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CN108894271B - An automatic disassembly type inspection and screening system, method and mobile crushing and screening station - Google Patents

An automatic disassembly type inspection and screening system, method and mobile crushing and screening station Download PDF

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Publication number
CN108894271B
CN108894271B CN201810917315.0A CN201810917315A CN108894271B CN 108894271 B CN108894271 B CN 108894271B CN 201810917315 A CN201810917315 A CN 201810917315A CN 108894271 B CN108894271 B CN 108894271B
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screening system
inspection
pin
oil cylinder
mobile crushing
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CN108894271A (en
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薛峰
冯敏
孟艳伟
刘守瑞
张海锋
胡光学
郑海彬
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Xuzhou XCMG Maintenance Machinery Co Ltd
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Xuzhou XCMG Mining Machinery Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/30Auxiliary apparatus, e.g. for thawing, cracking, blowing-up, or other preparatory treatment of the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • E02F7/06Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Grinding (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

本发明公开了一种自动拆装式检查筛分系统,包括检查筛分系统,其通过销轴安装于移动破碎站上;所述检查筛分系统上装配有拉杆和油缸;所述油缸一端铰接在检查筛分系统上,另一端可拆卸式连接在移动破碎站上;所述拉杆一端铰接在检查筛分系统上,另一端可拆卸式连接在移动破碎站上;通过所述油缸的伸缩来进行检查筛分系统的辅助安装拆卸。方便快捷,安全可靠,特别适合于移动破碎筛分站拆装式检查筛分系统使用。

The invention discloses an automatic disassembly type inspection and screening system, which includes an inspection and screening system, which is installed on a mobile crushing station through a pin; the inspection and screening system is equipped with a tie rod and an oil cylinder; one end of the oil cylinder is hinged On the inspection and screening system, the other end is detachably connected to the mobile crushing station; one end of the pull rod is hinged on the inspection and screening system, and the other end is detachably connected to the mobile crushing station; through the telescopicity of the oil cylinder Perform auxiliary installation and disassembly of inspection and screening systems. It is convenient, fast, safe and reliable, and is especially suitable for the use of disassembled inspection and screening systems in mobile crushing and screening stations.

Description

Automatic dismounting type checking and screening system, method and mobile crushing and screening station
Technical Field
The invention belongs to the technical field of mobile crushing and screening stations, and particularly relates to an automatic dismounting type checking and screening system for a mobile crushing and screening station.
Background
The movable crushing and screening station is widely applied to crushing and screening operations of materials such as mines, quarries, urban construction wastes and the like due to the flexibility of the movable crushing and screening station. Because of the large volume and weight of the mobile crushing station (including the screening system), the screening system needs to be disassembled and transported separately during transfer, and then assembled to the destination. During disassembly and assembly, the screening system is large in size and heavy in weight, lifting equipment is needed to assist, time and labor are wasted, and potential safety hazards exist. Based on the above, the design of the automatic disassembly and assembly type checking and screening system has important practical significance.
Disclosure of Invention
The invention provides an automatic dismounting type checking and screening system which is used for solving the problems of difficult dismounting and high potential safety hazard of the screening system.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an automatic dismounting type checking and screening system comprises a checking and screening system, a checking and screening system and a screening system, wherein the checking and screening system is arranged on a movable crushing station through a pin shaft; the inspection and screening system is provided with a pull rod and an oil cylinder; one end of the oil cylinder is hinged to the inspection screening system, and the other end of the oil cylinder is detachably connected to the movable crushing station; one end of the pull rod is hinged to the inspection screening system, and the other end of the pull rod is detachably connected to the movable crushing station; and the auxiliary installation and disassembly of the inspection and screening system are performed through the extension and retraction of the oil cylinder.
Further, a limiting device is arranged on the movable crushing station; the lower part of the limiting device is provided with a groove for checking the suspension and limiting of the screening system; at least one oblong hole is formed in the upper portion of the limiting device, the limiting device is connected to the movable crushing station through bolts, position adjustment can be conducted on the direction of the oblong hole, and the installation position and the movement track of the screening system are guaranteed.
Further, the other end of the oil cylinder is connected to the movable crushing station through a fourth pin shaft, and the movable crushing station plays a role in hinging when the screening system is disassembled and inspected.
Furthermore, quick connectors are reserved on the hydraulic pipelines of the oil cylinder and the movable crushing station, so that the hydraulic pipelines of the oil cylinder and the movable crushing station can be installed and detached.
Further, the other end of the pull rod is connected to the movable crushing station through a third pin shaft; when the inspection screening system is installed at the working position, the movable crushing station and the inspection screening system are connected together by the pull rod, so that the inspection screening system is fixed, and the oil cylinder is protected.
Furthermore, the pull rod adopts a threaded pull rod, and the length of the assembly pull rod is changed through self-threaded adjustment, so that the third pin shaft is convenient to install and detach.
Further, the device also comprises a first pin shaft and a second pin shaft; the first pin shaft is arranged in a pin shaft hole of the inspection and screening system and plays a role in hinging when the inspection and screening system is disassembled and assembled; the second pin shaft is arranged in a pin shaft hole of the inspection screening system, and plays a limiting role in disassembling and assembling the inspection screening system.
The installation method based on the automatic disassembly and assembly type checking screening system comprises the steps of checking whether a second pin shaft is removed or not during installation, and adjusting the positions of a mobile crushing station and the checking screening system after confirming the removal; the hydraulic pipeline quick connector of the movable crushing station is connected with the oil cylinder, the oil cylinder is elongated, and the oil cylinder is connected to the inspection screening system through a fourth pin shaft; the hydraulic system is controlled to shorten the oil cylinder, the inspection screening system is lifted, and the hydraulic system is stopped after the second pin shaft touches the limiting device; the length of the pull rod is adjusted, and the pull rod is installed on the movable crushing station by a third pin shaft; and slowly releasing the pressure of the oil cylinder, and finishing the installation.
The disassembly method based on the automatic disassembly and assembly type checking and screening system shortens the oil cylinder when in disassembly, so that the oil cylinder bears the tensile force, adjusts the length of the pull rod and disassembles the third pin shaft; extending the oil cylinder until the inspection screening system lands, and then removing the second pin shaft; disconnecting the oil cylinder from the hydraulic pipeline quick connector of the movable crushing station, and then remotely controlling the position adjustment of the movable crushing station to complete the disassembly.
A movable crushing screening station comprises the automatic dismounting type checking and screening system.
Compared with the prior art, the invention has the beneficial effects that:
the invention discloses an automatic dismounting type checking and screening system which is convenient, quick, safe and reliable to mount and dismount in an auxiliary way through an oil cylinder of the checking and screening system, and is particularly suitable for the dismounting type checking and screening system of a movable crushing and screening station.
Drawings
FIG. 1 is an overall assembly view of the present invention;
FIG. 2 is a schematic diagram of the assembled state of the inspection and screening system of the present invention;
FIG. 3 is a schematic view of the structure of the time limiting device in the assembled state of the present invention;
FIG. 4 is a schematic view of the inspection and screening system of the present invention in a disassembled configuration;
FIG. 5 is a schematic view showing the structure of the time limiting device in the disassembled state of the present invention;
FIG. 6 is a schematic diagram of the structure of the tie rod and cylinder of the present invention;
in the figure, 1-a mobile crushing station; 2-checking the screening system; 3-a limiting device; 4-pull rod; 5-an oil cylinder; 6-a first pin shaft; 7-a second pin shaft; 8-a third pin shaft; 9-fourth pin shaft.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention become more apparent, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the invention. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1 and 2, an automatic detachable inspection and screening system comprises an inspection and screening system 2 which is installed on a mobile crushing station 1 through a pin shaft; the inspection screening system is provided with a pull rod 4 and an oil cylinder 5; one end of the oil cylinder 5 is hinged on the inspection screening system 2, and the other end of the oil cylinder is detachably connected on the movable crushing station 1; one end of a pull rod 4 is hinged on the inspection screening system 2, and the other end is detachably connected on the movable crushing station 1; the auxiliary installation and disassembly of the inspection and screening system are performed by the extension and retraction of the oil cylinder 5.
With continued reference to fig. 2 and in combination with fig. 3 and 5, in the above described embodiment, the limit device 3 is mounted on the mobile crushing station 1; the lower part of the limiting device 3 is provided with a groove for checking the suspension and limiting of the screening system 2; the upper part of the limiting device 3 is provided with a plurality of oblong holes, the limiting device is connected to the movable crushing station 1 through bolts, and the position adjustment can be carried out in the direction of the oblong holes, so that the installation position and the movement track of the inspection screening system 2 are ensured.
The specific assembly process of the tie rod 4 and the cylinder 5 is given below.
As shown in fig. 6, one end of the oil cylinder 5 is hinged on the inspection and screening system 2, and quick connectors are reserved on the hydraulic pipelines of the oil cylinder 5 and the movable crushing station 1. When the screening system 2 is required to be installed or detached, the other end of the oil cylinder 5 is connected to the mobile crushing station 1 through the fourth pin shaft 9, the quick connector is connected, and the self oil cylinder is adopted for auxiliary disassembly and assembly.
With continued reference to fig. 6, one end of the pull rod 4 is hinged to the inspection and screening system 2, and the other end is connected to the mobile crushing station 1 through a third pin 8, and the length of the pull rod 4 is adjustable, so that the third pin 8 can be conveniently installed and removed.
In the above embodiment, the tie rod 4 is a threaded tie rod, and the length of the tie rod 4 is changed by self-threaded adjustment.
Of course, other forms of tie rod 4 can be used as long as the length is adjustable.
With continued reference to fig. 2 and 3, the first pin 6 is mounted within a pin hole of the inspection screening system 2, and is hinged when the inspection screening system 2 is disassembled and does not require disassembly.
The second pin shaft 7 is arranged in a pin shaft hole of the inspection and screening system 2 and plays a limiting role in disassembling and assembling the inspection and screening system 2.
In the above embodiment, the second pin shaft 7 is fixed on the inspection screening system 2 by a spring pin, so as to facilitate disassembly and assembly.
The following provides a method for installing and removing the automatic detachable inspection screening system.
During installation, firstly, checking whether the second pin shaft 7 is removed, and after confirming the removal, adjusting the positions of the mobile crushing station 1 and the checking screening system 2 to enable the positions to be in a state of fig. 4, and installing the second pin shaft 7; secondly, the oil cylinder 5 is connected with a hydraulic pipeline quick connector of the mobile crushing station 1, and the oil cylinder 5 is extended and connected to the inspection and screening system 2 through a fourth pin shaft 9; thirdly, controlling the hydraulic system to shorten the oil cylinder 5, lifting the inspection screening system 2, and stopping after the second pin shaft 7 touches the limiting device 3; fourth, adjust the length of tie rod 4, install on movable crushing station 1 with the third round pin axle 8; fifthly, slowly releasing the pressure of the oil cylinder 5, and finishing the installation.
When the hydraulic cylinder is disassembled, the sequence is opposite to that of the installation, firstly, the hydraulic cylinder 5 is shortened, the hydraulic cylinder 5 bears the tensile force, the length of the pull rod 4 is adjusted, and the third pin shaft 8 is disassembled; second, the cylinder 5 is extended until the inspection screening system 2 is landed, as in the state of fig. 4, and then the second pin 7 is removed; thirdly, disconnecting the oil cylinder 5 from the hydraulic pipeline quick plug of the movable crushing station 1, and then remotely controlling the movable crushing station 1 to adjust the position, so that the disassembly is completed.
With continued reference to fig. 1, the present invention also provides a mobile crushing and screening station including the automatic dismounting inspection and screening system of the above embodiments, and other parts of the mobile crushing and screening station are all of the prior art and will not be described herein.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present invention and are not limiting; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present invention or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.

Claims (8)

1.一种自动拆装式检查筛分系统,包括检查筛分系统(2),其通过销轴安装于移动破碎站(1)上;其特征在于:1. An automatic disassembly type inspection and screening system, including an inspection and screening system (2), which is installed on the mobile crushing station (1) through a pin; it is characterized by: 所述检查筛分系统上装配有拉杆(4)和油缸(5);The inspection and screening system is equipped with a tie rod (4) and an oil cylinder (5); 所述油缸(5)一端铰接在检查筛分系统(2)上,另一端可拆卸式连接在移动破碎站(1)上;One end of the oil cylinder (5) is hinged to the inspection and screening system (2), and the other end is detachably connected to the mobile crushing station (1); 所述拉杆(4)一端铰接在检查筛分系统(2)上,另一端可拆卸式连接在移动破碎站(1)上;One end of the tie rod (4) is hinged to the inspection and screening system (2), and the other end is detachably connected to the mobile crushing station (1); 通过所述油缸(5)的伸缩来进行检查筛分系统的辅助安装拆卸;The auxiliary installation and disassembly of the inspection and screening system is carried out through the expansion and contraction of the oil cylinder (5); 所述拉杆(4)另一端通过第三销轴(8)连接在移动破碎站(1)上;The other end of the tie rod (4) is connected to the mobile crushing station (1) through the third pin (8); 在检查筛分系统(2)安装到工作位置时,拉杆(4)将移动破碎站(1)和检查筛分系统(2)连接在一起,用以固定检查筛分系统(2),并保护油缸(5);When the inspection and screening system (2) is installed in the working position, the tie rod (4) connects the mobile crushing station (1) and the inspection and screening system (2) to fix the inspection and screening system (2) and protect it. Cylinder(5); 所述拉杆(4)采用螺纹拉杆,通过自身螺纹调整改变装配拉杆(4)的长度,以此便于第三销轴(8)的安装拆卸。The tie rod (4) adopts a threaded tie rod, and the length of the assembled tie rod (4) is changed by adjusting its own thread, thereby facilitating the installation and disassembly of the third pin (8). 2.根据权利要求1所述的一种自动拆装式检查筛分系统,其特征在于:在所述移动破碎站(1)上安装有限位装置(3);2. An automatic disassembly type inspection and screening system according to claim 1, characterized in that: a limiting device (3) is installed on the mobile crushing station (1); 所述限位装置(3)下部开有沟槽,用于检查筛分系统(2)的悬挂和限位;There is a groove in the lower part of the limiting device (3) for checking the suspension and limiting of the screening system (2); 所述限位装置(3)上部开至少一个长圆孔,用螺栓连接在移动破碎站(1)上,在长圆孔方向上能够进行位置调整,保证检查筛分系统(2)安装位置及运动轨迹。At least one oblong hole is opened in the upper part of the limiting device (3), which is connected to the mobile crushing station (1) with bolts. The position can be adjusted in the direction of the oblong hole to ensure the inspection of the installation position and movement trajectory of the screening system (2). . 3.根据权利要求1所述的一种自动拆装式检查筛分系统,其特征在于:所述油缸(5)另一端通过第四销轴(9)连接在移动破碎站(1)上,在拆装检查筛分系统(2)时起铰接作用。3. An automatic disassembly type inspection and screening system according to claim 1, characterized in that: the other end of the oil cylinder (5) is connected to the mobile crushing station (1) through a fourth pin (9), It plays a hinge role when disassembling and inspecting the screening system (2). 4.根据权利要求1所述的一种自动拆装式检查筛分系统,其特征在于:所述油缸(5)和移动破碎站(1)的液压管路均留有快插接头,用以实现油缸(5)与移动破碎站(1)的液压管路之间的安装与拆卸。4. An automatic disassembly type inspection and screening system according to claim 1, characterized in that: the hydraulic pipelines of the oil cylinder (5) and the mobile crushing station (1) are equipped with quick-plug joints for Realize the installation and disassembly between the hydraulic cylinder (5) and the hydraulic pipeline of the mobile crushing station (1). 5.根据权利要求1所述的一种自动拆装式检查筛分系统,其特征在于:还包括第一销轴(6)和第二销轴(7);5. An automatic disassembly type inspection and screening system according to claim 1, characterized in that: it also includes a first pin (6) and a second pin (7); 所述第一销轴(6)安装于检查筛分系统(2)的销轴孔内,在拆装检查筛分系统(2)时起铰接作用;The first pin (6) is installed in the pin hole of the inspection and screening system (2), and plays a hinge role when the inspection and screening system (2) is disassembled and assembled; 所述第二销轴(7)安装于检查筛分系统(2)的销轴孔内,在拆装检查筛分系统(2)时起限位作用。The second pin (7) is installed in the pin hole of the inspection and screening system (2), and plays a limiting role when the inspection and screening system (2) is disassembled and assembled. 6.一种基于权利要求1至5任一项所述的自动拆装式检查筛分系统的安装方法,其特征在于:6. An installation method based on the automatic disassembly type inspection and screening system according to any one of claims 1 to 5, characterized by: 安装时,检查第二销轴(7)是否移除,确认移除后,调整移动破碎站(1)与检查筛分系统(2)位置后安装第二销轴(7);During installation, check whether the second pin (7) has been removed. After confirming its removal, adjust the position of the mobile crushing station (1) and check the screening system (2) before installing the second pin (7); 将油缸(5)与移动破碎站(1)的液压管路快插接头连接,伸长油缸(5),用第四销轴(9)连接在检查筛分系统(2)上;Connect the oil cylinder (5) to the hydraulic pipeline quick-plug joint of the mobile crushing station (1), extend the oil cylinder (5), and connect it to the inspection and screening system (2) with the fourth pin (9); 控制液压系统缩短油缸(5),提升检查筛分系统(2),待第二销轴(7)碰到限位装置(3)后停止;Control the hydraulic system to shorten the oil cylinder (5), lift the inspection screening system (2), and stop after the second pin (7) hits the limiter (3); 调节拉杆(4)长度,用第三销轴(8)的安装于移动破碎站(1)上;Adjust the length of the tie rod (4) and install it on the mobile crushing station (1) with the third pin (8); 缓慢释放油缸(5)压力,安装完成。Slowly release the pressure in the oil cylinder (5) and the installation is completed. 7.一种基于权利要求1至5任一项所述的自动拆装式检查筛分系统的拆卸方法,其特征在于:7. A disassembly method based on the automatic disassembly inspection and screening system according to any one of claims 1 to 5, characterized in that: 拆卸时,缩短油缸(5),使油缸(5)承受拉力,调节拉杆(4)长度,拆卸第三销轴(8);When disassembling, shorten the oil cylinder (5) to allow the oil cylinder (5) to bear the tensile force, adjust the length of the tie rod (4), and disassemble the third pin (8); 伸长油缸(5),直到检查筛分系统(2)落地,然后移除第二销轴(7);Extend the oil cylinder (5) until the inspection screening system (2) falls to the ground, and then remove the second pin (7); 将油缸(5)与移动破碎站(1)的液压管路快插接头断开,然后遥控移动破碎站(1)调整位置,拆卸完成。Disconnect the quick-plug connector of the hydraulic pipeline between the oil cylinder (5) and the mobile crushing station (1), and then remotely adjust the position of the mobile crushing station (1) to complete the disassembly. 8.一种移动破碎筛分站,其特征在于:包括权利要求1至5任一项所述的自动拆装式检查筛分系统。8. A mobile crushing and screening station, characterized by: including the automatic disassembly type inspection and screening system according to any one of claims 1 to 5.
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