CN108915195A - A kind of macromolecule spar mirror board and its preparation process - Google Patents
A kind of macromolecule spar mirror board and its preparation process Download PDFInfo
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- CN108915195A CN108915195A CN201810946864.0A CN201810946864A CN108915195A CN 108915195 A CN108915195 A CN 108915195A CN 201810946864 A CN201810946864 A CN 201810946864A CN 108915195 A CN108915195 A CN 108915195A
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- spar
- mirror board
- casing play
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- 229920002521 macromolecule Polymers 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims description 11
- 239000010410 layer Substances 0.000 claims abstract description 102
- 239000004576 sand Substances 0.000 claims abstract description 68
- 239000011347 resin Substances 0.000 claims abstract description 61
- 229920005989 resin Polymers 0.000 claims abstract description 61
- 239000004575 stone Substances 0.000 claims abstract description 51
- 239000012790 adhesive layer Substances 0.000 claims abstract description 41
- 239000002344 surface layer Substances 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000000576 coating method Methods 0.000 claims description 19
- 239000003365 glass fiber Substances 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 9
- 238000001723 curing Methods 0.000 claims description 9
- 229910003460 diamond Inorganic materials 0.000 claims description 9
- 239000010432 diamond Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 8
- 238000003848 UV Light-Curing Methods 0.000 claims description 7
- 230000010355 oscillation Effects 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 230000002269 spontaneous effect Effects 0.000 claims description 6
- 238000010998 test method Methods 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 230000001464 adherent effect Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000003786 synthesis reaction Methods 0.000 claims description 4
- 239000013078 crystal Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000005253 cladding Methods 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 58
- 239000005020 polyethylene terephthalate Substances 0.000 description 26
- 229920004934 Dacron® Polymers 0.000 description 13
- 229920000728 polyester Polymers 0.000 description 13
- 229920000139 polyethylene terephthalate Polymers 0.000 description 13
- 239000000047 product Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- 238000004611 spectroscopical analysis Methods 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
The present invention discloses a kind of macromolecule spar mirror board, including casing play, adhesive layer and waterproof layer, the macromolecule spar mirror board further includes surface layer and sand stone layer, is followed successively by surface layer, sand stone layer, adhesive layer, casing play and waterproof layer from top to bottom, and the surface layer is photosensitive resin layer.By using 5 layers there is Material cladding of different nature to form, being tightly combined between each layer, the whole compactness of mirror board is high, sand stone layer can be suitably used for a variety of different environment so that the toughness and mechanical strength of plate are higher with casing play collective effect, the setting of waterproof layer ensure that mirror board outdoors or when indoor use not will receive the destruction of moisture content and immerse internal and fail, decorative effect is stronger, and glue is not used, not can cause environmental pollution in process of production.
Description
Technical field
The present invention relates to mirror board technical field, in particular to a kind of macromolecule spar mirror board and its preparation process.
Background technique
With the continuous improvement of people's living standards, for the attention rate of household items mirror board and external wall mirror board
It is continuous soaring, it further requires, needs thus to existing in order to meet people to the quality of mirror surface plate and beauty
Mirror surface plate carries out continuous improve and innovation.
In existing mirror surface production process of plate, first spray since the upper surface of plate due to being, and indoors or
When outdoor work, being influenced by sunlight (light) direct projection and temperature etc., the surface of mirror surface plate is easy to happen deformation or expansion, from
And the phenomenon that will appear the surface deformation and rupture of mirror board, it needs to carry out secondary operation to material；In existing mirror surface plate
The bonding of part layer structure and the reparation of mirror surface plate be using glue carry out operation, ultimogenitary finished product pollution compared with
Greatly, mirror board does not plan a successor and after glue failure, leads to its reduced service life.
Summary of the invention
The main object of the present invention is to propose a kind of macromolecule spar mirror board, it is intended to solve existing mirror board by sunlight
Or light direct projection and temperature etc. influence surface deformation rupture the technical issues of；There are also solve existing mirror board to make using glue
For the technical problem that binding material pollution is larger, service life is shorter.
To achieve the above object, the present invention proposes a kind of macromolecule spar mirror board, including：
Casing play, adhesive layer and waterproof layer；
Further include surface layer and sand stone layer, is followed successively by surface layer, sand stone layer, adhesive layer, casing play and waterproof layer from top to bottom；
The surface layer is photosensitive resin layer.
Preferably, the surface layer is photosensitive resin layer with a thickness of 0.1~0.5mm.
Preferably, the sand stone layer is at least one of diamond dust or natural sand, the sand stone layer with a thickness of 1~
2mm。
Preferably, the adhesive layer is unsaturated-resin, with a thickness of 0.3~0.5mm.
Preferably, the casing play is plank or cement plate, and thickness is greater than 5mm.
Preferably, the waterproof layer is formed by glass fibre and resin compounded, with a thickness of 0.4~0.6mm.
Preferably, the present invention also proposes a kind of preparation process of macromolecule spar mirror board, specifically includes following step
Suddenly：
S10：Form film is stretched in smooth state；
S20：Photosensitive resin is coated on the form film after stretching；
S30：Sand stone layer raw material after making sieving by the way of planting sand is evenly distributed on photosensitive resin, then passes through oscillation
Synthesize closely knit mirror surface sand stone layer；
S40：Above-mentioned mirror surface sand stone layer is bonded on fixing substrate；
S50：The composite plate obtained after the completion of step S40 is inverted on platform, form film is removed, obtains finished product high score
Sub- spar mirror board.
Preferably, the flatness of the form film is measured using surface microscopic topographic method of testing.
Preferably, the fixing substrate includes adhesive layer and casing play, and forming step is as follows：
S41：Sand stone layer upper surface showering adherent coatings to form adhesive layer；
S42：Casing play is covered on adhesive layer, then reaches semi-cured state through being dried；
S43：The air between casing play and adhesive layer is aspirated by the way of vacuumizing, then makes two by UV curing technology
Person reaches solid state.
Preferably, the fixing substrate further includes waterproof layer, and the forming step of the waterproof layer is as follows：
Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to casing play
Spontaneous curing behind bottom.
Macromolecule spar mirror board of the present invention by using 5 layers there is Material cladding of different nature to form, between each layer
Be tightly combined, the whole compactness of mirror board is high, sand stone layer and casing play collective effect, so that the toughness of plate and machinery are strong
Du Genggao, can be suitably used for a variety of different environment, and the setting of waterproof layer ensure that mirror board outdoors or when indoor use will not
Destruction by moisture content is immersed internal and is failed, and decorative effect is stronger, and glue is not used, and will not make in process of production to environment
At pollution, range applied by mirror board is larger, such as deck plate, shingle nail and ad decoration plate.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
One specific embodiment of invention, for those of ordinary skill in the art, without creative efforts, also
The structure that can be shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the structural schematic diagram of macromolecule spar mirror board of the present invention；
Drawing reference numeral explanation：
| Label | Title | Label | Title |
| 1 | Surface layer | 4 | Casing play |
| 2 | Sand stone layer | 5 | Waterproof layer |
| 3 | Adhesive layer |
The realization, the function and the advantages of the object of the present invention are described further with reference to the accompanying drawings.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that if relating to directionality instruction (such as up, down, left, right, before and after ...) in the embodiment of the present invention,
Then directionality instruction be only used for explain under a certain particular pose (as shown in the picture) between each component relative positional relationship,
Motion conditions etc., if the particular pose changes, directionality instruction is also correspondingly changed correspondingly.
To achieve the above object, the present embodiment proposes a kind of macromolecule spar mirror board, including：
Casing play 4, adhesive layer 3 and waterproof layer 5；Further include surface layer 1 and sand stone layer 2, is followed successively by surface layer 1, sand from top to bottom
Rock layers 2, adhesive layer 3, casing play 4 and waterproof layer 5.
Specifically, as described in Figure 1, the present embodiment using 5 layers there is Material cladding of different nature to form, between each layer
It is tightly combined, the whole compactness of mirror board is high, sand stone layer and casing play collective effect, so that the toughness and mechanical strength of plate
It is higher, it can be suitably used for a variety of different environment, the setting of waterproof layer ensure that mirror board will not be by outdoors or when indoor use
Destruction to moisture content is immersed internal and is failed, and stronger decorative effect can be shown behind surface layer and sand stone layer combination, and use is glued
The use of layer substitution glue is tied, do not can cause environmental pollution in production process, range applied by mirror board is larger, such as table top
Plate, shingle nail and ad decoration plate etc..
Preferably, the surface layer 1 be photosensitive resin, the surface layer with a thickness of 0.1~0.5mm.
The photosensitive resin of the present embodiment technical solution have excellent mechanical performance, especially impact resistance and flexibility compared with
Good, in the specific use process, the repellence of photosensitive resin itself is preferable when by impact in external environment, extends
Its service life；Curing degree after the completion of photosensitive resin curing molding is higher, and is not made in different environment by oxygen inhibition
Smaller with volume contraction when can play its characteristic, and solidify, the influence of timeliness is small, is not likely to produce sticks up in use
The phenomenon that bent and stress deformation；Since the viscosity of photosensitive resin is higher, can be preferably combined with sand stone layer；The present embodiment skill
The thickness on the surface layer of art scheme is smaller, only 0.1~0.5mm, can reach using less photosensitive resin dosage preferably resistance to
Impact and toughness.
Preferably, the sand stone layer 3 is at least one of diamond dust or natural sand, the sand stone layer with a thickness of 1~
2mm。
The diamond dust of the present embodiment technical solution sublimation temperature with higher, in extraneous pressure and temperature achieved
Under will not all melt, and have rather low chemical activity, will not occur in the cohesive process with photosensitive resin any
Physical-chemical reaction causes mirror board to fail.It, can be since the surface of diamond dust natively has layer of silicon dioxide protective layer
With the gloss as rainbow in visual effect, since reflection and refraction action effect are more excellent under the irradiation of sunlight or light
More；The natural sand of the present embodiment technical solution has that cost is relatively low, there are many different kinds such as river sand and sea sand, all kinds of river sands
Since the difference of region has different appearances, sea sand can also generate preferable visual effect because it varies in color；This reality
The thickness for applying the sand stone layer of a technical solution is bigger compared with the thickness on surface layer, ensure that sand stone layer raw material can be evenly distributed in
The phenomenon that lower end on surface layer is not in light transmission in actual use.
Preferably, the adhesive layer 4 is unsaturated-resin, with a thickness of 0.3~0.5mm.
The unsaturated-resin of the present embodiment technical solution, due to containing unsaturated bond, unsaturated-resin in its molecular structure
Molecule is long chain molecule, and molecular weight with higher, generally 1000~3000 can be consolidated in the state of normal temperature and pressure
Change, formability is good；Itself has stronger resistance to chemical corrosion and mechanical property；Production technology is relatively simple, at low cost
It is honest and clean；Chemical state is relatively stable, therefore ensure that sand stone layer acts on not with the material interreaction of sand stone layer in process of production
Normal performance, and not can cause environmental pollution in process；The adhesive layer of the present embodiment technical solution with a thickness of 0.3
~0.5mm can reach stable bond effect using the unsaturated-resin of lower dosage.
Preferably, the casing play 4 is plank or cement plate, and thickness is greater than 5mm.
The plank or cement plate of the present embodiment technical solution provide the effect of skeletal support, and raw material is easy to get, the plank
For natural wood or artificial board, natural wood itself does not have pollution sources, easily by soil absorption, does not cause dirt to environment
Dye, self weight are high compared with the substance of other same volumes compared with light and compression strength, are easy to be processed to different shapes, no
It will cause waste, and artificial board not only has the characteristics that above-mentioned advantage also has that cost is relatively low.The present embodiment technical solution
Cement plate is that inorganic material does not pollute the environment, and has the characteristics that fire-proof and thermal-insulation, compression strength is higher and service life compared with
It is long, any shape can be processed to before uncured, since it has the characteristics that the lighter bone that can be used as mirror board of bulk density
Frame material；The casing play thickness of the present embodiment technical solution must be greater than 5mm, thick as the structure sheaf of offer skeletal support effect
The phenomenon that material fracture is likely to occur when spending relatively thin, the casing play for choosing 5mm or more thickness avoids mirror board in use process
Or breakage problem occurs during transporting, extend the service life of mirror board.
Preferably, the waterproof layer 5 is formed by glass fibre and resin compounded, with a thickness of 0.4~0.6mm.
The resin material of the present embodiment technical solution itself has stronger water resistance and caking property, when resin is uncured
Solution state can effectively bond skeleton layer material and form one layer of fine and close waterproof layer, this implementation on the surface of skeleton layer material
The density of the glass fibre of example technical solution is higher, and with higher to draw high intensity and hardness, dimensional stability will not be because outer
The variation of boundary's environment temperature and change, and to many chemicals have good resistance hardly influenced by organic solvent, will
Glass fibre and resin compounded, a large amount of glass fibre Dispersed precipitate is in resin, to strengthen the toughness of waterproof layer itself.
The present embodiment also proposes a kind of preparation process of macromolecule spar mirror board, specifically includes following steps：
S10：Form film is stretched in smooth state；
S20：Photosensitive resin is coated on the form film after stretching；
S30：Sand stone layer raw material after making sieving by the way of planting sand (is selected in diamond dust or natural sand in the present embodiment
At least one) be evenly distributed on photosensitive resin, then closely knit mirror surface sand stone layer is synthesized by oscillation；
S40：Above-mentioned mirror surface sand stone layer is bonded on fixing substrate；
S50：The composite plate obtained after the completion of step S40 is inverted on platform, form film is removed, obtains finished product high score
Sub- spar mirror board.
Form film in the present embodiment can guarantee that photosensitive resin layer reaches the smooth state of height after hardening, will be at
It is step most important in this preparation process in smooth state that type film, which is stretched to,.Form film is coated again after stretching
Photosensitive resin, and upper sand stone layer is planted for photosensitive resin, the gloss of sand stone layer is diverged by the diffusing reflection of photosensitive resin, so that mirror
The surface of panel shows a kind of effect of flat mirror.
Form film is specially PET polyester dacron film.Wherein, PET polyester dacron film is the polymerization of highly crystalline
Object, fusing point are up to 265 DEG C, and due to containing a large amount of ester group in its main chain, chemical stability in the case of a high temperature is strong, produces
In journey will not due to ambient temperature variation and chemically reacted with the raw material on surface layer；There is virtue in PET polyester dacron film
The linear macromolecule of ring structure, the not only symmetrical but also regular and all phenyl ring of this macromolecular long-chain are nearly at same plane
On, it can be arranged parallel to each other when being stretched along the long chain direction of molecule, therefore the surfacing of PET polyester dacron film, so that solidification
Skin-material afterwards has smooth surface, meets the various sizes of mirror surface mirror board requirement of production process.
The plant sand mode that the present embodiment uses specifically includes gravity and plants sand and electrostatic sand-planting, the sand stone layer raw material benefit of small particle
With high-voltage electrostatic field, so that sand stone layer raw material becomes electrical body, then it is set equably to be implanted in photosensitive resin according to electrostatic interaction
Surface layer；Large-sized sand stone layer raw material then uses gravity to plant sand, falls sand stone layer raw material freely from photosensitive resin layer upper end, by
It in the effect of gravity, is inserted into photosensitive resin layer, forms uniform sand stone layer.
Preferably, the flatness of the form film is measured using surface microscopic topographic method of testing.
The surface microscopic topographic method of testing that the present embodiment uses, is based on the principle of interference to white light, according to reflected light
The test method for taking the photograph spectrometry form film surface smoothness, molding is fixed on stepper motor, and fiber-optic probe system is in
Fixed volume position is constant, changes position of the form film relative to optical fiber head, movement is to be measured on the x of horizontal plane and Y-direction
Form film carries out length testing with 0.01 millimeter for interval, and the point data of test 32 × 40 finally obtains form film surface
The testing curved surface of flatness, the gap size between the film of obtained different-thickness value are the flatness of film, flatness
Measurement numerical value it is bigger i.e. illustrate that the surface of form film is more smooth.
Preferably, the fixing substrate includes adhesive layer 3 and casing play 4, and forming step is as follows：
S41：In the upper surface showering adherent coatings of mirror surface sand stone layer to form adhesive layer 3；
S42：Casing play is covered on adhesive layer 3, then reaches semi-cured state through being dried；
S43：The air between casing play 4 and adhesive layer 3 is aspirated by the way of vacuumizing, then is made by UV curing technology
The two reaches solid state.
The UV curing technology that the present embodiment uses is to be irradiated using the UV light of specific wavelength to material, by UV light
The heat that line irradiation generates, which is concentrated to, needs cured body surface, and wherein the wave-length coverage of UV light is 315~400nm, and
The exactly cured optimal wavelength value of adhesive layer, curing efficiency is further enhanced when wavelength of light is 365nm.The present embodiment
In adherent coatings be specially unsaturated-resin, glue is not used, it is more environmentally friendly.
Preferably, the fixing substrate further includes waterproof layer 5, and the forming step of the waterproof layer is as follows：
S44：Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to skeleton
Spontaneous curing behind the bottom of layer.
The waterproof layer of the present embodiment is that glass fibre is formed with resin compounded.
Embodiment 1
S10：PET polyester dacron film is stretched in smooth state；
S20：By photosensitive resin be coated on stretch after PET polyester dacron film on, wherein photosensitive resin layer with a thickness of
0.1mm；
S30：Diamond dust after making sieving by the way of planting sand is evenly distributed on photosensitive resin, then passes through oscillation synthesis
Closely knit mirror surface sand stone layer, wherein sand stone layer with a thickness of 1mm；
S41：In the upper surface showering unsaturated-resin of mirror surface sand stone layer to form adhesive layer, wherein adhesive layer with a thickness of
0.3mm；
S42：Casing play is covered on adhesive layer, then reaches semi-cured state through drying, wherein the thickness of casing play
Degree is 6mm；
S43：The bubble between casing play and adhesive layer is aspirated by the way of vacuumizing, then is handled by UV curing technology
Casing play and adhesive layer is set to reach solid state；
S44：Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to skeleton
Spontaneous curing obtains composite plate behind the bottom of layer, and wherein the mixed coating of glass fibre and resin is 0.4mm；
S50：Composite plate is inverted on platform, PET polyester dacron film is removed, obtains finished product macromolecule spar mirror surface
Plate.
Embodiment 2
S10：PET polyester dacron film is stretched in smooth state；
S20：By photosensitive resin be coated on stretch after PET polyester dacron film on, wherein photosensitive resin layer with a thickness of
0.3mm；
S30：Diamond dust after making sieving by the way of planting sand is evenly distributed on photosensitive resin, then passes through oscillation synthesis
Closely knit mirror surface sand stone layer, wherein sand stone layer with a thickness of 1.5mm；
S41：In the upper surface showering unsaturated-resin of mirror surface sand stone layer to form adhesive layer, wherein adhesive layer with a thickness of
0.4mm；
S42：Casing play is covered on adhesive layer, then reaches semi-cured state through drying, wherein the thickness of casing play
Degree is 7mm；
S43：The bubble between casing play and adhesive layer is aspirated by the way of vacuumizing, then is handled by UV curing technology
Casing play and adhesive layer is set to reach solid state；
S44：Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to skeleton
Spontaneous curing obtains composite plate behind the bottom of layer, and wherein the mixed coating of glass fibre and resin is 0.5mm；
S50：Composite plate is inverted on platform, PET polyester dacron film is removed, obtains finished product macromolecule spar mirror surface
Plate.
Embodiment 3
S10：PET polyester dacron film is stretched in smooth state；
S20：By photosensitive resin be coated on stretch after PET polyester dacron film on, wherein photosensitive resin layer with a thickness of
0.5mm；
S30：Diamond dust after making sieving by the way of planting sand is evenly distributed on photosensitive resin, then passes through oscillation synthesis
Closely knit mirror surface sand stone layer, wherein sand stone layer with a thickness of 2mm；
S41：In the upper surface showering unsaturated-resin of mirror surface sand stone layer to form adhesive layer, wherein adhesive layer with a thickness of
0.5mm；
S42：Casing play is covered on adhesive layer, then reaches semi-cured state through drying, wherein the thickness of casing play
Degree is 8mm；
S43：The bubble between casing play and adhesive layer is aspirated by the way of vacuumizing, then is handled by UV curing technology
Casing play and adhesive layer is set to reach solid state；
S44：Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to skeleton
Spontaneous curing obtains composite plate behind the bottom of layer, and wherein the mixed coating of glass fibre and resin is 0.6mm；
S50：Composite plate is inverted on platform, PET polyester dacron film is removed, obtains finished product macromolecule spar mirror surface
Plate.
By national standard GB/T 17657-1999 about the quiet Qu Qiang in test methods of evaluating the properties of wood-based panels and surface decorated wood-based panels
Degree, internal bond strength and bonding strength test the macromolecule spar mirror board that the above various embodiments obtains, and are as a result listed in table 1.
1 macromolecule spar mirror board the performance test results of table
| Embodiment | Static bending strength/MPa | Internal bond strength/MPa | Bonding strength/MPa |
| 1 | 16.1 | 0.42 | 0.68 |
| 2 | 17.3 | 0.49 | 0.81 |
| 3 | 18.6 | 0.53 | 0.91 |
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the inventive concept of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/use indirectly
It is included in other related technical areas in scope of patent protection of the invention.
Claims (10)
1. a kind of macromolecule spar mirror board, including casing play, adhesive layer and waterproof layer, it is characterised in that：Further include surface layer and
Sand stone layer is followed successively by surface layer, sand stone layer, adhesive layer, casing play and waterproof layer from top to bottom；
The surface layer is photosensitive resin layer.
2. macromolecule spar mirror board as described in claim 1, it is characterised in that：The photosensitive resin layer with a thickness of 0.1
~0.5mm.
3. macromolecule spar mirror board as described in claim 1, it is characterised in that：The sand stone layer is diamond dust or natural sand
At least one of, with a thickness of 1~2mm.
4. macromolecule spar mirror board as described in claim 1, it is characterised in that：The adhesive layer is unsaturated-resin, thick
Degree is 0.3~0.5mm.
5. macromolecule spar mirror board as described in claim 1, it is characterised in that：The casing play is plank or cement
Plate, thickness are greater than 5mm.
6. macromolecule spar mirror board as described in claim 1, it is characterised in that：The waterproof layer is by glass fibre and resin
It is combined, with a thickness of 0.4~0.6mm.
7. a kind of preparation process of macromolecule spar mirror board, it is characterised in that:Specifically include following steps：
S10：Form film is stretched in smooth state；
S20：Photosensitive resin is coated on the form film after stretching；
S30：Sand stone layer raw material after making sieving by the way of planting sand is evenly distributed on photosensitive resin, then passes through oscillation synthesis
Closely knit mirror surface sand stone layer；
S40：Above-mentioned mirror surface sand stone layer is bonded on fixing substrate；
S50：The composite plate obtained after the completion of step S40 is inverted on platform, form film is removed, obtains finished product macromolecule crystal
Stone mirror board.
8. a kind of preparation process of macromolecule spar mirror board according to claim 7, it is characterised in that:Use surface microscopic
Pattern test method measures the flatness of the form film.
9. a kind of preparation process of macromolecule spar mirror board according to claim 7, it is characterised in that:The fixing substrate
Including adhesive layer and casing play, forming step is as follows：
S41：Sand stone layer upper surface showering adherent coatings to form adhesive layer；
S42：Casing play is covered on adhesive layer, then reaches semi-cured state through being dried；
S43：The air between casing play and adhesive layer is aspirated by the way of vacuumizing, then reaches the two by UV curing technology
To solid state.
10. a kind of preparation process of macromolecule spar mirror board according to claim 9, it is characterised in that:The fixed base
Material further includes waterproof layer, and the forming step of the waterproof layer is as follows：
Glass fibre is mixed with resin to obtain preventing water coating, preventing water coating is equably applied to the bottom of casing play
Spontaneous curing afterwards.
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| CN201810946864.0A CN108915195A (en) | 2018-08-17 | 2018-08-17 | A kind of macromolecule spar mirror board and its preparation process |
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| CN111138128A (en) * | 2019-12-20 | 2020-05-12 | 惠州市创鑫隆实业有限公司 | Natural imitation stone and production process thereof |
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