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CN108841480A - Installation for fermenting - Google Patents

Installation for fermenting Download PDF

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Publication number
CN108841480A
CN108841480A CN201810715768.5A CN201810715768A CN108841480A CN 108841480 A CN108841480 A CN 108841480A CN 201810715768 A CN201810715768 A CN 201810715768A CN 108841480 A CN108841480 A CN 108841480A
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CN
China
Prior art keywords
fermentor
shaft
fixed
fermentation
disk
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Granted
Application number
CN201810715768.5A
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Chinese (zh)
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CN108841480B (en
Inventor
刘波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guizhou Renhuai Water Terminal Brewing Workshop
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Guizhou Renhuai Water Terminal Brewing Workshop
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Priority to CN201810715768.5A priority Critical patent/CN108841480B/en
Publication of CN108841480A publication Critical patent/CN108841480A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12GWINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
    • C12G3/00Preparation of other alcoholic beverages
    • C12G3/02Preparation of other alcoholic beverages by fermentation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention belongs to alcohol product manufacture fields, specifically disclose a kind of installation for fermenting, including fermentor, detection unit and exhaust unit, detection unit includes the disk being fixed on fermentation tank wall, place concordant with disk is rotatably connected to shaft in fermentor, first torsional spring is installed, shaft is fixed with pointer through fermentation pot sidewall and disk, the end that shaft is located at outside fermentor between shaft and fermentation top tank structure;Drawstring is wound in the middle part of shaft and the end of drawstring is fixed in shaft, and drawstring lower end is fixed with detection block;Exhaust unit includes several double wedges being fixed in shaft, double wedge is circumferentially uniformly distributed along shaft, gear is rotatably connected on fermentation top tank structure, double wedge rotation can be engaged with gear, the second torsional spring is installed between gear and fermentation top tank structure, through-hole is eccentrically provided on gear, fermentation pot sidewall is upper to be equipped with the venthole to match with through-hole at gear.Using the solution of the present invention, solves the problems, such as real-time monitoring attenuation degree.

Description

Installation for fermenting
Technical field
The invention belongs to alcohol product manufacture fields, and in particular to a kind of installation for fermenting.
Background technique
Fermentation refers to people by vital movement of the microorganism under aerobic or oxygen free condition to prepare microbial cells sheet The process of body, direct metabolite or secondary metabolite.Microorganism is exactly utilized in oxygen free condition at production in alcohol product Under fermentation.The fermentation of the prior art typically refer to be added in the fermentor (i.e. installation for fermenting) rice husk or sorghum, distiller's yeast and Then water seals fermentor, need being stirred for not timing during the fermentation.
Also need to be added sugar or other ingredients in fermentation process thereto according to attenuation degree, staff judges fermentation Degree judges generally according to " fume " and observation raw material condition etc., but can make due to frequently opening fermentor observation situation It obtains and enters air in fermentor, influence to ferment.
Summary of the invention
The purpose of the present invention is to provide a kind of installation for fermentings, influence fermentation to solve to open fermentor judgement fermentation situation The problem of.
In order to achieve the above objectives, base case of the invention is:Installation for fermenting, including fermentor, detection unit and row Gas unit, detection unit include the disk being fixed on fermentation tank wall, and disk is equipped with scale, and fermentor is interior concordant with disk Place is rotatably connected to shaft, is equipped with the first torsional spring between the one end of shaft far from disk and fermentation top tank structure, shaft is close to circle One end of disk is through fermentation pot sidewall and disk and extends to outside fermentor, and the end that shaft is located at outside fermentor is fixed with finger Needle, pointer and disk are affixed;Drawstring is wound in the middle part of shaft and the end of drawstring is fixed in shaft, and drawstring lower end is fixed with inspection Survey block;Exhaust unit set there are two and using the central axes of fermentor be symmetry axis axisymmetricly, exhaust unit includes being fixed on turn Several double wedges on axis, double wedge is circumferentially uniformly distributed along shaft, is rotatably connected to gear on the top tank structure that ferments, double wedge rotation can and tooth Wheel engagement is equipped with the second torsional spring between gear and fermentation top tank structure, is eccentrically provided with through-hole on gear, fermentation pot sidewall it is upper in It is equipped with the venthole to match with through-hole at gear, is equipped with outgassing nonreturn valve in venthole.
The working principle of this base case is:
Raw material ferments in fermentor.Detection block is moved downward by self gravitation effect, pulls drawstring, and drawstring drives shaft It rotates forward, the first torsional spring rotates accumulation of energy with shaft, and after charging feedstock in fermentor, the detection block buoyancy upward by raw material is drawn It restricts and is reduced by downward pulling force, detection block moves upwards, and the first torsional spring drives shaft to invert so that on drawstring winding rotating shaft. Detection block is embedded in raw material, and detection block is kept balance by the effect of gravity, buoyancy and the upward pulling force of drawstring.Shaft by First torsional spring and the downward pulling force effect of drawstring are remain stationary, and pointer scale indicated on disk is initial carves at this time Degree.
During fermenting raw materials, material density changes, and according to buoyancy calculations formula, detection block is embedded to the body in raw material When product is constant, the buoyancy and material density that detection block is subject to are directly proportional.When brewing raw material difference used in different wine, fermentation In the process, material density may become larger or become smaller.When material density becomes larger, the buoyancy that detection block is subject to becomes larger, and material density subtracts Hour, the buoyancy that detection block is subject to reduces.The variation of buoyancy that detection block is subject to, breaks the equilibrium state of detection block, detection block to It above or moves downward, detection block makes the tension variations that drawstring is subject to when moving, so that shaft rotates.
Shaft rotation drives pointer to rotate along disc surfaces, and according to the rotation situation of pointer, staff can be monitored Fermentation situation, judges attenuation degree, other ingredients to be added into fermentor.
In fermentation process, a large amount of carbon dioxide is generated, air pressure increases in fermentor.Shaft rotation drives double wedge rotation, When double wedge is turned to gear engagement, band moving gear is rotated, and through-hole is rotated with gear, when through-hole and venthole are overlapped, titanium dioxide Carbon is discharged by outgassing nonreturn valve.When double wedge rotation and gear are disengaged from, gear is resetted by the reset response of the second torsional spring, Venthole is blocked again.
The beneficial effect of this base case is:
1, according to the variation of raw material density during the fermentation, the attenuation degree of raw material is detected, and by pointer in disk The variation of upper indicating graduation shows, and does not need to open fermentor, can observe convenient for staff.Work people is compared simultaneously Member rule of thumb judges that for the result of different staff's judgements there may be error, the detection accuracy of the present apparatus is higher.
2, it in shaft rotation process, so that carbon dioxide gas is discharged, can be avoided with moving gear rotating opening venthole Carbon dioxide gas is accumulated in fermentor generates murder by poisoning to yeast, influences fermenting stability.
It further, further include agitating unit, it is symmetry axis in axis that agitating unit, which is set there are two and using the central axes of fermentor, Symmetrically, agitating unit includes piston bucket, open at one end of the piston bucket close to fermentor, other end sealing, the sealed end of piston bucket Equipped with air inlet and gas vent, it is equipped with exhaust check valve in gas vent, air inlet is connected to venthole by pipeline;In piston bucket Piston is slidably connected, is fixed with the first spring between side of the piston far from fermentor and the sealed end of piston bucket, piston leans on The side of nearly fermentor is fixed with piston rod, and piston rod is through fermentation pot sidewall and extends in fermentor, and piston rod is located at hair End in fermentation tank is fixed with ball-screw, and nut is threaded on ball-screw, is fixed with gag lever post on the top tank structure that ferments, Nut end face is equipped with the annular groove slided for gag lever post;Circumferentially arranged with several first stirring blades on nut.
Beneficial effect:Gas in fermentor is discharged in piston bucket, due to gas intermittence be discharged, and fermentor in by It is more in gas, it is in high pressure conditions in fermentor, therefore each gas can all generate biggish impact force from fermentor discharge, push away Piston is slided to close to fermentor direction.After outlet bore closure, piston is resetted by the effect of the first spring, the gas in piston bucket Body is discharged by exhaust check valve.Piston is discharged by fermentor gas and the active force of the first spring, moves reciprocatingly.
Piston driving piston rod close to fermentor direction or far from fermentor direction to when moving, and ball-screw is with piston rod Movement, position-limiting action of the nut by gag lever post can not generate movement.Ball-screw and nut form ball screw assembly, nut Forward or reverse.First stirring blade is rotated with nut, is stirred to raw material.
After being generated in raw material due to carbon dioxide gas, discharge is needed by containing spirituous fermentation layer, can be by alcohol Steam is saturated to form bubble, can not be voluntarily discharged by venthole, therefore agitating unit is arranged, the bubble in raw material is broken Carbon dioxide gas is discharged.
Further, circumferentially arranged with several second stirring blades in shaft.
Beneficial effect:Shaft drives the second stirring blade to be stirred raw material while rotation.
Further, the first stirring blade is hinged on nut, is fixed with second spring between the first stirring blade and nut, First stirring blade is equipped with the first magnetic patch, and the free end of ball-screw is equipped with the second magnetic patch, the first magnetic patch and the second magnetic patch phase Pair a face magnetic pole it is opposite.
Beneficial effect:Second magnetic patch attracts the first magnetic patch, so that the first stirring blade deflects, second spring compression. Ball-screw to far from fermentation top tank structure direction or close to fermentation top tank structure axis of orientation into moving process and the first stirring blade Distance change, distance it is more and more remoter when, the second magnetic patch dies down to the sucking action of the first magnetic patch, distance it is more and more closer When, the second magnetic patch enhances the sucking action of the first magnetic patch.So that the first magnetic patch drives the deflection amplitude one of the first stirring blade It directly changes, therefore stirs range and also change always, reduce stirring dead angle.
Further, fermentation tank wall is equipped with insulating layer.
Beneficial effect:Temperature in fermentation process is kept the temperature, is avoided too high or too low for temperature in fermentor.
Detailed description of the invention
Fig. 1 is the schematic diagram of the embodiment of the present invention;
Fig. 2 is the mesh schematic representation of Fig. 1 middle gear and double wedge.
Specific embodiment
It is further described below by specific embodiment:
Appended drawing reference in Figure of description includes:It is fermentor 1, shaft 2, disk 3, pointer 4, drawstring 5, detection block 6, convex Tooth 7, gear 8, venthole 9, through-hole 10, piston bucket 11, pipeline 12, piston 13, piston rod 14, ball-screw 15, gag lever post 16, Nut 17, the first stirring blade 18, the second stirring blade 19, the first magnetic patch 20, the second magnetic patch 21, the first spring 22, the second bullet Spring 23.
As shown in Figure 1, installation for fermenting, including fermentor 1, detection unit, exhaust unit and agitating unit, fermentor 1 Outer wall is equipped with insulating layer, and in the present apparatus, insulating layer is made of organic insulation material polyurethane foam, is used for fermentation process In temperature kept the temperature, avoid too high or too low for temperature in fermentor 1.
Detection unit includes the disk 3 being fixed in 1 outer right wall of fermentor, and disk 3 is equipped with scale.In fermentor 1 Place concordant with disk 3 is rotatably connected to shaft 2, is equipped with the first torsional spring between 1 inner left wall of 2 left end of shaft and fermentor, turns 2 right end of axis runs through 1 right sidewall of fermentor and disk 3, and 2 right end of shaft is fixed with pointer 4,3 right side of pointer 4 and disk It is affixed.
One end that drawstring 5 and drawstring 5 are wound in the middle part of shaft 2 is fixed in shaft 2, and the other end of drawstring 5 is sagging and solid Surely there is detection block 6.Along two group of second stirring blade 19 is axially arranged in shaft 2, every group of second stirring blade 19 all includes four And it is circumferential uniformly distributed along shaft 2.
There are two exhaust unit is set and opposite 1 central axes of fermentor are symmetrical, as shown in Fig. 2, exhaust unit includes being evenly arranged on Five groups of double wedges 7 in shaft 2, every group includes 3 double wedges 7, and gear 8 is rotatably connected on 1 inner wall of fermentor, and double wedge 7 rotates It can be engaged with gear 8.The second torsional spring is installed between 1 inner wall of gear 8 and fermentor, through-hole 10 is eccentrically provided on gear 8, is sent out It is located at gear 8 on 1 side wall of fermentation tank and is equipped with the venthole 9 that matches with through-hole 10, through-hole 10 is with can be in 8 rotation process of gear It is overlapped with venthole 9.Outgassing nonreturn valve is equipped in venthole 9, when the air pressure in fermentor 1 is higher than external pressure, fermentor 1 Interior gas is discharged by outgassing nonreturn valve.
There are two agitating unit is set and opposite 1 central axes of fermentor are symmetrical, and agitating unit includes piston bucket 11, piston bucket 11 Close to the open at one end of fermentor 1, other end sealing, the sealed end of piston bucket 11 is equipped with air inlet and gas vent, air inlet and Venthole 9 is connected to by pipeline 12.Exhaust check valve is equipped in gas vent, when the air pressure in piston bucket 11 is higher than external pressure When, the gas in piston bucket 11 passes through exhaust check valve and is discharged.Piston 13 is slidably connected in piston bucket 11, piston 13 is far from hair It is fixed with the first spring 22 between the side and piston bucket 11 of fermentation tank 1, piston 13 is fixed with piston rod close to the side of fermentor 1 14, piston rod 14 is through 1 side wall of fermentor and extends in fermentor 1, and the end that piston rod 14 is located in fermentor 1 is fixed with Ball-screw 15 is threaded with nut 17 on ball-screw 15.Gag lever post 16,17 end of nut are fixed on 1 inner wall of fermentor Face is equipped with the annular groove slided for gag lever post 16.
Several first stirring blades 18 are circumferentially hinged on nut 17, it is fixed between the first stirring blade 18 and nut 17 There is second spring 23, the first stirring blade 18 is equipped with the first magnetic patch 20, and the free end of ball-screw 15 is equipped with the second magnetic patch 21, First magnetic patch 20 and the second magnetic patch 21 it is opposite a face magnetic pole it is opposite.
When specific works, when device original state, detection block 6 is moved downward by self gravitation effect, pulls drawstring 5, is drawn Rope 5 drives shaft 2 to rotate forward, and the first torsional spring rotates accumulation of energy with shaft 2.Raw material is added into fermentor 1, detection block 6 is by raw material Upward buoyancy, drawstring 5 are reduced by downward pulling force, and detection block 6 moves upwards, the first torsional spring drive shaft 2 to invert so that Drawstring 5 is wound on rotating shaft 2.Detection block 6 is embedded in raw material, and detection block 6 is by gravity, buoyancy and the upward pulling force of drawstring 5 Effect keep balance.The pulling force effect downward by the first torsional spring and drawstring 5 of shaft 2 is remain stationary, and pointer 4 is in circle at this time Indicated scale is initial scale on disk 3, and staff records initial scale.
During fermenting raw materials, material density changes, and according to buoyancy calculations formula, detection block 6 is embedded in raw material When constancy of volume, the buoyancy and material density that detection block 6 is subject to are directly proportional.When brewing raw material difference used in different wine, In fermentation process, material density may become larger or become smaller.When material density becomes larger, the buoyancy that detection block 6 is subject to becomes larger, and raw material is close When degree reduces, the buoyancy that detection block 6 is subject to reduces.
The buoyancy variation that detection block 6 is subject to, breaks the equilibrium state of detection block 6, and detection block 6 is moved upwardly or downwardly, inspection The tension variations for when block 6 moves drawstring 5 being subject to are surveyed, so that shaft 2 rotates.The rotation of shaft 2 drives pointer 4 along circle 3 surface pivots of disk, according to the rotation situation of pointer 4, staff can monitor fermentation situation, judge attenuation degree, with to hair Other ingredients are added in fermentation tank 1.Meanwhile the rotation of shaft 2 drives the second stirring blade 19 to be stirred raw material.
The rotation of shaft 2 drives double wedge 7 to rotate, and when double wedge 7 is turned to the engagement of gear 8, band moving gear 8 is rotated, through-hole 10 It is rotated with gear 8, it is when through-hole 10 and venthole 9 are overlapped, the carbon dioxide gas generated in fermentation process is unidirectional by outlet Valve discharge.Gas is discharged in piston bucket 11 by pipeline 12, since gas intermittence is discharged, and due to gas in fermentor 1 It is more, it is in high pressure conditions in fermentor 1, therefore each gas can all generate biggish impact force from the discharge of fermentor 1, push and live Plug 13 is slided to close to 1 direction of fermentor.
Piston 13 drives piston rod 14 to when moving close to 1 direction of fermentor, and ball-screw 15 is moved with piston rod 14, spiral shell Position-limiting action of the mother 17 by gag lever post 16, can not generate movement.Ball-screw 15 and nut 17 form ball screw assembly, nut 17 rotations, the first stirring blade 18 are rotated with nut 17, are stirred to raw material.When original state, the second magnetic patch 21 attracts the One magnetic patch 20, so that the first stirring blade 18 deflects, second spring 23 is compressed.At this point, ball-screw 15 moved axially Increasingly remoter away from the first stirring blade 18 in journey, the second magnetic patch 21 dies down to the sucking action of the first magnetic patch 20, the first paddle Piece 18 is gradually resetted by the reset response of second spring 23.Due to the first stirring blade 18 during rotation with nut 17 it Between deflection angle gradually changing, therefore stir range also change always, reduce stirring dead angle.
When being disengaged from, gear 8 is resetted by the reset response of the second torsional spring for the rotation of double wedge 7 and gear 8, through-hole 10 and is gone out Stomata 9 is detached from, and venthole 9 is blocked again.After venthole 9 is closed, piston 13 is resetted by the effect of the first spring 22, piston bucket Gas in 11 is discharged by exhaust check valve.In 13 reseting procedure of piston, drives piston rod 14 and ball screw to change and move Dynamic direction, nut 17 drive the reversion of the first stirring blade 18, continue to be stirred raw material.And second magnetic patch 21 and the first magnetic patch 20 distances gradually become smaller, and sucking action enhancing, the first magnetic patch 20 drives the deflection amplitude of the first stirring blade 18 to become larger, and change is stirred Mix range.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented Effect and patent practicability.

Claims (5)

1. installation for fermenting, it is characterised in that:Including fermentor, detection unit and exhaust unit, detection unit includes being fixed on The disk to ferment on tank wall, disk are equipped with scale, and place concordant with disk is rotatably connected to shaft in fermentor, and shaft is separate First torsional spring is installed between one end of disk and fermentation top tank structure, shaft close to one end of disk through fermentation pot sidewall and Disk simultaneously extends to outside fermentor, and the end that shaft is located at outside fermentor is fixed with pointer, and pointer and disk are affixed;In the middle part of shaft The end for being wound with drawstring and drawstring is fixed in shaft, and drawstring lower end is fixed with detection block;
Exhaust unit set there are two and using the central axes of fermentor be symmetry axis axisymmetricly, exhaust unit is including being fixed on shaft On several double wedges, double wedge is circumferentially uniformly distributed along shaft, be rotatably connected to gear on the top tank structure that ferments, double wedge rotation can and gear Engagement is equipped with the second torsional spring between gear and fermentation top tank structure, and through-hole is eccentrically provided on gear, and fermentation pot sidewall is upper in tooth It is equipped with the venthole to match with through-hole at wheel, is equipped with outgassing nonreturn valve in venthole.
2. installation for fermenting according to claim 1, it is characterised in that:It further include agitating unit, there are two agitating unit is set And using the central axes of fermentor as symmetry axis axisymmetricly, agitating unit includes piston bucket, and piston bucket is close to one end of fermentor It opens wide, other end sealing, the sealed end of piston bucket is equipped with air inlet and gas vent, is equipped with exhaust check valve, air inlet in gas vent Hole is connected to venthole by pipeline;Piston is slidably connected in piston bucket, side and piston bucket of the piston far from fermentor The first spring is fixed between sealed end, piston is fixed with piston rod close to the side of fermentor, and piston rod runs through fermentor side Wall simultaneously extends in fermentor, and the end that piston rod is located in fermentor is fixed with ball-screw, is threadedly coupled on ball-screw There is nut, gag lever post is fixed on the top tank structure that ferments, nut end face is equipped with the annular groove slided for gag lever post;Along week on nut To equipped with several first stirring blades.
3. installation for fermenting according to claim 1, it is characterised in that:Circumferentially arranged with several second stirrings in the shaft Blade.
4. installation for fermenting according to claim 2, it is characterised in that:First stirring blade is hinged on nut, the Second spring is fixed between one stirring blade and nut, the first stirring blade is equipped with the first magnetic patch, the freedom of ball-screw End be equipped with the second magnetic patch, the first magnetic patch and the second magnetic patch it is opposite a face magnetic pole it is opposite.
5. installation for fermenting according to claim 1, it is characterised in that:The fermentation tank wall is equipped with insulating layer.
CN201810715768.5A 2018-06-29 2018-06-29 Fermentation device Active CN108841480B (en)

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CN108841480B CN108841480B (en) 2022-02-01

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CN110074160A (en) * 2019-05-16 2019-08-02 山东省农业科学院农产品研究所 It is a kind of to lead to syncope device for what donkey was butchered
CN111285715A (en) * 2020-04-15 2020-06-16 湖南特沃斯生物科技股份有限公司 Combined fermentation device and method for preparing organic fertilizer
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