CN108916380A - One kind inlaying tube sealing device and its processing technology - Google Patents
One kind inlaying tube sealing device and its processing technology Download PDFInfo
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- CN108916380A CN108916380A CN201810890330.0A CN201810890330A CN108916380A CN 108916380 A CN108916380 A CN 108916380A CN 201810890330 A CN201810890330 A CN 201810890330A CN 108916380 A CN108916380 A CN 108916380A
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- 238000007789 sealing Methods 0.000 description 45
- 238000002347 injection Methods 0.000 description 23
- 239000007924 injection Substances 0.000 description 23
- 239000000463 material Substances 0.000 description 20
- 238000001746 injection moulding Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/061—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with positioning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/021—Sealings between relatively-stationary surfaces with elastic packing
- F16J15/028—Sealings between relatively-stationary surfaces with elastic packing the packing being mechanically expanded against the sealing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及管路密封技术领域,具体涉及一种镶嵌管密封装置及其加工工艺。The invention relates to the technical field of pipeline sealing, in particular to an inlaid pipe sealing device and its processing technology.
背景技术Background technique
传统的镶注工艺,在生产时仅是两种不同材料通过注塑工艺的方式,去完成整体产品的结合,如果在不涉及对高压密封有要求的情况下,也就是说对两种材料结合位无密封要求的情况下,那是可行的,但如果是对密封性能有要求时,那所生产的制品,在两种材料结合位的地方上,密封性能很不稳定,并且制品的密封性能不易短时间被检测出来,因为两种材料在镶注成型后和实际运用时的热胀冷缩的比例不一致,两种材料的结合处容易产生渗漏,两种材料相融和镶嵌工艺,也受制于两种材料的选择,在实际生产,有很多材料不适合对密封有要求的镶注工艺,因此使用的材料也受到限制。The traditional injection molding process is only two different materials through the injection molding process to complete the combination of the overall product during production. If there is no requirement for high-pressure sealing, that is to say, the joint position of the two materials It is feasible if there is no sealing requirement, but if there is a requirement for sealing performance, the sealing performance of the produced product is very unstable at the joint position of the two materials, and the sealing performance of the product is not easy It was detected in a short time, because the ratio of thermal expansion and contraction of the two materials after injection molding and actual use is inconsistent, the joint of the two materials is prone to leakage, and the fusion of the two materials and the inlay process are also restricted. Due to the selection of the two materials, in actual production, many materials are not suitable for the casting process that requires sealing, so the materials used are also limited.
另外,一些制品为了达到密封的性能,对材料选择也就有特殊的要求,或者增加了制品的制造成本,这就局限该类制品在实际生产和生活中的运用,而且不利于环保和降低资源损耗的国家政策。In addition, some products have special requirements for material selection in order to achieve sealing performance, or increase the manufacturing cost of products, which limits the use of such products in actual production and life, and is not conducive to environmental protection and resource reduction. Attrition of the national policy.
发明内容Contents of the invention
为了克服现有技术中存在的上述不足之处,本发明的目的在于提供一种结构简单,密封性能强的镶嵌管密封装置。In order to overcome the above-mentioned disadvantages in the prior art, the object of the present invention is to provide an inlaid tube sealing device with simple structure and strong sealing performance.
本发明的另一个目的在于提供一种镶嵌管密封装置的加工工艺。Another object of the present invention is to provide a processing technology for an inlaid pipe sealing device.
本发明通过下述技术方案实现:一种镶嵌管密封装置,包括注塑件以及可嵌入于注塑件内的至少一个镶嵌管件,所述镶嵌管件外表面至少设置有一个密封圈槽和两个止滑部,密封圈槽沿镶嵌管件外表面的圆周方向设置,所述密封圈槽上嵌入有密封圈。The present invention is achieved through the following technical solutions: an inlaid pipe sealing device, including an injection molded part and at least one inlaid pipe part that can be embedded in the injection molded part, and the outer surface of the inlaid pipe part is provided with at least one sealing ring groove and two anti-slip part, the sealing ring groove is arranged along the circumferential direction of the outer surface of the inlaid pipe, and the sealing ring is embedded in the sealing ring groove.
本发明还包括连接在镶嵌管件一端的装饰面板。The invention also includes a decorative panel attached to one end of the inlaid pipe.
优选的,本发明所述注塑件内嵌入有两个镶嵌管件。Preferably, two inlaid pipes are embedded in the injection molded part of the present invention.
优选的,本发明所述止滑部采用凸部或凹部。Preferably, the anti-slip part of the present invention adopts a convex part or a concave part.
优选的,本发明所述注塑件上设有与各镶嵌管件相通的通孔。Preferably, the injection molded part of the present invention is provided with through holes communicating with each inlaid pipe.
优选的,本发明所述镶嵌管件采用金属材料或塑料制成的。Preferably, the inlaid pipe fitting of the present invention is made of metal material or plastic.
优选的,本发明所述装饰面板采用金属材料或塑料制成的。Preferably, the decorative panel of the present invention is made of metal material or plastic.
本发明一种镶嵌管密封装置的加工工艺,首先预先将镶嵌管件上的密封圈槽套上弹性密封圈,以及备用好注塑件的模具,然后将镶嵌管件放在模具的型腔内,镶嵌管件固定后,通过注塑时高压射入材料,使用材料注塑于模具内与镶嵌管件成型,最后冷却开模,即可得到带镶嵌管件的注塑件。The processing technology of the inlaid pipe sealing device of the present invention, firstly, the sealing ring groove on the inlaid pipe fitting is covered with an elastic sealing ring, and the mold of the injection molded part is prepared in advance, and then the inlaid pipe fitting is placed in the cavity of the mould, and the inlaid pipe fitting After fixing, the material is injected under high pressure during injection molding, and the material is injected into the mold to form the inlaid pipe fittings. Finally, the mold is cooled and opened to obtain the injection molded parts with inlaid pipe fittings.
本发明与现有技术相比,具有以下优点及有益效果:采用本发明生产出来的镶嵌管密封装置,有利于降低生产成本,提高生产效率,并且材料的选择可以根据实际运用需求达到多样化,适用化的选择。适用于各种领域的使用,打破之前的使用局限性,制品密封性能高,稳定性强。Compared with the prior art, the present invention has the following advantages and beneficial effects: the inlaid tube sealing device produced by the present invention is beneficial to reduce production costs and improve production efficiency, and the selection of materials can be diversified according to actual application requirements. Appropriate choice. It is suitable for use in various fields, breaking the previous use limitations, and the product has high sealing performance and strong stability.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其他特征、目的和优点将会变得更为明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明镶嵌管件的结构示意图;Fig. 2 is the structural representation of inlaid pipe fitting of the present invention;
图3为图2的A-A向剖视结构图;Fig. 3 is the A-A direction sectional structure diagram of Fig. 2;
图4为本发明带装饰面板的一个镶嵌管件的结构示意图;Fig. 4 is a schematic structural view of an inlaid pipe fitting with a decorative panel of the present invention;
图5为本发明带装饰面板的两个镶嵌管件的结构示意图;Fig. 5 is the structural representation of two inlaid pipe fittings with decorative panels of the present invention;
图6为图5的侧视结构图;Fig. 6 is a side view structural diagram of Fig. 5;
图7为本发明应用在龙头塑料管上的结构示意图;Fig. 7 is a schematic structural view of the present invention applied to the faucet plastic pipe;
图8为图7的仰视结构图;Fig. 8 is a bottom view structure diagram of Fig. 7;
其中:1—注塑件,2—镶嵌管件,3—密封圈槽,4—止滑部,5—密封圈,6—装饰面板,7—通孔,8—龙头塑料管,10—管口,11—阀芯座,12—冷热水管,13—底座。Among them: 1—injection molded parts, 2—inlaid pipe fittings, 3—sealing ring groove, 4—anti-slip part, 5—sealing ring, 6—decorative panel, 7—through hole, 8—faucet plastic pipe, 10—nozzle, 11—spool seat, 12—cold and hot water pipes, 13—base.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;也可以是直接相连,也可以是通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected, or electrically connected; it can also be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本实施例的一种镶嵌管密封装置,如图1至图8所示,包括注塑件1以及可嵌入于注塑件1内的一个镶嵌管件2,镶嵌管件2外表面设置有一个密封圈槽3和两个止滑部4,密封圈槽3沿镶嵌管件2外表面的圆周方向设置,密封圈槽3上嵌入有密封圈5,各止滑部4采用凹部,止滑部4可以分布在密封圈槽3的左右两端,也可以分布在密封圈槽3的任意一端,当然止滑部4也可以采用凸部等其他结构来设计,止滑部4的作用是当镶嵌管件2与注塑件1成型后,防止镶嵌管件2会出现左右上下移动现象,也就是不会让镶嵌管件2易于从注塑件1内拔出,当然止滑部4的数量越多,那么镶嵌管件2就越牢固。An inlaid pipe sealing device of this embodiment, as shown in Figures 1 to 8, includes an injection molded part 1 and an inlaid pipe part 2 that can be embedded in the injection molded part 1, and a sealing ring groove 3 is provided on the outer surface of the inlaid pipe part 2 and two anti-slip parts 4, the sealing ring groove 3 is arranged along the circumferential direction of the outer surface of the inlaid pipe fitting 2, the sealing ring groove 3 is embedded with a sealing ring 5, each anti-slip part 4 adopts a concave part, and the anti-slip parts 4 can be distributed in the sealing The left and right ends of the ring groove 3 can also be distributed at any end of the sealing ring groove 3. Of course, the anti-slip part 4 can also be designed with other structures such as convex parts. 1 After molding, prevent the inlaid pipe fitting 2 from moving left and right, that is, the inlaid pipe fitting 2 will not be easily pulled out from the injection molded part 1. Of course, the more the number of anti-slip parts 4, the stronger the inlaid pipe fitting 2 will be.
当止滑部4采用凸部设计时,止滑部4可以沿镶嵌管件2外表面的圆周方向凸起条状,或呈间隔凸起柱,都可以用于固定成型后的镶嵌管件2在注塑件1内不易拔出或移动现象。When the anti-slip part 4 is designed as a convex part, the anti-slip part 4 can protrude in the shape of strips along the circumferential direction of the outer surface of the inlaid pipe fitting 2, or in the form of spaced raised columns, which can be used to fix the formed inlaid pipe fitting 2 during injection molding. Part 1 is not easy to pull out or move.
另外,镶嵌管件2内壁可以采用内螺纹设计,可以根据注塑产品来限定。In addition, the inner wall of the inlaid pipe fitting 2 can adopt an internal thread design, which can be defined according to the injection molding product.
本发明还包括连接在镶嵌管件2一端的装饰面板6,装饰面板6可以与镶嵌管件2一体加工成型,也可以与镶嵌管件2分体安装,当装饰面板6与镶嵌管件2分体时,将装饰面板6直接与注塑件1注塑一起成型,或者在注塑件1注塑成型后,再将装饰面板6粘贴在注塑件1上。The present invention also includes a decorative panel 6 connected to one end of the inlaid pipe fitting 2. The decorative panel 6 can be integrally processed with the inlaid pipe fitting 2, or can be installed separately from the inlaid pipe fitting 2. When the decorative panel 6 is separated from the inlaid pipe fitting 2, the The decorative panel 6 is directly injection molded together with the injection molded part 1 , or the decorative panel 6 is pasted on the injection molded part 1 after the injection molded part 1 is injection molded.
本发明注塑件1内也可以嵌入有两个镶嵌管件2,注塑件1与各镶嵌管件2具有对应相通的通孔7,可以让介质流通,如液体或气体。Two inlaid pipes 2 can also be embedded in the injection molded part 1 of the present invention, and the injection molded part 1 and each inlaid pipe 2 have corresponding through holes 7 communicating with each other, allowing media to circulate, such as liquid or gas.
本发明应用于龙头塑料管8上时,龙头塑料管8包括由上往下一体注塑成型的管口10、阀芯座11、冷热水管12以及底座13,管口10用于连接龙头出水管,阀芯座11用于固定阀芯,底座13内设置有两个镶嵌管件2,每个镶嵌管件2分别与冷热水管12对应相连通,每个镶嵌管件2套设有密封圈5和设置在密封圈两侧的止滑部4,由于密封圈具有弹性作用,材料高压射入时,底座注塑件包裹住镶嵌管件上,并且在注塑压力下,密封圈受到挤压,形成了两种材料结合位的第一次密封,再者,由于材料射入前需要高温融化达到可以射入状态,在模具型腔内,制品成形后,因为热账冷缩的物理自然现象。包裹的底座注塑件的材料再次收缩,这时,镶嵌管件2上的密封圈再次受到挤压,两种材料的结合位的密封性能也再次得到提高,制品完成后,在实际使用中,由于密封圈5采用的是可膨胀的环保弹性密封圈,如果受到液体、气体等介质的影响下,由于密封圈5的可膨胀性,密封性能再次得到保证。When the present invention is applied to the faucet plastic pipe 8, the faucet plastic pipe 8 includes a nozzle 10, a valve core seat 11, a hot and cold water pipe 12 and a base 13 which are integrally injection molded from top to bottom, and the nozzle 10 is used to connect the faucet outlet pipe , the spool seat 11 is used to fix the spool, the base 13 is provided with two inlaid pipe fittings 2, each inlaid pipe fitting 2 communicates with the hot and cold water pipes 12 respectively, and each inlaid pipe fitting 2 is provided with a sealing ring 5 and set On the non-slip parts 4 on both sides of the sealing ring, due to the elastic effect of the sealing ring, when the material is injected at high pressure, the injection molded part of the base wraps the inlaid pipe, and under the injection pressure, the sealing ring is squeezed to form two materials The first sealing of the bonding position. Furthermore, because the material needs to be melted at high temperature before injection to reach the injectable state, in the mold cavity, after the product is formed, it is a physical and natural phenomenon due to heat and cold contraction. The material of the wrapped base injection molding part shrinks again. At this time, the sealing ring on the inlaid pipe part 2 is squeezed again, and the sealing performance of the joint position of the two materials is also improved again. After the product is completed, in actual use, due to the sealing What the ring 5 adopts is an expandable environmentally friendly elastic sealing ring. If it is affected by liquid, gas and other media, due to the expandability of the sealing ring 5, the sealing performance is guaranteed again.
本发明一种镶嵌管密封装置的加工工艺,当镶嵌管件2和装饰面板6采用金属材料时,镶嵌管件2和装饰面板6可以一起铸造成型,或者是镶嵌管件2和装饰面板6分体铸造成型,将镶嵌管件2上的密封圈槽3套上弹性密封圈5,以及备用好注塑件的模具,然后将镶嵌管件2和装饰面板6放在模具的型腔内,镶嵌管件2固定后,通过注塑时高压射入材料,使材料注塑于模具内与镶嵌管件成型,最后冷却开模,即可得到带镶嵌管件的注塑件。The processing technology of the inlaid pipe sealing device of the present invention, when the inlaid pipe fitting 2 and the decorative panel 6 are made of metal materials, the inlaid pipe fitting 2 and the decorative panel 6 can be cast together, or the inlaid pipe fitting 2 and the decorative panel 6 can be separately cast and formed , put the sealing ring groove 3 on the inlaid pipe fitting 2 on the elastic sealing ring 5, and the mold of the injection molded part in reserve, then place the inlaid pipe fitting 2 and the decorative panel 6 in the cavity of the mold, after the inlaid pipe fitting 2 is fixed, pass During injection molding, the material is injected under high pressure, so that the material is injected into the mold and formed with the inlaid pipe fittings, and finally the mold is cooled and opened to obtain the injection molded parts with inlaid pipe fittings.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope is defined by the claims and their equivalents.
Claims (8)
Priority Applications (1)
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CN201810890330.0A CN108916380A (en) | 2018-08-07 | 2018-08-07 | One kind inlaying tube sealing device and its processing technology |
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CN110274116A (en) * | 2019-05-30 | 2019-09-24 | 青岛华涛汽车模具有限公司 | A kind of automobile cooling water nylon water pipe |
CN111113791A (en) * | 2019-12-31 | 2020-05-08 | 浙江新龙实业有限公司 | Air conditioner pipeline flange assembly machining process |
CN113007350A (en) * | 2021-01-29 | 2021-06-22 | 东风柳州汽车有限公司 | Sealing element, waterway connecting mechanism and combination method thereof |
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CN108162302A (en) * | 2017-12-21 | 2018-06-15 | 广东小天才科技有限公司 | Injection molding piece, injection molding method thereof and waterproof equipment |
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CN101358678A (en) * | 2008-09-22 | 2009-02-04 | 张朝文 | Plastic pipe joint |
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CN110274116A (en) * | 2019-05-30 | 2019-09-24 | 青岛华涛汽车模具有限公司 | A kind of automobile cooling water nylon water pipe |
CN111113791A (en) * | 2019-12-31 | 2020-05-08 | 浙江新龙实业有限公司 | Air conditioner pipeline flange assembly machining process |
CN113007350A (en) * | 2021-01-29 | 2021-06-22 | 东风柳州汽车有限公司 | Sealing element, waterway connecting mechanism and combination method thereof |
CN113007350B (en) * | 2021-01-29 | 2022-10-04 | 东风柳州汽车有限公司 | Sealing element, waterway connecting mechanism and combination method thereof |
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Application publication date: 20181130 |