 170mm, and the short-flow continuous casting and rolling production process is adopted, which has high efficiency and saves energy. (3) Adopt ultra-fast cooling + laminar flow cooling method to control cooling in two stages to ensure fine grain and uniform structure. (4) The product has excellent comprehensive properties, especially low temperature toughness. At -40°C, the average shear area of the drop weight tear test is ≥95%.
有益效果:Beneficial effect:
本发明同现有技术相比,有益效果如下:Compared with the prior art, the present invention has the beneficial effects as follows:
(1)合金设计简单,采用C-Mn-Nb-Mo系合金设计,并添加少量的Cr、Ti等微合金元素,不含Ni、Cu、V等,合金成本低。(1) The alloy design is simple, using C-Mn-Nb-Mo alloy design, and adding a small amount of Cr, Ti and other microalloying elements, without Ni, Cu, V, etc., and the alloy cost is low.
(2)连铸板坯厚度≤170mm,采用短流程连铸连轧生产工艺,效率高,节省能源。(2) The thickness of the continuous casting slab is less than or equal to 170mm, and the short-flow continuous casting and rolling production process is adopted, which has high efficiency and saves energy.
(3)采用超快冷+层流冷却方式两段控制冷却,保证晶粒细小、组织均匀。(3) Adopt ultra-fast cooling + laminar flow cooling method to control cooling in two stages to ensure fine grain and uniform structure.
(4)产品综合性能优异,尤其是低温韧性,在-40℃下,落锤撕裂试验平均剪切面积≥95%。(4) The product has excellent comprehensive properties, especially low temperature toughness. At -40°C, the average shear area of the drop weight tear test is ≥95%.
(5)采用上述方法生产的L485M管线钢,可广泛应用于靠近极地的寒冷地带或者沙漠、深海等自然环境严酷的地域。(5) The L485M pipeline steel produced by the above method can be widely used in cold regions close to the polar regions or regions with harsh natural environments such as deserts and deep seas.
附图说明Description of drawings
图1为实施例1的光学显微组织;显微组织为铁素体;Fig. 1 is the optical microstructure of embodiment 1; Microstructure is ferrite;
具体实施方式Detailed ways
以下实施例用于具体说明本发明内容,这些实施例仅为本发明内容的一般描述,并不对本发明内容进行限制。The following examples are used to specifically illustrate the contents of the present invention, and these examples are only general descriptions of the contents of the present invention, and do not limit the contents of the present invention.
表1为实施例钢的化学成分。其工艺流程为铁水预处理—转炉冶炼—炉外精炼(RH+LF+钙处理)—连铸—板坯加热-轧制-超快冷+层流冷却—卷取,实施例钢具体工艺制度见表2。表3为实施例钢的主要力学性能。Table 1 is the chemical composition of the steel of the embodiment. Its technological process is molten iron pretreatment—converter smelting—extra-furnace refining (RH+LF+calcium treatment)—continuous casting—slab heating—rolling—ultrafast cooling+laminar cooling—coiling. Table 2. Table 3 is the main mechanical properties of the steels of the examples.
表1实施例钢化学成分(wt,%)Table 1 embodiment steel chemical composition (wt, %)
注:Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B。Note: Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B.
表2实施例钢工艺制度Table 2 Example steel process system
表3实施例钢主要力学性能The main mechanical properties of table 3 embodiment steel
由表1~3可见,采用本发明技术方案生产的L485M管线钢热轧板卷,具有良好的综合力学性能,尤其是具有优异的低温韧性,可广泛应用于极寒地带及自然条件严酷的区域。It can be seen from Tables 1 to 3 that the L485M pipeline steel hot-rolled coil produced by the technical solution of the present invention has good comprehensive mechanical properties, especially excellent low-temperature toughness, and can be widely used in extremely cold regions and areas with severe natural conditions .
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Application publication date: 20181207 |