CN108861490B - High-precision round log rotary-cut assembly line - Google Patents
High-precision round log rotary-cut assembly line Download PDFInfo
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- CN108861490B CN108861490B CN201810473013.9A CN201810473013A CN108861490B CN 108861490 B CN108861490 B CN 108861490B CN 201810473013 A CN201810473013 A CN 201810473013A CN 108861490 B CN108861490 B CN 108861490B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L5/00—Manufacture of veneer ; Preparatory processing therefor
- B27L5/002—Wood or veneer transporting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L5/00—Manufacture of veneer ; Preparatory processing therefor
- B27L5/02—Cutting strips from a rotating trunk or piece; Veneer lathes
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Abstract
Description
技术领域technical field
本发明涉及机械领域,具体涉及一种高精准辨识圆木旋切流水线。The invention relates to the field of machinery, in particular to a high-precision identification log rotary cutting assembly line.
背景技术Background technique
目前,在材料切割领域,旋切机是对圆木进行旋切,将长度不等的木段,在一定直径范围内的圆木旋切成不同厚度的单板,其中旋切机在切割过程中,圆木都是直接放在刀床上,在通过驱动辊以及压辊的作用下使其实现固定转动,在转动过程中由设置于刀床上的刀实现旋切,旋切所产生的木材会按照原先所设定的厚度,但是在现有技术中在对圆木输送的整个过程中无法对圆木进行精准辨识分选,并且无法对圆木的树根端和树梢端进行同一朝向输送,不能有针对性的对圆木的树根端和树梢端进行支撑,减少圆木密度较重的树根端的晃动幅度,从而导致旋切精度较低、木片厚度不均匀、质量效果较差,也无法对机器部件的尺寸、材料等进行把控,造成材料的浪费,导致成本较高。At present, in the field of material cutting, the rotary cutting machine is used for rotary cutting of logs, and the logs of different lengths and logs within a certain diameter range are rotary cut into veneers of different thicknesses. Among them, the logs are directly placed on the knife bed, and they are rotated in a fixed manner under the action of the driving roller and the pressing roller. According to the originally set thickness, in the prior art, the log cannot be accurately identified and sorted during the entire process of transporting the log, and the root end and the top end of the log cannot be transported in the same direction. , the root end and the top end of the log cannot be supported in a targeted manner to reduce the shaking amplitude of the root end of the log with heavier density, resulting in low rotary cutting accuracy, uneven thickness of wood chips, and poor quality effect. , and it is impossible to control the size and materials of machine parts, resulting in waste of materials and higher costs.
鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case has conducted in-depth research on the above-mentioned problems, and this case came into being.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可对圆木进行精准辨识分选,根梢进行同一朝向输送,提高旋切精度、确保木片厚度均匀、质量稳定的基础上,又可降低成本,实用性强的旋切机。The purpose of the present invention is to provide a method that can accurately identify and sort round logs, and convey the roots and tips in the same direction, improve the precision of rotary cutting, ensure uniform thickness and stable quality of wood chips, and can reduce costs, and has strong practicability. Rotary cutting machine.
为了达到上述目的,本发明采用这样的技术方案:In order to achieve the above object, the present invention adopts such technical scheme:
一种高精准辨识圆木旋切流水线,包括旋切部分,对旋切部分进行供应圆木的供料部分,以及对供料部分进行输送圆木的输送部分;所述旋切部分包括机架,以及设于机架上的旋切机构和定位转动机构;还包括对所述旋切部分、供料部分和输送部分进行控制的控制器;所述定位转动机构包括对应圆木的树根端的根端卡轴,和对应圆木的树梢端的梢端卡轴;所述供料部分包括朝向所述旋切部分输送圆木的供料输送带,对供料输送带进行承载的供料支撑架,和多个设于供料输送带上的限位支撑条;所述限位支撑条与所述供料输送带相垂直,所述限位支撑条的上表面形成有放置圆木的限位槽;所述供料输送带与所述根端卡轴相平行;A high-precision log rotary cutting assembly line includes a rotary cutting part, a feeding part for supplying logs to the rotary cutting part, and a conveying part for conveying logs to the feeding part; the rotary cutting part includes a frame , and the rotary cutting mechanism and the positioning and rotating mechanism arranged on the frame; it also includes a controller that controls the rotary cutting part, the feeding part and the conveying part; the positioning and rotating mechanism includes a The root end clamping shaft, and the tip end clamping shaft corresponding to the tree top end of the log; the feeding part includes a feeding conveyor belt for conveying the log towards the rotary cutting part, and a feeding support for carrying the feeding conveyor belt A rack, and a plurality of limit support bars arranged on the feeding conveyor belt; the limit support bars are perpendicular to the feed conveyor belt, and the upper surface of the limit support bars is formed with a limit for placing logs. Position slot; the feeding conveyor belt is parallel to the root end clamping shaft;
所述输送部分包括对所述供料部分输送圆木的分选输送机构,和对分选输送机构输送圆木的间歇输送机构;The conveying part includes a sorting conveying mechanism for conveying logs to the feeding part, and an intermittent conveying mechanism for conveying logs to the sorting conveying mechanism;
所述分选输送机构包括处于所述供料输送带的入料端上方的分选斗,以及设置于分选斗和供料输送带之间的倾斜滑道;所述分选斗包括水平设置的长方形且垂直于所述供料输送带的分选框架,封挡于分选框架下方的封挡摆动板,驱动封挡摆动板进行摆动的摆动驱动装置,以及承载分选框架的分选支架;所述分选框架包括与所述供料输送带相垂直并与所述间歇输送机构的出料端相对应的第一长分选边,与第一长分选边相对的第二长分选边,连接于第一长分选边和第二长分选边之间的第一短分选边和第二短分选边,以及连接于第一长分选边和第二长分选边中部之间并处于第一短分选边和第二短分选边之间的分选中梁;所述第一长分选边、第二长分选边、第一短分选边和第二短分选边围成供圆木下落的下料口,所述封挡摆动板封挡于所述下料口的下方;所述分选支架支撑于所述第一长分选边下方;所述第一短分选边、第二短分选边和分选中梁均为向下鼓起的弯曲状,所述封挡摆动板的横截面为向下鼓起的弯曲状,所述封挡摆动板处于所述分选中梁的下方,且所述封挡摆动板形成有容置所述分选中梁的弯曲容置槽,所述分选中梁完全容置于所述弯曲容置槽中;所述第一短分选边的上方配设有第一弹性导向斜板,所述第一弹性导向斜板由所述第一长分选边至第二长分选边方向逐渐向所述分选中梁倾斜设置;所述第二短分选边的上方配设有第二弹性导向斜板,所述第二弹性导向斜板由所述第一长分选边至第二长分选边方向逐渐向所述分选中梁倾斜设置;The sorting and conveying mechanism includes a sorting hopper above the feeding end of the feeding conveyor belt, and an inclined slideway arranged between the sorting hopper and the feeding conveyor belt; the sorting hopper includes a horizontal arrangement The sorting frame is rectangular and perpendicular to the feeding conveyor belt, the blocking swing plate is sealed under the sorting frame, the swing drive device that drives the blocking swing plate to swing, and the sorting bracket that supports the sorting frame. The sorting frame includes a first long sorting side perpendicular to the feeding conveyor belt and corresponding to the discharge end of the intermittent conveying mechanism, and a second long sorting side opposite to the first long sorting side. Edge selection, connected to the first short sorting edge and the second short sorting edge between the first long sorting edge and the second long sorting edge, and connected to the first long sorting edge and the second long sorting edge A sorting middle beam between the middle of the sides and between the first short sorting side and the second short sorting side; the first long sorting side, the second long sorting side, the first short sorting side and the second short sorting side The two short sorting edges enclose a feeding opening for logs to fall, and the blocking swing plate is sealed below the feeding opening; the sorting bracket is supported below the first long sorting edge; The first short sorting side, the second short sorting side and the sorting middle beam are all curved downward bulging, the cross section of the blocking swing plate is a downward bulging curved shape, and the sealing The blocking swing plate is located below the sorting middle beam, and the blocking swing plate is formed with a curved accommodating groove for accommodating the sorting middle beam, and the sorting middle beam is completely accommodated in the curved accommodating groove ;A first elastic guiding inclined plate is arranged above the first short sorting edge, and the first elastic guiding inclined plate gradually moves toward the said first long sorting edge to the second long sorting edge The sorting middle beam is inclined; a second elastic guiding inclined plate is arranged above the second short sorting side, and the second elastic guiding inclined plate is from the first long sorting side to the second long sorting side The direction is gradually inclined to the sorting middle beam;
所述倾斜滑道由上至下逐渐由所述供料输送带的入料端至出料端方向倾斜设置;所述倾斜滑道的上端承接于所述下料口下方并与所述分选支架连接,所述倾斜滑道的下端与所述供料输送带相对应;所述倾斜滑道包括由上至下逐渐变窄的滑道底板,以及竖向设于滑道底板两侧边对圆木进行限位的第一滑道限位板和第二滑道限位板;所述第一滑道限位板和第二滑道限位板由上至下逐渐靠近;The inclined slideway is gradually inclined from the top to the bottom from the feeding end to the discharging end of the feeding conveyor belt; The lower end of the inclined slideway is corresponding to the feeding conveyor belt; the inclined slideway includes a slideway bottom plate that gradually narrows from top to bottom, and two sides vertically arranged on both sides of the slideway bottom plate. The first slideway limit plate and the second slideway limiter for the log limit; the first slideway limiter and the second slideway limiter are gradually approached from top to bottom;
所述间歇输送机构包括朝向所述分选输送机构输送圆木的输送执行装置,和对输送执行装置进行驱动的输送驱动装置;所述输送执行装置包括多个与所述第一长分选边相平行的输送单元;所述输送单元包括与所述第一长分选边相平行的输送转轴,多个沿输送转轴同轴排列设置的输送轮;同一所述输送转轴上的相邻输送轮之间具有输送转动间隙,相邻所述输送单元的输送轮相互错开设置,且所述输送轮伸入相邻所述输送单元的输送转动间隙中;所述输送轮的外周形成有四个围绕轴线均匀分布的输送凹槽,同一所述输送转轴上的输送轮的输送凹槽在输送转轴的轴线方向相对应;同一所述输送轮上的输送凹槽分别为依次相邻的第一输送凹槽、第二输送凹槽、第三输送凹槽和第四输送凹槽,各所述输送单元的各所述第一输送凹槽均朝向同一方向;The intermittent conveying mechanism includes a conveying execution device that conveys logs toward the sorting conveying mechanism, and a conveying driving device that drives the conveying execution device; Parallel conveying units; the conveying unit includes a conveying shaft parallel to the first long sorting side, a plurality of conveying wheels arranged coaxially along the conveying shaft; adjacent conveying wheels on the same conveying shaft There is a conveying rotation gap between them, the conveying wheels of the adjacent conveying units are staggered from each other, and the conveying wheels extend into the conveying rotation gaps of the adjacent conveying units; the outer circumference of the conveying wheel is formed with four surrounding Conveying grooves with evenly distributed axes, the conveying grooves of the conveying wheels on the same conveying shaft correspond to the axial direction of the conveying shaft; the conveying grooves on the same conveying wheel are respectively adjacent to the first conveying grooves a groove, a second conveying groove, a third conveying groove and a fourth conveying groove, and each of the first conveying grooves of each conveying unit faces the same direction;
所述输送驱动装置包括多个与各所述输送单元相对应的输送驱动单元,和同步驱动各输送驱动单元运转的输送动力装置;所述输送驱动单元包括与相对应的所述输送转轴同轴连接的第一输送驱动轮,处于第一输送驱动轮下方间歇驱动第一输送驱动轮转动的转动拨动部件,处于转动拨动部件下方驱动转动拨动部件转动的第二输送驱动轮,和与第二输送驱动轮同轴连接在一起的输送驱动齿轮;所述第一输送驱动轮包括与相应所述输送转轴同轴连接的轮主体,和形成于轮主体边缘并沿着轮主体轴线延伸的延伸筒部;所述延伸筒部包括四个围绕所述轮主体轴线均匀分布的筒单体板,相邻的所述筒单体板之间形成有被拨动间隙,所述筒单体板具有朝向所述转动拨动部件的筒端面,所述筒端面的中部形成有半圆弧形的定位缺口;The conveying driving device includes a plurality of conveying drive units corresponding to each of the conveying units, and a conveying power device that synchronously drives each conveying drive unit to operate; The connected first conveying drive wheel, the rotating toggle member that intermittently drives the first conveying drive wheel to rotate under the first conveying drive wheel, the second conveying drive wheel that drives the rotating toggle member to rotate under the rotating toggle member, and the The second conveying drive wheels are coaxially connected together with conveying drive gears; the first conveying drive wheel includes a wheel body coaxially connected with the corresponding conveying shaft, and a wheel body formed on the edge of the wheel body and extending along the axis of the wheel body an extension cylinder part; the extension cylinder part includes four cylinder single plates evenly distributed around the axis of the wheel main body, and a toggled gap is formed between the adjacent cylinder single plates, and the cylinder single plate There is an end face of the cylinder facing the rotating toggle member, and a semicircular arc-shaped positioning notch is formed in the middle of the end face of the cylinder;
所述转动拨动部件包括竖向设置的转动主轴,承载转动主轴并套于转动主轴外的支撑轴套,设于转动主轴上端并对应伸入相应所述定位缺口的定位凸块,以及设于转动主轴上对各所述筒单体板进行拨动的拨动杆;所述转动主轴包括处于所述支撑轴套上方的上轴段,和处于支撑轴套下方的下轴段;所述拨动杆包括与所述上轴段的周面连接的第一杆部,和对应伸入所述被拨动间隙中对所述第一输送驱动轮进行拨动的第二杆部;The rotating toggle component includes a vertically arranged rotating main shaft, a support bushing that carries the rotating main shaft and is sleeved outside the rotating main shaft, a positioning bump that is disposed on the upper end of the rotating main shaft and correspondingly extends into the corresponding positioning notch, and a toggle lever on the rotating main shaft that toggles each of the cylinder single plates; the rotating main shaft includes an upper shaft section above the support sleeve, and a lower shaft section below the support sleeve; the dial The moving rod includes a first rod portion connected with the peripheral surface of the upper shaft segment, and a second rod portion correspondingly extending into the toggling gap to toggle the first conveying driving wheel;
所述上轴段具有朝上的上端面,所述定位凸块设于所述上端面上并处于上端面圆心的一侧,所述转动主轴的轴线穿过相应的所述定位缺口的圆心,所述定位凸块具有与所述定位缺口相匹配的圆弧形定位面,且所述圆弧形定位面的朝向与所述第一杆部的朝向相反;The upper shaft segment has an upper end surface facing upward, the positioning protrusion is arranged on the upper end surface and is located on one side of the center of the upper end surface, and the axis of the rotating main shaft passes through the center of the corresponding positioning notch, The positioning protrusion has an arc-shaped positioning surface matching with the positioning notch, and the orientation of the arc-shaped positioning surface is opposite to the orientation of the first rod portion;
所述下轴段的下端设有尖端朝下的第一锥形齿轮,所述第二输送驱动轮的轴线与所述轮主体的轴线平行,所述第二输送驱动轮同轴设有与所述第一锥形齿轮相配合的第二锥形齿轮;The lower end of the lower shaft segment is provided with a first bevel gear with the tip pointing downward, the axis of the second conveying drive wheel is parallel to the axis of the wheel main body, and the second conveying drive wheel is coaxially provided with the a second bevel gear matched with the first bevel gear;
各所述输送驱动齿轮处于同一竖直平面内且处于同一高度;Each of the conveying drive gears is in the same vertical plane and at the same height;
所述输送动力装置包括与各所述输送驱动单元的输送驱动齿轮相配合的输送动力链条,驱动输送动力链条运转的输送动力齿轮,和对输送动力齿轮进行转动驱动的输送动力电机。The conveying power device includes a conveying power chain matched with the conveying drive gears of each conveying drive unit, a conveying power gear that drives the conveying power chain to run, and a conveying power motor that rotates and drives the conveying power gear.
所述轮主体配设有与相应所述输送转轴同轴连接的驱动轴。The wheel main body is provided with a drive shaft coaxially connected with the corresponding conveying shaft.
所述第一杆部由根部至所述第二杆部方向逐渐朝所述延伸筒部方向倾斜设置,所述第二杆部沿所述延伸筒部的径向延伸。The first rod portion is gradually inclined toward the extending cylinder portion from the root portion to the second rod portion, and the second rod portion extends along the radial direction of the extending cylinder portion.
所述第二杆部为圆柱形。The second rod portion is cylindrical.
所述第一杆部由所述第二杆部至根部方向逐渐变粗。The first rod portion gradually becomes thicker in the direction from the second rod portion to the root portion.
所述定位凸块的横截面为扇形。The cross section of the positioning bump is fan-shaped.
各所述支撑轴套均设于同一支撑横架上。Each of the supporting shaft sleeves is arranged on the same supporting horizontal frame.
所述拨动杆配设有与所述转动主轴同轴固定连接的连接套。The toggle rod is provided with a connecting sleeve that is coaxially and fixedly connected with the rotating spindle.
采用上述技术方案后,本发明的高精准辨识圆木旋切流水线,突破传统旋切流水线的构造形式,在实际工作过程中,在旋切前,由控制器控制间歇输送机构将圆木逐一输送给分选输送机构,由分选输送机构对圆木的树根端和树梢端进行分选并具有统一朝向,然后由供料部分将分选后的圆木逐一输送给旋切部分,由定位转动机构和旋切机构对统一朝向的圆木进行卡位和旋切。可将支撑圆木树根端的根端卡轴设计成强度高且抗变形和耐磨损更强的结构,有针对性对圆木的树根端和树梢端进行支撑,减少圆木较重的树根端的晃动幅度,提高旋切精度、确保木片厚度均匀、质量稳定的基础上,又可对机器部件的尺寸、材料等进行把控,尽量降低成本。具体是,多个圆木放置在各输送单元上,各个圆木均由相应输送单元的各个朝上的第一输送凹槽(第二输送凹槽、第三输送凹槽或第四输送凹槽)共同承载和限位,圆木不会胡乱朝侧向滚动。输送动力电机驱动输送动力齿轮带动输送动力链条运转,输送动力链条带动各输送驱动单元的输送驱动齿轮同步转动,各输送驱动齿轮带动各第二输送驱动轮转动,第二输送驱动轮的第二锥形齿轮与下轴段的第一锥形齿轮相配合对转动主轴进行驱动,定位凸块的圆弧形定位面沿着相应的定位缺口转动,在定位凸块的圆弧形定位面沿着定位缺口转动的过程中,第一输送驱动轮依靠相应的定位缺口与定位凸块的配合限位而保持静止,当转动主轴带动拨动杆摆动与相应被拨动间隙相对应,且定位凸块逐渐从相应的定位缺口中滑出而不再相互限位时,随着转动主轴继续转动,定位凸块逐渐转动到定位缺口上方,拨动杆的第二杆部进入相应的被拨动间隙中并对相应的筒单体板进行拨动,使整个第一输送驱动轮转动,各第一输送驱动轮共转动90°,各第一输送驱动轮驱动各输送转轴带动各输送轮同步转动90°,使各第一输送凹槽带动圆木朝分选输送机构摆动90°,最靠近分选输送机构的输送单元将圆木由第一长分选边直接摆动输送至分选斗上,上游的圆木均朝分选输送机构靠近一个输送单元的距离,使各第二输送凹槽朝上对上游的圆木进行承载,以此实现圆木的逐一周期性间歇输送。然后随着转动主轴的继续转动,定位凸块依靠圆弧形定位面顺势滑入下一个定位缺口中并沿着此定位缺口转动。在圆木进入分选斗过程中,圆木的两端沿着第一弹性导向斜板和第二弹性导向斜板顺势滑动,在第一弹性导向斜板和第二弹性导向斜板的导向作用下,圆木平稳且精准滚动到封挡摆动板上,且圆木中部处于分选中梁的正上方,然后摆动驱动装置驱动封挡摆动板向下摆动使下料口通透,同时仅使分选中梁对圆木进行支撑,虽然圆木的树根端和树梢端的直径相同,但是由于树根端的密度大于树梢端的密度,使圆木树根端的重力大于树梢端的重力,所以圆木依靠分选中梁作为支撑轴,出现树根端逐渐下沉并朝下透过相应的下料口并沿着倾斜滑道输送到供料输送带上,使圆木始终是树根端先下落并朝同一方向输送。然后圆木沿着供料输送带放置并由多个限位支撑条承载,各限位支撑条的限位槽对圆木进行限位,避免圆木朝侧向滚动,供料输送带带动各限位支撑条将圆木输送至旋切部分进行旋切。与现有技术相比,本发明的一种高精准辨识圆木旋切流水线,可对圆木进行精准辨识分选,根梢进行同一朝向输送,减少切削振动幅度,提高旋切精度,实用性强。After the above technical solution is adopted, the high-precision identification log rotary cutting assembly line of the present invention breaks through the structural form of the traditional rotary cutting assembly line. In the actual working process, before the rotary cutting, the controller controls the intermittent conveying mechanism to transport the logs one by one. To the sorting and conveying mechanism, the sorting and conveying mechanism sorts the root end and the top end of the logs and has a uniform orientation, and then the feeding part transports the sorted logs to the rotary cutting part one by one. The positioning and rotating mechanism and the rotary cutting mechanism are used for clamping and rotary cutting of uniformly oriented logs. The root end clamping shaft supporting the root end of the log can be designed into a structure with high strength, deformation resistance and wear resistance, and the root end and the top end of the log can be supported in a targeted manner to reduce the weight of the log. On the basis of reducing the shaking amplitude of the root end of the tree, improving the precision of rotary cutting, ensuring the uniform thickness and stable quality of the wood chips, it can also control the size and material of the machine parts to reduce the cost as much as possible. Specifically, a plurality of logs are placed on each conveying unit, and each log is connected by each upward first conveying groove (the second conveying groove, the third conveying groove or the fourth conveying groove) of the corresponding conveying unit. ) together to carry and limit, the log will not randomly roll sideways. The conveying power motor drives the conveying power gear to drive the conveying power chain to run, the conveying power chain drives the conveying drive gears of each conveying drive unit to rotate synchronously, each conveying drive gear drives each second conveying drive wheel to rotate, and the second cone of the second conveying drive wheel The circular-arc-shaped positioning surface of the positioning bump rotates along the corresponding positioning notch, and the circular-arc-shaped positioning surface of the positioning bump rotates along the positioning During the rotation of the notch, the first conveying drive wheel is kept stationary by relying on the matching limit of the corresponding positioning notch and the positioning projection. When it slides out from the corresponding positioning notch and is no longer mutually limited, as the rotating spindle continues to rotate, the positioning projection gradually rotates to the top of the positioning notch, and the second rod portion of the toggle lever enters the corresponding toggled gap and Toggle the corresponding drum unit plate to make the entire first conveying drive wheel rotate, each first conveying drive wheel rotates 90° in total, and each first conveying drive wheel drives each conveying shaft to drive each conveying wheel to rotate 90° synchronously, The first conveying groove drives the log to swing 90° toward the sorting and conveying mechanism, and the conveying unit closest to the sorting and conveying mechanism directly swings and transports the log from the first long sorting edge to the sorting bucket. The distance between the logs and one conveying unit is close to the sorting conveying mechanism, so that the second conveying grooves face upwards to carry the upstream logs, so as to realize the periodic and intermittent conveying of the logs one by one. Then, as the rotating main shaft continues to rotate, the positioning projection slides into the next positioning notch by the circular arc positioning surface and rotates along the positioning notch. When the log enters the sorting bucket, the two ends of the log slide along the first elastic guiding inclined plate and the second elastic guiding inclined plate, and the guiding effect of the first elastic guiding inclined plate and the second elastic guiding inclined plate Down, the log rolls smoothly and accurately to the blocking swing plate, and the middle part of the log is directly above the middle beam of the sorting, and then the swing drive device drives the blocking swing plate to swing downward to make the discharge port transparent, and at the same time only make the sorting Select the beam to support the log. Although the diameter of the root end and the top end of the log is the same, the density of the root end is greater than that of the top end, so the gravity of the root end of the log is greater than that of the top end, so the log Relying on the sorting middle beam as the support shaft, the root end of the tree gradually sinks and passes through the corresponding feeding port downwards and is transported to the feeding conveyor belt along the inclined chute, so that the log always falls at the root end first. Convey in the same direction. Then the log is placed along the feeding conveyor belt and carried by a plurality of limit support bars. The limit grooves of each limit support bar limit the log to prevent the log from rolling sideways. The feeding conveyor belt drives each log. The limit support bar transports the log to the rotary cutting part for rotary cutting. Compared with the prior art, the high-precision identification log rotary cutting assembly line of the present invention can accurately identify and sort the logs, and the roots and tips are transported in the same direction, reducing the cutting vibration amplitude, improving the rotary cutting accuracy, and practicability. powerful.
附图说明Description of drawings
图1为本发明的简易结构示意图;Fig. 1 is the simple structure schematic diagram of the present invention;
图2为本发明旋切部分的简易结构示意图;Fig. 2 is the simple structure schematic diagram of the rotary cutting part of the present invention;
图3为本发明的局部侧视图;Figure 3 is a partial side view of the present invention;
图4为本发明供料部分的局部示意图Fig. 4 is a partial schematic view of the feeding part of the present invention
图5为本发明输送驱动单元的第一局部结构示意图;Fig. 5 is the first partial structural schematic diagram of the conveying drive unit of the present invention;
图6为本发明输送驱动单元的第二局部结构示意图;Fig. 6 is the second partial structural schematic diagram of the conveying drive unit of the present invention;
图7为本发明输送驱动单元第一工作状态的局部结构示意图;FIG. 7 is a partial structural schematic diagram of the first working state of the conveying drive unit of the present invention;
图8为本发明输送驱动单元第二工作状态的局部结构示意图;8 is a partial structural schematic diagram of the second working state of the conveying drive unit of the present invention;
图9为本发明输送驱动单元第三工作状态的局部结构示意图;FIG. 9 is a partial structural schematic diagram of the third working state of the conveying drive unit of the present invention;
图10为本发明输送驱动单元第四工作状态的局部结构示意图;Fig. 10 is a partial structural schematic diagram of the fourth working state of the conveying drive unit of the present invention;
图11为本发明的局部俯视图;Figure 11 is a partial top view of the present invention;
图12为本发明输送执行装置的第一工作状态示意图;12 is a schematic diagram of the first working state of the conveying execution device of the present invention;
图13为本发明输送执行装置的第二工作状态示意图;13 is a schematic diagram of the second working state of the conveying execution device of the present invention;
图14为本发明间歇输送装置的局部结构侧视图;Figure 14 is a partial structural side view of the intermittent conveying device of the present invention;
图15为本发明分选输送机构的局部结构剖视图。15 is a partial structural cross-sectional view of the sorting and conveying mechanism of the present invention.
图中:In the picture:
1-旋切部分1- Peeling part
11-机架 12-旋切机构 13-定位转动机构11-Rack 12-Rotary cutting mechanism 13-Positioning rotation mechanism
2-供料部分 21-供料输送带 22-供料支撑架 23-限位支撑条 231-限位槽2-feeding part 21-feeding conveyor belt 22-feeding support frame 23-limiting support bar 231-limiting groove
a1-第一长分选边 a2-第二长分选边 a3-第一短分选边 a31-第一弹性导向斜板 a4-第二短分选边 a41-第二弹性导向斜板 a5-分选中梁 3112-封挡摆动板3113-摆动驱动装置 3114-分选支架 312-倾斜滑道 3121-滑道底板 3122-第一滑道限位板 3123-第二滑道限位板a1-first long sorting edge a2-second long sorting edge a3-first short sorting edge a31-first elastic guiding inclined plate a4-second short sorting edge a41-second elastic guiding inclined plate a5- Sorting middle beam 3112-blocking swing plate 3113-swing drive device 3114-sorting bracket 312-inclined slideway 3121-slideway bottom plate 3122-first slideway limit plate 3123-second slideway limiter
321-输送执行装置 3211-输送单元 b1-输送转轴 b2-输送轮 b21-第一输送凹槽 b22-第二输送凹槽 b23-第三输送凹槽 b24-第四输送凹槽321-Conveying execution device 3211-Conveying unit b1-Conveying shaft b2-Conveying wheel b21-First conveying groove b22-Second conveying groove b23-Third conveying groove b24-Fourth conveying groove
322-输送驱动装置 3221-输送驱动单元 c1-第一输送驱动轮 c11-轮主体c12-延伸筒部 c121-筒单体板 c1211-定位缺口 c122-被拨动间隙 c21-转动主轴c211-上轴段 c212-下轴段 c2121-第一锥形齿轮 c22-支撑轴套 c23-定位凸块c24-拨动杆 c241-第一杆部 c242-第二杆部 c243-连接套 c3-第二输送驱动轮c31-第二锥形齿轮 c4-输送驱动齿轮 3222-输送动力装置 d1-输送动力链条 d2-输送动力齿轮 d3-输送动力电机。322-Conveying drive device 3221-Conveying drive unit c1-First conveying drive wheel c11-Wheel main body c12-Extended cylinder part c121-Cylinder single plate c1211-Positioning gap c122-Toggled gap c21-Rotating main shaft c211-Upper shaft Section c212 - lower shaft section c2121 - first bevel gear c22 - supporting bushing c23 - positioning lug c24 - toggle lever c241 - first lever part c242 - second lever part c243 - connecting sleeve c3 - second conveying drive Wheel c31 - second bevel gear c4 - conveying drive gear 3222 - conveying power device d1 - conveying power chain d2 - conveying power gear d3 - conveying power motor.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solutions of the present invention, the following specific embodiments are described in detail.
本发明的一种高精准辨识圆木旋切流水线,如图1至15所示,包括旋切部分1,对旋切部分1进行供应圆木的供料部分2,以及对供料部分2进行输送圆木的输送部分;旋切部分1包括机架11,以及设于机架11上的旋切机构12和定位转动机构13;还包括对旋切部分1、供料部分2和输送部分进行控制的控制器;定位转动机构13包括对应圆木的树根端的根端卡轴,和对应圆木的树梢端的梢端卡轴;供料部分2包括朝向旋切部分1输送圆木的供料输送带21,对供料输送带21进行承载的供料支撑架22,和多个设于供料输送带21上的限位支撑条23;限位支撑条23与供料输送带21相垂直,限位支撑条23的上表面形成有放置圆木的限位槽231;供料输送带21与根端卡轴相平行;A high-precision identification log rotary cutting assembly line of the present invention, as shown in Figures 1 to 15, includes a rotary cutting part 1, a
输送部分包括对供料部分2输送圆木的分选输送机构,和对分选输送机构输送圆木的间歇输送机构;The conveying part includes a sorting and conveying mechanism for conveying logs to the
分选输送机构包括处于供料输送带21的入料端上方的分选斗,以及设置于分选斗和供料输送带21之间的倾斜滑道312;分选斗包括水平设置的长方形且垂直于供料输送带21的分选框架,封挡于分选框架下方的封挡摆动板3112,驱动封挡摆动板3112进行摆动的摆动驱动装置3113,以及承载分选框架的分选支架3114;分选框架包括与供料输送带21相垂直并与间歇输送机构的出料端相对应的第一长分选边a1,与第一长分选边a1相对的第二长分选边a2,连接于第一长分选边a1和第二长分选边a2之间的第一短分选边a3和第二短分选边a4,以及连接于第一长分选边a1和第二长分选边a2中部之间并处于第一短分选边a3和第二短分选边a4之间的分选中梁a5;第一长分选边a1、第二长分选边a2、第一短分选边a3和第二短分选边a4围成供圆木下落的下料口,封挡摆动板3112封挡于下料口的下方;分选支架3114支撑于第一长分选边a1下方;第一短分选边a3、第二短分选边a4和分选中梁a5均为向下鼓起的弯曲状,封挡摆动板3112的横截面为向下鼓起的弯曲状,封挡摆动板3112处于分选中梁a5的下方,且封挡摆动板3112形成有容置分选中梁a5的弯曲容置槽,分选中梁a5完全容置于弯曲容置槽中;第一短分选边a3的上方配设有第一弹性导向斜板a31,第一弹性导向斜板a31由第一长分选边a1至第二长分选边a2方向逐渐向分选中梁a5倾斜设置;第二短分选边a4的上方配设有第二弹性导向斜板a41,第二弹性导向斜板a41由第一长分选边a1至第二长分选边a2方向逐渐向分选中梁a5倾斜设置;The sorting and conveying mechanism includes a sorting hopper above the feeding end of the feeding conveyor belt 21, and an inclined chute 312 arranged between the sorting hopper and the feeding conveyor belt 21; the sorting hopper comprises a horizontally arranged rectangular and The sorting frame perpendicular to the feeding conveyor belt 21, the blocking swinging plate 3112 that is sealed under the sorting frame, the swing driving device 3113 that drives the blocking swinging plate 3112 to swing, and the sorting bracket 3114 that carries the sorting frame ; The sorting frame includes a first long sorting side a1 perpendicular to the feeding conveyor belt 21 and corresponding to the discharge end of the intermittent conveying mechanism, and a second long sorting side a2 opposite to the first long sorting side a1 , connected to the first short sorting edge a3 and the second short sorting edge a4 between the first long sorting edge a1 and the second long sorting edge a2, and connected to the first long sorting edge a1 and the second The sorting middle beam a5 between the middle of the long sorting side a2 and between the first short sorting side a3 and the second short sorting side a4; the first long sorting side a1, the second long sorting side a2, the A short sorting edge a3 and a second short sorting edge a4 enclose a feeding opening for logs to fall, and the blocking swing plate 3112 is blocked below the feeding opening; the sorting bracket 3114 is supported on the first long sorting Below the side a1; the first short sorting side a3, the second short sorting side a4 and the sorting middle beam a5 are all curved downward bulging, and the cross section of the blocking swing plate 3112 is a downward bulging curve , the blocking swing plate 3112 is below the sorting middle beam a5, and the blocking swing plate 3112 is formed with a curved accommodating groove for accommodating the sorting middle beam a5, and the sorting middle beam a5 is completely accommodated in the curved accommodating groove; the first A first elastic guiding inclined plate a31 is arranged above the short sorting side a3, and the first elastic guiding inclined plate a31 is gradually inclined to the sorting middle beam a5 from the direction of the first long sorting side a1 to the second long sorting side a2. The top of the second short sorting side a4 is equipped with a second elastic guiding inclined plate a41, and the second elastic guiding inclined plate a41 is gradually moved toward the sorting center beam from the first long sorting side a1 to the second long sorting side a2. a5 tilt setting;
倾斜滑道312由上至下逐渐由供料输送带21的入料端至出料端方向倾斜设置;倾斜滑道312的上端承接于下料口下方并与分选支架3114连接,倾斜滑道312的下端与供料输送带21相对应;倾斜滑道312包括由上至下逐渐变窄的滑道底板3121,以及竖向设于滑道底板3121两侧边对圆木进行限位的第一滑道限位板3122和第二滑道限位板3123;第一滑道限位板3122和第二滑道限位板3123由上至下逐渐靠近;The inclined slideway 312 is gradually inclined from the feed end to the discharge end of the feeding
间歇输送机构包括朝向分选输送机构输送圆木的输送执行装置321,和对输送执行装置321进行驱动的输送驱动装置322;输送执行装置321包括多个与第一长分选边a1相平行的输送单元3211;输送单元3211包括与第一长分选边a1相平行的输送转轴b1,多个沿输送转轴b1同轴排列设置的输送轮b2;同一输送转轴b1上的相邻输送轮b2之间具有输送转动间隙,相邻输送单元3211的输送轮b2相互错开设置,且输送轮b2伸入相邻输送单元3211的输送转动间隙中;输送轮b2的外周形成有四个围绕轴线均匀分布的输送凹槽,同一输送转轴b1上的输送轮b2的输送凹槽在输送转轴b1的轴线方向相对应;同一输送轮b2上的输送凹槽分别为依次相邻的第一输送凹槽b21、第二输送凹槽b22、第三输送凹槽b23和第四输送凹槽b24,各输送单元3211的各第一输送凹槽b21均朝向同一方向;The intermittent conveying mechanism includes a conveying
输送驱动装置322包括多个与各输送单元3211相对应的输送驱动单元3221,和同步驱动各输送驱动单元3221运转的输送动力装置3222;输送驱动单元3221包括与相对应的输送转轴b1同轴连接的第一输送驱动轮c1,处于第一输送驱动轮c1下方间歇驱动第一输送驱动轮c1转动的转动拨动部件,处于转动拨动部件下方驱动转动拨动部件转动的第二输送驱动轮c3,和与第二输送驱动轮c3同轴连接在一起的输送驱动齿轮c4;第一输送驱动轮c1包括与相应输送转轴b1同轴连接的轮主体c11,和形成于轮主体c11边缘并沿着轮主体c11轴线延伸的延伸筒部c12;延伸筒部c12包括四个围绕轮主体c11轴线均匀分布的筒单体板c121,相邻的筒单体板c121之间形成有被拨动间隙c122,筒单体板c121具有朝向转动拨动部件的筒端面,筒端面的中部形成有半圆弧形的定位缺口c1211;The conveying drive device 322 includes a plurality of conveying drive units 3221 corresponding to each conveying unit 3211, and a conveying power device 3222 that synchronously drives each conveying drive unit 3221 to operate; the conveying drive unit 3221 includes a coaxial connection with the corresponding conveying rotating shaft b1 The first conveying drive wheel c1 is located below the first conveying drive wheel c1 and intermittently drives the rotating toggle member of the first conveying drive wheel c1 to rotate, and the second conveying drive wheel c3 is located under the rotating toggle member and drives the rotating toggle member to rotate. , and a conveying drive gear c4 coaxially connected with the second conveying drive wheel c3; the first conveying drive wheel c1 includes a wheel main body c11 coaxially connected with the corresponding conveying shaft b1, and is formed on the edge of the wheel main body c11 and along the The extension cylinder part c12 extending from the axis of the wheel main body c11; the extension cylinder part c12 includes four cylinder single body plates c121 evenly distributed around the axis of the wheel body c11, and a toggled gap c122 is formed between the adjacent cylinder single body plates c121, The cylinder single plate c121 has a cylinder end face facing the rotating toggle member, and a semicircular arc-shaped positioning notch c1211 is formed in the middle of the cylinder end face;
转动拨动部件包括竖向设置的转动主轴c21,承载转动主轴c21并套于转动主轴c21外的支撑轴套c22,设于转动主轴c21上端并对应伸入相应定位缺口c1211的定位凸块c23,以及设于转动主轴c21上对各筒单体板c121进行拨动的拨动杆c24;转动主轴c21包括处于支撑轴套c22上方的上轴段c211,和处于支撑轴套c22下方的下轴段c212;拨动杆c24包括与上轴段c211的周面连接的第一杆部c241,和对应伸入被拨动间隙c122中对第一输送驱动轮c1进行拨动的第二杆部c242;The rotating toggle component includes a rotating main shaft c21 arranged vertically, a supporting shaft sleeve c22 that carries the rotating main shaft c21 and is sleeved outside the rotating main shaft c21, and is located on the upper end of the rotating main shaft c21 and correspondingly extends into the corresponding positioning notch c1211. Positioning protrusion c23, and a toggle lever c24 arranged on the rotating main shaft c21 to toggle the individual cylinder plates c121; the rotating main shaft c21 includes an upper shaft section c211 above the support shaft sleeve c22, and a lower shaft section below the support shaft sleeve c22 c212; the toggle rod c24 includes a first rod portion c241 connected with the peripheral surface of the upper shaft segment c211, and a second rod portion c242 correspondingly extending into the toggled gap c122 to toggle the first conveying drive wheel c1;
上轴段c211具有朝上的上端面,定位凸块c23设于上端面上并处于上端面圆心的一侧,转动主轴c21的轴线穿过相应的定位缺口c1211的圆心,定位凸块c23具有与定位缺口c1211相匹配的圆弧形定位面,且圆弧形定位面的朝向与第一杆部c241的朝向相反;The upper shaft segment c211 has an upper end face facing upward, the positioning bump c23 is arranged on the upper end face and is on the side of the center of the upper end face, the axis of the rotating spindle c21 passes through the center of the corresponding positioning notch c1211, and the positioning bump c23 has the same An arc-shaped positioning surface matched with the positioning notch c1211, and the orientation of the arc-shaped positioning surface is opposite to that of the first rod portion c241;
下轴段c212的下端设有尖端朝下的第一锥形齿轮c2121,第二输送驱动轮c3的轴线与轮主体c11的轴线平行,第二输送驱动轮c3同轴设有与第一锥形齿轮c2121相配合的第二锥形齿轮c31;The lower end of the lower shaft segment c212 is provided with a first bevel gear c2121 with the tip pointing downward, the axis of the second conveying drive wheel c3 is parallel to the axis of the wheel main body c11, and the second conveying drive wheel c3 is coaxially provided with the first bevel gear c2121. the second bevel gear c31 matched with the gear c2121;
各输送驱动齿轮c4处于同一竖直平面内且处于同一高度;Each conveying drive gear c4 is in the same vertical plane and at the same height;
输送动力装置3222包括与各输送驱动单元3221的输送驱动齿轮c4相配合的输送动力链条d1,驱动输送动力链条d1运转的输送动力齿轮d2,和对输送动力齿轮d2进行转动驱动的输送动力电机d3。本发明在实际工作过程中,在旋切前,由控制器控制间歇输送机构将圆木逐一输送给分选输送机构,由分选输送机构对圆木的树根端和树梢端进行分选并具有统一朝向,然后由供料部分2将分选后的圆木逐一输送给旋切部分1,由定位转动机构13和旋切机构12对统一朝向的圆木进行卡位和旋切。可将支撑圆木树根端的根端卡轴设计成强度高且抗变形和耐磨损更强的结构,有针对性对圆木的树根端和树梢端进行支撑,减少圆木较重的树根端的晃动幅度,提高旋切精度、确保木片厚度均匀、质量稳定的基础上,又可对机器部件的尺寸、材料等进行把控,尽量降低成本。具体是,多个圆木放置在各输送单元3211上,各个圆木均由相应输送单元3211的各个朝上的第一输送凹槽b21(第二输送凹槽b22、第三输送凹槽b23或第四输送凹槽b24)共同承载和限位,圆木不会胡乱朝侧向滚动。输送动力电机d3驱动输送动力齿轮d2带动输送动力链条d1运转,输送动力链条d1带动各输送驱动单元3221的输送驱动齿轮c4同步转动,各输送驱动齿轮c4带动各第二输送驱动轮c3转动,第二输送驱动轮c3的第二锥形齿轮c31与下轴段c212的第一锥形齿轮c2121相配合对转动主轴c21进行驱动,定位凸块c23的圆弧形定位面沿着相应的定位缺口c1211转动,在定位凸块c23的圆弧形定位面沿着定位缺口c1211转动的过程中,第一输送驱动轮c1依靠相应的定位缺口c1211与定位凸块c23的配合限位而保持静止,当转动主轴c21带动拨动杆c24摆动与相应被拨动间隙c122相对应,且定位凸块c23逐渐从相应的定位缺口c1211中滑出而不再相互限位时,随着转动主轴c21继续转动,定位凸块c23逐渐转动到定位缺口c1211上方,拨动杆c24的第二杆部c242进入相应的被拨动间隙c122中并对相应的筒单体板c121进行拨动,使整个第一输送驱动轮c1转动,各第一输送驱动轮c1共转动90°,各第一输送驱动轮c1驱动各输送转轴b1带动各输送轮b2同步转动90°,使各第一输送凹槽b21带动圆木朝分选输送机构摆动90°,最靠近分选输送机构的输送单元3211将圆木由第一长分选边a1直接摆动输送至分选斗上,上游的圆木均朝分选输送机构靠近一个输送单元3211的距离,使各第二输送凹槽b22朝上对上游的圆木进行承载,以此实现圆木的逐一周期性间歇输送。然后随着转动主轴c21的继续转动,定位凸块c23依靠圆弧形定位面顺势滑入下一个定位缺口c1211中并沿着此定位缺口c1211转动。在圆木进入分选斗过程中,圆木的两端沿着第一弹性导向斜板a31和第二弹性导向斜板a41顺势滑动,在第一弹性导向斜板a31和第二弹性导向斜板a41的导向作用下,圆木平稳且精准滚动到封挡摆动板3112上,且圆木中部处于分选中梁a5的正上方,然后摆动驱动装置3113驱动封挡摆动板3112向下摆动使下料口通透,同时仅使分选中梁a5对圆木进行支撑,虽然圆木的树根端和树梢端的直径相同,但是由于树根端的密度大于树梢端的密度,使圆木树根端的重力大于树梢端的重力,所以圆木依靠分选中梁a5作为支撑轴,出现树根端逐渐下沉并朝下透过相应的下料口并沿着倾斜滑道312输送到供料输送带21上,使圆木始终是树根端先下落并朝同一方向输送。然后圆木沿着供料输送带21放置并由多个限位支撑条23承载,各限位支撑条23的限位槽231对圆木进行限位,避免圆木朝侧向滚动,供料输送带21带动各限位支撑条23将圆木输送至旋切部分1进行旋切。封挡摆动板3112的横截面为向下鼓起的弯曲状可使圆木在封挡摆动板3112上自然静止后与第一长分选边a1相平行,进而圆木与分选中梁a5相垂直,便于圆木的中分线以分选中梁a5为支撑轴进行上下摆动而分辨树根端和树梢端。第一弹性导向斜板a31和第二弹性导向斜板a41均为具有弹性的板状结构,具体可为钢板,但当圆木停留在封挡摆动板3112上后,圆木仅与第一弹性导向斜板a31和第二弹性导向斜板a41的部分接触或不接触,第一弹性导向斜板a31和第二弹性导向斜板a41不会影响圆木以分选中梁a5为转动轴进行摆动。第一滑道限位板3122和第二滑道限位板3123可对圆木进行辅助导向限位。具体结构可为,根端卡轴包括第一卡轴和承载第一卡轴的第一轴承;梢端卡轴包括第二卡轴和承载第二卡轴的第二轴承;第一卡轴的直径大于第二卡轴的直径,第一轴承的耐磨损和承重强度大于第二轴承的耐磨损和承重强度。有针对性对圆木的树根端和树梢端进行支撑,减少圆木较重的树根端的晃动幅度,提高旋切精度、确保木片厚度均匀、质量稳定的基础上,又可对机器部件的尺寸、材料等进行把控,尽量降低成本。The conveying power device 3222 includes a conveying power chain d1 matched with the conveying drive gear c4 of each conveying
优选地,轮主体c11配设有与相应输送转轴b1同轴连接的驱动轴。本发明在实际工作过程中,轮主体c11利用驱动轴对相应的输送转轴b1进行连接和转动驱动。具体结构可为,驱动轴的端部形成有供输送转轴b1插入并固定连接的限位孔,输送转轴b1具有伸入限位孔的限位段,限位段的横截面为方形,限位孔的横截面为与限位段相匹配的方形。Preferably, the wheel main body c11 is provided with a drive shaft coaxially connected with the corresponding conveying shaft b1. In the actual working process of the present invention, the wheel main body c11 uses the drive shaft to connect and rotate the corresponding conveying shaft b1. The specific structure can be as follows: the end of the drive shaft is formed with a limit hole for the conveying shaft b1 to be inserted and fixedly connected, the conveying shaft b1 has a limit section extending into the limit hole, the cross section of the limit section is square, and the limit The cross-section of the hole is a square that matches the limiter.
优选地,第一杆部c241由根部至第二杆部c242方向逐渐朝延伸筒部c12方向倾斜设置,第二杆部c242沿延伸筒部c12的径向延伸。本发明在实际工作过程中,倾斜的第一杆部c241可与延伸筒部c12的周面尽量相适配,可使第二杆部c242与被拨动间隙c122在拨动过程中始终进行有效的相配合接触。Preferably, the first rod portion c241 is gradually inclined from the root portion to the second rod portion c242 toward the extending cylinder portion c12 , and the second rod portion c242 extends along the radial direction of the extending cylinder portion c12 . In the actual working process of the present invention, the inclined first rod portion c241 can be matched with the peripheral surface of the extending cylinder portion c12 as much as possible, so that the second rod portion c242 and the toggled gap c122 are always effective during the toggle process. matching contact.
优选地,第二杆部c242为圆柱形。本发明在实际工作过程中,当第二杆部c242伸入到相应的被拨动间隙c122中对延伸筒部c12进行拨动时,第二杆部c242会相对于此被拨动间隙c122产生转动,圆柱形的第二杆部c242可使第二杆部c242与被拨动间隙c122相配合更加紧密和顺畅,提高拨动的稳定性和顺畅性。Preferably, the second rod portion c242 is cylindrical. In the actual working process of the present invention, when the second rod portion c242 extends into the corresponding toggled gap c122 to toggle the extending cylinder portion c12, the second rod portion c242 will be generated relative to the toggled gap c122 When rotated, the cylindrical second rod portion c242 can make the second rod portion c242 cooperate with the toggled gap c122 more closely and smoothly, thereby improving the stability and smoothness of the toggle.
优选地,第一杆部c241由第二杆部c242至根部方向逐渐变粗。此结构可使第一杆部c241越朝向根部越具有更高的强度,进而确保整个第一杆部c241在拨动过程中的抗弯折和断裂的强度。Preferably, the first rod portion c241 gradually becomes thicker from the second rod portion c242 to the direction of the root. This structure enables the first rod portion c241 to have higher strength toward the root, thereby ensuring the bending and breaking strength of the entire first rod portion c241 during the toggling process.
优选地,定位凸块c23的横截面为扇形,即定位凸块c23具有两个倾斜的侧面。在第二杆部c242对延伸筒部c12进行拨动过程中,在定位凸块c23还没完全滑出定位缺口c1211时,扇形的定位凸块c23便于定位缺口c1211的上边缘沿着倾斜侧面顺势滑过,不会对定位缺口c1211产生阻碍,更加便于延伸筒部c12的摆动。具体结构可为,定位凸块c23为圆心角小于90°,且定位凸块c23整体处于上轴段c211轴线的一侧,可进一步避免延伸筒部c12转动过程中对已经滑出定位缺口c1211的定位凸块c23进行碰撞,确保整个机构运行的顺畅。Preferably, the cross section of the positioning protrusion c23 is fan-shaped, that is, the positioning protrusion c23 has two inclined sides. When the second rod c242 toggles the extension cylinder c12, when the positioning protrusion c23 has not completely slid out of the positioning notch c1211, the sector-shaped positioning protrusion c23 facilitates the upper edge of the positioning notch c1211 to follow the trend along the inclined side. Sliding over will not obstruct the positioning notch c1211, which is more convenient for the swing of the extending cylinder portion c12. The specific structure can be that the central angle of the positioning bump c23 is less than 90°, and the positioning bump c23 is located on one side of the axis of the upper shaft section c211, which can further prevent the extension cylinder c12 from rotating. The positioning bump c23 collides to ensure the smooth operation of the whole mechanism.
优选地,各支撑轴套c22均设于同一支撑横架上。本发明在实际安装过程中,支撑横梁可对各支撑轴套c22进行统一支撑,使各支撑轴套c22保持统一高度和强度状态。具体结构可为,支撑横架形成有多个供各支撑轴套c22嵌入的嵌入孔,嵌入孔的内径大于支撑轴套c22的外径,嵌入孔配设有对支撑轴套c22进行抵顶固定的第一抵顶螺栓,嵌入孔的侧壁形成有与第一抵顶螺栓相配合的第一抵顶螺孔。Preferably, each of the support shaft sleeves c22 is arranged on the same support cross frame. In the actual installation process of the present invention, the support beams can uniformly support the support shaft sleeves c22, so that the support shaft sleeves c22 can maintain a uniform height and strength state. The specific structure can be as follows: the support cross frame is formed with a plurality of embedding holes for embedding the supporting shaft sleeves c22, the inner diameter of the embedding holes is larger than the outer diameter of the supporting shaft sleeves c22, and the embedding holes are equipped with abutting and fixing the supporting shaft sleeves c22. The side wall of the embedded hole is formed with a first abutment screw hole matched with the first abutment bolt.
优选地,拨动杆c24配设有与转动主轴c21同轴固定连接的连接套c243。本发明在实际安装过程中,拨动杆c24通过连接套c243与转动主轴c21连接在一起。具体结构可为,连接套c243具有供转动主轴c21穿过的套孔,套孔的内径大于转动主轴c21的外径,连接套c243配设有对转动主轴c21进行抵顶固定的第二抵顶螺栓,连接套c243形成有与第二抵顶螺栓相配合的第二抵顶螺孔。Preferably, the toggle rod c24 is provided with a connecting sleeve c243 coaxially and fixedly connected with the rotating spindle c21. In the actual installation process of the present invention, the toggle rod c24 is connected with the rotating main shaft c21 through the connecting sleeve c243. The specific structure can be as follows: the connecting sleeve c243 has a sleeve hole for the rotating main shaft c21 to pass through, the inner diameter of the sleeve hole is larger than the outer diameter of the rotating main shaft c21, and the connecting sleeve c243 is equipped with a second abutment for abutting and fixing the rotating main shaft c21. Bolts, the connecting sleeve c243 is formed with a second abutment screw hole matched with the second abutment bolt.
优选地,第一长分选边a1的上表面朝第二长分选边a2方向逐渐向下倾斜设置。本发明在实际工作过程中,当圆木由间歇输送机构输送至第一长分选边a1上后,会沿第一长分选边a1倾斜的上表面直接自然滚动进入到封挡摆动板3112上。Preferably, the upper surface of the first long sorting side a1 is gradually inclined downward toward the direction of the second long sorting side a2. In the actual working process of the present invention, after the log is transported to the first long sorting side a1 by the intermittent conveying mechanism, it will roll directly and naturally along the inclined upper surface of the first long sorting side a1 and enter the blocking
优选地,第一弹性导向斜板a31为朝第二弹性导向斜板a41方向鼓起的平滑弧形,第二弹性导向斜板a41为朝第一弹性导向斜板a31方向鼓起的平滑弧形。本发明在实际工作过程中,平滑弧形的第一弹性导向斜板a31和第二弹性导向斜板a41可对圆木进行逐渐增加阻力,使圆木平缓稳定的停留在封挡摆动板3112上。Preferably, the first elastic guide inclined plate a31 is a smooth arc bulging towards the second elastic guiding inclined plate a41, and the second elastic guiding inclined plate a41 is a smooth arc bulging towards the first elastic guiding inclined plate a31 . In the actual working process of the present invention, the smooth arc-shaped first elastic guide inclined plate a31 and the second elastic guide inclined plate a41 can gradually increase the resistance to the log, so that the log can stay on the blocking
优选地,第二长分选边a2配设有向上竖向延伸的上延伸挡板,第一弹性导向斜板a31和第二弹性导向斜板a41均与上延伸挡板连接固定。本发明在实际工作过程中,上延伸挡板可对第一弹性导向斜板a31和第二弹性导向斜板a41进行定位的基础上,还可对速度较大的圆木进行阻挡,便于圆木平稳停留在封挡摆动板3112上。Preferably, the second long sorting side a2 is provided with an upper extending baffle extending vertically upward, and both the first elastic guiding inclined plate a31 and the second elastic guiding inclined plate a41 are connected and fixed with the upper extending baffle. In the actual working process of the present invention, on the basis of positioning the first elastic guiding inclined plate a31 and the second elastic guiding inclined plate a41, the upper extending baffle plate can also block the log with a higher speed, which is convenient for the log Stay on the blocking
优选地,第二长分选边a2配设有向下延伸的辅助导向板,辅助导向板由上至下逐渐朝下游供料机构方向倾斜。本发明在实际工作过程中,辅助导向板可对树根端朝下的圆木进行导向,使圆木平稳落在倾斜滑道312上,不会出现跳动等不稳定的情况。Preferably, the second long sorting side a2 is provided with an auxiliary guide plate extending downward, and the auxiliary guide plate is gradually inclined toward the direction of the downstream feeding mechanism from top to bottom. In the actual working process of the present invention, the auxiliary guide plate can guide the log with the root end facing downward, so that the log falls on the inclined slideway 312 smoothly, and there will be no instability such as jumping.
优选地,辅助导向板由上至下逐渐变窄且与滑道底板3121的上部相对应。此结构可使辅助导向板对滑道底板3121上的圆木进行针对性的辅助导向。Preferably, the auxiliary guide plate gradually narrows from top to bottom and corresponds to the upper part of the
优选地,摆动驱动装置3113为流体压缸;流体压缸具有与封挡摆动板3112连接的动力输出端,和与分选支架3114连接的动力支撑端;流体压缸由动力支撑端至动力输出端逐渐由下至上倾斜设置;动力输出端与封挡摆动板3112的下表面通过与第一长分选边a1平行的动力输出转轴连接在一起,动力支撑端与分选支架3114通过与动力输出转轴相平行的动力支撑转轴连接在一起。具体结构可为,封挡摆动板3112通过摆动转轴与第一长分选边a1连接在一起,摆动转轴与第一长分选边a1相平行,使封挡摆动板3112在摆动驱动装置3113的驱动下依靠摆动转轴进行上下翻转。流体压缸为气缸或油缸。Preferably, the
优选地,第一短分选边a3、第二短分选边a4和分选中梁a5均为向下鼓起的圆弧形,封挡摆动板3112的横截面为向下鼓起的圆弧形。本发明在实际工作过程中,第一短分选边a3、第二短分选边a4和分选中梁a5均与封挡摆动板3112的弯曲相匹配。整个圆弧形的弯曲结构可使圆木在封挡摆动板3112上自然静止后与第一长分选边a1相平行并处于封挡摆动板3112的中线上,进而圆木与分选中梁a5相互垂直平分,便于圆木的中分线以分选中梁a5为支撑轴进行上下摆动而从下料口顺利下落。Preferably, the first short sorting side a3, the second short sorting side a4 and the sorting middle beam a5 are all circular arcs bulging downward, and the cross section of the blocking
本发明的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The product form of the present invention is not limited to the illustrations and examples in this case, and any appropriate changes or modifications of similar ideas by anyone should be deemed not to depart from the scope of the present invention.
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CN110436165B (en) * | 2019-07-15 | 2024-05-17 | 天津友发钢管集团股份有限公司 | Automatic feeding device for lining plastic |
CN111775254A (en) * | 2020-07-08 | 2020-10-16 | 漳州市炯辉机械有限公司 | Intelligent timber peeler assembly line |
CN111823347A (en) * | 2020-07-08 | 2020-10-27 | 漳州市炯辉机械有限公司 | Novel vertical timber peeler |
CN111805670B (en) * | 2020-07-08 | 2021-11-16 | 漳州市炯辉机械有限公司 | A wood rotary cutter with high cutting efficiency |
CN111874585B (en) * | 2020-07-14 | 2022-05-06 | 漳州市炯辉机械有限公司 | Full-automatic timber peeler conveyer |
CN111823348A (en) * | 2020-07-14 | 2020-10-27 | 漳州市炯辉机械有限公司 | Intelligent timber peeler conveyer |
CN111844321B (en) * | 2020-07-14 | 2022-02-25 | 漳州市炯辉机械有限公司 | A vertical rotary cutting machine line with better performance |
CN111874587A (en) * | 2020-07-14 | 2020-11-03 | 漳州市炯辉机械有限公司 | Novel timber peeler transportation device |
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