CN108949022A - A kind of biology latex, biological latex paint and its preparation method and application - Google Patents
A kind of biology latex, biological latex paint and its preparation method and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于胶乳涂料领域,具体涉及一种生物胶乳、生物胶乳涂料及其制备方法和应用。The invention belongs to the field of latex paint, and in particular relates to biological latex, biological latex paint, a preparation method and application thereof.
背景技术Background technique
随着社会经济的发展,市场对涂布纸和相关纸制品的要求越来越高。其中,石油裂解产物合成的丁苯胶乳、苯丙胶乳等因含有危害人体和环境的苯系残留物而就逐渐被取代,同时,由于石油资源的枯竭,造成这类胶乳的造价逐渐提高,纸制品的成本也相应提升,限制了造纸以及涂布业的发展。With the development of social economy, the market has higher and higher requirements for coated paper and related paper products. Among them, the styrene-butadiene latex and styrene-acrylic latex synthesized from petroleum cracking products are gradually replaced because they contain benzene residues that are harmful to the human body and the environment. At the same time, due to the depletion of petroleum resources, the cost of such latex is gradually increasing. The cost of products is also increased accordingly, which limits the development of papermaking and coating industries.
淀粉是一种天然多糖,在自然界中广泛存在,其低廉又环保的特性,让众多造纸企业转向对生物胶乳的研究。通过物理、化学、生物等方式对淀粉进行改性,得到的生物胶乳具有固含量高,粘度低,稳定性好,粒径均一等优点。同时,采用反应挤出的方式,操作简便,效率高,周期短等,可以更方便地得到淀粉基生物胶乳。再与其他颜料助剂等配合使用,就能得到便宜且涂布效果良好的造纸用环保生物胶乳涂料。Starch is a natural polysaccharide that exists widely in nature. Its low cost and environmental protection characteristics have made many paper companies turn to the research on bio-latex. The starch is modified by physical, chemical and biological methods, and the obtained bio-latex has the advantages of high solid content, low viscosity, good stability and uniform particle size. At the same time, the reaction extrusion method is adopted, which is easy to operate, high in efficiency and short in cycle, and can obtain starch-based bio-latex more conveniently. It can be used in conjunction with other pigment additives, etc., to obtain an environmentally friendly bio-latex paint for papermaking that is cheap and has a good coating effect.
中国专利CN102300908 A和美国专利US2010143738公布了一种生物胶乳的制备方法,得到了核-壳结构的生物胶乳,其外壳带有很多羟基,这些羟基的存在,使得胶乳吸水性增强,与纸张中的水进行更好的结合,从而影响纸张质量。因此提供一种表面羟基数目少,吸水性低,涂布时不影响纸张质量的生物胶乳涂料意义重大。Chinese patent CN102300908 A and U.S. patent US2010143738 disclose a preparation method of biological latex, and obtain a biological latex with a core-shell structure. Water binds better, which affects paper quality. Therefore, it is of great significance to provide a biological latex coating with a small number of surface hydroxyl groups, low water absorption, and no influence on paper quality during coating.
发明内容Contents of the invention
为了解决现有技术的缺点和不足之处,本发明首要目的是提供一种生物胶乳及其制备方法。In order to solve the shortcomings and deficiencies of the prior art, the primary purpose of the present invention is to provide a biological latex and a preparation method thereof.
本发明的另一目的为提供上述生物胶乳制备的涂料及其制备方法。Another object of the present invention is to provide a coating prepared from the above biological latex and a preparation method thereof.
本发明的再一目的为提供上述涂料的应用。Another object of the present invention is to provide the application of the above coating.
为降低淀粉基生物胶乳表面羟基的数目,本发明采用不同分子量的甲氧基-聚乙二醇-羧酸改性淀粉。在碱性条件下,羧基与淀粉中的羟基进行酯化反应,使羟基数目减少,同时长链PEG(聚乙二醇)的存在可以降低淀粉分子中氢键的相互作用,使其在挤出过程中,得到更小、更均一尺寸的生物胶乳,之后再与其他颜料、助剂相配合得到环保性造纸用涂料。In order to reduce the number of hydroxyl groups on the surface of the starch-based biological latex, the present invention uses methoxyl-polyethylene glycol-carboxylic acid modified starches with different molecular weights. Under alkaline conditions, the carboxyl group reacts with the hydroxyl group in the starch to reduce the number of hydroxyl groups. At the same time, the presence of long-chain PEG (polyethylene glycol) can reduce the interaction of hydrogen bonds in the starch molecule, making it more efficient during extrusion. In the process, a smaller and more uniform size bio-latex is obtained, and then combined with other pigments and additives to obtain an environmentally friendly paper-making coating.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种生物胶乳,其特征在于,制备原料包括如下重量份数的组分:淀粉100份、水10~50份、丙三醇5~50份、氢氧化钠1~20份、甲氧基-聚乙二醇-羧酸1~30份。A biological latex, characterized in that the preparation raw materials include the following components in parts by weight: 100 parts of starch, 10 to 50 parts of water, 5 to 50 parts of glycerol, 1 to 20 parts of sodium hydroxide, methoxy- 1-30 parts of polyethylene glycol-carboxylic acid.
优选的,所述的甲氧基-聚乙二醇-羧酸分子量为550~20000,更优选的,所述甲氧基-聚乙二醇-羧酸分子量为550、1000、2000、5000、10000、20000中的一种或两种以上,所述的淀粉为玉米淀粉、蜡质玉米淀粉、马铃薯淀粉、小麦淀粉、木薯淀粉中的一种或两种以上。Preferably, the molecular weight of the methoxy-polyethylene glycol-carboxylic acid is 550-20000, more preferably, the molecular weight of the methoxy-polyethylene glycol-carboxylic acid is 550, 1000, 2000, 5000, One or more of 10000 and 20000, the starch is one or more of corn starch, waxy corn starch, potato starch, wheat starch and tapioca starch.
上述生物胶乳的制备方法,包括如下步骤:将淀粉与甲氧基-聚乙二醇-羧酸、氢氧化钠、水、丙三醇混合均匀,再放入双螺杆挤出机中,经反应挤出得到生物胶乳,其中挤出机的加料段温度为30~100℃,螺杆转速为40~500rpm,物料加热挤出段温度为50~300℃。The preparation method of the above-mentioned biological latex comprises the following steps: uniformly mixing starch with methoxy-polyethylene glycol-carboxylic acid, sodium hydroxide, water, and glycerin, then putting it into a twin-screw extruder, and reacting The biological latex is obtained by extrusion, wherein the temperature of the feeding section of the extruder is 30-100° C., the screw speed is 40-500 rpm, and the temperature of the material heating extrusion section is 50-300° C.
一种生物胶乳涂料,按质量份数计,包括以下组分:上述的生物胶乳10~30份、颜料50~80份、助剂1~20份。A biological latex paint, comprising the following components in parts by mass: 10-30 parts of the above-mentioned biological latex, 50-80 parts of pigments, and 1-20 parts of auxiliary agents.
优选的,所述的颜料为高岭土、碳酸钙、碳酸钡、滑石粉、氢氧化铝、氧化锌、锻白粉中的一种或两种以上。Preferably, the pigment is one or more of kaolin, calcium carbonate, barium carbonate, talcum powder, aluminum hydroxide, zinc oxide, and wrought white powder.
优选的,所述的助剂为消泡剂、润滑剂、分散剂、增稠剂、抗水剂中的一种或两种以上。Preferably, the auxiliary agent is one or two or more of defoamers, lubricants, dispersants, thickeners, and water-resistant agents.
优选的,所述的润滑剂为硬脂酸钠、硬脂酸钾、硬脂酸铵、石蜡、油酸钙、聚乙二醇、大豆卵磷脂中的一种或两种以上,所述的分散剂为六偏磷酸钠、焦磷酸钠、四聚磷酸钠、聚甲基丙烯酸钠、聚乙烯醇中的一种或两种以上。Preferably, the lubricant is one or more of sodium stearate, potassium stearate, ammonium stearate, paraffin, calcium oleate, polyethylene glycol, soybean lecithin, and the The dispersant is one or more of sodium hexametaphosphate, sodium pyrophosphate, sodium tetrapolyphosphate, sodium polymethacrylate and polyvinyl alcohol.
优选的,所述的增稠剂为甲基纤维素、羧甲基纤维素钠、聚丙烯酸中的一种或两种以上,所述的抗水剂为三聚氰胺甲醛树脂、碳酸锆铵、聚酰胺聚脲树脂中的一种或两种以上,所述的消泡剂为聚二甲基硅氧烷、辛醇、磷酸三丙酯、磷酸三丁酯中的一种或两种以上。Preferably, the thickener is one or more of methyl cellulose, sodium carboxymethyl cellulose, and polyacrylic acid, and the water-resistant agent is melamine formaldehyde resin, ammonium zirconium carbonate, polyamide One or more of polyurea resins, and the defoamer is one or more of polydimethylsiloxane, octanol, tripropyl phosphate, and tributyl phosphate.
上述的生物胶乳涂料的制备方法,其特征在于,包括以下步骤:按质量份数计,将生物胶乳、颜料、助剂混合均匀即得到生物胶乳涂料。上述的生物胶乳涂料在造纸工业的底涂、中涂过程中的应用。The preparation method of the above-mentioned bio-latex paint is characterized in that it comprises the following steps: uniformly mixing the bio-latex, pigments and auxiliary agents in parts by mass to obtain the bio-latex paint. The application of the above-mentioned bio-latex coating in the primer and intermediate coating process of the papermaking industry.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)以淀粉及其衍生物代替部分石油衍生品,可以减少石油衍生品的用量,降低胶乳生产成本,有利于保护环境。(1) Replacing some petroleum derivatives with starch and its derivatives can reduce the amount of petroleum derivatives, reduce the production cost of latex, and help protect the environment.
(2)与现有淀粉基生物胶乳相比较,本发明采用含有端基羧基的长链PEG与淀粉中的羟基进行酯化反应,减少了淀粉分子中的羟基数目,避免多羟基的生物胶乳涂料在后续涂布纸张时,造成吸水性增强,而对纸张光泽度,耐折度,抗水性等产生不利影响,达到了改善淀粉基生物胶乳耐水性的目的。(2) Compared with existing starch-based bio-latex, the present invention adopts the long-chain PEG containing terminal carboxyl groups to carry out esterification with the hydroxyl in starch, reduces the number of hydroxyl in the starch molecule, and avoids the bio-latex coating of many hydroxyl groups When the paper is subsequently coated, the water absorption is enhanced, which adversely affects the paper gloss, folding resistance, water resistance, etc., and achieves the purpose of improving the water resistance of starch-based bio-latex.
具体实施方式Detailed ways
实施例1Example 1
淀粉基生物胶乳制备方法:将100g淀粉(阿拉丁),30g水,5g丙三醇(阿拉丁),10g甲氧基-聚乙二醇-羧酸(分子量为550,西安凯新生物科技有限公司)和8g氢氧化钠(阿拉丁),放入搅拌机中(上海世赫机电设备有限公司,SGB-S450搅拌机),搅拌混合2h,得到的均匀物料放入双螺杆挤出机(东莞市世研精密仪器有限公司,SY-6217-B)中挤出,设定转速80rpm,加料段温度50℃,物料加热段温度120℃,输送段温度100℃。Starch-based biological latex preparation method: 100g starch (Aladdin), 30g water, 5g glycerol (Aladdin), 10g methoxy-polyethylene glycol-carboxylic acid (molecular weight is 550, Xi'an Kaixin Biotechnology Co., Ltd. company) and 8g sodium hydroxide (Aladdin), put them into a mixer (Shanghai Shihe Electromechanical Equipment Co., Ltd., SGB-S450 mixer), stir and mix for 2 hours, and put the obtained uniform material into a twin-screw extruder (Dongguan Shihe Yan Precision Instrument Co., Ltd., SY-6217-B), the set speed is 80rpm, the temperature of the feeding section is 50°C, the temperature of the material heating section is 120°C, and the temperature of the conveying section is 100°C.
取10g上述制得的生物胶乳,加入80g碳酸钙(阿拉丁),3g辛醇(阿拉丁),0.5g大豆卵磷脂(阿拉丁),7g焦磷酸钠(阿拉丁),2g聚丙烯酸(阿拉丁),5g聚酰胺聚脲树脂(青州市得海精细化工厂),混合均匀即得涂料。Get 10g above-mentioned biological latex that makes, add 80g calcium carbonate (Aladdin), 3g octanol (Aladdin), 0.5g soybean lecithin (Aladdin), 7g sodium pyrophosphate (Aladdin), 2g polyacrylic acid (Aladdin) Latin), 5g polyamide polyurea resin (Qingzhou Dehai Fine Chemical Factory), mix uniformly to get coating.
实施例2Example 2
淀粉基生物胶乳制备方法:将100g淀粉(阿拉丁),25g水,10g丙三醇(阿拉丁),10g甲氧基-聚乙二醇-羧酸(分子量为1000,西安凯新生物科技有限公司)和8g氢氧化钠(阿拉丁),放入高速混合机中(同实施例1),混合2h得到的均匀物料,放入双螺杆挤出机(东莞市世研精密仪器有限公司,SY-6217-B)中挤出,设定转速90rpm,加料段温度50℃,物料加热段温度120℃,输送段温度100℃。Starch-based biological latex preparation method: 100g starch (Aladdin), 25g water, 10g glycerol (Aladdin), 10g methoxy-polyethylene glycol-carboxylic acid (molecular weight is 1000, Xi'an Kaixin Biotechnology Co., Ltd. company) and 8g sodium hydroxide (Aladdin), put into high-speed mixer (same as embodiment 1), mix the homogeneous material that 2h obtains, put into twin-screw extruder (Dongguan Shiyan Precision Instrument Co., Ltd., SY Extrusion in -6217-B), the set speed is 90rpm, the temperature of the feeding section is 50°C, the temperature of the material heating section is 120°C, and the temperature of the conveying section is 100°C.
取10g上述生物胶乳,加入80g高岭土(阿拉丁),3g硅油,0.5g硬脂酸钠(阿拉丁),5g六偏磷酸钠(阿拉丁),2g甲基纤维素(阿拉丁),3g三聚氰胺甲醛树脂(济南大晖化工科技有限公司),混合均匀即得涂料。Take 10g of the above biological latex, add 80g kaolin (Aladdin), 3g silicone oil, 0.5g sodium stearate (Aladdin), 5g sodium hexametaphosphate (Aladdin), 2g methylcellulose (Aladdin), 3g melamine Formaldehyde resin (Jinan Dahui Chemical Technology Co., Ltd.), mix evenly to get the coating.
实施例3Example 3
淀粉基生物胶乳制备方法:将100g淀粉(阿拉丁),30g水,10g丙三醇(阿拉丁),10g甲氧基-聚乙二醇-羧酸(分子量为2000,西安凯新生物科技有限公司)和10g氢氧化钠(阿拉丁),放入高速混合机中(同实施例1),混合2h得到的均匀物料,放入双螺杆挤出机(东莞市世研精密仪器有限公司,SY-6217-B)中挤出,设定转速90rpm,加料段温度50℃,物料加热段温度120℃,输送段温度110℃。Starch-based biological latex preparation method: 100g starch (Aladdin), 30g water, 10g glycerol (Aladdin), 10g methoxy-polyethylene glycol-carboxylic acid (molecular weight is 2000, Xi'an Kaixin Biotechnology Co., Ltd. company) and 10g sodium hydroxide (Aladdin), put into high-speed mixer (same as embodiment 1), mix the homogeneous material that 2h obtains, put into twin-screw extruder (Dongguan Shiyan Precision Instrument Co., Ltd., SY Extrusion in -6217-B), the set speed is 90rpm, the temperature of the feeding section is 50°C, the temperature of the material heating section is 120°C, and the temperature of the conveying section is 110°C.
取15g上述生物胶乳,加入60g碳酸钡(阿拉丁),4g磷酸三丁酯(阿拉丁),0.5g硬脂酸铵(阿拉丁),4g聚乙烯醇(阿拉丁),3g羧甲基纤维素(阿拉丁),4g三聚氰胺甲醛树脂(济南大晖化工科技有限公司),混合均匀即得涂料。Take 15g of the above biological latex, add 60g barium carbonate (Aladdin), 4g tributyl phosphate (Aladdin), 0.5g ammonium stearate (Aladdin), 4g polyvinyl alcohol (Aladdin), 3g carboxymethyl fiber Prime (Aladdin), 4g melamine formaldehyde resin (Jinan Dahui Chemical Technology Co., Ltd.), mix evenly and get coating.
实施例4Example 4
淀粉基生物胶乳制备方法:将100g淀粉(阿拉丁),35g水,5g丙三醇(阿拉丁),10g甲氧基-聚乙二醇-羧酸(分子量为10000,西安凯新生物科技有限公司)和10g氢氧化钠(阿拉丁),放入高速混合机中(同实施例1),混合2h得到的均匀物料,放入双螺杆挤出机(东莞市世研精密仪器有限公司,SY-6217-B)中挤出,其中,设定转速80rpm,加料段温度50℃,物料加热段温度130℃,输送段温度110℃。Starch-based biological latex preparation method: 100g starch (Aladdin), 35g water, 5g glycerol (Aladdin), 10g methoxy-polyethylene glycol-carboxylic acid (molecular weight is 10000, Xi'an Kaixin Biotechnology Co., Ltd. company) and 10g sodium hydroxide (Aladdin), put into high-speed mixer (same as embodiment 1), mix the homogeneous material that 2h obtains, put into twin-screw extruder (Dongguan Shiyan Precision Instrument Co., Ltd., SY -6217-B), where the set speed is 80rpm, the temperature of the feeding section is 50°C, the temperature of the material heating section is 130°C, and the temperature of the conveying section is 110°C.
取15g上述生物胶乳,加入60g滑石粉(阿拉丁),5g磷酸三丙酯(阿拉丁),0.5g油酸钙(北京京泽旺化工有限公司),5g聚甲基丙烯酸钠(阿拉丁),2g聚丙烯酸(阿拉丁),5g碳酸锆铵(上海泰坦科技股份有限公司),混合均匀即得涂料。Take 15g of the above biological latex, add 60g talcum powder (Aladdin), 5g tripropyl phosphate (Aladdin), 0.5g calcium oleate (Beijing Jingzewang Chemical Co., Ltd.), 5g sodium polymethacrylate (Aladdin) , 2g polyacrylic acid (Aladdin), 5g ammonium zirconium carbonate (Shanghai Titan Technology Co., Ltd.), mix evenly to get the coating.
实施例1~4制得的生物胶乳性能如表1所示。其中胶乳平均粒径用Dynapro动态光散射仪测得,胶乳粘度用NDJ-5S数显式旋转液体粘度计测得,胶乳机械稳定性用GZ120型悬臂式强力电动搅拌机测得。The properties of the bio-latex prepared in Examples 1-4 are shown in Table 1. Among them, the average particle size of the latex was measured with a Dynapro dynamic light scattering instrument, the viscosity of the latex was measured with an NDJ-5S digital display rotary liquid viscometer, and the mechanical stability of the latex was measured with a GZ120 cantilever type powerful electric mixer.
表1实施例1~4制得的生物胶乳性能一览表Table 1 embodiment 1~4 makes the biological latex performance list
由表1可以看出,采用挤出的方法,通过加入不同分子量的端基羧基的长链PEG改性淀粉,所得的生物胶乳颗粒尺寸较为均一。但随着PEG分子量的增加,胶乳粘度增加,这与PEG的链长增加,粘度增加有关。同时高分子量的长链存在,空间位阻较大,与淀粉分子接触较为困难,不能很好得减弱淀粉中氢键的作用,胶乳粒径也因此增加。但通过改性可以得到较为均一稳定的纳米胶乳,再添加颜料,助剂,制得生物胶乳涂料。It can be seen from Table 1 that the particle size of the obtained bio-latex is relatively uniform by adding the long-chain PEG-modified starch with different molecular weights of carboxyl-terminated starches by means of extrusion. However, as the molecular weight of PEG increases, the latex viscosity increases, which is related to the increase in the chain length of PEG and the increase in viscosity. At the same time, the existence of long chains with high molecular weight, the steric hindrance is relatively large, and it is difficult to contact with starch molecules, which cannot well weaken the effect of hydrogen bonds in starch, and the particle size of latex increases accordingly. However, relatively uniform and stable nano-latex can be obtained through modification, and then added with pigments and additives to obtain bio-latex paint.
以上所述,仅为本发明的较佳实施实例而已,并非是对本发明的技术方案作任何形式上限制。凡是依据本发明的技术实质对以上实施实例所作任何的简单修改、等同变化与修饰,均落入本发明的保护范围以内。The above descriptions are only preferred implementation examples of the present invention, and are not intended to limit the technical solutions of the present invention in any form. All simple modifications, equivalent changes and modifications made to the above implementation examples according to the technical essence of the present invention fall within the protection scope of the present invention.
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