[go: up one dir, main page]

CN108838350A - A kind of round steel cast dies holder device and its application - Google Patents

A kind of round steel cast dies holder device and its application Download PDF

Info

Publication number
CN108838350A
CN108838350A CN201810931736.9A CN201810931736A CN108838350A CN 108838350 A CN108838350 A CN 108838350A CN 201810931736 A CN201810931736 A CN 201810931736A CN 108838350 A CN108838350 A CN 108838350A
Authority
CN
China
Prior art keywords
steel
row
steel pipe
frame
formwork
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810931736.9A
Other languages
Chinese (zh)
Other versions
CN108838350B (en
Inventor
万旭杰
滕华楠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENYANG HENGTAI XINYUAN PRECISION CASTING REFRACTORY CO Ltd
AECC Beijing Institute of Aeronautical Materials
Original Assignee
SHENYANG HENGTAI XINYUAN PRECISION CASTING REFRACTORY CO Ltd
AECC Beijing Institute of Aeronautical Materials
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENYANG HENGTAI XINYUAN PRECISION CASTING REFRACTORY CO Ltd, AECC Beijing Institute of Aeronautical Materials filed Critical SHENYANG HENGTAI XINYUAN PRECISION CASTING REFRACTORY CO Ltd
Priority to CN201810931736.9A priority Critical patent/CN108838350B/en
Publication of CN108838350A publication Critical patent/CN108838350A/en
Application granted granted Critical
Publication of CN108838350B publication Critical patent/CN108838350B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • B22D7/066Manufacturing, repairing or reinforcing ingot moulds

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Continuous Casting (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

本发明公开了一种圆钢铸造钢模支架装置及其应用,属于圆钢铸造领域,其解决了现有圆钢铸造工艺效率低,所生产圆钢质量较差,钢模使用寿命不长的问题。本发明的装置包括模架、设置在模架内的钢管和压紧框;压紧框设置在模架的上方;模架底部设置有底塞;钢管设置在底塞上;模架上设置有外卡、内卡;外卡的一侧设置有外卡凹槽;内卡的两侧设置有内卡凹槽,外卡凹槽和内卡凹槽的位置对应,且均为圆弧形,其弧度与钢管外壁圆弧面弧度对应;钢管设置在外卡凹槽和内卡凹槽之间;模架顶部设置有入口连接块;入口连接块与钢管的上端连接,入口连接块上设置有与钢管内孔对应的导流孔。本发明能有效提高圆钢铸造效率,提高圆钢质量,降低了生产成本。

The invention discloses a round steel casting steel mold support device and its application, belonging to the field of round steel casting, which solves the problems of low efficiency of the existing round steel casting process, poor quality of the produced round steel and short service life of the steel mold question. The device of the present invention comprises a formwork, a steel pipe arranged in the formwork and a compression frame; the compression frame is arranged above the formwork; a bottom plug is arranged at the bottom of the formwork; the steel pipe is arranged on the bottom stopper; the formwork is provided with Outer card and inner card; one side of the outer card is provided with an outer card groove; both sides of the inner card are provided with an inner card groove, and the positions of the outer card groove and the inner card groove are corresponding, and they are all arc-shaped. Its radian corresponds to the radian of the arc surface of the outer wall of the steel pipe; the steel pipe is set between the outer card groove and the inner card groove; the top of the formwork is provided with an inlet connection block; The diversion hole corresponding to the inner hole of the steel pipe. The invention can effectively improve the casting efficiency of the round steel, improve the quality of the round steel and reduce the production cost.

Description

A kind of round steel cast dies holder device and its application
The present patent application is divisional application, parent application number:2016100561448;Female case title:A kind of round steel casting side Method, cast dies and its holder device;Parent application day:2016-01-27.
Technical field
The invention belongs to round steel casting fields, specifically, being related to a kind of round steel cast dies holder device and its application.
Background technique
Casting be a kind of common metal heat processing technique, in particular to by Metal Melting at meeting necessarily required liquid simultaneously Pour into casting mold, through cooled and solidified, level processing after obtain predetermined shape, size and performance casting technical process.Casting It makes and is divided into sand casting and Special Processes of Metal Castings, sand casting is using sand as molding material;Special Processes of Metal Castings then include model casting, Permanent mold casting etc..Using steel pipe as mold, referred to as punching block, the structure of punching block is simple for the casting of traditional round steel, so circle The casting of steel seems very simple, and actually opposite.Traditional round steel casting technique positions punching block, punching block position precision using human eye It is low;Molten steel cast when molten steel be easy contacted with punching block inner wall, molten steel splashes generation steel ball, so that round steel surface is recessed, influence Round steel surface quality;Punching block each section is uneven with steel contacts, keeps punching block temperature distortion serious, tired so as to cause round steel depanning It is difficult;Meanwhile no matter punching block inner wall is damaged or punching block shape bending deformation, can all reduce the service life of punching block, or even make Punching block is scrapped.
Chinese Patent Application No. 201520449238.2, the patent document in publication date on November 11st, 2015, discloses one Kind round steel ingot mould, including die body, lifting lug and heat-insulating shield, die body are equipped with inner cavity, and lifting lug is fixedly installed in die body side wall, heat-insulating shield peace Loaded on die body inner wall suitable for reading, the lumenal cross-section is circle, and the cross section of die body outer surface is wave polygon.It is logical It crosses and sets cylindrical or truncated cone-shaped for inner cavity, reduce the difficulty of processing of inner cavity.It sets the cross section of die body outer surface to Wave polygon increases the heat dissipation area of steel ingot side, accelerates the radiating rate of molten steel, and outermost molten steel is made to be quickly cooled down shape At chill, and accelerate the thickness growth rate of chill, so that it is enough to bear the static pressure in molten steel casting process, prevent Chill cracks.Meanwhile the precision of each size will not influence the dimensional accuracy of round ingot on the outside of round steel ingot mould, therefore, It is low to the requirement on machining accuracy of round steel ingot mould outer surface, reduce process and working hour, save the cost.But disclosed in the utility model Structure is complicated for technical solution, and processing and manufacturing is difficult, and the control of molten steel casting position is difficult, and casting efficiency is not high.
Chinese Patent Application No. 201320266585.2, the patent document in publication date on October 16th, 2013, discloses one Kind mould buggy, including Mo Che and ingot mould, it further includes the connecting rod of the output end connection of hydraulic cylinder and one end and hydraulic cylinder, institute The other end for stating connecting rod is flexibly connected with ingot mould, be fixedly installed on the mould vehicle lean forward respectively to ingot mould and hypsokinesis rise limit The front apron and rear baffle of position effect.The utility model passes through ingot mould slant setting in casting, restores to hang down after casting complete Straight state achievees the purpose that extend vaccum sensitive stove steel ingot length, so that the raw material specification with electroslag refining furnace is adapted.It should Utility model only increases hydraulic transmission equipment in the case where not changing original vaccum sensitive stove furnace structure, and investment reduction accounts for It is small with space, expand vacuum induction and smelts and electric slag refusion and smelting trimmed size range.Technical solution disclosed in the utility model When applied to round steel casting, according to uphill casting, round steel surface inhomogeneous cooling certainly will be made even, thus cause round steel hardness, close Degree is uneven, of poor quality;Simultaneously using a mould vehicle piece round steel low efficiency of casting, it is not suitable for producing in batches.
Summary of the invention
1, it to solve the problems, such as
The rough, low efficiency for existing round steel casting technique, the round steel of Foundry Production is second-rate, and casting is used with punching block The problem that service life is not grown, the present invention provide a kind of round steel cast dies holder device and its application, can effectively improve round steel casting Efficiency, and the round steel surface quality of Foundry Production is high, internal structure is fine and close, casting punching block can Reusability, reduce Production cost.
2, technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of round steel cast dies holder device further includes compressing frame including mould bases and the steel pipe being arranged in mould bases;Institute The top of mould bases is arranged in the compression frame stated;The mould bases bottom is evenly arranged with several bottom plugs;The steel pipe is set vertically It sets on bottom plug;Two opposite sides of the mould bases are provided with wild card, middle part is provided with interior card;The wild card and Nei Ka In parallel;The side of the wild card is provided with wild card groove;The two sides of the interior card are provided with interior card groove, wild card groove and The position of interior card groove is corresponding;The wild card groove, interior card groove are arc-shaped, radian and outer wall of steel pipe arc surface radian It is corresponding;The steel pipe is arranged between wild card groove and Nei Ka groove;Entrance link block is provided at the top of the mould bases;Institute The upper end of the entrance link block and steel pipe stated connects, and is provided with water conservancy diversion corresponding with steel tube inner hole on the entrance link block Hole.
Preferably, the entrance link block includes alumina silicate felt and riser;The riser is arranged on steel pipe;It is described Alumina silicate felt be covered on riser;Deflector hole corresponding with riser is provided on the alumina silicate felt.
Preferably, two opposite sides of the mould bases are provided with outer deck;The wild card is arranged on outer deck; Interior deck is provided on the mould bases inner wall;The interior card is arranged on interior deck.
Preferably, the opposite two side walls outer surface in the mould bases upper end is provided with fore shaft;The compression frame includes Framework, the frame ear that framework two sides are set and the frame bolt being arranged on frame ear;The compression frame passes through frame bolt and fore shaft phase The top of mould bases is arranged in connection.
Preferably, a U-shaped opening in the horizontal direction is provided on the fore shaft;The frame bolt lower end is provided with External screw thread;The frame bolt is passed through and is fixed after U-shaped opening by nut on fore shaft.
Preferably, the wall outer surface of the mould bases upper end is additionally provided with lifting lug.
A kind of round steel cast dies, including a kind of above-mentioned round steel cast dies holder device and current divider;Point Device setting is flowed in entrance link block and is compressed between frame, and tap hole is provided on current divider;The tap hole is connect with entrance Deflector hole on block is corresponding.
Preferably, the opposite two side walls outer surface in the mould bases upper end is provided with fore shaft;The compression frame includes Framework, the frame ear that framework two sides are set and the frame bolt being arranged on frame ear;The compression frame passes through frame bolt and fore shaft phase Connection setting is pressed on entrance link block on current divider, and by current divider.
Preferably, a U-shaped opening in the horizontal direction is provided on the fore shaft;The frame bolt lower end is provided with External screw thread;The frame bolt is passed through and is fixed after U-shaped opening by nut on fore shaft.
A kind of round steel casting method, includes the following steps:
1) mould bases bottom side to the other side set gradually A bottom plug of first row, A bottom plug of secondary series ..., B- 1 column A A bottom plug, column b bottom plug;
2) A steel pipe of first row is set on A bottom plug of first row in step 1), and in mould bases close to A bottom of first row First group of wild card is fixedly installed on the side of plug, is bonded the wild card groove on first group of wild card with the outer wall of steel pipe;
3) card in first group is arranged in the side that A steel pipe of first row is opposite with first group of wild card on mould bases in step 2), It is bonded the interior card groove in first group on card with the outer wall of steel pipe, and passes through clip tightening position in first group of wild card and first group A steel pipe of first row;
4) A steel pipe of secondary series is set on A bottom plug of secondary series in step 1), and is arranged in second group on mould bases Card makes clip tightening position A steel pipe of secondary series in second group of interior card and first group;
5) A steel pipe of third column is set on A bottom plug of third column in step 1), and is arranged in third group on mould bases Card makes clip tightening position A steel pipe of third column in the interior card of third group and second group;
……
6) A steel pipe of B-1 column is set on A bottom plug of B-1 column in step 1), and B-1 group is set on mould bases Interior card makes card and clip tightening position A steel pipe of B-1 column in B-2 group in B-1 group;
7) A steel pipe of column b is set on A bottom plug of column b in step 1), and second group of wild card is set on mould bases, Make clip tightening position A steel pipe of column b in second group of wild card and B-1 group;
8) upper on steel pipe that riser is set, alumina silicate felt is covered on riser, and open up and riser pair on alumina silicate felt The deflector hole answered;
9) current divider is placed on alumina silicate felt, makes the deflector hole pair on the tap hole and alumina silicate felt on current divider It answers;
10) frame upper ledge bolt will be compressed and is inserted into fore shaft, and so that framework is compressed current divider, and pass through the frame of the fixed insertion fore shaft of nut Bolt;
11) molten steel is toppled over into current divider, the deflector hole for flowing into molten steel by tap hole on alumina silicate felt, and by emitting Mouth falls directly into the bottom of steel pipe;
12) molten steel that steel pipe bottom is fallen into step 11) fills steel pipe from steel pipe bottom upwards, until molten steel overflows riser Stop;
13) steel pipe in step 12) is stood, round steel is taken out after cooling, round steel casting is completed.
3, beneficial effect
Compared with the prior art, beneficial effects of the present invention are:
(1) bottom plug is arranged in mould bases bottom in holder device of the invention, can make steel pipe rationally, uniform distribution setting, Certain gap is kept between each steel pipe, can be improved heat dissipation effect, accelerates the cooling velocity of molten steel;Wild card and Nei Ka are set, It can be accurately positioned and fix the position of steel pipe, while wild card and interior card can effectively avoid contacting with each other between each steel pipe, i.e., Being able to maintain between each steel pipe has reasonable gap, improves the cooling effect of steel pipe;In addition, since steel pipe is in the condition of high temperature, It is easy to happen bending deformation, holder device setting wild card of the invention and Nei Ka under the effect of gravity, steel pipe can be effectively prevent It occurs bending and deformation at high temperature, to protect steel pipe, extends the service life of steel pipe, also facilitate subsequent round steel and go out Mould enables steel pipe smoothly to take out from steel pipe;Holder device of the invention also sets up joint steel pipe and the entrance of current divider connects Block is connect, on the one hand there is heat insulation effect, enables the molten steel Slow cooling at steel pipe upper end outlet, it is recessed to avoid the occurrence of cooling It falls into, improves the quality of round steel;Another aspect entrance link block can be such that current divider connect with steel tube seamless, have and keep the temperature, is close The effect of envelope and buffering, abrasion collision does not occur between effective protection current divider and steel pipe, protection molten steel does not overflow;
(2) entrance link block includes alumina silicate felt and riser in holder device of the invention, can play better heat preservation Effect further improves the quality of produced round steel;On the one hand riser enables molten steel full of steel pipe, avoid the round steel of production The defects of generating shrinkage pit;On the other hand insulation effect can be also played, the molten steel at steel pipe upper end outlet is enable to delay Slow cool down avoids the occurrence of cooling recess;
(3) outer deck and interior deck is arranged in holder device of the invention, can facilitate wild card and the dismounting of Nei Ka, reduces dimension Cost is protected, enables holder device Reusability of the invention, extends service life;The setting of outer deck and interior deck simultaneously Also wild card and the installation accuracy of Nei Ka can be further increased;
(4) fore shaft is arranged in holder device of the invention, and frame bolt is arranged on compressing frame, and the cooperation of fore shaft and frame bolt can Securely, the stable frame that makes to compress is fixed on mould bases, improves guarantee, basis for firm installation current divider;
(5) it is provided with a U-shaped opening in the horizontal direction on holder device fore shaft of the invention, and is connected using nut It connects, nut can quickly be such that compression frame upper frame body is combined with current divider compression, while when disassembly compresses frame, it is only necessary to unscrew spiral shell Mother can will compress the U-shaped opening of frame upper ledge bolt from horizontal direction and release, and accelerate dismounting speed, improve work efficiency;
(6) holder device of the invention also sets up lifting lug, and facilitating it to hang etc. by row, equipment are mobile, move change place;
(7) a kind of round steel cast dies of the invention, can disposably cast multiple round steel, improve the casting effect of round steel Rate, while using reasonable cast dies holder device is designed, the cooling velocity of round steel can be accelerated, improve produced round steel Quality, protection steel pipe itself is injury-free and deforms, and extends the service life of round steel cast dies of the present invention;
(8) a kind of round steel casting method of the invention, improves the casting efficiency of round steel, realizes round steel batch production, And the quality of production is high, production cost is low, the amount of labour is smaller.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of round steel cast dies in the embodiment of the present invention 1;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is to remove current divider in Fig. 1, compress the top view after frame;
Fig. 5 is the structural schematic diagram of mould bases in the embodiment of the present invention 1;
Fig. 6 is the left view of Fig. 5;
Fig. 7 is the top view of Fig. 5;
Fig. 8 is the structural schematic diagram of wild card in the embodiment of the present invention 1;
Fig. 9 is the top view of Fig. 8;
Figure 10 is the structural schematic diagram of interior card in the embodiment of the present invention 1;
Figure 11 is the top view of Figure 10;
Figure 12 is the structural schematic diagram that frame is compressed in the present invention;
Figure 13 is the top view of Figure 12;
Figure 14 is the structural schematic diagram of bottom plug in the present invention;
Figure 15 is the top view of Figure 14.
In figure:1, mould bases;11, outer deck;12, wild card;121, wild card groove;13, lifting lug;14, fore shaft;15, interior deck; 16, interior card;161, interior card groove;
2, steel pipe;3, entrance link block;4, current divider;
5, frame is compressed;51, framework;52, frame ear;53, frame bolt;
6, bottom plug.
Specific embodiment
The present invention is further described below combined with specific embodiments below.
Embodiment 1
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of round steel cast dies, including a kind of round steel cast dies holder device With current divider 4;
A kind of round steel cast dies holder device including mould bases 1, the steel pipe being arranged in mould bases 12 and compresses frame 5;
1 bottom array of mould bases is provided with 25 bottom plugs 6;Steel pipe 2 is vertically arranged on bottom plug 6, the structure of bottom plug 6 such as Figure 14 Shown in 15;As shown in Fig. 5,6 and 7, two opposite sides of mould bases 1 are provided with upper and lower two groups totally four external decks 11;Such as Fig. 4 It is shown, a wild card 12 is provided on each external deck 11;As shown in Fig. 5 and Fig. 7, two groups up and down are provided on 1 inner wall of mould bases Deck 15 in totally eight pairs;Block 16 as shown in figure 4, being provided in one on each internal deck 15;All wild cards 12 and Nei Ka 16 Wild card 12 or interior card 16 in parallel and same group is in same level;As shown in FIG. 8 and 9, the side of wild card 12 is set It is equipped with wild card groove 121;As shown in FIG. 10 and 11, the two sides of interior card 16 are provided with interior card groove 161, wild card groove 121 and interior The position of card groove 161 is corresponding;Wild card groove 121, interior card groove 161 are arc-shaped, radian and 2 outer wall arc surface arc of steel pipe Degree corresponds to;As shown in figure 4, steel pipe 2 is arranged between wild card groove 121 and Nei Ka groove 161;
As shown in Figures 6 and 7, the opposite two side walls outer surface in 1 upper end of mould bases is provided with fore shaft 14;
As shown in Figures 12 and 13, frame 5 is compressed to include framework 51, the frame ear 52 that 51 two sides of framework are arranged in and be arranged in frame Frame bolt 53 on ear 52;As shown in Fig. 2, compressing frame 5 and being connected by frame bolt 53 with fore shaft 14, the top of mould bases 1 is set;
As shown in figs. 4 and 7, the U-shaped of a present apparatus under the shape body that works in the horizontal direction is provided on fore shaft 14 to open Mouthful;53 lower end of frame bolt is provided with external screw thread;Frame bolt 53 is passed through and is fixed after U-shaped opening by nut on fore shaft 14;
Entrance link block 3 is provided at the top of mould bases 1;Entrance link block 3 is connect with the upper end of steel pipe 2, and entrance link block 3 wraps Include alumina silicate felt and riser;Riser quantity is 25 in the present embodiment, is separately positioned on 25 steel pipes 2;Silicic acid Aluminium felt is covered on riser;Deflector hole corresponding with riser is provided on alumina silicate felt;
Hang etc. by row that equipment are mobile, move change place for convenience of punching block of the invention, the wall outer surface of 1 upper end of mould bases is also It is provided with lifting lug 13;
Current divider 4 is patent No. ZL 201220604882.9, the patent document in publication date on May 22nd, 2013 discloses point Device is flowed, the corresponding tap hole of current divider 4 is 25 in the present embodiment;As shown in Figure 1, current divider 4 setting entrance link block 3 with It compresses between frame 5, entrance link block 3 includes alumina silicate felt in the present embodiment, therefore compresses the company that frame 5 passes through frame bolt 53 and fore shaft 14 It connects and current divider 4 is pressed on alumina silicate felt, the tap hole on current divider 4 is corresponding with the deflector hole on alumina silicate felt.
A kind of round steel cast dies of the invention, can disposably cast multiple round steel, improve the casting efficiency of round steel, together Shi Caiyong designs reasonable cast dies holder device, can accelerate the cooling velocity of round steel, improves the quality of produced round steel, It protects steel pipe itself injury-free and deformation, extends the service life of round steel cast dies of the present invention.
A kind of round steel casting method, includes the following steps:
1) 5 bottom plugs 6 of first row, 5 bottom plugs 6 of secondary series, third column are set gradually to the other side in 1 bottom side of mould bases 5 bottom plugs 6,55 bottom plugs 6 of the 4th column, the 5th column bottom plugs 6;
2) 5 steel pipes 2 of first row are set on 5 bottom plugs 6 of first row in step 1), and in mould bases 1 close to first row 5 First group of wild card 12 is fixedly installed on the side of bottom plug 6, makes the outer wall of the wild card groove 121 and steel pipe 2 on first group of wild card 12 Fitting;
3) card 16 in first group is arranged in the side that 5 steel pipes 2 of first row are opposite with wild card 12 on mould bases 1 in step 2), It is bonded the interior card groove 161 in first group on card 16 with the outer wall of steel pipe 2, and passes through card in first group of wild card 12 and first group 16 clamp positioning 5 steel pipes of first row;
4) 5 steel pipes 2 of secondary series are set on 5 bottom plugs 6 of secondary series in step 1), and second group is arranged on mould bases 1 Interior card 16 makes card 16 and first group of interior card 16 in second group clamp positioning 5 steel pipes 2 of secondary series;
5) 5 steel pipes 2 of third column are set on 5 bottom plugs 6 of third column in step 1), and third group is set on mould bases 1 Interior card 16 makes card 16 and second group of interior card 16 in third group clamp positioning 5 steel pipes 2 of third column;
6) 5 steel pipes 2 of the 4th column are set on 5 bottom plugs 6 of the 4th column in step 1), and the 4th group is arranged on mould bases 1 Interior card 16 makes card 16 and the interior card 16 of third group in the 4th group clamp positioning 5 steel pipes 2 of the 4th column;
7) 5 steel pipes 2 of the 5th column are set on 5 bottom plugs 6 of the 5th column in step 1), and second group is arranged on mould bases 1 Wild card 12 makes card 16 in second group of wild card 12 and the 4th group clamp positioning 5 steel pipes 2 of the 5th column;
8) riser is set on steel pipe 2, alumina silicate felt is covered on riser, and open up on alumina silicate felt corresponding with riser Deflector hole;
9) current divider 4 is placed on alumina silicate felt, makes the deflector hole pair on the tap hole and alumina silicate felt on current divider 4 It answers;
10) 5 upper ledge bolt 53 of frame will be compressed and is inserted into fore shaft 14, and so that framework 51 is compressed current divider 4, and be inserted by the way that nut is fixed The frame bolt 53 of fore shaft 14;
11) molten steel is toppled over into current divider 4, the deflector hole for flowing into molten steel by tap hole on alumina silicate felt, and pass through Riser falls directly into the bottom of steel pipe 2;
12) molten steel that 2 bottom of steel pipe is fallen into step 11) fills steel pipe 2 from 2 bottom of steel pipe upwards, until molten steel overflows Riser stops;
13) steel pipe 2 in step 12) is stood, round steel is taken out after cooling, round steel casting is completed.
As shown in Figure 1, each group of wild card and Nei Ka are two arranged side by side up and down in the present embodiment.
A kind of round steel casting method of the invention, improves the casting efficiency of round steel, realizes round steel batch production, and raw Yield and quality is high, production cost is low, and the amount of labour is smaller.

Claims (3)

1.一种圆钢铸造钢模支架装置,包括模架(1)和设置在模架(1)内的钢管(2),其特征在于:还包括压紧框(5);所述的压紧框(5)设置在模架(1)的上方;所述的模架(1)底部均匀设置有若干底塞(6);所述的钢管(2)竖直设置在底塞(6)上;所述的模架(1)相对的两个侧部设置有外卡(12)、中部设置有内卡(16);所述的外卡(12)和内卡(16)平行;所述的外卡(12)的一侧设置有外卡凹槽(121);所述的内卡(16)的两侧设置有内卡凹槽(161),外卡凹槽(121)和内卡凹槽(161)的位置对应;所述的外卡凹槽(121)、内卡凹槽(161)为圆弧形,其弧度与钢管(2)外壁圆弧面弧度对应;所述的钢管(2)设置在外卡凹槽(121)和内卡凹槽(161)之间;所述的模架(1)顶部设置有入口连接块(3);所述的入口连接块(3)与钢管(2)的上端连接,所述的入口连接块(3)上设置有与钢管(2)内孔对应的导流孔;1. A round steel casting steel mold support device, comprising a formwork (1) and a steel pipe (2) arranged in the formwork (1), is characterized in that: also includes a compression frame (5); The tight frame (5) is arranged above the formwork (1); the bottom of the formwork (1) is uniformly provided with several bottom plugs (6); the steel pipe (2) is vertically arranged on the bottom plug (6) Above; the two opposite sides of the mold base (1) are provided with outer cards (12), and the middle part is provided with inner cards (16); the outer cards (12) and inner cards (16) are parallel; the One side of the outer card (12) is provided with an outer card groove (121); the two sides of the inner card (16) are provided with an inner card groove (161), and the outer card groove (121) and the inner card groove (121) The position of the card groove (161) corresponds; the outer card groove (121) and the inner card groove (161) are arc-shaped, and its radian corresponds to the arc surface radian of the outer wall of the steel pipe (2); The steel pipe (2) is arranged between the outer clamping groove (121) and the inner clamping groove (161); the top of the formwork (1) is provided with an inlet connecting block (3); the inlet connecting block (3) It is connected to the upper end of the steel pipe (2), and the inlet connection block (3) is provided with a diversion hole corresponding to the inner hole of the steel pipe (2); 所述的入口连接块(3)包括硅酸铝毡和冒口;所述的冒口设置在钢管(2)上;所述的硅酸铝毡覆盖在冒口上;所述的硅酸铝毡上设置有与冒口对应的导流孔;The inlet connection block (3) includes an aluminum silicate felt and a riser; the riser is arranged on the steel pipe (2); the aluminum silicate felt covers the riser; the aluminum silicate felt There are diversion holes corresponding to the riser; 所述的模架(1)相对的两个侧部设置有外卡座(11);所述的外卡(12)设置在外卡座(11)上;所述的模架(1)内壁上设置有内卡座(15);所述的内卡(16)设置在内卡座(15)上;The two opposite sides of the mold base (1) are provided with outer clamping seats (11); the outer clamps (12) are arranged on the outer clamping bases (11); the inner wall of the mold base (1) An inner card seat (15) is provided; the inner card (16) is arranged on the inner card seat (15); 所述的模架(1)上端相对的两个侧壁外表面设置有锁口(14);所述的压紧框(5)包括框体(51)、设置在框体(51)两侧的框耳(52)以及设置在框耳(52)上的框栓(53);所述的压紧框(5)通过框栓(53)与锁口(14)相连接设置在模架(1)的上方;Locks (14) are provided on the two opposite side wall outer surfaces of the upper end of the formwork (1); the pressing frame (5) includes a frame (51), which is arranged on both sides of the frame (51). frame ears (52) and frame bolts (53) arranged on the frame ears (52); 1) above; 所述的锁口(14)上设置有一个朝水平方向的U形开口;所述的框栓(53)下端设置有外螺纹;所述的框栓(53)穿过锁口(14)上U形开口后通过螺母固定;The lock (14) is provided with a U-shaped opening facing the horizontal direction; the lower end of the frame bolt (53) is provided with external threads; the frame bolt (53) passes through the lock (14) The U-shaped opening is fixed by nuts; 所述的模架(1)上端的侧壁外表面还设置有吊耳(13);The outer surface of the side wall at the upper end of the formwork (1) is also provided with lifting lugs (13); 所述的模架(1)上端相对的两个侧壁外表面设置有锁口(14);所述的压紧框(5)包括框体(51)、设置在框体(51)两侧的框耳(52)以及设置在框耳(52)上的框栓(53)。Locks (14) are provided on the two opposite side wall outer surfaces of the upper end of the formwork (1); the pressing frame (5) includes a frame (51), which is arranged on both sides of the frame (51). frame ears (52) and frame bolts (53) arranged on the frame ears (52). 2.根据权利要求1所述的一种圆钢铸造钢模支架装置,其特征在于:每一组外卡(12)和内卡(16)均为上下并列的两个。2. A round steel casting steel mold support device according to claim 1, characterized in that: each set of outer clips (12) and inner clips (16) are two parallel up and down. 3.一种权利要求2所述圆钢铸造钢模支架装置的应用,其特征在于,包括如下步骤:3. the application of a round steel casting steel mold support device according to claim 2, is characterized in that, comprises the steps: 1)在模架(1)底部一侧向另一侧依次设置第一列5个底塞(6)、第二列5个底塞(6)、第三列5个底塞(6)、第四列5个底塞(6)、第五列5个底塞(6);1) On one side of the bottom of the formwork (1) to the other side, set 5 bottom plugs (6) in the first row, 5 bottom plugs (6) in the second row, 5 bottom plugs (6) in the third row, 5 bottom plugs (6) in the fourth row, 5 bottom plugs (6) in the fifth row; 2)在步骤1)中第一列5个底塞(6)上设置第一列5个钢管(2),并在模架(1)靠近第一列5个底塞(6)的侧面上固定设置第一组外卡(12),使第一组外卡(12)上的外卡凹槽(121)与钢管(2)的外壁贴合;2) Set the first row of 5 steel pipes (2) on the first row of 5 bottom plugs (6) in step 1), and on the side of the formwork (1) close to the first row of 5 bottom plugs (6) Fixing the first group of outer cards (12), so that the outer card grooves (121) on the first group of outer cards (12) are attached to the outer wall of the steel pipe (2); 3)在步骤2)中模架(1)上第一列5个钢管(2)与外卡(12)相背的一侧设置第一组内卡(16),使第一组内卡(16)上的内卡凹槽(161)与钢管(2)的外壁贴合,并通过第一组外卡(12)和第一组内卡(16)夹紧定位第一列5个钢管(2);3) Set the first group of inner cards (16) on the side opposite to the outer card (12) of the first row of 5 steel pipes (2) on the formwork (1) in step 2), so that the first group of inner cards ( 16) the inner card groove (161) on the outer wall of the steel pipe (2) fits, and the first row of 5 steel pipes ( 2); 4)在步骤1)中第二列5个底塞(6)上设置第二列5个钢管(2),并在模架(1)上设置第二组内卡(16),使第二组内卡(16)与第一组内卡(16)夹紧定位第二列5个钢管(2);4) Set the second row of five steel pipes (2) on the second row of five bottom plugs (6) in step 1), and set the second group of inner cards (16) on the formwork (1), so that the second row The group inner card (16) clamps and positions the second row of five steel pipes (2) with the first group inner card (16); 5)在步骤1)中第三列5个底塞(6)上设置第三列5个钢管(2),并在模架(1)上设置第三组内卡(16),使第三组内卡(16)与第二组内卡(16)夹紧定位第三列5个钢管(2);5) Set the third row of five steel pipes (2) on the third row of five bottom plugs (6) in step 1), and set the third group of inner clips (16) on the formwork (1), so that the third row The group inner card (16) and the second group inner card (16) clamp and position the 5 steel pipes (2) in the third row; 6)在步骤1)中第四列5个底塞(6)上设置第四列5个钢管(2),并在模架(1)上设置第四组内卡(16),使第四组内卡(16)与第三组内卡(16)夹紧定位第四列5个钢管(2);6) Set the fourth column of five steel pipes (2) on the fourth column of five bottom plugs (6) in step 1), and set the fourth group of inner cards (16) on the formwork (1), so that the fourth column The group inner card (16) and the third group inner card (16) clamp and position the 5 steel pipes (2) in the fourth row; 7)在步骤1)中第五列5个底塞(6)上设置第五列5个钢管(2),并在模架(1)上设置第二组外卡(12),使第二组外卡(12)与第四组内卡(16)夹紧定位第五列5个钢管(2);7) Set the fifth row of five steel pipes (2) on the fifth row of five bottom plugs (6) in step 1), and set the second group of outer cards (12) on the formwork (1), so that the second The outer card (12) of the group and the inner card (16) of the fourth group clamp and position five steel pipes (2) in the fifth row; 8)在钢管(2)上设置冒口,在冒口上覆盖硅酸铝毡,并在硅酸铝毡上开设与冒口对应的导流孔;8) Install a riser on the steel pipe (2), cover the riser with an aluminum silicate felt, and open a diversion hole corresponding to the riser on the aluminum silicate felt; 9)将分流器(4)放置在硅酸铝毡上,使分流器(4)上的分流孔与硅酸铝毡上的导流孔对应;9) Place the shunt (4) on the aluminum silicate felt, so that the shunt holes on the shunt (4) correspond to the diversion holes on the aluminum silicate felt; 10)将压紧框(5)上框栓(53)插入锁口(14),使框体(51)压紧分流器(4),并通过螺母固定插入锁口(14)的框栓(53);10) Insert the upper frame bolt (53) of the compression frame (5) into the locking opening (14), make the frame body (51) press the diverter (4), and fix the frame bolt ( 53); 11)向分流器(4)中倾倒钢水,使钢水通过分流孔流入硅酸铝毡上的导流孔,并经过冒口直接落入钢管(2)的底部;11) Pour molten steel into the diverter (4), so that the molten steel flows into the diversion hole on the aluminum silicate felt through the diversion hole, and directly falls into the bottom of the steel pipe (2) through the riser; 12)步骤11)中落入钢管(2)底部的钢水从钢管(2)底部向上填充钢管(2),直至钢水溢出冒口停止;12) The molten steel falling into the bottom of the steel pipe (2) in step 11) fills the steel pipe (2) upward from the bottom of the steel pipe (2) until the molten steel overflows the riser and stops; 13)将步骤12)中钢管(2)静置,冷却后取出圆钢。13) Put the steel pipe (2) in step 12) to stand still, and take out the round steel after cooling.
CN201810931736.9A 2016-01-27 2016-01-27 Round steel casting steel mould bracket device and application thereof Active CN108838350B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810931736.9A CN108838350B (en) 2016-01-27 2016-01-27 Round steel casting steel mould bracket device and application thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610056144.8A CN105499524B (en) 2016-01-27 2016-01-27 A kind of round steel casting method, cast dies and its holder device
CN201810931736.9A CN108838350B (en) 2016-01-27 2016-01-27 Round steel casting steel mould bracket device and application thereof

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201610056144.8A Division CN105499524B (en) 2016-01-27 2016-01-27 A kind of round steel casting method, cast dies and its holder device

Publications (2)

Publication Number Publication Date
CN108838350A true CN108838350A (en) 2018-11-20
CN108838350B CN108838350B (en) 2020-02-07

Family

ID=55708039

Family Applications (2)

Application Number Title Priority Date Filing Date
CN201610056144.8A Active CN105499524B (en) 2016-01-27 2016-01-27 A kind of round steel casting method, cast dies and its holder device
CN201810931736.9A Active CN108838350B (en) 2016-01-27 2016-01-27 Round steel casting steel mould bracket device and application thereof

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CN201610056144.8A Active CN105499524B (en) 2016-01-27 2016-01-27 A kind of round steel casting method, cast dies and its holder device

Country Status (1)

Country Link
CN (2) CN105499524B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112059128A (en) * 2020-09-04 2020-12-11 江苏隆达超合金航材有限公司 High-temperature alloy master alloy steel die casting device and application method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107755650B (en) * 2017-09-27 2019-10-08 江苏晶王新材料科技有限公司 A kind of height-adjustable molten steel current divider bracket
CN109108216A (en) * 2018-09-20 2019-01-01 中冶宝钢技术服务有限公司 Welding lead stamp and manufacturing process and casting process for lead liquid casting
SE544265C2 (en) * 2020-07-14 2022-03-22 Msc Stockholm Ab Divisible mold
CN111957895B (en) * 2020-09-04 2022-03-15 江苏隆达超合金航材有限公司 Water-cooling casting mould pipe device

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1136843A (en) * 1965-03-15 1968-12-18 Cie Pour L Etude Et La Realisa Improvements in or relating to the casting of metals in multiple moulds
JPS5557357A (en) * 1978-10-20 1980-04-28 Daido Steel Co Ltd Large volume casting method of slender material
JPS5594763A (en) * 1979-01-13 1980-07-18 Sumitomo Metal Ind Ltd Setting method of head
JPS62114744A (en) * 1985-11-12 1987-05-26 Nippon Chiyuutankou Kk Production of casting mold
CN2390719Y (en) * 1999-06-23 2000-08-09 安泰科技股份有限公司 Suspension pouring apparatus for casting high temperature alloy bar
CN201201038Y (en) * 2008-06-10 2009-03-04 何东飚 Molten steel rapid casting forming machines
CN102019378A (en) * 2010-12-14 2011-04-20 中国恩菲工程技术有限公司 Ingot casting bogie
JP2012240052A (en) * 2011-05-16 2012-12-10 Hitachi Metals Ltd Columnar ingot casting apparatus
CN202943224U (en) * 2012-11-16 2013-05-22 沈阳恒泰鑫源精铸耐材有限公司 Metal smelting diverter
CN203235931U (en) * 2013-05-16 2013-10-16 武汉钢铁(集团)公司 Ingot mold trolley
CN103706761A (en) * 2013-12-20 2014-04-09 世林(漯河)冶金设备有限公司 Casting die of casting machine for alloy materials or non-metallic materials
CN104325096A (en) * 2014-11-28 2015-02-04 山东瑞泰新材料科技有限公司 Steel ingot casting device
CN104353794A (en) * 2014-11-28 2015-02-18 山东瑞泰新材料科技有限公司 Forming device capable of preventing high-temperature-alloy round ingot bottom cracks
JP2015182113A (en) * 2014-03-25 2015-10-22 Jx日鉱日石金属株式会社 Casting apparatus for ingot
CN204747433U (en) * 2015-06-26 2015-11-11 攀钢集团成都钢钒有限公司 Round steel ingot mould

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205289685U (en) * 2016-01-27 2016-06-08 沈阳恒泰鑫源精铸耐材有限公司 Round steel casting steel mould holder device
CN205289683U (en) * 2016-01-27 2016-06-08 沈阳恒泰鑫源精铸耐材有限公司 Round steel casting steel mould

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1136843A (en) * 1965-03-15 1968-12-18 Cie Pour L Etude Et La Realisa Improvements in or relating to the casting of metals in multiple moulds
JPS5557357A (en) * 1978-10-20 1980-04-28 Daido Steel Co Ltd Large volume casting method of slender material
JPS5594763A (en) * 1979-01-13 1980-07-18 Sumitomo Metal Ind Ltd Setting method of head
JPS62114744A (en) * 1985-11-12 1987-05-26 Nippon Chiyuutankou Kk Production of casting mold
CN2390719Y (en) * 1999-06-23 2000-08-09 安泰科技股份有限公司 Suspension pouring apparatus for casting high temperature alloy bar
CN201201038Y (en) * 2008-06-10 2009-03-04 何东飚 Molten steel rapid casting forming machines
CN102019378A (en) * 2010-12-14 2011-04-20 中国恩菲工程技术有限公司 Ingot casting bogie
JP2012240052A (en) * 2011-05-16 2012-12-10 Hitachi Metals Ltd Columnar ingot casting apparatus
CN202943224U (en) * 2012-11-16 2013-05-22 沈阳恒泰鑫源精铸耐材有限公司 Metal smelting diverter
CN203235931U (en) * 2013-05-16 2013-10-16 武汉钢铁(集团)公司 Ingot mold trolley
CN103706761A (en) * 2013-12-20 2014-04-09 世林(漯河)冶金设备有限公司 Casting die of casting machine for alloy materials or non-metallic materials
JP2015182113A (en) * 2014-03-25 2015-10-22 Jx日鉱日石金属株式会社 Casting apparatus for ingot
CN104325096A (en) * 2014-11-28 2015-02-04 山东瑞泰新材料科技有限公司 Steel ingot casting device
CN104353794A (en) * 2014-11-28 2015-02-18 山东瑞泰新材料科技有限公司 Forming device capable of preventing high-temperature-alloy round ingot bottom cracks
CN204747433U (en) * 2015-06-26 2015-11-11 攀钢集团成都钢钒有限公司 Round steel ingot mould

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112059128A (en) * 2020-09-04 2020-12-11 江苏隆达超合金航材有限公司 High-temperature alloy master alloy steel die casting device and application method thereof

Also Published As

Publication number Publication date
CN105499524A (en) 2016-04-20
CN105499524B (en) 2018-09-11
CN108838350B (en) 2020-02-07

Similar Documents

Publication Publication Date Title
CN108838350A (en) A kind of round steel cast dies holder device and its application
CN108543914B (en) High-pressure hub casting mold and casting method thereof
CN104889350B (en) Round steel ingot mould and round ingot manufacture method
CN113547098B (en) Multi-riser tube for battery case of aluminum alloy new energy automobile and low-pressure casting method of multi-riser tube
CN107470583A (en) The semi-solid rheological squeeze casting mould and casting method of high ferro brake disc
CN112872297A (en) Stepped feeding casting process for large-scale profile section casting
CN104174819A (en) Casting technology for three-stage planetary frame of ocean platform climbing machine
CN105880527B (en) A kind of forming method of large thin-wall covering gusset titanium casting
CN203621412U (en) Die for casting magnesium alloy ingot
CN101456063B (en) Large-scale thin-wall titanium alloy casting shell pre-heating method forging technique
CN205289685U (en) Round steel casting steel mould holder device
CN211888887U (en) A metal mold for cup casting
CN208712834U (en) It is a kind of to can be realized low pressure casting die cooling step by step
CN109719241B (en) Short-process casting and forging integrated process for steel
CN208991713U (en) A kind of cast steel ingot mould
CN218891169U (en) Pedestal die casting die
CN114632920B (en) A new energy vehicle power battery case and mold based on AlSi10MnMg alloy
CN206898325U (en) A kind of sand mold mould assembly fastener
CN205289683U (en) Round steel casting steel mould
CN110976775B (en) Titanium-like alloy casting method for large complex rudder framework
CN102873285B (en) Circular water-cooling crystallizer ingot mould
CN210188409U (en) Pouring cup of sand cast iron
CN207840061U (en) A kind of vertical-parting penetrates pressure foundry production line
CN217570785U (en) Mould for producing high-temperature alloy bar
CN219581606U (en) Transverse runner structure for reducing internal stress of wallboard casting of textile machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant