CN108931577A - A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method - Google Patents
A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method Download PDFInfo
- Publication number
- CN108931577A CN108931577A CN201810818581.8A CN201810818581A CN108931577A CN 108931577 A CN108931577 A CN 108931577A CN 201810818581 A CN201810818581 A CN 201810818581A CN 108931577 A CN108931577 A CN 108931577A
- Authority
- CN
- China
- Prior art keywords
- steel plate
- flat
- emat
- oil
- groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 83
- 239000010959 steel Substances 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 79
- 238000012360 testing method Methods 0.000 claims abstract description 69
- BLRBOMBBUUGKFU-SREVYHEPSA-N (z)-4-[[4-(4-chlorophenyl)-5-(2-methoxy-2-oxoethyl)-1,3-thiazol-2-yl]amino]-4-oxobut-2-enoic acid Chemical compound S1C(NC(=O)\C=C/C(O)=O)=NC(C=2C=CC(Cl)=CC=2)=C1CC(=O)OC BLRBOMBBUUGKFU-SREVYHEPSA-N 0.000 claims abstract 18
- 230000007547 defect Effects 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 9
- 238000011156 evaluation Methods 0.000 claims description 8
- 230000035945 sensitivity Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims 1
- 238000003475 lamination Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000009659 non-destructive testing Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 23
- 230000032798 delamination Effects 0.000 description 11
- 238000013461 design Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 238000009933 burial Methods 0.000 description 7
- 238000002604 ultrasonography Methods 0.000 description 7
- 241000519995 Stachys sylvatica Species 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000010953 base metal Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005381 magnetic domain Effects 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 201000005947 Carney Complex Diseases 0.000 description 1
- 235000019687 Lamb Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003708 edge detection Methods 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005288 electromagnetic effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000011158 quantitative evaluation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
Landscapes
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
本发明涉及无损检测领域,具体涉及一种油气输送用钢板电磁超声自动检测系统及方法。本发明解决了现有检测技术无法实现油气输送用钢板100%检测及检测速度慢、效率低的问题。本发明油气输送用钢板电磁超声自动检测系统,包括多个EMAT换能器和对比试块;多个EMAT换能器分为主体换能器组和两组边部换能器组,两组边部换能器组分别位于主体换能器组的两侧;主体换能器组和两组边部换能器组的EMAT换能器均为两排,两排EMAT换能器错位排列,并且两排对应的EMAT换能器保持至少10%的重合;主体换能器组两侧最边缘的EMAT换能器与相应的边部换能器组的EMAT换能器保持至少10%的重合;对比试块上加工有人工反射体,人工反射体包括多个平底孔、多个矩形平底槽和至少一个斜槽。
The invention relates to the field of nondestructive testing, in particular to an electromagnetic ultrasonic automatic testing system and method for steel plates used for oil and gas transportation. The invention solves the problems that the existing detection technology cannot realize 100% detection of the steel plate for oil and gas transportation, and the detection speed is slow and the efficiency is low. The steel plate electromagnetic ultrasonic automatic detection system for oil and gas transportation of the present invention includes a plurality of EMAT transducers and a comparison test block; the plurality of EMAT transducers are divided into a main transducer group and two groups of side transducer groups, and two groups of side transducer groups The external transducer groups are respectively located on both sides of the main transducer group; the EMAT transducers of the main transducer group and the two groups of side transducer groups are both in two rows, and the two rows of EMAT transducers are arranged in a misplaced position, and Two rows of corresponding EMAT transducers keep at least 10% coincidence; the edgemost EMAT transducers on both sides of the main body transducer group and the EMAT transducers of the corresponding edge transducer group keep at least 10% coincidence; An artificial reflector is processed on the comparison test block, and the artificial reflector includes a plurality of flat-bottomed holes, a plurality of rectangular flat-bottomed grooves and at least one inclined groove.
Description
技术领域technical field
本发明涉及无损检测领域,具体涉及一种油气输送用钢板电磁超声自动检测系统及方法。The invention relates to the field of nondestructive testing, in particular to an electromagnetic ultrasonic automatic testing system and method for steel plates used for oil and gas transportation.
背景技术Background technique
随着油气输送管线的输送压力、钢级的不断提高,油气输送用钢板的要求也在不断提高,例如深海管线、大管径高钢级厚壁管线要求使用的钢板需进行100%的超声检测。钢板是由板坯扎制而成,钢板中常见缺陷有分层、折叠、夹渣(杂)、疏松、偏析、白点和裂纹等。钢板内部缺陷对于油气输送用钢板有重要的影响,如分层缺陷部位的有效壁厚减少,会使该部位的物理、机械性能下降,而且缺陷部位金属组织的不连续性也将使产品在使用中出现疲劳甚至失效,严重影响产品的使用性能。钢板边部的分层、夹渣(杂)等缺陷对后续的焊接质量影响较大。With the continuous improvement of the transmission pressure and steel grade of oil and gas transmission pipelines, the requirements for steel plates for oil and gas transmission are also continuously increasing. For example, deep-sea pipelines, large-diameter high-grade steel grade thick-walled pipelines require 100% ultrasonic testing of steel plates . Steel plates are made from slabs. Common defects in steel plates include delamination, folding, slag inclusions (miscellaneous), porosity, segregation, white spots, and cracks. The internal defects of the steel plate have an important impact on the steel plate for oil and gas transportation. For example, the effective wall thickness of the layered defect part will decrease, which will reduce the physical and mechanical properties of the part, and the discontinuity of the metal structure at the defect part will also make the product in use. Fatigue or even failure occurs in the process, which seriously affects the performance of the product. Defects such as delamination and slag inclusions (miscellaneous) at the edge of the steel plate have a greater impact on the subsequent welding quality.
目前我国油气输送用钢板检测以压电超声为主,实现100%检测较难,且需要以水作耦合剂。At present, the detection of steel plates for oil and gas transportation in my country is mainly based on piezoelectric ultrasound, and it is difficult to achieve 100% detection, and water is required as a coupling agent.
与常规压电超声检测相比,电磁超声(Electromagnetic acoustic transducer简称EMAT)检测具有非接触非耦合剂检测、实现高温检测、易实现自动化检测、检测速度快、检测效率高等优点。通过改变探头结构和频率,可以方便地激发出多种波模的超声波。因此,油气输送用钢板电磁超声自动检测方法在无损检测领域具有广阔发展前景。结合SH波检测技术,应用电磁超声技术有望解决油气输送用钢板100%检测、高速、高效、自动化检测问题。Compared with conventional piezoelectric ultrasonic testing, electromagnetic acoustic transducer (EMAT) testing has the advantages of non-contact and non-couplant detection, high-temperature detection, easy automatic detection, fast detection speed, and high detection efficiency. By changing the structure and frequency of the probe, ultrasonic waves of various modes can be easily excited. Therefore, the electromagnetic ultrasonic automatic detection method of steel plates for oil and gas transportation has broad development prospects in the field of nondestructive testing. Combined with SH wave detection technology, the application of electromagnetic ultrasonic technology is expected to solve the problem of 100% detection, high speed, high efficiency and automatic detection of steel plates for oil and gas transportation.
发明内容Contents of the invention
本发明的目的在于提出一种油气输送用钢板电磁超声自动检测系统及方法,解决了现有检测技术无法实现油气输送用钢板100%检测及检测速度慢、效率低的问题。The purpose of the present invention is to propose an electromagnetic ultrasonic automatic detection system and method for steel plates for oil and gas transportation, which solves the problem that the existing detection technology cannot realize 100% detection of steel plates for oil and gas transportation, and the detection speed is slow and the efficiency is low.
本发明解决上述问题的技术方案是,一种油气输送用钢板电磁超声自动检测系统,其特殊之处在于:The technical solution of the present invention to solve the above problems is a steel plate electromagnetic ultrasonic automatic detection system for oil and gas transportation, which is special in that:
包括多个EMAT换能器和对比试块;Including multiple EMAT transducers and comparison test blocks;
所述多个EMAT换能器分为主体换能器组和两组边部换能器组,两组边部换能器组分别位于主体换能器组的两侧;主体换能器组和两组边部换能器组的EMAT换能器均为两排,两排EMAT换能器错位排列,并且两排对应的EMAT换能器保持至少10%的重合;所述主体换能器组两侧最边缘的EMAT换能器与相应的边部换能器组的EMAT换能器保持至少10%的重合;所述对比试块包括钢板,钢板上定位、定量加工人工反射体,所述人工反射体包括多个平底孔、多个矩形平底槽和至少一个斜槽。The plurality of EMAT transducers are divided into a main body transducer group and two sets of side transducer groups, and the two sets of side transducer groups are respectively located on both sides of the main body transducer group; the main body transducer group and the The EMAT transducers of the two groups of side transducer groups are two rows, and the two rows of EMAT transducers are arranged in a misplaced manner, and the corresponding EMAT transducers of the two rows maintain at least 10% overlap; the main body transducer group The EMAT transducers at the edge of both sides maintain at least 10% coincidence with the EMAT transducers of the corresponding edge transducer groups; the comparison test block includes a steel plate on which an artificial reflector is positioned and quantitatively processed, and the The artificial reflector includes a plurality of flat-bottomed holes, a plurality of rectangular flat-bottomed grooves and at least one inclined groove.
所述斜槽为线切割槽。The chute is a wire cutting groove.
进一步地,上述EMAT换能器选取垂直磁场、双螺旋线圈、产生SH波的EMAT换能器。Further, the above-mentioned EMAT transducer is selected from a vertical magnetic field, a double helical coil, and an EMAT transducer that generates SH waves.
进一步地,上述对比试块外形尺寸与待测油气输送用钢板尺寸相同。Further, the dimensions of the comparison test block are the same as those of the steel plate for oil and gas transmission to be tested.
进一步地,为了便于运输或人工缺陷的加工,在两块钢板进行加工人工反射体,再将两块钢板焊接形成对比试块。Further, in order to facilitate transportation or processing of artificial defects, artificial reflectors are processed on two steel plates, and then the two steel plates are welded to form a comparison test block.
进一步地,上述多个平底孔分别设置在对比试块中部及四周边部距离板材边缘25mm处;其设置在板材中部的平底孔为三组,孔径3mm的一组,其埋藏深度分别为1.5mm、8.25mm、16.5mm、24.75mm和31.8mm,用于测试检测系统和电磁超声换能器检测能力;孔径为6mm的一组,其埋藏深度分别为1.5mm、8.25mm、16.5mm、24.75mm和31.8mm的平底孔,用于制作距离波幅曲线,评定不同深度缺陷的当量大小;孔径为50mm的一组,埋藏深度为16.5mm,用于模拟板材中的分层缺陷;所述多个矩形平底槽设置在对比试块中部,宽度×长度:40mm×80mm,埋藏深度分别为8.25mm、16.5mm和24.75mm,横向与纵向各设置一半,用于模拟板材中的折叠、白点等缺陷;所述斜槽设置在对比试块中部且贯通板材宽度方向,其宽度6mm,埋深分别为8.25mm、16.5mm和24.75mm,用于测试电磁超声换能器扫查覆盖率和系统动态检测能力及可靠性。Further, the above-mentioned plurality of flat-bottomed holes are respectively set at the middle part of the comparison test block and the surrounding parts at a distance of 25 mm from the edge of the plate; the flat-bottomed holes set in the middle of the plate are divided into three groups, one group with a diameter of 3 mm, and the buried depth is 1.5 mm respectively. , 8.25mm, 16.5mm, 24.75mm and 31.8mm are used to test the detection system and the detection capability of electromagnetic ultrasonic transducers; for a group with an aperture of 6mm, the burial depths are 1.5mm, 8.25mm, 16.5mm and 24.75mm respectively and 31.8mm flat-bottomed holes are used to make distance-amplitude curves and evaluate the equivalent size of defects at different depths; a group with a hole diameter of 50mm and a burial depth of 16.5mm is used to simulate delamination defects in plates; the multiple rectangular The flat-bottomed groove is set in the middle of the comparison test block, width x length: 40mm x 80mm, burial depths are 8.25mm, 16.5mm and 24.75mm respectively, half of which are set in the horizontal and vertical directions, and are used to simulate defects such as folding and white spots in the plate; The chute is set in the middle of the comparison test block and runs through the width direction of the plate. Its width is 6 mm, and its buried depth is 8.25 mm, 16.5 mm, and 24.75 mm, respectively. It is used to test the scanning coverage of the electromagnetic ultrasonic transducer and the dynamic detection capability of the system. and reliability.
进一步地,上述孔径为50mm的平底孔的数量为4个。Further, the number of the above-mentioned flat-bottomed holes with a diameter of 50 mm is four.
另外,本发明还提出一种上述油气输送用钢板电磁超声自动检测系统的检测方法,其特征在于,包括以下步骤:In addition, the present invention also proposes a detection method of the above-mentioned electromagnetic ultrasonic automatic detection system for the steel plate used for oil and gas transportation, which is characterized in that it includes the following steps:
1)扫描对比试块,测试系统的检测能力:1) Scan and compare the test block to test the detection ability of the system:
利用深度为1/4T、2/4T和3/4T以及距离上下表面深度分别L上和L下的第一平底孔,测试系统的检测能力;Use the first flat-bottomed holes with a depth of 1/4T, 2/4T and 3/4T and a depth L above and below L from the upper and lower surfaces to test the detection capability of the system;
利用深度为1/4T、2/4T和3/4T以及距离上下表面深度分别L上和L下的第二平底孔制作距离波幅曲线,评定不同深度缺陷的当量大小;Use the second flat-bottomed holes with a depth of 1/4T, 2/4T and 3/4T and a depth L above and below L from the upper and lower surfaces to make a distance-amplitude curve to evaluate the equivalent size of defects at different depths;
利用对比试块厚度中部多个第三平底孔,模拟钢板中分层缺陷;Using multiple third flat-bottomed holes in the middle of the thickness of the comparison test block to simulate delamination defects in the steel plate;
利用深度为1/4T、2/4T和3/4T的80mm×40mm的矩形平底槽,模拟板材中折叠、白点缺陷;Use 80mm×40mm rectangular flat-bottomed grooves with a depth of 1/4T, 2/4T and 3/4T to simulate fold and white spot defects in the sheet;
利用系统扫查前进方向上覆盖整个板材宽度且深度为1/4T、2/4T和3/4T的斜槽,测试系统扫查覆盖率和系统动态检测能力及可靠性;Use the system to scan the chutes that cover the entire width of the plate and have a depth of 1/4T, 2/4T and 3/4T in the forward direction, and test the system scan coverage and system dynamic detection capabilities and reliability;
2)多个EMAT换能器对待测钢板进行扫描,获得扫描波形图;其中,T为对比试块的厚度,所述L上=1.5mm,L下=1.2mm;2) A plurality of EMAT transducers scan the steel plate to be tested to obtain a scanning waveform; wherein, T is the thickness of the comparison test block, and the upper L=1.5mm, and the lower L=1.2mm;
3)自动评定:3) Automatic assessment:
3.1)设置第一闸门,其起点位于始波1mm处,终点位于一次底波1mm处,其高度为灵敏度60%波高;设置第二闸门,其起点位于一次底波前1mm处,终点位于一次底波后1mm处,其高度为灵敏度60%波高;3.1) Set the first gate, its starting point is located at 1mm from the initial wave, the end point is located at the primary bottom wave 1mm, and its height is the wave height of 60% sensitivity; set the second gate, its starting point is located at 1mm before the primary bottom wave, and its end point is located at the primary bottom wave At 1mm behind the wave, its height is the wave height of 60% sensitivity;
3.2)根据步骤1)中的测试结果进行EMAT钢板自动检测、自动记录和自动评定。3.2) Carry out automatic detection, automatic recording and automatic evaluation of the EMAT steel plate according to the test results in step 1).
进一步地,上述步骤1)中,第一平底孔的直径为3mm;第二平底孔的直径为6mm;第三平底孔的直径为50mm;矩形平底槽尺寸为80mm×40mm。Further, in the above step 1), the diameter of the first flat-bottomed hole is 3mm; the diameter of the second flat-bottomed hole is 6mm; the diameter of the third flat-bottomed hole is 50mm; the size of the rectangular flat-bottomed groove is 80mm×40mm.
进一步地,上述步骤3.2)的自动评定具体为:通过C扫描的水平刻度与垂直刻度确定钢板中缺陷位置,再结合A扫描得出缺陷当量值,对缺陷进行自动评定。Further, the automatic assessment of the above step 3.2) specifically includes: determining the position of the defect in the steel plate through the horizontal scale and vertical scale of the C-scan, and then combining the A-scan to obtain the equivalent value of the defect, and then automatically assessing the defect.
本发明的优点:Advantages of the present invention:
1、本发明油气输送用钢板电磁超声检测系统及方法,利用电磁超声检测原理产生声波,通过换能器波模选择与排列布置、对比试块设计与人工缺陷选取和检测闸门设置,可以自动检测评定结果,实现远程评价,实现油气输送用钢板100%检测,提高了检测速度和检测效率。1. The electromagnetic ultrasonic detection system and method of the steel plate used for oil and gas transportation of the present invention uses the principle of electromagnetic ultrasonic detection to generate sound waves, and can automatically detect through the selection and arrangement of transducer wave modes, comparison of test block design and manual defect selection and detection gate setting Evaluate the results, realize remote evaluation, realize 100% detection of steel plates for oil and gas transportation, and improve detection speed and detection efficiency.
2、本发明油气输送用钢板电磁超声检测系统及方法,利用电磁超声检测原理产生声波,通过换能器波模选择与排列布置、对比试块设计与人工缺陷选取和检测闸门设置,可以自动显示检测结果与记录,实现检测结果永久保存和可追溯性,减小人为因数的影响。2. The electromagnetic ultrasonic detection system and method of the steel plate for oil and gas transportation of the present invention utilizes the principle of electromagnetic ultrasonic detection to generate sound waves, which can be automatically displayed through the selection and arrangement of transducer wave modes, comparison of test block design and manual defect selection and detection gate setting Test results and records to achieve permanent storage and traceability of test results, reducing the impact of human factors.
附图说明Description of drawings
图1为电磁超声产生的原理图;Figure 1 is a schematic diagram of electromagnetic ultrasonic generation;
图2为SH横波用于检测分层缺陷示意图;Figure 2 is a schematic diagram of SH shear wave used to detect delamination defects;
图3为本发明中EMAT换能器的排列与布置图;Fig. 3 is the arrangement and layout diagram of EMAT transducer among the present invention;
图4为可旋转磁场的EMAT换能器;Figure 4 is an EMAT transducer with a rotatable magnetic field;
图5为图4可旋转磁场的EMAT换能器转动后的视图;Fig. 5 is the view after the EMAT transducer of Fig. 4 rotatable magnetic field rotates;
图6为自动检测用对比试块;Figure 6 is a comparison test block for automatic detection;
图7为钢板检测的A扫描显示波形;Fig. 7 is the A-scan display waveform of steel plate detection;
图8为不同深度与孔径的平底孔试块;Fig. 8 is the flat-bottomed hole test blocks of different depths and apertures;
图9为利用不同深度平底孔制作距离波幅曲线。Figure 9 shows the distance-amplitude curves made by using flat-bottomed holes with different depths.
其中,1-永久磁铁;2-交流电线圈;3-待测油气输送用钢板;4、6-检测缺陷闸门;5、7-监测底波闸门;10-EMAT换能器;11-对比试块;T1为始波;B1为一次底波;B2为二次底波;d为平底孔直径;T为对比试块厚度。Among them, 1-permanent magnet; 2-AC coil; 3-steel plate for oil and gas transmission to be tested; 4, 6-detection defect gate; 5, 7-monitoring bottom wave gate; 10-EMAT transducer; 11-comparison test block ; T 1 is the initial wave; B1 is the primary bottom wave; B2 is the secondary bottom wave; d is the diameter of the flat-bottomed hole; T is the thickness of the comparison test block.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
随着油气输送钢管在陆地管线及深海管线(如中国石油的西气东输一、二和三线管道工程、中俄东线天然气管道工程、中海石油的南海荔湾3-1项目和黄岩项目等)的广泛应用,如海底管线用钢管的管体母材自动超声检测的扫查率要求100%扫查,陆地管线的管体母材自动超声检测扫查率要求50%扫查,而现有的压电晶片的自动超声受到极大限制,如检测设备的通道数(目前压电自动超声可以达到200通道,而EMAT可以达到800通道,)限制,压电自动超声需要耦合剂,而EMAT为非耦合检测等。As oil and gas transmission steel pipes are used in land pipelines and deep-sea pipelines (such as the first, second and third pipeline projects of China Petroleum's West-to-East Gas Pipeline Project, the China-Russia East Route Natural Gas Pipeline Project, CNOOC's Nanhai Liwan 3-1 Project and Huangyan Project, etc.) For example, the scanning rate of the automatic ultrasonic detection of the base metal of the steel pipe for submarine pipelines requires 100% scanning, and the scanning rate of the automatic ultrasonic detection of the base metal of the pipe body of the land pipeline requires 50% scanning, while the existing The automatic ultrasound of the piezoelectric chip is greatly limited, such as the number of channels of the detection equipment (currently, the piezoelectric automatic ultrasound can reach 200 channels, while the EMAT can reach 800 channels), and the piezoelectric automatic ultrasound needs a couplant, while EMAT is a non- Coupling detection, etc.
EMAT基本原理是利用电磁效应来产生超声波。具体是在通电线圈外附加磁体,改变线圈与磁体的构造来产生不同类型和模式的声波。EMAT换能器10由永久磁铁1和交流电线圈2构成,磁场、高频电场、导电或导磁类检测材料、检测材料接近换能器等为EMAT技术的基本要素。图1为电磁超声产生的基本原理,将EMAT换能器10置于待检测材料上,超声波频率的交流电Jo传入EMAT线圈,通过线圈会在导电材料内感应出电流,即为通常所说的涡流Je。由于集肤效应,涡流分布于材料的表面,涡流在外加磁场Bo的作用下产生洛仑兹力f1,引起被检测材料的局部振动而形成弹性波;接收声波的原理即为上述的逆过程。另外,当被检测材料具有导磁性时,材料晶格还会受到磁致伸缩力fms和磁化力fm的作用。材料中磁畴的磁化强度矢量会受外磁场的影响而发生改变,磁化过程中磁畴间的界限发生移动,产生机械变形,即为磁致伸缩效应。磁致伸缩力、磁化力和洛仑兹力相互耦合,进而加强了声波的激发效应。其中,Bo为外加磁场;Jo为交流电;Je为涡流;f1为洛仑兹力;fms为磁致伸缩力;fm为磁化力。The basic principle of EMAT is to use electromagnetic effects to generate ultrasonic waves. Specifically, a magnet is added outside the energized coil, and the structure of the coil and magnet is changed to generate different types and modes of sound waves. The EMAT transducer 10 is composed of a permanent magnet 1 and an AC coil 2. Magnetic fields, high-frequency electric fields, conductive or magnetically permeable detection materials, and detection materials close to the transducer are the basic elements of EMAT technology. Figure 1 shows the basic principle of electromagnetic ultrasonic generation. The EMAT transducer 10 is placed on the material to be tested, and the alternating current Jo of the ultrasonic frequency is passed into the EMAT coil, and the current will be induced in the conductive material through the coil, which is commonly referred to as Vortex Je. Due to the skin effect, the eddy current is distributed on the surface of the material, and the eddy current generates the Lorentz force f1 under the action of the external magnetic field Bo, which causes the local vibration of the tested material to form elastic waves; the principle of receiving sound waves is the above inverse process. In addition, when the material to be tested has magnetic permeability, the material lattice will also be affected by the magnetostrictive force fms and the magnetizing force fm. The magnetization vector of the magnetic domain in the material will be changed by the influence of the external magnetic field, and the boundary between the magnetic domains will move during the magnetization process, resulting in mechanical deformation, which is the magnetostrictive effect. The magnetostrictive force, magnetizing force, and Lorentz force are coupled with each other, thereby enhancing the excitation effect of the acoustic wave. Among them, Bo is the external magnetic field; Jo is the alternating current; Je is the eddy current; f1 is the Lorentz force; fms is the magnetostrictive force; fm is the magnetizing force.
一种油气输送用钢板电磁超声自动检测系统,An electromagnetic ultrasonic automatic detection system for steel plates for oil and gas transportation,
包括多个EMAT换能器10和对比试块11;Including a plurality of EMAT transducers 10 and a comparison test block 11;
所述多个EMAT换能器10分为主体换能器组和两组边部换能器组,两组边部换能器组分别位于主体换能器组的两侧;主体换能器组和两组边部换能器组的EMAT换能器10均为两排,两排EMAT换能器10错位排列,并且两排对应的EMAT换能器10保持至少10%的重合;所述主体换能器组两侧最边缘的EMAT换能器与相应的边部换能器组的EMAT换能器保持至少10%的重合;所述对比试块11包括钢板,钢板上定位、定量加工人工反射体,所述人工反射体包括多个平底孔、多个矩形平底槽和至少一个斜槽。The plurality of EMAT transducers 10 are divided into a main body transducer group and two groups of side transducer groups, and the two groups of side transducer groups are respectively located on both sides of the main body transducer group; The EMAT transducers 10 of the two groups of side transducer groups are all two rows, and the two rows of EMAT transducers 10 are arranged in a misplaced manner, and the corresponding EMAT transducers 10 of the two rows keep at least 10% overlap; the main body The EMAT transducers at the edge of the transducer group on both sides and the EMAT transducers of the corresponding edge transducer groups maintain at least 10% overlap; the comparison test block 11 includes a steel plate, and the positioning and quantitative processing on the steel plate are manually performed. The reflector, the artificial reflector comprises a plurality of flat-bottomed holes, a plurality of rectangular flat-bottomed grooves and at least one inclined groove.
换能器波模选择和布置方式如下:The mode selection and arrangement of the transducer are as follows:
EMAT在检测的过程中,在满足一定激发条件时,则会产生表面波、SH波和LAMB波等,如改变激励电信号频率使之满足下式要求:During the detection process of EMAT, when certain excitation conditions are met, surface waves, SH waves, and LAMB waves will be generated, such as changing the frequency of the excitation electrical signal to meet the following requirements:
f=nC/2Lsinθ(n为任意整数),f=nC/2Lsinθ (n is any integer),
式中C为声速,f为电信号频率,L为1/2波长。In the formula, C is the speed of sound, f is the frequency of the electrical signal, and L is 1/2 wavelength.
声波以倾斜角θ向工件内侧斜辐射(其幅度也随之下降),也就是说,在其它条件不变的前题下,只要改变电信号频率,就可以改变声波的辐射角θ,这是EMAT换能器10的又一特点。由于这一特点的存在,就可以在不变更换能器的情况下,实现波模的自由选择。The sound wave radiates obliquely to the inner side of the workpiece at an inclination angle θ (its amplitude also decreases), that is to say, under the premise that other conditions remain unchanged, as long as the frequency of the electrical signal is changed, the radiation angle θ of the sound wave can be changed, which is Yet another feature of the EMAT transducer 10 . Due to the existence of this feature, the free selection of the wave mode can be realized without changing the transducer.
采用EMAT换能器10,激发垂直入射的SH波检测钢板分层缺陷,激发钢板表面成45°SV波检测纵向和横向裂纹缺陷。垂直入射SH波检测分层缺陷将获得比纵波更高的纵向分辨率,并且电磁超声直接在钢板内激发和接收超声波,在动态条件下,声束角度和灵敏度更加稳定,并大大拓展了检测温度适应范围和提高检测速度。垂直入射SH波的EMAT换能器10采用垂直于钢板表面的垂直磁场与双螺旋线圈组成;45°SV波检测探头采用平行于钢板表面的偏磁场,双相回折线圈(或回折线圈)组成,根据线圈的空间频率调整超声激发频率控制超声波的角度。The EMAT transducer 10 is used to excite the vertically incident SH wave to detect the delamination defect of the steel plate, and to excite the 45° SV wave on the surface of the steel plate to detect the longitudinal and transverse crack defects. Vertically incident SH wave detection of delamination defects will obtain higher longitudinal resolution than longitudinal waves, and electromagnetic ultrasound directly excites and receives ultrasonic waves in the steel plate. Under dynamic conditions, the sound beam angle and sensitivity are more stable, and the detection temperature is greatly expanded. Adapt to range and improve detection speed. The EMAT transducer 10 of the vertically incident SH wave is composed of a vertical magnetic field perpendicular to the steel plate surface and a double helical coil; the 45° SV wave detection probe is composed of a bias magnetic field parallel to the steel plate surface and a two-phase folded coil (or folded coil). Adjust the ultrasound excitation frequency to control the angle of ultrasound according to the spatial frequency of the coil.
针对钢板本身存在的缺陷,一般要求仅检测出钢板中分层等平行于表面的缺陷,即应用垂直法检测即声波应垂直于被检测表面。我们选取垂直磁场、双螺旋线圈设计如图2所示的EMAT换能器10,产生SH波。For the defects of the steel plate itself, it is generally required to detect only the defects parallel to the surface such as delamination in the steel plate, that is, the vertical method is used for detection, that is, the sound wave should be perpendicular to the surface to be tested. We choose a vertical magnetic field and a double helical coil to design the EMAT transducer 10 shown in FIG. 2 to generate SH waves.
钢板电磁超声自动检测采用钢板输送通过检测设备的检测形式。主要由主体换能器组和两组边部换能器组。主体换能器组覆盖检测钢板中间区域,边探换能器组检测跟踪覆盖钢板边缘区域(如图3所示)。每个换能器阵列采用两排错位排列,并且换能器间保持10%左右的重复覆盖,实现对检测区域100%覆盖扫查。Electromagnetic ultrasonic automatic detection of steel plate adopts the detection form of steel plate conveying through the detection equipment. It mainly consists of a main body transducer group and two sets of edge transducer groups. The main transducer group covers the middle area of the detection steel plate, and the edge detection transducer group detects and tracks the edge area of the steel plate (as shown in Figure 3). Each transducer array adopts two rows of dislocation arrangement, and about 10% repeated coverage is maintained between the transducers, so as to realize 100% coverage scanning of the detection area.
要实现钢板全覆盖扫查,扫查整个钢板需要数量较多的换能器,由于诸多换能器与被检测钢板吸引力过大,使换能器与钢板难以分离。因此,设计了可旋转永久磁铁1(磁场)的特殊EMAT换能器(如图4、图5所示),公开号为CN107607626A的专利文献已经公开了特殊EMAT换能器,使换能器与钢板在检测过程中容易分离,解决了诸多换能器与待测油气输送用钢板3难以分离的问题。To realize the full-coverage scanning of the steel plate, a large number of transducers are required to scan the entire steel plate. Due to the excessive attraction between many transducers and the steel plate to be tested, it is difficult to separate the transducer from the steel plate. Therefore, the special EMAT transducer (as shown in Fig. 4 and Fig. 5) of the rotatable permanent magnet 1 (magnetic field) has been designed, and the patent document whose publication number is CN107607626A has disclosed the special EMAT transducer, so that the transducer and The steel plate is easy to separate during the detection process, which solves the problem that many transducers are difficult to separate from the steel plate 3 for oil and gas transmission to be tested.
对比试块11设计与人工反射体选择方式如下:The comparison between the design of test block 11 and the selection of artificial reflectors is as follows:
对比试块11中设置一些人工缺陷,人工缺陷为人工反射体,钢板常用的人工反射体有平底孔、矩形平底槽和其他形式线切割槽等,主要用于模拟板材中的分层、折叠、白点等缺陷。这些人工缺陷用于测定电磁超声换能器的上表面和下表面分辨率;调节检测比例和检测范围;测定距离波幅曲线;调节检测灵敏度;进行缺陷的定量评定;验证扫查覆盖率和系统动态检测能力及可靠性等。Some artificial defects are set in the comparison test block 11. The artificial defects are artificial reflectors. The artificial reflectors commonly used in steel plates include flat-bottomed holes, rectangular flat-bottomed grooves and other forms of wire-cut grooves, etc., which are mainly used to simulate delamination, folding, Defects such as white spots. These artificial defects are used to determine the resolution of the upper and lower surfaces of the electromagnetic ultrasonic transducer; adjust the detection ratio and detection range; determine the distance amplitude curve; adjust the detection sensitivity; perform quantitative evaluation of defects; verify scanning coverage and system dynamics Detection capability and reliability, etc.
设计的对比试块11外形尺寸按照使用油气输送钢管最大规格Φ1219×33mm应设计为6000mm×3700mm×33mm(长×宽×厚)的钢板,对比试块11中的人工缺陷选择Φ3mm/Φ6mm/Φ50mm不同深度的平底孔、40mm×80mm不同深度的矩形平底槽和宽度为6mm不同深度覆盖板材宽度的斜槽。图6为设计的油气输送用钢板对比试块11及人工缺陷图,具体如下:The external dimensions of the designed comparison test block 11 should be designed as steel plates of 6000mm×3700mm×33mm (length×width×thickness) according to the maximum specification of oil and gas transmission steel pipes Φ1219×33mm, and the artificial defects in the comparison test block 11 should be Φ3mm/Φ6mm/Φ50mm Flat-bottomed holes with different depths, rectangular flat-bottomed grooves with different depths of 40mm×80mm, and inclined grooves with a width of 6mm and different depths covering the width of the plate. Figure 6 is a comparison test block 11 of the designed steel plate for oil and gas transportation and a diagram of artificial defects, the details are as follows:
a、在对比试块11中部设计孔径3mm,埋藏深度分别为1.5mm(电磁超声换能器上表面分辨率)、8.25mm、16.5mm、24.75mm和31.8mm(电磁超声换能器下表面分辨率)的1组平底孔,用于测试检测系统和电磁超声换能器检测能力;a. In the middle of the comparison test block 11, the design aperture is 3mm, and the buried depth is 1.5mm (resolution of the upper surface of the electromagnetic ultrasonic transducer), 8.25mm, 16.5mm, 24.75mm and 31.8mm (resolution of the lower surface of the electromagnetic ultrasonic transducer). 1 set of flat-bottomed holes, used to test the detection system and the detection capability of the electromagnetic ultrasonic transducer;
b、在对比试块11四周边部距离板材边缘25mm(主要取决于电磁超声换能器宽度,使用电磁超声换能器宽度为50mm)及板材中部设计孔径6mm,埋藏深度分别为1.5mm(电磁超声换能器上表面分辨率)、8.25mm、16.5mm、24.75mm和31.8mm(电磁超声换能器下表面分辨率)的5组平底孔,用于制作距离波幅曲线,评定不同深度缺陷的当量大小;b. The distance from the periphery of the comparison test block 11 to the edge of the plate is 25mm (mainly depends on the width of the electromagnetic ultrasonic transducer, the width of the electromagnetic ultrasonic transducer is 50mm) and the design aperture of the middle part of the plate is 6mm, and the burial depth is 1.5mm (electromagnetic Ultrasonic transducer upper surface resolution), 8.25mm, 16.5mm, 24.75mm and 31.8mm (electromagnetic ultrasonic transducer lower surface resolution) 5 groups of flat-bottomed holes are used to make distance-amplitude curves and evaluate defects at different depths Equivalent size;
c、在对比试块11中部设计孔径50mm,埋藏深度为16.5mm的4个平底孔,用于模拟板材中的分层缺陷;c. In the middle of the comparison test block 11, four flat-bottomed holes with a diameter of 50mm and a buried depth of 16.5mm are designed to simulate delamination defects in the plate;
d、在对比试块11中部设计宽度×长度:40mm×80mm,埋藏深度分别为8.25mm、16.5mm和24.75mm的2组矩形平底槽,用于模拟板材中的折叠、白点等缺陷;d. In the middle of the comparison test block 11, design width×length: 40mm×80mm, and 2 sets of rectangular flat-bottomed grooves with burial depths of 8.25mm, 16.5mm and 24.75mm, respectively, to simulate defects such as folding and white spots in the plate;
e、在对比试块11中设计贯通板材宽度方向的宽度6mm,埋深分别为8.25mm、16.5mm和24.75mm,长度斜向贯通板材宽度的斜槽,用于测试电磁超声换能器扫查覆盖率和系统动态检测能力及可靠性。e. In the comparison test block 11, design a chute with a width of 6 mm in the width direction of the plate, buried depths of 8.25 mm, 16.5 mm and 24.75 mm, and a chute whose length runs obliquely through the width of the plate for testing the scanning of the electromagnetic ultrasonic transducer Coverage and system dynamic detection capabilities and reliability.
f、设计的对比试块11中,位于对比试块11长度中间位置的一条虚线可以将对比试块11沿虚线切成2块,主要是为了便于运输或人工缺陷的加工,制作完成后再将对比试块11焊接在一起即可。f. In the designed comparison test block 11, a dotted line located in the middle of the length of the comparison test block 11 can cut the comparison test block 11 into 2 pieces along the dotted line, mainly for the convenience of transportation or processing of artificial defects. The comparison test blocks 11 can be welded together.
图6中:In Figure 6:
1、A1~A5为Ф6mm平底孔,A6为Ф3mm平底孔,埋深为1.2mm;B1~B5为Ф6mm平底孔,B6为Ф3mm平底孔,埋深为1/4T;C1~C5为Ф6mm平底孔,C6为Ф3mm平底孔,埋深为1/2T;D1~D5为Ф6mm平底孔,D6为Ф3mm平底孔,埋深为3/4T;E1~E5为Ф6mm平底孔,E6为Ф3mm平底孔,埋深为1.5mm。1. A1~A5 are Ф6mm flat bottom holes, A6 are Ф3mm flat bottom holes, the buried depth is 1.2mm; B1~B5 are Ф6mm flat bottom holes, B6 are Ф3mm flat bottom holes, and the buried depth is 1/4T; C1~C5 are Ф6mm flat bottom holes , C6 is a Ф3mm flat-bottomed hole, with a burial depth of 1/2T; D1 to D5 are Ф6mm flat-bottomed holes, D6 is a Ф3mm flat-bottomed hole, with a burial depth of 3/4T; E1 to E5 are Ф6mm flat-bottomed holes, and E6 is a Ф3mm flat-bottomed hole, buried The depth is 1.5mm.
2、F为80mm×40mm×1/4T矩形平底槽;G为80mm×40mm×1/2T矩形平底槽;H为80mm×40mm×3/4T矩形平底槽。2. F is 80mm×40mm×1/4T rectangular flat-bottomed tank; G is 80mm×40mm×1/2T rectangular flat-bottomed tank; H is 80mm×40mm×3/4T rectangular flat-bottomed tank.
3、I为Φ50mm平底孔,埋深为1/2T。3. I is a Φ50mm flat-bottomed hole with a buried depth of 1/2T.
4、JKL、MNO为斜槽,JKL宽度为6mm,JK深度为1/4T,JK长度为2/3JKL,KL深度为2/4T,KL长度为1/3JKL;MNO宽度为6mm,MN深度为2/4T,MN长度为1/3MNO,NO深度为3/4T,NO长度为2/3MNO。4. JKL and MNO are inclined grooves, the width of JKL is 6mm, the depth of JK is 1/4T, the length of JK is 2/3JKL, the depth of KL is 2/4T, and the length of KL is 1/3JKL; the width of MNO is 6mm, and the depth of MN is 2/4T, MN length is 1/3MNO, NO depth is 3/4T, NO length is 2/3MNO.
5、对比试块11上也可以加工其他人工缺陷。5. Other artificial defects can also be processed on the comparison test block 11.
6、对比试块可以分为两个部分制作加工再焊接在一起,以便于加工或运输等。6. The comparison test block can be divided into two parts, processed and then welded together, so as to facilitate processing or transportation.
一种上述油气输送用钢板电磁超声自动检测系统的检测方法,其特征在于,包括以下步骤:A detection method for the above-mentioned steel plate electromagnetic ultrasonic automatic detection system for oil and gas transportation, characterized in that it includes the following steps:
1)扫描对比试块,测试系统的检测能力(如图8和图9所示):1) Scan the comparison test block to test the detection capability of the system (as shown in Figure 8 and Figure 9):
利用深度为1/4T、2/4T和3/4T以及距离上下表面深度分别L上和L下的第一平底孔,测试系统的检测能力;Use the first flat-bottomed holes with a depth of 1/4T, 2/4T and 3/4T and a depth L above and below L from the upper and lower surfaces to test the detection capability of the system;
利用深度为1/4T、2/4T和3/4T以及距离上下表面深度分别L上和L下的第二平底孔制作距离波幅曲线,评定不同深度缺陷的当量大小;Use the second flat-bottomed holes with a depth of 1/4T, 2/4T and 3/4T and a depth L above and below L from the upper and lower surfaces to make a distance-amplitude curve to evaluate the equivalent size of defects at different depths;
利用对比试块11中部多个第三平底孔,模拟钢板中分层缺陷;Using a plurality of third flat-bottomed holes in the middle of the comparison test block 11 to simulate delamination defects in the steel plate;
利用深度为1/4T、2/4T和3/4T的80mm×40mm的矩形平底槽,模拟板材中折叠、白点缺陷;Use 80mm×40mm rectangular flat-bottomed grooves with a depth of 1/4T, 2/4T and 3/4T to simulate fold and white spot defects in the sheet;
利用系统扫查前进方向上覆盖整个板材宽度且深度为1/4T、2/4T和3/4T的斜槽,测试系统扫查覆盖率和系统动态检测能力及可靠性;其中,T为对比试块的厚度,所述L上=1.5mm,L下=1.2mm;Use the system to scan the chutes that cover the entire width of the plate in the forward direction and have a depth of 1/4T, 2/4T, and 3/4T to test the system scan coverage and system dynamic detection capabilities and reliability; where T is the comparative test Thickness of the block, above L = 1.5mm, under L = 1.2mm;
2)多个EMAT换能器10对待测钢板进行扫描,获得扫描波形图;2) Multiple EMAT transducers 10 scan the steel plate to be tested to obtain a scanning waveform;
3)自动评定:3) Automatic assessment:
3.1)双闸门的设置,在进行钢板EMAT检测时波形如图7所示,显示出缺陷波形和底波,利用检测缺陷闸门4、检测缺陷闸门6、监测底波闸门5、监测底波闸门7对缺陷波和底波进行监控,可以实现自动记录功能。通常将一次闸门缺陷波的闸门宽度设置在始波与一次底波之间,闸门起点在始波约1mm之后,闸门终点在一次底波约1mm之前。闸门高度设置为灵敏度60%波高处;将二次闸门底波宽度起点设置在一次底波前约1mm处,闸门终点设置在一次底波后约1mm处,这样就设置了双闸门。3.1) For the setting of double gates, the waveform is shown in Figure 7 during the steel plate EMAT inspection, showing the defect waveform and the bottom wave. Using the detection defect gate 4, the detection defect gate 6, the monitoring bottom wave gate 5, and the monitoring bottom wave gate 7 Monitoring the defect wave and bottom wave can realize the automatic recording function. Usually, the gate width of the primary gate defect wave is set between the initial wave and the primary bottom wave, the starting point of the gate is about 1 mm after the initial wave, and the gate end is about 1 mm before the primary bottom wave. The height of the gate is set at the wave height of 60% sensitivity; the starting point of the bottom wave width of the secondary gate is set at about 1 mm before the primary bottom wave, and the end point of the gate is set at about 1 mm behind the primary bottom wave, so that double gates are set.
3.2)根据步骤1)中的测试结果进行EMAT钢板自动检测、自动记录和自动评定。3.2) Carry out automatic detection, automatic recording and automatic evaluation of the EMAT steel plate according to the test results in step 1).
通过以上EMAT产生、波模选择、换能器排列布置、对比试块11设计、检测闸门设置和自动评定系统研究,制作如图6所示自动检测用动态对比试块11进行验证,扫查出对比试块11自动记录扫查图,此图与设计的自动检测用动态对比试块11中人工缺陷得到了很好对应关系,达到了预期效果。C扫描通过水平刻度与垂直刻度能很好确定钢板中缺陷位置,显示出缺陷形状和分布,再结合A扫描得出缺陷当量值,从而对缺陷进行自动评定。Through the above EMAT generation, wave mode selection, transducer arrangement, design of comparison test block 11, detection gate setting and automatic evaluation system research, a dynamic comparison test block 11 for automatic detection as shown in Figure 6 is produced for verification, and the results of scanning are detected. The comparison test block 11 automatically records the scan chart, which has a good correspondence with the artificial defects in the designed dynamic comparison test block 11 for automatic detection, and achieves the expected effect. The C-scan can determine the position of the defect in the steel plate through the horizontal scale and the vertical scale, display the shape and distribution of the defect, and then combine with the A-scan to obtain the equivalent value of the defect, so as to automatically evaluate the defect.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810818581.8A CN108931577A (en) | 2018-07-24 | 2018-07-24 | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810818581.8A CN108931577A (en) | 2018-07-24 | 2018-07-24 | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108931577A true CN108931577A (en) | 2018-12-04 |
Family
ID=64444167
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810818581.8A Pending CN108931577A (en) | 2018-07-24 | 2018-07-24 | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108931577A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109596623A (en) * | 2018-12-21 | 2019-04-09 | 无锡先导智能装备股份有限公司 | A kind of defect inspection method and device |
CN113189201A (en) * | 2021-04-19 | 2021-07-30 | 中国石油天然气集团有限公司 | Seamless steel pipe slant defect detecting system based on electromagnetic ultrasonic transducer |
CN113933397A (en) * | 2021-10-13 | 2022-01-14 | 新疆八一钢铁股份有限公司 | Method for quickly calibrating ultrasonic detector of medium plate |
CN115561153A (en) * | 2022-11-07 | 2023-01-03 | 西南石油大学 | Natural gas marine pipeline corrosion online detection method and residual life prediction method |
CN119178809A (en) * | 2024-11-26 | 2024-12-24 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | Electromagnetic ultrasonic unidirectional transducer, guided wave detection system and defect detection method |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103235045A (en) * | 2013-04-22 | 2013-08-07 | 北京隆盛泰科石油管科技有限公司 | Calibration block used for automatically ultrasonically detecting submerged arc weld of steel pipe |
CN104597138A (en) * | 2014-12-31 | 2015-05-06 | 钢研纳克检测技术有限公司 | Spiral guided wave electromagnetic ultrasonic transducer for detecting longitudinal and transverse defects of thin-wall steel pipe |
CN106093212A (en) * | 2016-06-08 | 2016-11-09 | 北京隆盛泰科石油管科技有限公司 | Automatically the reference block detected for sheet material electromagnetic acoustic and method for designing thereof |
CN106680374A (en) * | 2016-12-28 | 2017-05-17 | 中国核工业二三建设有限公司 | Phased array ultrasonic imaging detection method for large-diameter and thick-wall alloy steel weld with stainless steel surfacing layer |
CN107144633A (en) * | 2016-03-01 | 2017-09-08 | 中国科学院金属研究所 | The defect lossless detection method of " bucket " shape hardware R angles transitional region |
CN107607626A (en) * | 2017-09-13 | 2018-01-19 | 中国石油天然气集团公司管材研究所 | Electromagnet ultrasonic changer and the equipment with electromagnet ultrasonic changer automatic detection steel plate |
CN107894463A (en) * | 2017-12-28 | 2018-04-10 | 中国石油天然气集团公司管材研究所 | The reference block of ERW steel pipe seam electromagnetic acoustic automatic detections and design method |
US20180172641A1 (en) * | 2016-11-02 | 2018-06-21 | Tsinghua University | Method for detecting defect of metal plate |
CN208366914U (en) * | 2018-07-24 | 2019-01-11 | 中国石油天然气集团公司管材研究所 | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system |
-
2018
- 2018-07-24 CN CN201810818581.8A patent/CN108931577A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103235045A (en) * | 2013-04-22 | 2013-08-07 | 北京隆盛泰科石油管科技有限公司 | Calibration block used for automatically ultrasonically detecting submerged arc weld of steel pipe |
CN104597138A (en) * | 2014-12-31 | 2015-05-06 | 钢研纳克检测技术有限公司 | Spiral guided wave electromagnetic ultrasonic transducer for detecting longitudinal and transverse defects of thin-wall steel pipe |
CN107144633A (en) * | 2016-03-01 | 2017-09-08 | 中国科学院金属研究所 | The defect lossless detection method of " bucket " shape hardware R angles transitional region |
CN106093212A (en) * | 2016-06-08 | 2016-11-09 | 北京隆盛泰科石油管科技有限公司 | Automatically the reference block detected for sheet material electromagnetic acoustic and method for designing thereof |
US20180172641A1 (en) * | 2016-11-02 | 2018-06-21 | Tsinghua University | Method for detecting defect of metal plate |
CN106680374A (en) * | 2016-12-28 | 2017-05-17 | 中国核工业二三建设有限公司 | Phased array ultrasonic imaging detection method for large-diameter and thick-wall alloy steel weld with stainless steel surfacing layer |
CN107607626A (en) * | 2017-09-13 | 2018-01-19 | 中国石油天然气集团公司管材研究所 | Electromagnet ultrasonic changer and the equipment with electromagnet ultrasonic changer automatic detection steel plate |
CN107894463A (en) * | 2017-12-28 | 2018-04-10 | 中国石油天然气集团公司管材研究所 | The reference block of ERW steel pipe seam electromagnetic acoustic automatic detections and design method |
CN208366914U (en) * | 2018-07-24 | 2019-01-11 | 中国石油天然气集团公司管材研究所 | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system |
Non-Patent Citations (2)
Title |
---|
余国民 等: ""电磁超声在石油管材检测技术中的研究与分析"", 《石油管材与仪器》, vol. 2, no. 02, pages 28 - 34 * |
黄磊 等: ""油气输送用钢板电磁超声自动检测方法研究"", 《2018远东无损检测新技术论坛论文集》, pages 774 - 778 * |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109596623A (en) * | 2018-12-21 | 2019-04-09 | 无锡先导智能装备股份有限公司 | A kind of defect inspection method and device |
CN109596623B (en) * | 2018-12-21 | 2021-07-06 | 无锡先导智能装备股份有限公司 | Defect detection method and device |
CN113189201A (en) * | 2021-04-19 | 2021-07-30 | 中国石油天然气集团有限公司 | Seamless steel pipe slant defect detecting system based on electromagnetic ultrasonic transducer |
CN113933397A (en) * | 2021-10-13 | 2022-01-14 | 新疆八一钢铁股份有限公司 | Method for quickly calibrating ultrasonic detector of medium plate |
CN115561153A (en) * | 2022-11-07 | 2023-01-03 | 西南石油大学 | Natural gas marine pipeline corrosion online detection method and residual life prediction method |
CN119178809A (en) * | 2024-11-26 | 2024-12-24 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | Electromagnetic ultrasonic unidirectional transducer, guided wave detection system and defect detection method |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108931577A (en) | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system and method | |
CN106093212B (en) | The reference block and its design method detected automatically for plate electromagnetic acoustic | |
Salzburger et al. | EMAT pipe inspection with guided waves | |
CN107790363B (en) | Array type multi-angle spiral SH guided wave electromagnetic ultrasonic transducer | |
JP4392129B2 (en) | Method and apparatus for long range inspection of plate-type ferromagnetic structures | |
Cawley et al. | Practical long range guided wave inspection-managing complexity | |
Nakamura et al. | Mode conversion and total reflection of torsional waves for pipe inspection | |
US20110296922A1 (en) | Emat for inspecting thick-section welds and weld overlays during the welding process | |
WO2007145200A1 (en) | Ultrasonic flaw detecting method, manufacturing method for welded steel pipe, and ultrasonic flaw detecting apparatus | |
CN106568843A (en) | Ultrasonic phased array inspection method for U-rib bilateral fillet weld | |
CN102338773B (en) | Nondestructive testing method for welding seam under anticorrosion coating of metal surface and device thereof | |
CN103115963A (en) | Method for detecting welding seam of resistance weld pipe through creeping wave and creeping wave probe for method | |
CN208366914U (en) | A kind of oil-gas transportation steel plate electromagnetic acoustic automatic checkout system | |
Sawaragi et al. | Improvement of SH-wave EMAT phased array inspection by new eight segment probes | |
CN1022202C (en) | Electromagnetic Ultrasonic Automatic Flaw Detection Technology | |
Guo et al. | Research on phased array ultrasonic technique for testing butt fusion joint in polyethylene pipe | |
Vinogradov et al. | Development of a novel omnidirectional magnetostrictive transducer for plate applications | |
Li et al. | Unidirectional line-focusing shear vertical wave EMATs used for rail base center flaw detection | |
Lee et al. | Integrity evaluation of pipe welding zones using wavelet transforms, and specific sensitivities based on SH-EMAT pulse-echo method | |
Vinogradov et al. | New magnetostrictive transducers and applications for SHM of pipes and vessels | |
Aanes et al. | Inline-inspection crack detection for gas pipelines using a novel technology | |
CN116660368A (en) | Improved double-cluster reverse-folded coil compact SH 0 Modal electromagnetic ultrasonic sensor | |
CN118106207A (en) | Electromagnetic ultrasonic transducer for generating ultrasonic longitudinal wave | |
Reber et al. | Ultrasonic in-line inspection tools to inspect older pipelines for cracks in girth and long-seam welds | |
Vinogradov et al. | Development of magnetostrictive sensor technology for guided wave examinations of piping and tubing |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information | ||
CB02 | Change of applicant information |
Address after: No. 32, electronic second road, Yanta District, Xi'an City, Shaanxi Province, 710065 Applicant after: China Petroleum Engineering Materials Research Institute Co.,Ltd. Applicant after: BEIJING LONGSHINE OIL TUBULAR TECHNOLOGY Co.,Ltd. Address before: 710065, No. two, No. 32, Xi'an, Shaanxi Applicant before: CNPC TUBULAR GOODS Research Institute Applicant before: BEIJING LONGSHINE OIL TUBULAR TECHNOLOGY Co.,Ltd. |
|
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20230627 Address after: 100007 Oil Mansion, 9 North Avenue, Dongcheng District, Beijing, Dongzhimen Applicant after: CHINA NATIONAL PETROLEUM Corp. Applicant after: China Petroleum Engineering Materials Research Institute Co.,Ltd. Applicant after: BEIJING LONGSHINE OIL TUBULAR TECHNOLOGY Co.,Ltd. Address before: No. 32, electronic second road, Yanta District, Xi'an City, Shaanxi Province, 710065 Applicant before: China Petroleum Engineering Materials Research Institute Co.,Ltd. Applicant before: BEIJING LONGSHINE OIL TUBULAR TECHNOLOGY Co.,Ltd. |
|
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181204 |