CN108866843A - Full-automatic taping machine - Google Patents
Full-automatic taping machine Download PDFInfo
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- CN108866843A CN108866843A CN201811068191.XA CN201811068191A CN108866843A CN 108866843 A CN108866843 A CN 108866843A CN 201811068191 A CN201811068191 A CN 201811068191A CN 108866843 A CN108866843 A CN 108866843A
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- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 8
- 238000009958 sewing Methods 0.000 claims abstract 3
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims 3
- 238000010417 needlework Methods 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000008450 motivation Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000009957 hemming Methods 0.000 description 25
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000009966 trimming Methods 0.000 description 3
- 208000012266 Needlestick injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/30—Details
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B75/00—Frames, stands, tables, or other furniture adapted to carry sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2207/00—Use of special elements
- D05D2207/02—Pneumatic or hydraulic devices
- D05D2207/04—Suction or blowing devices
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
Description
技术领域:Technical field:
本发明涉及包边技术领域,特指一种全自动包边机。The invention relates to the technical field of hemming, in particular to an automatic hemming machine.
背景技术:Background technique:
因现有对臂章肩章等产品进行的包边工艺,都通过人工进行操作,在人工操作过程中,由于整个过程都没有很精确的固定位置直接进行包边,其加工成型后的产品包边均匀度很差,外表看起来不美观,由于全靠人工操作,加工成本高,加工步骤繁琐,且劳动强度大,工作效率低下,不符合当今社会所提倡的自动化生产需求。Because the existing hemming process for products such as armbands and epaulettes is manually operated, in the process of manual operation, since there is no very precise fixed position in the whole process, the hemming is performed directly, and the products after processing are evenly hemmed The degree of precision is very poor, the appearance does not look good, because it is all manual operation, the processing cost is high, the processing steps are cumbersome, and the labor intensity is high, the work efficiency is low, and it does not meet the needs of automated production advocated by today's society.
有鉴于此,本发明人提出以下技术方案。In view of this, the inventor proposes the following technical solutions.
发明内容:Invention content:
本发明的目的在于克服现有技术的不足,提供一种全自动包边机。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a fully automatic hemming machine.
为了解决上述技术问题,本发明采用了下述技术方案:该全自动包边机包括:机座,该机座上设置有工作台和位于工作台旁侧的成品收集箱;储料装置,其包括有安装于机座上的储料载板、安装于储料载板上端并用于对放置于储料载板上的产品进行限位的限位机构、安装于储料载板上端并用于将限位机构限位的产品推送出去的推料板和用于驱动该推料板移动的推料气缸;用于将储料装置中推送出来的产品搬运至工作台上的送料装置,其包括安装于机座上的XYZ三轴驱动机构、安装于XYZ三轴驱动机构上并由该XYZ三轴驱动机构驱动以在XYZ三轴方向移动的真空吸气座和安装于真空吸气座下端的针扎吸盘及安装于真空吸气座上并用于驱动该针扎吸盘旋转的旋转机构;包边装置,其包括有安装于机座上并用于将包边带缝制于产品外缘的包边机头以及安装于包边机头旁侧的定位机构和用于剪断针线的第一剪刀、安装于包边机头上并用于剪断包边带的第二剪刀。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: the fully automatic edge wrapping machine includes: a machine base, which is provided with a workbench and a finished product collection box located at the side of the workbench; It includes a storage carrier installed on the machine base, a limit mechanism installed on the top of the storage carrier and used to limit the products placed on the storage carrier, installed on the top of the storage carrier and used to place The pushing plate that the product limited by the limit mechanism pushes out and the pushing cylinder used to drive the pushing plate to move; the feeding device used to transport the product pushed out of the storage device to the workbench, which includes installation The XYZ three-axis drive mechanism on the machine base, the vacuum suction seat installed on the XYZ three-axis drive mechanism and driven by the XYZ three-axis drive mechanism to move in the XYZ three-axis direction, and the needle installed at the lower end of the vacuum suction seat A piercing suction cup and a rotating mechanism installed on the vacuum suction seat and used to drive the needle piercing suction cup to rotate; the hemming device includes a hemming machine installed on the machine base and used to sew the hemming tape to the outer edge of the product Head and the positioning mechanism installed on the side of the hemming machine head and the first scissors for cutting off the needle thread, the second scissors that are installed on the hemming machine head and used for cutting off the hemming band.
进一步而言,上述技术方案中,其工作原理为:储料装置中的推料气缸配合推料板将由限位机构限位的产品推送出来,送料装置中的针扎吸盘由XYZ三轴驱动机构驱动以在XYZ三轴方向移动并移动至由储料装置推送推出来的产品上,该针扎吸盘并吸住产品,再由该XYZ三轴驱动机构驱动以使针扎吸盘将产品移送至包边机头的针口处,并由定位机构进行定位,该送料装置中的旋转机构驱动针扎吸盘带动产品旋转,该包边机头则配合将包边带缝制于产品外缘,完成缝线后,由第二剪刀剪断包边带,第一剪刀剪断针线,最后由XYZ三轴驱动机构驱动针扎吸盘连带产品移动至成品收集箱上,并进行卸料处理,使完成包边的产品落入成品收集箱中。Furthermore, in the above technical solution, its working principle is: the pusher cylinder in the material storage device cooperates with the pusher plate to push out the products limited by the limit mechanism, and the needle suction cup in the feeder is driven by the XYZ three-axis drive mechanism. Drive to move in the XYZ three-axis direction and move to the product pushed out by the storage device, the needle-pricked suction cup and suck the product, and then driven by the XYZ three-axis drive mechanism to make the needle-pricked suction cup move the product to the bag The needle mouth of the edge machine head is positioned by the positioning mechanism. The rotating mechanism in the feeding device drives the needle suction cup to drive the product to rotate. After threading, the second scissors cuts off the edging tape, the first scissors cuts off the needle thread, and finally the XYZ three-axis drive mechanism drives the needle-punched suction cup and the product to move to the finished product collection box, and unloads the finished product to make the hemmed product Drop into finished product collection box.
进一步而言,上述技术方案中,所述限位机构包括若干通过调节座安装于所述储料载板上的限位杆,该限位杆之间围成限位产品的限位空间,该调节座上设置有条形调节孔,螺丝穿过该条形调节孔与储料载板固定连接。Further, in the above technical solution, the limiting mechanism includes a number of limiting rods installed on the storage carrier plate through the adjustment seat, and the limiting space for limiting products is formed between the limiting rods. A strip-shaped adjustment hole is arranged on the adjustment seat, and a screw passes through the strip-shaped adjustment hole and is fixedly connected with the storage carrier plate.
进一步而言,上述技术方案中,所述储料载板为工作台的一部分,其对应限位机构的位置设置有复数真空吸气孔。Furthermore, in the above technical solution, the storage carrier is a part of the workbench, and a plurality of vacuum suction holes are provided at positions corresponding to the limit mechanism.
进一步而言,上述技术方案中,所述XYZ三轴驱动机构包括安装于所述机座上的Y轴驱动模组、安装于Y轴驱动模组上并可由该Y轴驱动模组驱动以致Y轴方向移动的X轴驱动模组、安装于X轴驱动模组上并可由该X轴驱动模组驱动以致X轴方向移动的Z轴驱动模组和安装于Z轴驱动模组上并由该Z轴驱动模组驱动以在Z轴方向移动的Z轴移动座,所述真空吸气座安装于该Z轴移动座上。Further, in the above technical solution, the XYZ three-axis driving mechanism includes a Y-axis driving module installed on the base, installed on the Y-axis driving module and can be driven by the Y-axis driving module so that Y The X-axis driving module that moves in the axial direction, the Z-axis driving module that is installed on the X-axis driving module and can be driven by the X-axis driving module so as to move in the X-axis direction, and the Z-axis driving module that is installed on the Z-axis driving module and is driven by the X-axis driving module The Z-axis driving module drives a Z-axis moving seat to move in the Z-axis direction, and the vacuum suction seat is installed on the Z-axis moving seat.
进一步而言,上述技术方案中,所述旋转机构包括有安装于所述真空吸气座上的旋转电机、安装于旋转电机的转轴上的驱动齿轮、安装于针扎吸盘上端的旋转齿轮和安装于所述真空吸气座上并与驱动齿轮及旋转齿轮连接的连动齿轮组。Further, in the above technical solution, the rotating mechanism includes a rotating motor installed on the vacuum suction seat, a driving gear installed on the rotating shaft of the rotating motor, a rotating gear installed on the upper end of the needle suction cup and an installation A linkage gear set on the vacuum suction seat and connected with the driving gear and the rotating gear.
进一步而言,上述技术方案中,所述工作台上设置有孔位,所述第一剪刀以可升降的方式安装于机座中,且该第一剪刀上端置于该孔位中,并可伸出于该工作台上端面。Furthermore, in the above technical solution, a hole is provided on the workbench, the first scissors are installed in the base in a liftable manner, and the upper end of the first scissors is placed in the hole, and can be Protrude from the upper end surface of the workbench.
进一步而言,上述技术方案中,所述定位机构为吸附机构,其吸附口设置于工作台上。Furthermore, in the above technical solution, the positioning mechanism is an adsorption mechanism, and its adsorption port is arranged on the workbench.
进一步而言,上述技术方案中,所述机座上设置有操作屏。Furthermore, in the above technical solution, an operation panel is provided on the machine base.
进一步而言,上述技术方案中,所述机座底部设置有滚轮和可调节高度的平衡脚垫。Furthermore, in the above technical solution, the bottom of the base is provided with rollers and height-adjustable balance feet.
采用上述技术方案后,本发明与现有技术相比较具有如下有益效果:本发明结构精密且实用性强,其结合自动送料、自动包边、自动剪线及自动收料于一体,并为全自动化生产,替代传统的人工包边工艺,极大地提高了产品的生产精度,使加工成型后的产品包边均匀度极好,外形美观,并能保证产品品质的一致性,还可降低劳动强度,有效提高生产效率,降低加工成本,令本发明具有极强的市场竞争力。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: the present invention has a precise structure and strong practicability, and it combines automatic feeding, automatic edge wrapping, automatic thread trimming and automatic receiving in one, and is a complete Automated production replaces the traditional manual hemming process, which greatly improves the production accuracy of the product, makes the finished products have excellent hemming uniformity, beautiful appearance, and can ensure the consistency of product quality and reduce labor intensity. , effectively improve production efficiency and reduce processing costs, so that the present invention has strong market competitiveness.
附图说明:Description of drawings:
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明中送料装置的局部结构示意图。Fig. 2 is a partial structural schematic diagram of the feeding device in the present invention.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.
见图1-2所示,为一种全自动包边机,其包括:机座1,该机座1上设置有工作台11和位于工作台11旁侧的成品收集箱;储料装置2,其包括有安装于机座1上的储料载板21、安装于储料载板21上端并用于对放置于储料载板21上的产品进行限位的限位机构23、安装于储料载板21上端并用于将限位机构23限位的产品推送出去的推料板22和用于驱动该推料板22移动的推料气缸24;用于将储料装置2中推送出来的产品搬运至工作台11上的送料装置3,其包括安装于机座1上的XYZ三轴驱动机构31、安装于XYZ三轴驱动机构31上并由该XYZ三轴驱动机构31驱动以在XYZ三轴方向移动的真空吸气座32和安装于真空吸气座32下端的针扎吸盘33及安装于真空吸气座32上并用于驱动该针扎吸盘33旋转的旋转机构34;包边装置4,其包括有安装于机座1上并用于将包边带缝制于产品外缘的包边机头41以及安装于包边机头41旁侧的定位机构42和用于剪断针线的第一剪刀43、安装于包边机头41上并用于剪断包边带的第二剪刀44。本发明的工作原理为:储料装置2中的推料气缸24配合推料板22将由限位机构23限位的产品推送出来,送料装置3中的针扎吸盘33由XYZ三轴驱动机构31驱动以在XYZ三轴方向移动并移动至由储料装置2推送推出来的产品上,该针扎吸盘33并吸住产品,再由该XYZ三轴驱动机构31驱动以使针扎吸盘33将产品移送至包边机头41的针口处,并由定位机构42进行定位,该送料装置3中的旋转机构34驱动针扎吸盘33带动产品旋转,该包边机头41则配合将包边带缝制于产品外缘,完成缝线后,由第二剪刀44剪断包边带,第一剪刀43剪断针线,最后由XYZ三轴驱动机构31驱动针扎吸盘33连带产品移动至成品收集箱上,并进行卸料处理,使完成包边的产品落入成品收集箱中。也就是说,本发明结构精密且实用性强,其结合自动送料、自动包边、自动剪线及自动收料于一体,并为全自动化生产,替代传统的人工包边工艺,极大地提高了产品的生产精度,使加工成型后的产品包边均匀度极好,外形美观,并能保证产品品质的一致性,还可降低劳动强度,有效提高生产效率,降低加工成本,令本发明具有极强的市场竞争力。As shown in Figure 1-2, it is a fully automatic edge binding machine, which includes: a machine base 1, which is provided with a workbench 11 and a finished product collection box located beside the workbench 11; a material storage device 2 , which includes a storage carrier 21 installed on the machine base 1, a limit mechanism 23 installed on the upper end of the storage carrier 21 and used to limit the products placed on the storage carrier 21, installed on the storage The upper end of the material carrier plate 21 is used to push out the pusher plate 22 for the product limited by the limit mechanism 23 and the pusher cylinder 24 for driving the pusher plate 22 to move; The product is transported to the feeding device 3 on the workbench 11, which includes an XYZ three-axis drive mechanism 31 installed on the machine base 1, installed on the XYZ three-axis drive mechanism 31 and driven by the XYZ three-axis drive mechanism 31. The vacuum suction seat 32 moving in the three-axis direction and the needle-pricking suction cup 33 installed on the lower end of the vacuum suction seat 32 and the rotating mechanism 34 installed on the vacuum suction seat 32 and used to drive the rotation of the needle-punching suction cup 33; hemming device 4. It includes a hemming machine head 41 installed on the machine base 1 and used to sew the hemming tape to the outer edge of the product, a positioning mechanism 42 installed on the side of the hemming machine head 41 and a second needle thread for cutting the needle thread. One scissors 43, the second scissors 44 that are installed on the hemming machine head 41 and are used for cutting the hemming band. The working principle of the present invention is: the pusher cylinder 24 in the material storage device 2 cooperates with the pusher plate 22 to push out the product limited by the limit mechanism 23, and the needle sucker 33 in the feeder 3 is driven by the XYZ three-axis drive mechanism 31 Drive to move in the XYZ three-axis direction and move to the product that is pushed out by the storage device 2, the needle-pricking suction cup 33 and suck the product, and then driven by the XYZ three-axis drive mechanism 31 so that the needle-pricking suction cup 33 will The product is transferred to the needle port of the hemming machine head 41, and is positioned by the positioning mechanism 42. The rotating mechanism 34 in the feeding device 3 drives the pin pricking suction cup 33 to drive the product to rotate, and the hemming machine head 41 cooperates to place the hemming machine The tape is sewn on the outer edge of the product. After the stitching is completed, the second scissors 44 cut off the edge tape, the first scissors 43 cut off the needle thread, and finally the XYZ three-axis drive mechanism 31 drives the needle-pricking suction cup 33 and the product moves to the finished product collection box on, and carry out unloading treatment, so that the finished hemming products fall into the finished product collection box. That is to say, the present invention has a precise structure and strong practicability. It combines automatic feeding, automatic edge wrapping, automatic thread trimming and automatic material receiving in one, and is a fully automated production, replacing the traditional manual edge wrapping process, which greatly improves The production precision of the product makes the product after processing and forming have excellent hemming uniformity, beautiful appearance, and can ensure the consistency of product quality, and can also reduce labor intensity, effectively improve production efficiency, and reduce processing costs, so that the present invention has great advantages. Strong market competitiveness.
本发明可以完成圆型、弧型、长方型、正方型、三角型、四角型、五角型、六角型、七角型和各种多边型的产品进行包边处理。The present invention can complete round, arc, rectangular, square, triangular, quadrangular, pentagonal, hexagonal, heptagonal and various polygonal products for edge wrapping.
所述限位机构23包括若干通过调节座231安装于所述储料载板21上的限位杆232,该限位杆232之间围成限位产品的限位空间,该调节座231上设置有条形调节孔,螺丝穿过该条形调节孔与储料载板21固定连接,也就是说,调节座231可以相对储料载板21调节位置,以此可使限位空间能够调节,以此满足定位不同形状及规格大小的产品,使用起来更加方便。The limiting mechanism 23 includes a plurality of limiting rods 232 installed on the storage carrier plate 21 through an adjusting seat 231, and a limiting space for limiting products is formed between the limiting rods 232. On the adjusting seat 231 A strip-shaped adjustment hole is provided, and the screw passes through the strip-shaped adjustment hole and is fixedly connected with the material storage carrier 21, that is to say, the adjustment seat 231 can adjust the position relative to the material storage carrier 21, so that the limit space can be adjusted , so as to meet the positioning of products of different shapes and sizes, and it is more convenient to use.
所述储料载板21为工作台11的一部分,其对应限位机构23的位置设置有复数真空吸气孔211,通过真空吸气孔211吸附产品,保证产品的位置更加稳定,不会出现偏差移位。The storage carrier plate 21 is a part of the workbench 11, and its position corresponding to the limit mechanism 23 is provided with a plurality of vacuum suction holes 211, through which the product is absorbed by the vacuum suction hole 211 to ensure that the position of the product is more stable and will not appear. Bias shift.
所述XYZ三轴驱动机构31包括安装于所述机座1上的Y轴驱动模组311、安装于Y轴驱动模组311上并可由该Y轴驱动模组311驱动以致Y轴方向移动的X轴驱动模组312、安装于X轴驱动模组312上并可由该X轴驱动模组312驱动以致X轴方向移动的Z轴驱动模组313和安装于Z轴驱动模组313上并由该Z轴驱动模组313驱动以在Z轴方向移动的Z轴移动座314,所述真空吸气座32安装于该Z轴移动座314上。The XYZ three-axis driving mechanism 31 includes a Y-axis driving module 311 installed on the base 1, a motor that is installed on the Y-axis driving module 311 and can be driven by the Y-axis driving module 311 so as to move in the Y-axis direction. The X-axis driving module 312, the Z-axis driving module 313 installed on the X-axis driving module 312 and driven by the X-axis driving module 312 so that the X-axis direction moves, and the Z-axis driving module 313 installed on the Z-axis driving module 313 and driven by the X-axis driving module 312 The Z-axis driving module 313 drives a Z-axis moving base 314 to move in the Z-axis direction, and the vacuum suction base 32 is mounted on the Z-axis moving base 314 .
所述旋转机构34包括有安装于所述真空吸气座32上的旋转电机341、安装于旋转电机341的转轴上的驱动齿轮342、安装于针扎吸盘33上端的旋转齿轮343和安装于所述真空吸气座32上并与驱动齿轮342及旋转齿轮343连接的连动齿轮组344,该旋转电机341驱动该驱动齿轮342旋转,该驱动齿轮342通过连动齿轮组344驱动该旋转齿轮343旋转,以此达到驱动针扎吸盘33旋转的目的。The rotating mechanism 34 includes a rotating motor 341 installed on the vacuum suction seat 32, a driving gear 342 installed on the rotating shaft of the rotating motor 341, a rotating gear 343 installed on the upper end of the needle suction cup 33, and a rotating gear 343 installed on the rotating shaft of the rotating motor 341. The interlocking gear set 344 on the vacuum suction seat 32 and connected with the driving gear 342 and the rotating gear 343, the rotating motor 341 drives the driving gear 342 to rotate, and the driving gear 342 drives the rotating gear 343 through the interlocking gear set 344 Rotate to achieve the purpose of driving the needle stick suction cup 33 to rotate.
所述工作台11上设置有孔位111,所述第一剪刀43以可升降的方式安装于机座中,且该第一剪刀43上端置于该孔位111中,并可伸出于该工作台11上端面。The workbench 11 is provided with a hole 111, the first scissors 43 are installed in the machine base in a liftable manner, and the upper end of the first scissors 43 is placed in the hole 111, and can extend out of the hole. The upper end face of the workbench 11.
所述定位机构42为吸附机构,其吸附口设置于工作台11上,通过吸附方式定位产品。The positioning mechanism 42 is a suction mechanism, and its suction port is arranged on the workbench 11 to position the product by suction.
所述机座1上设置有操作屏12。所述机座1底部设置有滚轮13和可调节高度的平衡脚垫14。The base 1 is provided with an operation panel 12 . The bottom of the base 1 is provided with rollers 13 and height-adjustable balance feet 14 .
综上所述,本发明结构精密且实用性强,其结合自动送料、自动包边、自动剪线及自动收料于一体,并为全自动化生产,替代传统的人工包边工艺,极大地提高了产品的生产精度,使加工成型后的产品包边均匀度极好,外形美观,并能保证产品品质的一致性,还可降低劳动强度,有效提高生产效率,降低加工成本,令本发明具有极强的市场竞争力。To sum up, the present invention has a precise structure and strong practicability. It combines automatic feeding, automatic edge wrapping, automatic thread trimming and automatic material receiving in one, and is a fully automated production, replacing the traditional manual edge wrapping process, which greatly improves Improve the production accuracy of the product, make the product after processing and forming have excellent hemming uniformity, beautiful appearance, and can ensure the consistency of product quality, and can also reduce labor intensity, effectively improve production efficiency, and reduce processing costs, so that the present invention has the advantages of Strong market competitiveness.
当然,以上所述仅为本发明的具体实施例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。Of course, the above descriptions are only specific embodiments of the present invention, and are not intended to limit the implementation scope of the present invention. All equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention should be included in the The present invention is within the patent scope.
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