CN108939942A - A kind of preparation method of composite membrane - Google Patents
A kind of preparation method of composite membrane Download PDFInfo
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- CN108939942A CN108939942A CN201710357279.2A CN201710357279A CN108939942A CN 108939942 A CN108939942 A CN 108939942A CN 201710357279 A CN201710357279 A CN 201710357279A CN 108939942 A CN108939942 A CN 108939942A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0032—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions using electrostatic forces to remove particles, e.g. electret filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/54—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
- B01D46/543—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/02—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/26—Polyalkenes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/40—Polymers of unsaturated acids or derivatives thereof, e.g. salts, amides, imides, nitriles, anhydrides, esters
- B01D71/42—Polymers of nitriles, e.g. polyacrylonitrile
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Nonwoven Fabrics (AREA)
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
本发明公开了一种复合膜的制备方法,包括如下步骤:利用纤维粉碎机将聚丙烯驻极体在叔丁醇溶液中粉碎;采用静电纺丝设备对聚丙烯腈溶液进行纺丝,利用叔丁醇溶液承接,并不断滴注含聚丙烯驻极体的分散液;将制得的含聚丙烯驻极体的聚丙烯腈纳米纤维冷冻干燥;即得到聚丙烯腈/聚丙烯驻极体复合膜。本发明的工艺较为简单,得到的复合膜厚度可控,并保留了聚丙烯驻极体的极化性质,可用于空气过滤。
The invention discloses a preparation method of a composite membrane, which comprises the following steps: using a fiber grinder to grind polypropylene electret in a tert-butanol solution; using electrostatic spinning equipment to spin the polyacrylonitrile solution, using tert-butanol butanol solution, and continuously drip the dispersion liquid containing polypropylene electret; freeze-dry the prepared polyacrylonitrile nanofiber containing polypropylene electret; obtain polyacrylonitrile/polypropylene electret composite membrane. The process of the invention is relatively simple, the thickness of the obtained composite membrane is controllable, and the polarized property of the polypropylene electret is retained, which can be used for air filtration.
Description
技术领域technical field
本发明属于膜材料制备技术领域,尤其涉及一种复合膜的制备方法。The invention belongs to the technical field of membrane material preparation, and in particular relates to a preparation method of a composite membrane.
背景技术Background technique
通过静电纺丝技术可将高聚物的溶液在电压的作用下连续喷出直径为纳米级的纤维,使其具有超细的孔径,超高比表面积、孔隙率和表面吸附性,细微颗粒,极易被纤维阻挡和吸附,在同等压力下较传统滤料有更好的过滤性能。且纳米纤维的直径非常细小,气体在纳米纤维上流过时所产生阻力会减小。由于静电纺丝纳米纤维这些独特的特性,受到许多研究者的重视。Through the electrospinning technology, the polymer solution can be continuously sprayed out of the nano-scale fiber under the action of voltage, so that it has ultra-fine pore size, ultra-high specific surface area, porosity and surface adsorption, fine particles, It is easily blocked and adsorbed by fibers, and has better filtration performance than traditional filter materials under the same pressure. Moreover, the diameter of the nanofiber is very small, and the resistance generated when the gas flows over the nanofiber will be reduced. Due to these unique characteristics of electrospun nanofibers, many researchers have paid attention to them.
驻极体具有体电荷特性,即它的电荷不同于摩擦起电,既出现在驻极体表面,也存在于其内部。熔喷聚丙烯驻极体无纺布除了可通过一般的惯性沉积、重力沉积、布郎扩散等机械作用机理对气体中流动粉尘进行拦截外,还可通过静电作用实现对空气的净化和对常见细菌、病毒的杀灭,因而,具有低阻、高效、除尘灭菌等特点,有望成为滤阻性能最好的空气净化材料,因而受到人们广泛的关注。Electret has bulk charge characteristics, that is, its charge is different from triboelectricity, and it appears on the surface of the electret as well as inside it. Melt-blown polypropylene electret non-woven fabrics can not only intercept the flowing dust in the gas through general inertial deposition, gravity deposition, Brownian diffusion and other mechanical action mechanisms, but also realize the purification of air and common It can kill bacteria and viruses, therefore, it has the characteristics of low resistance, high efficiency, dust removal and sterilization, and is expected to become the air purification material with the best filter resistance performance, so it has attracted widespread attention.
虽然聚丙烯驻极体无纺布具有良好的空气过滤性能,但其存在负压大,孔隙率低等缺点,在做便携式口罩等方面的应用中受到限制,并且对粉尘的负载量有限,在实际应用中需要经常更换,这些缺点均阻碍了其在空气过滤领域的发展。Although polypropylene electret non-woven fabric has good air filtration performance, it has disadvantages such as large negative pressure and low porosity, which are limited in the application of portable masks and the like, and the dust load is limited. In practical application, it needs to be replaced frequently, and these shortcomings hinder its development in the field of air filtration.
发明内容Contents of the invention
本发明的目的在于解决现有聚丙烯驻极体无纺布负压大、负载量小等缺点,提供了一种复合膜的制备方法,该复合膜具有较高的孔隙率,并能有效的吸附空气中的粉尘。The purpose of the present invention is to solve the disadvantages of existing polypropylene electret non-woven fabrics such as large negative pressure and small loading capacity, and to provide a preparation method for a composite membrane. The composite membrane has a relatively high porosity and can effectively Absorbs dust in the air.
为了达到上述目的,本发明公开了一种复合膜的制备方法,包括以下具体步骤:In order to achieve the above object, the invention discloses a method for preparing a composite membrane, comprising the following specific steps:
步骤1:利用纤维粉碎机将聚丙烯驻极体无纺布在叔丁醇溶液中进行粉碎分散,至分散液均匀、无分层;Step 1: Use a fiber pulverizer to pulverize and disperse the polypropylene electret non-woven fabric in a tert-butanol solution until the dispersion is uniform and without stratification;
步骤2:将聚丙烯腈原丝加入N,N二甲基甲酰胺溶液中,搅拌至溶液均匀澄清,再离心以出去溶液中的气泡;Step 2: Add the polyacrylonitrile precursor into the N,N dimethylformamide solution, stir until the solution is uniform and clear, and then centrifuge to remove the bubbles in the solution;
步骤3:利用静电纺丝设备对步骤2中制得的聚丙烯腈溶液进行纺丝,利用叔丁醇溶液进行承接,纺丝过程中向叔丁醇溶液中滴注步骤1中制得的聚丙烯驻极体分散液;Step 3: Use electrospinning equipment to spin the polyacrylonitrile solution prepared in step 2, use tert-butanol solution to undertake, and instill the polyacrylonitrile solution prepared in step 1 into the tert-butanol solution during spinning. Propylene electret dispersion;
步骤4:将步骤3中制得的含聚丙烯驻极体的聚丙烯腈纳米纤维静置12小时,冷冻干燥,即得到聚丙烯腈/聚丙烯驻极体复合膜。Step 4: The polyacrylonitrile nanofibers containing polypropylene electret prepared in step 3 were left to stand for 12 hours, and freeze-dried to obtain a polyacrylonitrile/polypropylene electret composite film.
优选地,所述步骤1中,叔丁醇溶液质量分数为66.7%,驻极体的质量体积分数为1%~5%。Preferably, in the step 1, the mass fraction of the tert-butanol solution is 66.7%, and the mass volume fraction of the electret is 1%-5%.
优选地,所述步骤2中聚丙烯腈的质量体积分数为15%。Preferably, the mass volume fraction of polyacrylonitrile in step 2 is 15%.
优选地,所述步骤3中聚丙烯驻极体分散液的滴加速度为1~2滴/秒。Preferably, the dropping rate of the polypropylene electret dispersion in step 3 is 1-2 drops/second.
优选地,所述步骤3中电纺条件为:电压15kV,接收距离12cm,溶液流速为1.0ml/h,针头为21号。Preferably, the electrospinning conditions in step 3 are: voltage 15kV, receiving distance 12cm, solution flow rate 1.0ml/h, needle 21.
优选地,所述步骤4中含聚丙烯驻极体的聚丙烯腈纳米纤维在叔丁醇溶液中静置。Preferably, in step 4, the polyacrylonitrile nanofibers containing polypropylene electret are left standing in the tert-butanol solution.
与现有技术相比,本发明具有以下显著优势:Compared with the prior art, the present invention has the following significant advantages:
(1)本发明的工艺简单,原料易得。(1) The technique of the present invention is simple, and raw material is easy to get.
(2)本发明制备得到的复合膜比表面积大,具有较高的孔隙率,负载能力强。(2) The composite membrane prepared by the present invention has large specific surface area, high porosity and strong loading capacity.
(3)所制得的复合膜结合了纳米纤维与驻极体的优点,增强了纳米纤维膜的静电吸附能力。(3) The prepared composite membrane combines the advantages of nanofiber and electret, and enhances the electrostatic adsorption capacity of the nanofiber membrane.
附图说明Description of drawings
图1为本发明制得的聚丙烯腈/聚丙烯驻极体复合膜。Fig. 1 is the polyacrylonitrile/polypropylene electret composite film that the present invention makes.
图2为本发明制得的聚丙烯腈/聚丙烯驻极体复合膜扫描电镜图。Fig. 2 is a scanning electron micrograph of the polyacrylonitrile/polypropylene electret composite film prepared in the present invention.
具体实施方式Detailed ways
下面结合具体实施例以及附图,进一步阐明本发明。The present invention will be further clarified below in conjunction with specific embodiments and accompanying drawings.
实施例Example
首先,利用纤维粉碎机将聚丙烯驻极体无纺布在叔丁醇溶液中进行粉碎分散,至分散液均匀、无分层。随后,将1.5g聚丙烯腈溶于10mlN,N二甲基甲酰胺中,质量分数为15%,磁力搅拌至溶液澄清均一,然后1000r/min的速度离心,除去溶液中的气泡。利用静电纺丝设备将配得的聚丙烯腈溶液进行纺丝,利用叔丁醇溶液进行承接,纺丝过程中向叔丁醇溶液中滴注聚丙烯驻极体分散液。将制得的含聚丙烯驻极体的聚丙烯腈纳米纤维静置12小时,冷冻干燥,即得到聚丙烯腈/聚丙烯驻极体复合膜。First, the polypropylene electret non-woven fabric is pulverized and dispersed in a tert-butanol solution by using a fiber pulverizer until the dispersion liquid is uniform without delamination. Subsequently, 1.5 g of polyacrylonitrile was dissolved in 10 ml of N,N dimethylformamide with a mass fraction of 15%, magnetically stirred until the solution was clear and uniform, and then centrifuged at a speed of 1000 r/min to remove air bubbles in the solution. The prepared polyacrylonitrile solution is spun by electrospinning equipment, and then carried out by tert-butanol solution, and the polypropylene electret dispersion is dripped into the tert-butanol solution during the spinning process. The prepared polyacrylonitrile nanofiber containing polypropylene electret was left to stand for 12 hours, and then freeze-dried to obtain a polyacrylonitrile/polypropylene electret composite film.
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Application publication date: 20181207 |