CN108823469B - Sub-micron crystal superplasticity kirsite, preparation method and application - Google Patents
Sub-micron crystal superplasticity kirsite, preparation method and application Download PDFInfo
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- WJZHMLNIAZSFDO-UHFFFAOYSA-N manganese zinc Chemical compound [Mn].[Zn] WJZHMLNIAZSFDO-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000011572 manganese Substances 0.000 claims abstract description 40
- 239000011701 zinc Substances 0.000 claims abstract description 37
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 31
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 27
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
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Abstract
本发明公开了一种亚微米晶超塑性锌合金,其制备方法及应用。所述亚微米晶超塑性锌合金包含:0wt%<Mn≤5wt%,95wt%≤Zn<100wt%;并且所述亚微米晶超塑性锌合金的晶粒尺寸为亚微米级。所述亚微米晶超塑性锌合金的制备方法包括:将纯锌与纯锰混合熔炼,获得铸态锌锰合金;将所获铸态锌锰合金进行多道次热挤压,使所述铸态锌锰合金的累计变形量≥90%,从而获得亚微米晶超塑性锌合金。相较于现有技术,本发明的亚微米晶超塑性锌合金,塑性及韧性优异,延伸率可达150~450%,且制备方法简单,便于操作,并可通过进一步拉拔处理制备出亚微米晶超塑性锌合金丝材,拓展锌合金的应用范围。
The invention discloses a submicron crystal superplastic zinc alloy, a preparation method and application thereof. The submicron crystalline superplastic zinc alloy comprises: 0wt%<Mn≤5wt%, 95wt%≤Zn<100wt%; and the grain size of the submicron crystalline superplastic zinc alloy is submicron. The preparation method of the submicron crystal superplastic zinc alloy includes: mixing and melting pure zinc and pure manganese to obtain as-cast zinc-manganese alloy; and subjecting the obtained as-cast zinc-manganese alloy to multi-pass hot extrusion to make the cast zinc-manganese alloy. The cumulative deformation of the as-state zinc-manganese alloy is greater than or equal to 90%, thereby obtaining a submicron grain superplastic zinc alloy. Compared with the prior art, the submicron crystal superplastic zinc alloy of the present invention has excellent plasticity and toughness, the elongation rate can reach 150-450%, and the preparation method is simple and easy to operate, and the sub-micron crystal superplastic zinc alloy can be prepared by further drawing treatment. Microcrystalline superplastic zinc alloy wire, expand the application range of zinc alloy.
Description
技术领域technical field
本发明涉及金属材料加工技术领域,具体的涉及亚微米晶超塑性锌合金、其制备方法及应用。The invention relates to the technical field of metal material processing, in particular to a submicron crystal superplastic zinc alloy, a preparation method and application thereof.
背景技术Background technique
金属锌是一种反磁性、具有密排六方结构的金属,锌和锌合金在建筑、家用电器和汽车等行业中有着广泛的应用,近几年来,锌合金更是成为新一代潜在的生物医用可降解金属。不过,锌的晶体结构决定了纯锌的滑移系较少,塑性较差。虽然通过添加合金元素可以提高其强度和塑性,但如果作为医用可降解金属,就需要排除铝、铜等对人体有害的常规合金元素。锰元素作为一种常见的合金元素,既可以提高锌合金的强度、塑性和耐腐蚀性,又是一种生物友好型元素。锰元素作为合金元素制备的锌锰合金在应用于工业的同时,亦可作为生物医用可降解金属的选项。Zinc metal is a diamagnetic metal with a close-packed hexagonal structure. Zinc and zinc alloys are widely used in industries such as construction, household appliances and automobiles. In recent years, zinc alloys have become a new generation of potential biomedical applications. Degradable metal. However, the crystal structure of zinc determines that pure zinc has fewer slip systems and poor plasticity. Although its strength and plasticity can be improved by adding alloying elements, if it is used as a medical degradable metal, it is necessary to exclude conventional alloying elements such as aluminum and copper that are harmful to the human body. As a common alloying element, manganese can not only improve the strength, plasticity and corrosion resistance of zinc alloys, but also is a bio-friendly element. The zinc-manganese alloy prepared by manganese as an alloying element can also be used as an option for biomedical degradable metals while being used in industry.
现有的锌锰合金主要以锌锰二元为主,辅以微量其他元素,铸态锌锰合金通过轧制、热处理等加工方法改善其性能,但其晶粒尺寸相对较大,合金的综合性能不能达到最优。锌锰合金有着广泛的应用前景,通过晶粒细化改善其性能,可进一步拓展其应用范围。当晶粒细化至亚微米尺寸,材料的各项性能尤其是塑性会发生显著改善。亚微米晶超塑性锌合金的制备对于锌合金在工业领域扩大应用范围有重大的意义,在部分应用中,是铝合金、镁合金和铜合金的有力竞争者。Existing zinc-manganese alloys are mainly composed of zinc-manganese binary elements, supplemented by trace amounts of other elements. The properties of as-cast zinc-manganese alloys are improved by rolling, heat treatment and other processing methods, but their grain size is relatively large, and the alloy's comprehensive Performance is not optimal. Zinc-manganese alloys have broad application prospects, and their properties can be further expanded by improving their properties through grain refinement. When the grains are refined to sub-micron size, the properties of the material, especially the plasticity, will be significantly improved. The preparation of submicron grain superplastic zinc alloy is of great significance for expanding the application scope of zinc alloy in the industrial field. In some applications, it is a strong competitor of aluminum alloy, magnesium alloy and copper alloy.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种亚微米晶超塑性锌合金、其制备方法及应用,以克服现有技术中的不足。The main purpose of the present invention is to provide a submicron crystal superplastic zinc alloy, its preparation method and application, so as to overcome the deficiencies in the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to realize the foregoing invention purpose, the technical scheme adopted in the present invention includes:
本发明实施例提供了一种亚微米晶超塑性锌合金,所述亚微米晶超塑性锌合金包含0wt%<Mn≤5wt%和95wt%≤Zn<100wt%;并且所述亚微米晶超塑性锌合金的晶粒尺寸为亚微米级。An embodiment of the present invention provides a submicron crystalline superplastic zinc alloy, the submicron crystalline superplastic zinc alloy comprises 0wt%<Mn≤5wt% and 95wt%≤Zn<100wt%; and the submicron crystalline superplasticity The grain size of zinc alloys is sub-micron.
本发明实施例还提供了一种亚微米晶超塑性锌合金的制备方法,包括以下步骤:The embodiment of the present invention also provides a preparation method of submicron crystal superplastic zinc alloy, comprising the following steps:
(1)将纯锌与纯锰混合后熔炼,获得铸态锌锰合金;(1) smelting after mixing pure zinc and pure manganese to obtain as-cast zinc-manganese alloy;
(2)将步骤(1)所获铸态锌锰合金进行多道次热挤压,使所述铸态锌锰合金的累计变形量≥90%,从而获得亚微米晶超塑性锌合金。(2) The as-cast zinc-manganese alloy obtained in step (1) is subjected to multi-pass hot extrusion, so that the cumulative deformation of the as-cast zinc-manganese alloy is greater than or equal to 90%, thereby obtaining a submicron crystal superplastic zinc alloy.
本发明实施例还提供了一种亚微米晶超塑性锌合金丝材的制备方法,包括以下步骤:The embodiment of the present invention also provides a preparation method of submicron crystal superplastic zinc alloy wire, comprising the following steps:
(1)将纯锌与纯锰混合熔炼,获得铸态锌锰合金;(1) mixing and smelting pure zinc and pure manganese to obtain as-cast zinc-manganese alloy;
(2)将步骤(1)所获铸态锌锰合金进行多道次热挤压,使所述铸态锌锰合金的累计变形量大于等于95%,从而获得亚微米晶超塑性锌合金棒材;(2) Multi-pass hot extrusion is performed on the as-cast zinc-manganese alloy obtained in step (1), so that the cumulative deformation of the as-cast zinc-manganese alloy is greater than or equal to 95%, thereby obtaining a submicron crystal superplastic zinc alloy rod material;
(3)对步骤(2)所获亚微米晶超塑性锌合金棒材进行拉拔,获得亚微米晶超塑性锌合金丝材。(3) Drawing the submicron grain superplastic zinc alloy rod obtained in step (2) to obtain a submicron grain superplastic zinc alloy wire.
本发明实施例还提供了所述亚微米晶超塑性锌合金或亚微米晶超塑性锌合金丝材在制备医用金属支架材料中的用途。The embodiment of the present invention also provides the use of the submicron crystalline superplastic zinc alloy or the submicron crystalline superplastic zinc alloy wire in preparing a medical metal stent material.
与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
(1)本发明实施例提供的亚微米晶超塑性锌合金,具有亚微米晶结构,其含有合金元素锰(Mn),锰的含量在大于0wt%且小于或等于5wt%的范围内,在锌合金体系中起到促进细化晶粒的作用,能够改善锌合金的塑性,可表现出室温超塑性;(1) The submicron crystalline superplastic zinc alloy provided in the embodiment of the present invention has a submicron crystalline structure, and contains the alloying element manganese (Mn), and the content of manganese is in the range of more than 0 wt % and less than or equal to 5 wt %. In the zinc alloy system, it can promote the refinement of grains, which can improve the plasticity of the zinc alloy, and can show room temperature superplasticity;
(2)本发明实施例提供的亚微米晶超塑性锌合金,改善了锌合金韧性不足的缺点,延伸率达到了超塑性的标准,该类锌合金的延伸率可达到150~450%,拓展了锌合金在工业生产中的应用范围。制备的亚微米晶超塑性锌合金或亚微米晶超塑性锌合金丝材性能优良,可用于各种锌合金丝材用途,未来可用于医用金属中的血管支架;(2) The submicron grain superplastic zinc alloy provided by the embodiment of the present invention improves the shortcoming of insufficient toughness of the zinc alloy, and the elongation reaches the standard of superplasticity. The elongation of this type of zinc alloy can reach 150-450%. The application range of zinc alloy in industrial production. The prepared submicron crystalline superplastic zinc alloy or submicron crystalline superplastic zinc alloy wire has excellent performance, can be used for various zinc alloy wire applications, and can be used for vascular stents in medical metals in the future;
(3)本发明实施例提供的亚微米晶超塑性锌合金或亚微米晶超塑性锌合金丝材的制备方法,通过控制制备过程,使得锌合金晶粒细化至亚微米级,达到超塑性性能,且制备方法简单,便于操作。(3) The preparation method of the submicron crystal superplastic zinc alloy or the submicron crystal superplastic zinc alloy wire provided by the embodiment of the present invention, by controlling the preparation process, the zinc alloy grains are refined to the submicron level, and the superplasticity is achieved. performance, and the preparation method is simple and easy to operate.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明实施例1制备的Zn-Mn合金的形貌图;Fig. 1 is the topography of the Zn-Mn alloy prepared in Example 1 of the present invention;
图2是本发明实施例1制备的Zn-Mn合金晶粒尺寸分布;Fig. 2 is the grain size distribution of the Zn-Mn alloy prepared in Example 1 of the present invention;
图3是本发明实施例1制备的Zn-Mn合金的应力应变曲线;3 is the stress-strain curve of the Zn-Mn alloy prepared in Example 1 of the present invention;
图4是本发明实施例1制备的Zn-Mn合金细胞毒性实验的细胞形态图片;Fig. 4 is the cell morphology picture of the Zn-Mn alloy cytotoxicity experiment prepared in Example 1 of the present invention;
图5是本发明实施例2制备的Zn-Mn合金晶粒尺寸分布;Fig. 5 is the grain size distribution of the Zn-Mn alloy prepared in Example 2 of the present invention;
图6是本发明实施例3制备的Zn-Mn合金晶粒尺寸分布;6 is the grain size distribution of the Zn-Mn alloy prepared in Example 3 of the present invention;
图7是本发明实施例4制备的Zn-Mn合金丝材。FIG. 7 is a Zn-Mn alloy wire prepared in Example 4 of the present invention.
具体实施方式Detailed ways
鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of the present application was able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained as follows.
本发明实施例提供的亚微米晶超塑性锌合金,所述亚微米晶超塑性锌合金包含0wt%<Mn≤5wt%以及95wt%≤Zn<100wt%;并且所述亚微米晶超塑性锌合金的晶粒尺寸为0.1μm~0.95μm,达到亚微米级。In the submicron crystalline superplastic zinc alloy provided by the embodiment of the present invention, the submicron crystalline superplastic zinc alloy comprises 0wt%<Mn≤5wt% and 95wt%≤Zn<100wt%; and the submicron grain superplastic zinc alloy The grain size is 0.1 μm ~ 0.95 μm, reaching the sub-micron level.
在一些更为具体的实施方案中,所述亚微米晶超塑性锌合金包含0wt%<Mn≤5wt%,余量为Zn。In some more specific embodiments, the submicron crystalline superplastic zinc alloy contains 0wt%<Mn≤5wt%, and the balance is Zn.
锰(Mn)元素在锌合金体系中起到促进细化晶粒的作用,能够改善锌合金的塑性。当Mn的含量大于5%时,Mn对于促进细化晶粒的作用将会减弱,同时大量Mn的加入不利于保持锌合金的强度。当Mn的含量在0~5%但不包括0的范围内时,促进锌合金晶粒细化的作用将基本一致。Manganese (Mn) element plays a role in promoting grain refinement in zinc alloy system and can improve the plasticity of zinc alloy. When the content of Mn is greater than 5%, the effect of Mn on promoting grain refinement will be weakened, and the addition of a large amount of Mn is not conducive to maintaining the strength of the zinc alloy. When the content of Mn is in the range of 0-5% but not including 0, the effect of promoting the grain refinement of the zinc alloy will be basically the same.
在一些实施方案中,所述亚微米晶超塑性锌合金中的Mn含量为大于0wt%且小于或等于1wt%。In some embodiments, the Mn content in the submicron crystalline superplastic zinc alloy is greater than 0 wt% and less than or equal to 1 wt%.
在一些实施方案中,所述亚微米晶超塑性锌合金的晶粒尺寸为0.1μm~0.95μm。In some embodiments, the submicron crystalline superplastic zinc alloy has a grain size of 0.1 μm to 0.95 μm.
本发明实施例提供的亚微米晶超塑性锌合金的制备方法,包括以下步骤:The preparation method of the submicron crystal superplastic zinc alloy provided by the embodiment of the present invention comprises the following steps:
(1)将纯锌与纯锰混合后熔炼,获得铸态锌锰合金;(1) smelting after mixing pure zinc and pure manganese to obtain as-cast zinc-manganese alloy;
(2)将步骤(1)所获铸态锌锰合金进行多道次热挤压,使所述铸态锌锰合金的累计变形量≥90%,从而获得亚微米晶超塑性锌合金。(2) The as-cast zinc-manganese alloy obtained in step (1) is subjected to multi-pass hot extrusion, so that the cumulative deformation of the as-cast zinc-manganese alloy is greater than or equal to 90%, thereby obtaining a submicron crystal superplastic zinc alloy.
在一些实施方案中,所述步骤(1)具体包括:将纯锌与纯锰混合,在650~700℃下熔炼10~30min后,于600~650℃浇入模具中,经冷却至室温后获得铸态锌锰合金棒坯。In some embodiments, the step (1) specifically includes: mixing pure zinc and pure manganese, smelting at 650-700°C for 10-30min, pouring into a mold at 600-650°C, and cooling to room temperature The as-cast zinc-manganese alloy billet is obtained.
在一些实施方案中,所述纯锌与纯锰的质量比为19∶1~9999∶1,优选为99∶1~9999∶1。In some embodiments, the mass ratio of pure zinc to pure manganese is 19:1 to 9999:1, preferably 99:1 to 9999:1.
在一些具体的实施方案中,按照计量配比混合所述亚微米晶超塑性锌合金的原料,并将所述原料在650~700℃下熔炼10~30min后,于600~650℃浇入模具中,经冷却至室温后得到铸态锌锰合金。In some specific embodiments, the raw materials of the submicron crystalline superplastic zinc alloy are mixed according to the metering ratio, and the raw materials are smelted at 650-700° C. for 10-30 minutes, and then poured into a mold at 600-650° C. , the as-cast zinc-manganese alloy is obtained after cooling to room temperature.
根据锌合金中各成分的熔点,将锌合金的熔炼温度控制在650~700℃之间,熔炼10~30min,浇注温度在600~650℃,既可以使锌合金的各组分充分互溶,又可以减少烧损,获得性能最好的铸态组织。According to the melting point of each component in the zinc alloy, the smelting temperature of the zinc alloy is controlled between 650 and 700 °C, the melting temperature is 10 to 30 minutes, and the pouring temperature is at 600 to 650 °C, so that the components of the zinc alloy can be fully dissolved in each other, and the It can reduce the burning loss and obtain the best as-cast structure.
在一些实施方案中,所述步骤(2)具体包括:将步骤(1)所获铸态锌锰合金车削去除氧化皮,再对所述铸态锌锰合金进行多道次热挤压。In some embodiments, the step (2) specifically includes: turning the as-cast zinc-manganese alloy obtained in step (1) to remove oxide scale, and then performing multiple passes of hot extrusion on the as-cast zinc-manganese alloy.
在一些实施方案中,所述多道次热挤压中铸锭加热温度为200~300℃,保温时间为2~3小时,模具加热温度为220~240℃。In some embodiments, in the multi-pass hot extrusion, the heating temperature of the ingot is 200-300°C, the holding time is 2-3 hours, and the heating temperature of the die is 220-240°C.
在一些实施方案中,所述多道次热挤压为10~30道次。In some embodiments, the multi-pass hot extrusion is 10-30 passes.
在一些实施方案中,每一道次热挤压的变形量为4%~95%。In some embodiments, the amount of deformation per hot extrusion pass ranges from 4% to 95%.
在一些实施方案中,经多道次热挤压,使所述铸态锌锰合金的累计变形量>95%。In some embodiments, the cumulative deformation of the as-cast zinc-manganese alloy is >95% through multiple passes of hot extrusion.
适宜的挤压温度有利于挤压过程的进行,对材料的微观组织也会产生影响,道次变形量的变化会显著影响晶粒尺寸,从而对材料的各项性能产生影响。Appropriate extrusion temperature is conducive to the extrusion process, and will also affect the microstructure of the material. The change of the pass deformation will significantly affect the grain size, thereby affecting the properties of the material.
在一些优选的实施方案中,对所述铸态锌锰合金进行挤压,所述挤压温度为230~280℃,挤压道次为20~30,铸态锌锰合金的累计变形量≥95%。In some preferred embodiments, the as-cast zinc-manganese alloy is extruded, the extrusion temperature is 230-280° C., the extrusion passes are 20-30, and the cumulative deformation of the as-cast zinc-manganese alloy is ≥ 95%.
本发明实施例提供了一种由所述方法制备的亚微米晶超塑性锌合金。The embodiment of the present invention provides a submicron crystalline superplastic zinc alloy prepared by the method.
本发明实施例提供的亚微米晶超塑性锌合金丝材的制备方法,包括以下步骤:The preparation method of the submicron crystal superplastic zinc alloy wire provided by the embodiment of the present invention comprises the following steps:
(1)将纯锌与纯锰混合熔炼,获得铸态锌锰合金;(1) mixing and smelting pure zinc and pure manganese to obtain as-cast zinc-manganese alloy;
(2)将步骤(1)所获铸态锌锰合金进行多道次热挤压,使所述铸态锌锰合金的累计变形量≥95%,从而获得亚微米晶超塑性锌合金棒材;(2) Multi-pass hot extrusion is performed on the as-cast zinc-manganese alloy obtained in step (1), so that the cumulative deformation of the as-cast zinc-manganese alloy is greater than or equal to 95%, thereby obtaining a submicron crystal superplastic zinc alloy bar ;
(3)对步骤(2)所获亚微米晶超塑性锌合金棒材进行拉拔,获得亚微米晶超塑性锌合金丝材。(3) Drawing the submicron grain superplastic zinc alloy rod obtained in step (2) to obtain a submicron grain superplastic zinc alloy wire.
在一些实施方案中,所述步骤(1)具体包括:将纯锌与纯锰混合,在650~700℃下熔炼10~30min后,于600~650℃浇入模具中,经冷却至室温后获得铸态锌锰合金棒坯。In some embodiments, the step (1) specifically includes: mixing pure zinc and pure manganese, smelting at 650-700°C for 10-30min, pouring into a mold at 600-650°C, and cooling to room temperature The as-cast zinc-manganese alloy billet is obtained.
在一些实施方案中,所述纯锌与纯锰的质量比为19∶1~9999∶1,优选为99∶1~9999∶1。In some embodiments, the mass ratio of pure zinc to pure manganese is 19:1 to 9999:1, preferably 99:1 to 9999:1.
在一些实施方案中,所述步骤(2)具体包括:将步骤(1)所获铸态锌锰合金车削去除氧化皮,再对所述铸态锌锰合金进行多道次热挤压。In some embodiments, the step (2) specifically includes: turning the as-cast zinc-manganese alloy obtained in step (1) to remove oxide scale, and then performing multiple passes of hot extrusion on the as-cast zinc-manganese alloy.
进一步地,去除氧化皮后,所述铸态锌锰合金棒材直径差≤0.1mm。Further, after the oxide scale is removed, the diameter difference of the as-cast zinc-manganese alloy bar is ≤0.1 mm.
进一步地,去除氧化皮后,所述铸态锌锰合金的表面粗糙度Ra≤1.4μm。Further, after the oxide scale is removed, the surface roughness Ra of the as-cast zinc-manganese alloy is less than or equal to 1.4 μm.
在一些实施方案中,所述多道次热挤压中铸锭加热温度为200~300℃,保温时间为2~3小时,模具加热温度为220~240℃。In some embodiments, in the multi-pass hot extrusion, the heating temperature of the ingot is 200-300°C, the holding time is 2-3 hours, and the heating temperature of the die is 220-240°C.
在一些实施方案中,所述多道次热挤压为10~30道次。In some embodiments, the multi-pass hot extrusion is 10-30 passes.
在一些实施方案中,每一道次热挤压的变形量为4%~95%。In some embodiments, the amount of deformation per hot extrusion pass ranges from 4% to 95%.
在一些实施方案中,所述步骤(3)具体包括:所述拉拔的道次变形量≤5%,拉拔的累计变形量≥20%。In some embodiments, the step (3) specifically includes: the deformation amount of the drawing pass is less than or equal to 5%, and the cumulative deformation amount of the drawing is greater than or equal to 20%.
在一些实施方案中,对所获铸态锌锰合金丝材进行矫直和/或抛光处理。In some embodiments, the resulting as-cast zinc-manganese alloy wire is straightened and/or polished.
具体地,亚微米晶超塑性锌合金棒材拉拔后,与初始拉拔相比累计变形量≥20%,随后对获得的亚微米晶超塑性锌合金丝材进行室温矫直。Specifically, after the submicron grain superplastic zinc alloy rod is drawn, the accumulated deformation is ≥20% compared with the initial drawing, and then the obtained submicron grain superplastic zinc alloy wire is straightened at room temperature.
本发明实施例还提供了由所述方法制备的亚微米晶超塑性锌合金丝材。The embodiment of the present invention also provides the submicron crystalline superplastic zinc alloy wire prepared by the method.
本发明实施例还提供了所述的亚微米晶超塑性锌合金或所述的亚微米晶超塑性锌合金丝材在制备医用金属支架材料中的用途。The embodiment of the present invention also provides the use of the submicron crystalline superplastic zinc alloy or the submicron crystalline superplastic zinc alloy wire in the preparation of a medical metal stent material.
在一些具体实施方案中,所述亚微米晶超塑性锌合金丝材,可用于各种锌合金丝材用途,未来可用于医用金属中的血管支架。In some specific embodiments, the submicron crystalline superplastic zinc alloy wire can be used for various zinc alloy wire applications, and can be used for vascular stents in medical metals in the future.
为使本发明的目的、技术方案及优点更加清楚明白,以下通过实施例并结合附图进一步详细说明本发明的技术方案。然而,所选的实施例仅用于说明本发明,而不限制本发明的范围。In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the technical solutions of the present invention are further described in detail below through embodiments and in conjunction with the accompanying drawings. However, the selected embodiments are only intended to illustrate the present invention and not to limit the scope of the present invention.
下述实施例所用的百分含量,如无特殊说明,均为质量百分含量,且原料为纯锌(99.99wt.%)和纯锰(99.99wt.%)。The percentages used in the following examples are mass percentages unless otherwise specified, and the raw materials are pure zinc (99.99wt.%) and pure manganese (99.99wt.%).
实施例1:Example 1:
本实施例以纯锌、纯锰作为原料,且按照质量比为99.9:0.1混合纯锌与纯锰,并将混合后的原料在650℃下熔炼20min,并于620℃浇入模具中,经冷却至室温后得到直径60mm锌锰合金锭,并切除所述锌基合金铸锭两端及外皮,得到直径50mm的锌锰合金锭,然后对获得的锌锰合金锭进行热挤压,所述铸锭加热温度为220℃,保温2小时,模具加热温度为230℃,采用20道次挤压,第一次道次变形量为95%,剩余道次变形量为4%~20%,挤压至直径4mm(累计变形量为99%),最终获得直径为4mm的亚微米晶超塑性锌锰合金。In this example, pure zinc and pure manganese are used as raw materials, and pure zinc and pure manganese are mixed according to a mass ratio of 99.9:0.1, and the mixed raw materials are smelted at 650°C for 20 minutes, poured into a mold at 620°C, and cooled after cooling. After reaching room temperature, a zinc-manganese alloy ingot with a diameter of 60 mm is obtained, and both ends and the outer skin of the zinc-based alloy ingot are excised to obtain a zinc-manganese alloy ingot with a diameter of 50 mm. The heating temperature of the ingot is 220°C, the temperature is kept for 2 hours, the heating temperature of the die is 230°C, and 20 passes are used for extrusion. When the diameter reaches 4 mm (the cumulative deformation is 99%), a submicron crystalline superplastic zinc-manganese alloy with a diameter of 4 mm is finally obtained.
采用EBSD观察棒状锌锰合金的微观形貌,得到图1,图1中锌锰合金晶粒尺寸十分细小。图2为EBSD测得的晶粒尺寸分布,平均晶粒尺寸为0.38μm,达到了亚微米级。EBSD was used to observe the microscopic morphology of the rod-shaped zinc-manganese alloy, and Figure 1 was obtained. The grain size of the zinc-manganese alloy in Figure 1 is very small. Figure 2 shows the grain size distribution measured by EBSD. The average grain size is 0.38 μm, reaching the sub-micron level.
按照ASTM-E8-04拉伸测试标准,将棒状锌锰合金制备成拉伸样。并对拉伸样抛光之后,在丙酮、无水乙醇和去离子水中分别超声清洗5min,然后,采用万能材料力学试验机在室温下进行拉伸试验,拉伸速度为1mm/min,得到的应力应变曲线如图3所示,拉伸强度达到122MPa,延伸率达到275%。According to the ASTM-E8-04 tensile test standard, the rod-shaped zinc-manganese alloy was prepared into tensile specimens. After polishing the tensile samples, ultrasonically cleaned them in acetone, anhydrous ethanol and deionized water for 5 min respectively. Then, a tensile test was carried out at room temperature using a universal material mechanical testing machine at a tensile speed of 1 mm/min. The obtained stress The strain curve is shown in Fig. 3, the tensile strength reaches 122MPa and the elongation reaches 275%.
本实施例还对棒状锌锰合金的生物相容性进行测试,具体地:The present embodiment also tests the biocompatibility of the rod-shaped zinc-manganese alloy, specifically:
按照ISO 10993-5:2009标准制备浸提液,浸提介质为细胞培养液(含12.5%血清的不完全DMEM培养基(含双抗))。浸提比例为样品表面积与浸提液体积的比例,为2∶3。浸提条件是在37℃5%CO2恒温培养箱中浸提24小时。The leaching solution was prepared according to ISO 10993-5:2009 standard, and the leaching medium was cell culture medium (incomplete DMEM medium (containing double antibody) containing 12.5% serum). The leaching ratio is the ratio of the surface area of the sample to the volume of the leaching solution, which is 2:3. The leaching conditions were leaching in a 37°C 5% CO2 constant temperature incubator for 24 hours.
浸提液的制备方法:将直径为4mm的亚微米晶超塑性锌锰合金先用去离子水超声清洗,烘干后移入生物安全柜中,在75%酒精中浸泡消毒24小时,然后将锌锰合金放在滤纸上紫外杀菌2小时。灭菌之后,将锌锰合金放入离心管中,加入定量的细胞培养液,将离心管口密封,移入37℃5%CO2恒温箱中放置24小时。The preparation method of the leaching solution: the submicron crystal superplastic zinc-manganese alloy with a diameter of 4mm was first ultrasonically cleaned with deionized water, dried and then moved into a biological safety cabinet, soaked in 75% alcohol for 24 hours, and then the zinc The manganese alloy was placed on filter paper for UV sterilization for 2 hours. After sterilization, put the zinc-manganese alloy into a centrifuge tube, add a quantitative cell culture medium, seal the mouth of the centrifuge tube, and place it in a 37°C 5% CO2 incubator for 24 hours.
将L-929细胞(中国科学院典型培养物保藏委员会细胞库)复苏、传代后,用0.5%胰蛋白酶使细胞从培养瓶中脱落,用DMEM细胞培养液将脱落的细胞配制成104个/mL的细胞悬液。取96孔培养板,每孔加入100μL的细胞悬浮液,置于5%CO2恒温培养箱内培养24小时(37±2℃)。待细胞贴壁之后,吸除原培养液,每孔加入100μL浸提液。在5%CO2恒温培养箱培养72小时后,使用高内涵成像仪获取细胞形态(如图4所示)。结果表明,细胞形貌呈现为健康伸展的梭形汇聚生长,说明亚微米晶超塑性锌锰合金具有优异的细胞相容性。After resuscitation and passage of L-929 cells (Cell Bank of Type Culture Collection, Chinese Academy of Sciences), the cells were detached from the culture flask with 0.5% trypsin, and the detached cells were prepared into 10 4 cells/mL with DMEM cell culture medium. cell suspension. Take a 96-well culture plate, add 100 μL of cell suspension to each well, and place it in a 5% CO 2 constant temperature incubator for 24 hours (37±2°C). After the cells adhered, the original culture medium was removed by suction, and 100 μL of the extraction solution was added to each well. After culturing for 72 hours in a 5% CO2 constant temperature incubator, the cell morphology was acquired using a high-content imager (as shown in Figure 4). The results show that the cell morphology is a healthy and extended spindle-shaped convergent growth, indicating that the submicron crystalline superplastic Zn-Mn alloy has excellent cytocompatibility.
实施例2Example 2
本实施例以纯锌、纯锰作为原料,且按照质量比为98.5∶1.5混合纯锌与纯锰,并将混合后的原料在660℃下熔炼30min,并于620℃浇入模具中,经冷却至室温后得到直径60mm锌锰合金锭,车削铸态锌锰合金棒坯表面至直径50mm,完全去除氧化皮,对所述锌合金进行挤压,所述铸锭加热温度为230℃,保温2小时,模具加热温度为220℃,采用25道次挤压,第一次道次变形量为85%,剩余道次变形量为5%~20%,挤压至直径4.5mm(累计变形量为99%),获得平均晶粒尺寸为0.42μm的锌锰合金,其晶粒尺寸分布如图5所示。In this example, pure zinc and pure manganese are used as raw materials, and pure zinc and pure manganese are mixed in a mass ratio of 98.5:1.5, and the mixed raw materials are smelted at 660° C. for 30 minutes, poured into a mold at 620° C., and cooled after cooling. After reaching room temperature, a zinc-manganese alloy ingot with a diameter of 60 mm was obtained, the surface of the as-cast zinc-manganese alloy billet was turned to a diameter of 50 mm, the oxide scale was completely removed, and the zinc alloy was extruded. hours, the heating temperature of the mold is 220 °C, 25 passes are used for extrusion, the deformation of the first pass is 85%, the deformation of the remaining passes is 5% to 20%, and the extrusion is to a diameter of 4.5mm (the cumulative deformation is 99%) to obtain a zinc-manganese alloy with an average grain size of 0.42 μm, whose grain size distribution is shown in Figure 5.
实施例3Example 3
本实施例以纯锌、纯锰作为原料,且按照质量比为95:5混合纯锌与纯锰,并将混合后的原料在690℃下熔炼30min,并于640℃浇入模具中,经冷却至室温后得到直径60mm锌锰合金锭,车削铸态锌锰合金棒坯表面至直径50mm,完全去除氧化皮,对所述锌合金进行挤压,所述铸锭加热温度为240℃,保温3小时,模具加热温度为225℃,采用13道次挤压,第一次道次变形量为85%,剩余道次变形量为4%~20%,挤压至直径6.4mm(累计变形量为98%),获得晶粒尺寸为0.92μm的锌锰合金,其晶粒尺寸分布如图6所示。In this example, pure zinc and pure manganese are used as raw materials, and pure zinc and pure manganese are mixed according to the mass ratio of 95:5, and the mixed raw materials are smelted at 690°C for 30 minutes, poured into a mold at 640°C, and cooled after cooling. After reaching room temperature, a zinc-manganese alloy ingot with a diameter of 60 mm was obtained, the surface of the as-cast zinc-manganese alloy billet was turned to a diameter of 50 mm, the oxide scale was completely removed, and the zinc alloy was extruded. hour, the mold heating temperature is 225 ℃, 13 passes are used for extrusion, the deformation of the first pass is 85%, the deformation of the remaining passes is 4% to 20%, and the extrusion is to a diameter of 6.4mm (the cumulative deformation is 98%) to obtain a zinc-manganese alloy with a grain size of 0.92 μm, whose grain size distribution is shown in Figure 6.
实施例4Example 4
本实施例以纯锌、纯锰作为原料,且按照质量比为99.55∶0.45混合纯锌与纯锰,并将混合后的原料在680℃下熔炼25min,并于630℃浇入模具中,经冷却至室温后得到直径60mm锌锰合金锭,车削铸态锌锰合金棒坯表面至直径50mm,完全去除氧化皮,对所述锌合金进行挤压,所述铸锭加热温度为240℃,保温2.5小时,模具加热温度为220℃,采用25道次挤压,第一次道次变形量为80%,剩余道次变形量为4%~20%,挤压至直径5mm(累计变形量为99%),随后将棒材拉拔至直径为3.7mm的锌合金丝材。将得到的圆形丝材进行矫直、抛光,即得到亚微米晶超塑性锌合金丝材,如图7所示。In this example, pure zinc and pure manganese are used as raw materials, and pure zinc and pure manganese are mixed according to the mass ratio of 99.55:0.45, and the mixed raw materials are smelted at 680° C. for 25 minutes, poured into a mold at 630° C., and cooled after cooling. After reaching room temperature, a zinc-manganese alloy ingot with a diameter of 60 mm was obtained, the surface of the as-cast zinc-manganese alloy billet was turned to a diameter of 50 mm, the oxide scale was completely removed, and the zinc alloy was extruded. hour, the mold heating temperature is 220 ℃, 25 passes are used for extrusion, the deformation of the first pass is 80%, the deformation of the remaining passes is 4% to 20%, and the extrusion is to a diameter of 5mm (the cumulative deformation is 99%). %), and then the bar was drawn to a zinc alloy wire with a diameter of 3.7 mm. The obtained circular wire is straightened and polished to obtain a submicron crystalline superplastic zinc alloy wire, as shown in FIG. 7 .
此外,本案发明人还利用前文所列出的其它工艺条件等替代实施例1-4中的相应工艺条件进行了相应试验,所需要验证的内容和与实施例1-4产品均接近。故而此处不对各个实施例的验证内容进行逐一说明,仅以实施例1~4作为代表说明本发明申请优异之处。In addition, the inventors of the present application also conducted corresponding experiments by using other process conditions listed above to replace the corresponding process conditions in Examples 1-4, and the content to be verified is close to the products of Examples 1-4. Therefore, the verification contents of each embodiment will not be described one by one here, and only embodiments 1 to 4 will be used as a representative to describe the advantages of the application of the present invention.
应当理解,以上所述的仅是本发明的一些实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明的创造构思的前提下,还可以做出其它变形和改进,这些都属于本发明的保护范围。It should be understood that the above descriptions are only some embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, other modifications and improvements can also be made without departing from the inventive concept of the present invention. These all belong to the protection scope of the present invention.
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