CN108832786B - Five-degree-of-freedom bearingless asynchronous motor - Google Patents
Five-degree-of-freedom bearingless asynchronous motor Download PDFInfo
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Abstract
本发明公开了一种五自由度无轴承异步电机,包括转子和定子,所述转子包括芯轴,以及分别同轴连接于芯轴的径向转子铁心、径向凸台、转轴,所述径向转子铁心位于芯轴的中部,其外圆周通过径向磁化的永磁环连接有轴向转子铁心,所述轴向转子铁心的两端分别均匀设置有偶数个轴向转子导条或转子绕组,所述径向凸台位于芯轴的两端,所述径向凸台上均匀设置有偶数个径向转子导条或转子绕组;所述定子包括对称设置于转子两侧的两个定子铁心,每一定子铁心设有分别正对轴向转子铁心的轴向端,和正对径向凸台的径向端,所述轴向端设置有轴向悬浮绕组和轴向转矩绕组,所述径向端设有径向悬浮绕组和径向转矩绕组。
The invention discloses a five-degree-of-freedom bearingless asynchronous motor, comprising a rotor and a stator, wherein the rotor comprises a mandrel, and a radial rotor core, a radial boss and a rotating shaft respectively coaxially connected to the mandrel. The rotor core is located in the middle of the mandrel, and its outer circumference is connected with an axial rotor core through a radially magnetized permanent magnet ring. Both ends of the axial rotor core are evenly provided with an even number of axial rotor bars or rotor windings. , the radial bosses are located at both ends of the mandrel, and an even number of radial rotor bars or rotor windings are evenly arranged on the radial bosses; the stator includes two stator cores symmetrically arranged on both sides of the rotor , each stator core is provided with an axial end facing the axial rotor core, and a radial end facing the radial boss, and the axial end is provided with an axial suspension winding and an axial torque winding. The radial ends are provided with radial suspension windings and radial torque windings.
Description
技术领域technical field
本发明涉及电机制造技术领域,具体涉及一种五自由度无轴承异步电机。The invention relates to the technical field of motor manufacturing, in particular to a five-degree-of-freedom bearingless asynchronous motor.
背景技术Background technique
无轴承电机具有无摩擦、磨损、无需润滑和密封,易于实现更高转速和更大功率运行,在航空航天、涡轮分子泵、飞轮储能、密封泵、高速电主轴等领域具有广阔的应用前景。无轴承电机主要分为无轴承异步(感应)电机、无轴承永磁同步电机和无轴承开关磁阻电机三种。Bearingless motors have no friction, wear, lubrication and sealing, and are easy to achieve higher speed and higher power operation. They have broad application prospects in aerospace, turbomolecular pumps, flywheel energy storage, sealed pumps, high-speed motorized spindles and other fields. . Bearingless motors are mainly divided into bearingless asynchronous (induction) motors, bearingless permanent magnet synchronous motors and bearingless switched reluctance motors.
目前,无轴承异步电机是通过在传统异步电机的定子槽的转矩绕组上叠加一套附加的悬浮绕组,两套绕组分别由频率相同的三相交流电源供电产生旋转的悬浮绕组磁场和转矩绕组磁场,且悬浮绕组磁场极对数为P B、转矩绕组磁场为P M,两者之间只有满足P B=P M±1的关系时,在转子上才能产生稳定可控的径向悬浮力。要实现转子五自由度稳定悬浮,需要由一个轴向磁轴承+一个径向两自由度磁轴承+一个两自由度无轴承异步电机、或一个轴向磁轴承+两个两自由度无轴承异步电机、或一个两自由度无轴承异步电机+一个三自由度磁轴承组成五自由度悬浮驱动系统,造成五自由度无轴承异步电机系统轴向长度长,临界转速高,难以实现更大功率更高速度旋转,且体积大,造价高。At present, the bearingless asynchronous motor uses a set of additional suspension windings superimposed on the torque winding of the stator slot of the traditional asynchronous motor. The magnetic field of the winding, and the pole pairs of the magnetic field of the suspension winding is P B , the magnetic field of the torque winding is P M , and only when the relationship between the two satisfies the relationship of P B = P M ±1, can a stable and controllable radial direction be generated on the rotor. Suspension force. To realize the stable suspension of the rotor with five degrees of freedom, it needs to be composed of an axial magnetic bearing + a radial two-degree-of-freedom magnetic bearing + a two-degree-of-freedom bearingless asynchronous motor, or an axial magnetic bearing + two two-degree-of-freedom bearingless asynchronous motors The motor, or a two-degree-of-freedom bearingless asynchronous motor + a three-degree-of-freedom magnetic bearing constitute a five-degree-of-freedom suspension drive system, resulting in a long axial length and a high critical speed of the five-degree-of-freedom bearingless asynchronous motor system. It rotates at high speed, and is bulky and expensive.
因此,研究一种具五自由度悬浮功能于一体的无轴承异步电机,对减小五自由度无轴承异步电机体积与造价,促进无轴承异步电机工业应用进程发展具有重要意义。Therefore, the study of a bearingless asynchronous motor with five degrees of freedom suspension function is of great significance to reduce the volume and cost of the five degrees of freedom bearingless asynchronous motor, and to promote the development of the industrial application process of the bearingless asynchronous motor.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有的五自由度无轴承异步电机的不足,提供一种在一个单元内能够实现转子五自由度悬浮运行的五自由度无轴承异步电机,为特种电气传动提供新的解决方案。The purpose of the present invention is to overcome the deficiencies of the existing five-degree-of-freedom bearingless asynchronous motor, to provide a five-degree-of-freedom bearingless asynchronous motor capable of realizing the rotor five-degree-of-freedom suspension operation in one unit, and to provide a new type of motor for special electrical transmission. solution.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
一种五自由度无轴承异步电机,包括转子和定子,所述转子包括芯轴,以及分别同轴连接于芯轴的径向转子铁心、径向凸台、转轴,所述径向转子铁心位于芯轴的中部,其外圆周通过径向磁化的永磁环连接有轴向转子铁心,所述轴向转子铁心的两端分别均匀设置有偶数个轴向转子导条或转子绕组,所述径向凸台位于芯轴的两端,所述径向凸台上均匀设置有偶数个径向转子导条或转子绕组;所述定子包括对称设置于转子两侧的两个定子铁心,每一定子铁心设有分别正对轴向转子铁心的轴向端,和正对径向凸台的径向端,所述轴向端设置有轴向悬浮绕组和轴向转矩绕组,所述径向端设有径向悬浮绕组和径向转矩绕组,所述转轴延伸至定子铁心外侧。A five-degree-of-freedom bearingless asynchronous motor includes a rotor and a stator, the rotor includes a mandrel, and a radial rotor core, a radial boss, and a rotating shaft that are coaxially connected to the mandrel, the radial rotor core is located at In the middle of the mandrel, the outer circumference is connected with an axial rotor core through a radially magnetized permanent magnet ring, and both ends of the axial rotor core are evenly provided with an even number of axial rotor bars or rotor windings. The radial bosses are located at both ends of the mandrel, and an even number of radial rotor bars or rotor windings are evenly arranged on the radial bosses; the stator includes two stator cores symmetrically arranged on both sides of the rotor, each stator The iron core is provided with an axial end facing the axial rotor iron core, and a radial end facing the radial boss, the axial end is provided with an axial suspension winding and an axial torque winding, and the radial end is provided with an axial suspension winding and an axial torque winding. There are radial suspension windings and radial torque windings, and the rotating shaft extends to the outside of the stator core.
本发明的进一步方案是,电机转速为n,径向转矩绕组的电流频率和极对数分别为f j、P j,轴向转矩绕组的电流频率和极对数分别为f z、P z,满足:f j×P z=P j×f z。A further scheme of the present invention is that the motor speed is n , the current frequency and pole pair number of the radial torque winding are f j , P j respectively, and the current frequency and pole pair number of the axial torque winding are f z , P respectively z , satisfying: f j × P z = P j × f z .
本发明的进一步方案是,所述轴向悬浮绕组位于轴向转矩绕组相对于转子的外侧;径向悬浮绕组位于径向转矩绕组相对于转子的外侧。A further solution of the present invention is that the axial suspension winding is located outside the axial torque winding relative to the rotor; the radial suspension winding is located outside the radial torque winding relative to the rotor.
本发明的进一步方案是,所述轴向悬浮绕组、径向悬浮绕组与轴向转矩绕组、径向转矩绕组的极对数不等。A further solution of the present invention is that the number of pole pairs of the axial suspension winding, the radial suspension winding and the axial torque winding and the radial torque winding are different.
本发明的进一步方案是,所述轴向转子导条或转子绕组、径向转子导条或转子绕组均采用分相结构,其极对数分别与轴向转矩绕组、径向转矩绕组的极对数相同。A further solution of the present invention is that the axial rotor bars or rotor windings, and the radial rotor bars or rotor windings all adopt a phase-separated structure, and the number of pole pairs is respectively the same as that of the axial torque winding and the radial torque winding. The number of pole pairs is the same.
本发明的进一步方案是,所述永磁环采用稀土永磁体或铁氧体永磁体制成。A further solution of the present invention is that the permanent magnet ring is made of rare earth permanent magnets or ferrite permanent magnets.
本发明与现有技术相比的优点在于:The advantages of the present invention compared with the prior art are:
由一个径向磁化的永磁环提供径向和轴向的静态偏置磁通,轴向悬浮绕组通电产生轴向悬浮控制磁通,径向悬浮绕组通电产生径向悬浮控制磁通,轴向悬浮控制磁通、径向悬浮控制磁通分别调节静态偏置磁通,产生使转子稳定悬浮的轴向和径向悬浮力,转矩是由轴向转矩绕组和径向转矩绕组通电产生的合成转矩;该结构的五自由度无轴承异步电机在一个单元内实现了转子稳定悬浮与旋转,具有体积小、重量轻、功率密度大等优点,为特种电气传动提供新的解决方案。A radially magnetized permanent magnet ring provides radial and axial static bias magnetic flux, the axial suspension winding is energized to generate the axial suspension control magnetic flux, the radial suspension winding is energized to generate the radial suspension control magnetic flux, and the axial suspension is energized. The suspension control magnetic flux and the radial suspension control magnetic flux adjust the static bias magnetic flux respectively to generate the axial and radial suspension forces that make the rotor stably levitate. The torque is generated by the energization of the axial torque winding and the radial torque winding. The five-degree-of-freedom bearingless asynchronous motor of this structure realizes the stable suspension and rotation of the rotor in one unit, and has the advantages of small size, light weight and high power density, and provides a new solution for special electric transmission.
附图说明Description of drawings
图1为本发明的轴向结构及磁通示意图。FIG. 1 is a schematic diagram of the axial structure and magnetic flux of the present invention.
图2为本发明在位置A处的左视图。FIG. 2 is a left side view of the present invention at position A. FIG.
图3为本发明在位置B处的右视图。FIG. 3 is a right side view of the present invention at position B. FIG.
具体实施方式Detailed ways
如图1~3所示的一种五自由度无轴承异步电机,以左右定子铁心两端定子槽数均等于12为例,包括转子和定子,所述转子包括芯轴3,以及分别同轴连接于芯轴3的径向转子铁心2、径向凸台、转轴5,所述径向转子铁心2位于芯轴3的中部,其外圆周通过径向磁化的永磁环4连接有轴向转子铁心1,所述轴向转子铁心1的左、右两端分别均匀设置有十二个左侧轴向转子导条或转子绕组6、右侧轴向转子导条或转子绕组7,所述径向凸台位于芯轴3的左、右两端,所述径向凸台上均匀设置有十二个左侧径向转子导条或转子绕组8、右侧径向转子导条或转子绕组9。As shown in Figures 1 to 3, a five-degree-of-freedom bearingless asynchronous motor, taking the number of stator slots at both ends of the left and right stator cores equal to 12 as an example, includes a rotor and a stator, the rotor includes a
所述定子包括对称设置于转子左、右两侧的左定子铁心10、右定子铁心11,所述左定子铁心10、右定子铁心11分别由环形的径向部和轴向部连接组成,轴向部的轴向端正对轴向转子铁心1,径向部的径向端正对径向凸台,所述左定子铁心10、右定子铁心11的轴向端分别设置有轴向定子槽,所述轴向定子槽中嵌有左轴向悬浮绕组12和左轴向转矩绕组13、右轴向悬浮绕组15和右轴向转矩绕组14,所述左定子铁心10、右定子铁心11的径向端分别设有径向定子槽,所述径向定子槽中嵌有左径向悬浮绕组16和左径向转矩绕组17、右径向悬浮绕组18和右径向转矩绕组19,所述左轴向悬浮绕组12、右轴向悬浮绕组15分别位于左轴向转矩绕组13、右轴向转矩绕组14相对于转子的外侧;左径向悬浮绕组16、右径向悬浮绕组18分别位于左径向转矩绕组17、右径向转矩绕组19相对于转子的外侧;所述左轴向悬浮绕组12、右轴向悬浮绕组15、左径向悬浮绕组16、右径向悬浮绕组18与左轴向转矩绕组13、右轴向转矩绕组14、左径向转矩绕组17、右径向转矩绕组19的极对数不等;所述左侧轴向转子导条或转子绕组6、右侧轴向转子导条或转子绕组7、左侧径向转子导条或转子绕组8、右侧径向转子导条或转子绕组9均采用分相结构,且分别与左轴向转矩绕组13、右轴向转矩绕组14、左径向转矩绕组17、右径向转矩绕组19的极对数相同;所述转轴5左、右两端分别延伸至左定子铁心10、右定子铁心11的外侧。The stator includes a left
所述永磁环4采用稀土永磁体或铁氧体永磁体制成,左轴向悬浮绕组12、右轴向悬浮绕组15、左径向悬浮绕组16、右径向悬浮绕组18为集中绕组,采用导电良好的电磁线圈绕制后侵漆烘干而成;轴向转子铁心1、径向转子铁心2、芯轴3、左定子铁心10、右定子铁心11均由导磁性能良好材料制成。The permanent magnet ring 4 is made of rare earth permanent magnets or ferrite permanent magnets. The left axial suspension winding 12, the right axial suspension winding 15, the left radial suspension winding 16 and the right radial suspension winding 18 are concentrated windings. It is made of electromagnetic coils with good electrical conductivity and then varnished and dried; the
左轴向转矩绕组13、右轴向转矩绕组14和左径向转矩绕组17、右径向转矩绕组19通电驱动电机旋转,假设电机转速为n,左径向转矩绕组17、右径向转矩绕组19的电流频率和极对数分别为f j、P j,左轴向转矩绕组13、右轴向转矩绕组14的电流频率和极对数分别为f z、P z,则必须满足:f j×P z=P j×f z。The left axial torque winding 13, the right axial torque winding 14, the left radial torque winding 17, and the right radial torque winding 19 are energized to drive the motor to rotate. Assuming that the motor speed is n , the left radial torque winding 17, The current frequency and the number of pole pairs of the right radial torque winding 19 are respectively f j and P j , and the current frequency and number of pole pairs of the left axial torque winding 13 and the right axial torque winding 14 are respectively f z and P z , then it must satisfy: f j × P z = P j × f z .
沿径向磁化的永磁环4设置在轴向转子铁心1和径向转子铁心2之间,为电机提供左静态偏置磁通20、右静态偏置磁通21;左轴向悬浮绕组12、右轴向悬浮绕组15通电产生轴向悬浮控制磁通22,左径向悬浮绕组16、右径向悬浮绕组18通电产生左径向悬浮控制磁通23、右径向悬浮控制磁通24,轴向悬浮控制磁通22、左径向悬浮控制磁通23、右径向悬浮控制磁通24分别调节左静态偏置磁通20、右静态偏置磁通21产生使转子稳定悬浮的悬浮力,转矩是由左轴向转矩绕组13、右轴向转矩绕组14和左径向转矩绕组17、右径向转矩绕组19通电产生的合成转矩。The permanent magnet ring 4 magnetized in the radial direction is arranged between the
左轴向转矩绕组13、右轴向转矩绕组14的排列与普通异步电机相似;左轴向悬浮绕组12、右轴向悬浮绕组15为集中绕组,相互同向串联或并联。The arrangement of the left axial torque winding 13 and the right axial torque winding 14 is similar to that of an ordinary asynchronous motor; the left axial suspension winding 12 and the right axial suspension winding 15 are concentrated windings, which are connected in series or in parallel in the same direction.
径向定子槽外层为径向转矩绕组,排列与普通异步电机相同;径向悬浮绕组为集中绕组,分为x方向悬浮控制绕组和y方向悬浮控制绕组,+x方向和—x方向三个齿上的绕组相串联为x方向悬浮控制绕组;+y方向和—y方向三个齿上的绕组相串联为y方向悬浮控制绕组;如图3所示,轴向转子铁心1左端的轴向转子槽中浇注左侧轴向转子导条或转子绕组6,左侧轴向转子导条或转子绕组6的外层绝缘,通过端接部分将其分相,左侧轴向转子导条或转子绕组6的分相为:6a、6d、6g、6j短接为一相;6c、6f、6i、6l短接为一相;6b、6e、6h、6k短接为一相;各相自成闭合回路。右侧轴向转子导条或转子绕组7与左侧轴向转子导条或转子绕组6相同。The outer layer of the radial stator slot is the radial torque winding, and the arrangement is the same as that of the ordinary asynchronous motor; the radial suspension winding is the concentrated winding, which is divided into the x-direction suspension control winding and the y-direction suspension control winding, and the +x direction and the -x direction are three. The windings on each tooth are connected in series to form the suspension control winding in the x direction; the windings on the three teeth in the +y direction and the -y direction are connected in series to form the suspension control winding in the y direction; as shown in Figure 3, the shaft at the left end of the
左侧径向转子导条或转子绕组8、右侧径向转子导条或转子绕组9的分相为:第1、4、7、10导条连接为一相,第2、5、6、11导条连接为一相,第3、6、9、12导条连接为一相。The phase separation of the left radial rotor bar or rotor winding 8 and the right radial rotor bar or rotor winding 9 is: the 1st, 4th, 7th, and 10th bars are connected as one phase, and the 2nd, 5th, 6th, The 11th bar is connected as one phase, and the 3rd, 6th, 9th and 12th bars are connected as one phase.
按照此种方式设置,在该电机运行时,转子导条或转子绕组仅切割转矩绕组磁场产生转子旋转磁场,切割悬浮绕组磁场和永磁体产生的偏置磁场不产生转子感应磁场。In this way, when the motor is running, the rotor bar or the rotor winding only cuts the torque winding magnetic field to generate the rotor rotating magnetic field, and the bias magnetic field generated by the cutting suspension winding magnetic field and the permanent magnet does not generate the rotor induced magnetic field.
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Application publication date: 20181116 Assignee: Huai'an runke Tianxia Technology Co.,Ltd. Assignor: HUAIYIN INSTITUTE OF TECHNOLOGY Contract record no.: X2021980013325 Denomination of invention: A five degree of freedom bearingless asynchronous motor Granted publication date: 20200605 License type: Common License Record date: 20211129 |
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