CN108905680A - Rabbling mechanism on vanadium material batch mixer - Google Patents
Rabbling mechanism on vanadium material batch mixer Download PDFInfo
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- CN108905680A CN108905680A CN201811082343.1A CN201811082343A CN108905680A CN 108905680 A CN108905680 A CN 108905680A CN 201811082343 A CN201811082343 A CN 201811082343A CN 108905680 A CN108905680 A CN 108905680A
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- mixing arm
- linkage section
- terminal pad
- batch mixer
- mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/2204—Mixing chemical components in generals in order to improve chemical treatment or reactions, independently from the specific application
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The present invention relates to industrial special raw material hybrid technology fields, more particularly to being rabbling mechanism on a kind of vanadium material batch mixer, including driving motor, bearing, shaft coupling and mixing arm, driving motor is set to above bearing, the power output end of driving motor is connect with shaft one end, shaft passes through bearing, and the other end is connect with shaft coupling, is connected with mixing arm below shaft coupling.Mixing arm includes the first mixing arm and the second mixing arm, and the first mixing arm and the second mixing arm are oppositely arranged, and the brachium of the first mixing arm is greater than the brachium of the second mixing arm.The upper rabbling mechanism for solving existing batch mixer mostly uses double stirring arm configurations, when carrying out Stirring, due to two mixing arms be it is arranged symmetrically, once be only capable of generating single vortex, the limited problem of mixing effect when rotation.
Description
Technical field
The present invention relates to industrial special raw material hybrid technology fields, and in particular to is blender on a kind of vanadium material batch mixer
Structure.
Background technique
In oxidation technique for producing vanadium, calcification baking is the core of technology after vanadium slag, lime are mixed, wherein calcium vanadium
Than be influence roasting conversion rate a key factor, vanadium slag, lime mixing situation have to the calcium vanadium ratio of material real reaction
It is direct influence, therefore it is vanadium slag, the full and uniform mixing of lime is particularly significant.
Existing batch mixer mostly uses single motor or more motors that single stirrer gear is driven unidirectionally to be stirred, and Chinese patent is " mixed
Material machine ", publication number CN207324555 U disclose a kind of batch mixer, are stirred using upper and lower two groups of rabbling mechanisms, position
Upper rabbling mechanism in top is double stirring arm configurations, when carrying out Stirring, due to two mixing arms be it is arranged symmetrically,
It is only capable of generating single vortex when primary rotation, mixing effect is limited.
Summary of the invention
The present invention mostly uses double stirring arm configurations for the upper rabbling mechanism of existing batch mixer, when carrying out Stirring,
Due to two mixing arms be it is arranged symmetrically, once rotate when be only capable of generating single vortex, the limited problem of mixing effect provides
Rabbling mechanism on a kind of vanadium material batch mixer.
The present invention solves above-mentioned technical problem, the technical solution adopted is that, rabbling mechanism includes driving on vanadium material batch mixer
Motor, bearing, shaft coupling and mixing arm, driving motor are set to above bearing, the power output end of driving motor and shaft one end
Connection, shaft pass through bearing, and the other end is connect with shaft coupling, are connected with mixing arm below shaft coupling.Mixing arm is stirred including first
Arm and the second mixing arm are mixed, the first mixing arm and the second mixing arm are oppositely arranged, and the brachium of the first mixing arm is greater than second and stirs
Mix the brachium of arm.
The purpose designed in this way is, by the way that the mixing arm being made of the first mixing arm and the second mixing arm is arranged, and
The brachium of first mixing arm is greater than the brachium of the second mixing arm, is allowed to form the stirring model of unsymmetric structure, in driving motor
When driving mixing arm rotation, by the stirring model of unsymmetric structure, the first mixing arm and the second mixing arm rotate to be formed in one
One outer two vortex, the raw material being allowed in batch mixer can be mixed more fully, so as to greatly improve the subsequent original
The roasting effect and roasting conversion rate of material, the upper rabbling mechanism for solving existing batch mixer mostly use double stirring arm configurations, into
When row Stirring, due to two mixing arms be it is arranged symmetrically, once rotate when be only capable of generating single vortex, mixing effect has
The problem of limit.
Optionally, mixing arm upper end is connected with terminal pad, and terminal pad is in circular ring structure, is provided with fixation hole in terminal pad,
Terminal pad is connect by passing through the bolt of fixation hole with shaft coupling.
Optionally, mixing arm lower part is provided with stirring blade, and stirring blade includes egative film, connection sheet and riser, on egative film
It is provided with the first connecting hole, the second connecting hole is provided in connection sheet, connection sheet is covered on egative film, and is connected by passing through first
The bolt for connecing hole and the second connecting hole is connect with egative film, and riser is set in connection sheet, and vertical with connection sheet.
The purpose designed in this way is, the stirring blade being made of egative film, connection sheet and riser is arranged in mixing arm lower part,
Egative film and connection sheet form a class and stir vane, and when mixing arm is rotated, class stirring vane can drive raw material nearby
Vortex is formed, eddy area is improved.
Meanwhile the riser vertical with connection sheet is set in connection sheet, so that when mixing arm is rotated, generation and class
The vertical vortex of vane, two vortex interactions are stirred, the raw material being allowed in batch mixer can be mixed more fully.
Optionally, the angle of riser and connection sheet short side is 20 °~30 °, guide groove is additionally provided on riser, guide groove inclines
The angle on tiltedly setting, guide groove and riser field side is 30 °~40 °.
The purpose designed in this way is, by oriented slot being arranged on riser convenient for the original in guidance rotating vortex
Material is moved along guide groove, and raw material is recycled up and down, is carried out three-dimensional stirring, is improved compounding effect.
Optionally, the first mixing arm is bending structure, and including the first linkage section and the second linkage section, the first linkage section one
End is connect with terminal pad, and the other end is connect diagonally downward and with the second linkage section far from terminal pad, and the second linkage section and first connects
The angle for connecing section is 100 °~120 °, the second linkage section towards terminal pad diagonally downward.Second mixing arm is bending structure, and is wrapped
Include third linkage section and the 4th linkage section, third linkage section one end is connect with terminal pad, the other end far from terminal pad diagonally downward
And connect with the 4th linkage section, the angle of the 4th linkage section and third linkage section is 140 °~150 °, and the 4th linkage section is towards even
Connect disk diagonally downward.The length of first mixing arm vertical projection is that the length ratio of the second mixing arm vertical projection is 1.5~2:1.
The purpose designed in this way is, by being respectively provided with the first mixing arm and the second mixing arm with the curved of different angle
Folded structure can further increase mixing effect compared with 90 ° of structures used in the prior art, when stirring, mixing arm and the original
The contact area of material, while to be formed upward a vortex and a downward vortex, raw material and can recycle up and down, into
The three-dimensional stirring of row, improves compounding effect.
Optionally, bearing is provided with bracket, gland, bearing block, packing gland, packing box, joint type forced filling oil cup, semi-convex
Edge shaft coupling and spheric roller bearing, half flange-face coupling is between shaft and driving motor power output end, half flange connection
Axis device lower part is socketed with bearing block, is covered with gland above bearing block, shaft be provided on bearing outlet packing gland and
Packing box, joint type forced filling oil cup and spheric roller bearing are arranged on bracket, and and shaft contacts.
Beneficial effects of the present invention include at least following one；
1, by being arranged the mixing arm that is made of the first mixing arm and the second mixing arm, and the brachium of the first mixing arm is greater than the
The brachium of two mixing arms is allowed to form the stirring model of unsymmetric structure, when driving motor drives mixing arm rotation, by non-
The stirring model of symmetrical structure, the first mixing arm and the second mixing arm rotate to form outer two vortex in one, are allowed to batch mixer
In raw material can more fully mix.
2, the roasting effect and roasting conversion rate that subsequent raw material can be greatly improved, solve existing batch mixer on stir
It mixes mechanism and mostly uses double stirring arm configurations, when carrying out Stirring, since two mixing arms are arranged symmetrically, primary rotation
When be only capable of generating single vortex, the limited problem of mixing effect.
3, by counting using the calcium vanadium of mixture after application scheme than qualification rate by using the 89 of existing batch mixer
.44% it improves to 96 .32%.
4, about 20% is improved using roasting conversion rate overall effect after application scheme by statistics.
Detailed description of the invention
Fig. 1 is rabbling mechanism structural schematic diagram on vanadium material batch mixer；
Fig. 2 is rabbling mechanism structural schematic diagram on another vanadium material batch mixer；
Fig. 3 is the second mixing arm structural schematic diagram；
Fig. 4 is the first mixing arm structural schematic diagram；
Fig. 5 is terminal pad structural schematic diagram；
Fig. 6 is terminal pad and mixing arm structural schematic diagram；
Fig. 7 is egative film and connection sheet structural schematic diagram；
Fig. 8 is connection sheet and riser structural schematic diagram；
In figure label for：1 it is bearing, 2 be gland, 3 be bearing block, 4 be packing gland, 5 be packing box, 6 be shaft coupling, 7 is
First mixing arm, 701 be the first linkage section, 702 be the second linkage section, 8 be the second mixing arm, 801 be third linkage section, 802
It is stirring blade for the 4th linkage section, 9,10 be round end flat key, 11 be shaft, 12 be joint type forced filling oil cup, 13 is half flange
Shaft coupling, 14 be spheric roller bearing, 15 be driving motor, 16 be mixing arm, 17 be terminal pad, 18 be fixation hole, 19 be bottom
Piece, 20 be connection sheet, 21 be the second connecting hole, 22 be riser, 23 be guide groove, 24 be bracket, 25 be the first connecting hole.
Specific embodiment
It is clear in order to enable the objectives, technical solutions, and advantages of the present invention to be more clear, below in conjunction with attached drawing and implementation
The present invention will be described in further detail for example.It should be appreciated that specific embodiment described herein is only used to explain this hair
It is bright, it is not intended to limit the present invention protection content.
Embodiment 1
Shown in Fig. 1, Fig. 2 and Fig. 5, rabbling mechanism includes driving motor 15, bearing 1, shaft coupling 6 and mixing arm on vanadium material batch mixer
16, driving motor 15 is set to 1 top of bearing, and the power output end of driving motor 15 is connect with 11 one end of shaft, and shaft 11 passes through
Bearing 1, the other end are connect with shaft coupling 6, and mixing arm 16 is connected with below shaft coupling 6.Mixing arm 16 includes 7 He of the first mixing arm
Second mixing arm 8, the first mixing arm 7 and the second mixing arm 8 are oppositely arranged, and the brachium of the first mixing arm 7 is greater than the second stirring
The brachium of arm 8.
In use, the mixing arm that setting is made of the first mixing arm and the second mixing arm, and the brachium of the first mixing arm
Greater than the brachium of the second mixing arm, it is allowed to form the stirring model of unsymmetric structure, when driving motor drives mixing arm rotation,
By the stirring model of unsymmetric structure, the first mixing arm and the second mixing arm rotate to form outer two vortex in one, are allowed to
Raw material in batch mixer can be mixed more fully, so as to greatly improve the roasting effect and roasting of subsequent raw material
Conversion ratio, the upper rabbling mechanism for solving existing batch mixer mostly uses double stirring arm configurations, when carrying out Stirring, due to two
A mixing arm be it is arranged symmetrically, once rotate when be only capable of generating single vortex, the limited problem of mixing effect.
Embodiment 2
Based on embodiment 1, as shown in figure 5,16 upper end of mixing arm is connected with terminal pad 17, terminal pad 17 is in circular ring structure, connection
Fixation hole 18 is provided on disk 17, terminal pad 17 is connect by passing through the bolt of fixation hole 18 with shaft coupling 6.It is used by statistics
Roasting conversion rate overall effect improves about 20% after application scheme.By counting the calcium using mixture after application scheme
Vanadium is than qualification rate by being improved using 89 .44% of existing batch mixer to 96 .32%.
Embodiment 3
Based on embodiment 2, as shown in Figures 3 to 5,16 lower part of mixing arm is provided with stirring blade 9, and stirring blade 9 includes egative film
19, connection sheet 20 and riser 22 are provided with the first connecting hole 25 on egative film 19, the second connecting hole 21 are provided in connection sheet 20,
Connection sheet 20 is covered on egative film 19, and the bolt by passing through the first connecting hole 25 and the second connecting hole 21 and egative film 19 connect
It connects, riser 22 is set in connection sheet 20, and vertical with connection sheet 20.
In use, the stirring blade being made of egative film, connection sheet and riser, egative film and connection sheet are arranged in mixing arm lower part
A class stirring vane is formed, when mixing arm is rotated, class stirring vane can drive the vortex of raw material formation nearby, improve
Eddy area.The riser vertical with connection sheet is set in connection sheet, so that generating and stirring with class when mixing arm is rotated
The vertical vortex of vane, two vortex interactions, the raw material being allowed in batch mixer can be mixed more fully.
Embodiment 4
Based on embodiment 3, as shown in Figure 6 to 8, the angle of riser 22 and 20 short side of connection sheet is 20 °~30 °, on riser 22
It is additionally provided with guide groove 23, guide groove 23 is obliquely installed, and the angle on guide groove 23 and 22 sides of riser is 30 °.
It is moved convenient for the raw material in guidance rotating vortex along guide groove in use, oriented slot is arranged on riser
It is dynamic, raw material is recycled up and down, carries out three-dimensional stirring, improves compounding effect.
Embodiment 5
Based on embodiment 3, as shown in Figure 6 to 8, the angle of riser 22 and 20 short side of connection sheet is 20 °~30 °, on riser 22
It is additionally provided with guide groove 23, guide groove 23 is obliquely installed, and the angle on guide groove 23 and 22 sides of riser is 40 °.
It is moved convenient for the raw material in guidance rotating vortex along guide groove in use, oriented slot is arranged on riser
It is dynamic, raw material is recycled up and down, carries out three-dimensional stirring, improves compounding effect.
Embodiment 6
Based on embodiment 5, the first mixing arm 7 is bending structure, and including the first linkage section 701 and the second linkage section 702, first
701 one end of linkage section is connect with terminal pad 17, and the other end is connect diagonally downward and with the second linkage section 702 far from terminal pad 17,
The angle of second linkage section 702 and the first linkage section 701 is 100 °, the second linkage section 702 towards terminal pad 17 diagonally downward.The
Two mixing arms 8 are bending structure, and including third linkage section 801 and the 4th linkage section 802,801 one end of third linkage section and company
The connection of disk 17 is connect, the other end connect diagonally downward and with the 4th linkage section 802 far from terminal pad 17, the 4th linkage section 802 and the
The angle of three linkage sections 801 is 140 °, the 4th linkage section 802 towards terminal pad 17 diagonally downward.First mixing arm, 7 vertical projection
Length be the length ratio of 8 vertical projection of the second mixing arm be 1.5:1.
In use, the first mixing arm and the second mixing arm are respectively provided with the bending structure with different angle, compared with existing
When 90 ° of structures used in technology can further increase stirring, the contact area of mixing arm and raw material, while to be formed
One upward vortex and a downward vortex, raw material can recycle up and down, carry out three-dimensional stirring, improve compounding effect.
Embodiment 7
Based on embodiment 5, the first mixing arm 7 is bending structure, and including the first linkage section 701 and the second linkage section 702, first
701 one end of linkage section is connect with terminal pad 17, and the other end is connect diagonally downward and with the second linkage section 702 far from terminal pad 17,
The angle of second linkage section 702 and the first linkage section 701 is 120 °, the second linkage section 702 towards terminal pad 17 diagonally downward.The
Two mixing arms 8 are bending structure, and including third linkage section 801 and the 4th linkage section 802,801 one end of third linkage section and company
The connection of disk 17 is connect, the other end connect diagonally downward and with the 4th linkage section 802 far from terminal pad 17, the 4th linkage section 802 and the
The angle of three linkage sections 801 is 150 °, the 4th linkage section 802 towards terminal pad 17 diagonally downward.First mixing arm, 7 vertical projection
Length be the length ratio of 8 vertical projection of the second mixing arm be 2:1.
In use, the first mixing arm and the second mixing arm are respectively provided with the bending structure with different angle, compared with existing
When 90 ° of structures used in technology can further increase stirring, the contact area of mixing arm and raw material, while to be formed
One upward vortex and a downward vortex, raw material can recycle up and down, carry out three-dimensional stirring, improve compounding effect.
Embodiment 8
Based on embodiment 5, the first mixing arm 7 is bending structure, and including the first linkage section 701 and the second linkage section 702, first
701 one end of linkage section is connect with terminal pad 17, and the other end is connect diagonally downward and with the second linkage section 702 far from terminal pad 17,
The angle of second linkage section 702 and the first linkage section 701 is 110 °, the second linkage section 702 towards terminal pad 17 diagonally downward.The
Two mixing arms 8 are bending structure, and including third linkage section 801 and the 4th linkage section 802,801 one end of third linkage section and company
The connection of disk 17 is connect, the other end connect diagonally downward and with the 4th linkage section 802 far from terminal pad 17, the 4th linkage section 802 and the
The angle of three linkage sections 801 is 145 °, the 4th linkage section 802 towards terminal pad 17 diagonally downward.First mixing arm, 7 vertical projection
Length be the length ratio of 8 vertical projection of the second mixing arm be 1.9:1.
In use, the first mixing arm and the second mixing arm are respectively provided with the bending structure with different angle, compared with existing
When 90 ° of structures used in technology can further increase stirring, the contact area of mixing arm and raw material, while to be formed
One upward vortex and a downward vortex, raw material can recycle up and down, carry out three-dimensional stirring, improve compounding effect.
Embodiment 9
Based on embodiment 8, bearing 1 is provided with bracket 24, gland 2, bearing block 3, packing gland 4, packing box 5, joint type pressure injection
Lubricating cup 12, half flange-face coupling 13 and spheric roller bearing 14, half flange-face coupling 13 is located at shaft 11 and driving motor 15 is dynamic
Between power output end, half flange-face coupling, 13 lower part is socketed with bearing block 3, and gland 2 is covered with above bearing block 3, and shaft 11 is leaned on
Paraxial hold is provided with packing gland 4 and packing box 5 in 1 outlet, joint type forced filling oil cup 12 and the setting of spheric roller bearing 14 exist
It on bracket 24, and is contacted with shaft 11, round end flat key 10 is provided on shaft coupling 6.
Claims (7)
1. rabbling mechanism on vanadium material batch mixer, it is characterised in that：Including driving motor（15）, bearing（1）, shaft coupling（6）With stir
Mix arm（16）, the driving motor（15）Set on bearing（1）Top, driving motor（15）Power output end and shaft（11）One
End connection, the shaft（11）Across bearing（1）, the other end and shaft coupling（6）Connection, the shaft coupling（6）Lower section is connected with
Mixing arm（16）；
The mixing arm（16）Including the first mixing arm（7）With the second mixing arm（8）, the first mixing arm（7）With the second mixing arm
（8）It is oppositely arranged, and the first mixing arm（7）Brachium be greater than the second mixing arm（8）Brachium.
2. rabbling mechanism on vanadium material batch mixer according to claim 1, it is characterised in that：The mixing arm（16）Upper end connects
It is connected to terminal pad（17）, terminal pad（17）In circular ring structure, terminal pad（17）On be provided with fixation hole（18）, terminal pad（17）It is logical
It crosses across fixation hole（18）Bolt and shaft coupling（6）Connection.
3. rabbling mechanism on vanadium material batch mixer according to claim 2, it is characterised in that：The mixing arm（16）Lower part is set
It is equipped with stirring blade（9）, the stirring blade（9）Including egative film（19）, connection sheet（20）And riser（22）, the egative film（19）
On be provided with the first connecting hole（25）, the connection sheet（20）On be provided with the second connecting hole（21）, connection sheet（20）It is covered on
Egative film（19）On, and by passing through the first connecting hole（25）With the second connecting hole（21）Bolt and egative film（19）Connection, it is described
Riser（22）Set on connection sheet（20）On, and and connection sheet（20）Vertically.
4. rabbling mechanism on vanadium material batch mixer according to claim 3, it is characterised in that：The riser（22）With connection sheet
（20）The angle of short side is 20 °~30 °, the riser（22）On be additionally provided with guide groove（23）, guide groove（23）It is obliquely installed,
Guide groove（23）With riser（22）The angle on field side is 30 °~40 °.
5. rabbling mechanism on vanadium material batch mixer according to claim 4, it is characterised in that：First mixing arm（7）For
Bending structure, and including the first linkage section（701）With the second linkage section（702）, first linkage section（701）One end with connect
Disk（17）Connection, the other end is far from terminal pad（17）Diagonally downward and with the second linkage section（702）Connection, second linkage section
（702）With the first linkage section（701）Angle be 100 °~120 °, the second linkage section（702）Towards terminal pad（17）It is tilted towards
Under；
Second mixing arm（8）For bending structure, and including third linkage section（801）With the 4th linkage section（802）, described
Three linkage sections（801）One end and terminal pad（17）Connection, the other end is far from terminal pad（17）Diagonally downward and with the 4th linkage section
（802）Connection, the 4th linkage section（802）With third linkage section（801）Angle be 140 °~150 °, the 4th linkage section
（802）Towards terminal pad（17）Diagonally downward.
6. rabbling mechanism on vanadium material batch mixer according to claim 5, it is characterised in that：First mixing arm（7）It is perpendicular
The length for delivering directly shadow is the second mixing arm（8）The length ratio of vertical projection is 1.5~2:1.
7. rabbling mechanism on vanadium material batch mixer according to claim 1, it is characterised in that：The bearing（1）It is provided with branch
Frame（24）, gland（2）, bearing block（3）, packing gland（4）, packing box（5）, joint type forced filling oil cup（12）, half flange shaft coupling
Device（13）And spheric roller bearing（14）, half flange-face coupling（13）Positioned at shaft（11）With driving motor（15）Power is defeated
Between outlet, half flange-face coupling（13）Lower part is socketed with bearing block（3）, bearing block（3）Top is covered with gland（2）, described
Shaft（11）Close to bearing（1）Packing gland is provided in outlet（4）And packing box（5）, the joint type forced filling oil cup（12）
And spheric roller bearing（14）It is arranged in bracket（24）On, and and shaft（11）Contact.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811082343.1A CN108905680B (en) | 2018-09-17 | 2018-09-17 | Stirring mechanism on vanadium material mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811082343.1A CN108905680B (en) | 2018-09-17 | 2018-09-17 | Stirring mechanism on vanadium material mixer |
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| Publication Number | Publication Date |
|---|---|
| CN108905680A true CN108905680A (en) | 2018-11-30 |
| CN108905680B CN108905680B (en) | 2024-04-30 |
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|---|---|---|---|
| CN201811082343.1A Active CN108905680B (en) | 2018-09-17 | 2018-09-17 | Stirring mechanism on vanadium material mixer |
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| CN207012826U (en) * | 2017-05-24 | 2018-02-16 | 上海金不换兰考制药有限公司 | Adjustable trough-shaped mixer |
| CN108043352A (en) * | 2017-12-26 | 2018-05-18 | 徐州孝科编织有限公司 | A kind of chemical reaction kettle |
| CN208809832U (en) * | 2018-09-17 | 2019-05-03 | 米易锦秀机械制造有限公司 | Rabbling mechanism on vanadium material batch mixer |
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