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CN108819263B - Multi-joint pipe hot melting machine - Google Patents

Multi-joint pipe hot melting machine Download PDF

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Publication number
CN108819263B
CN108819263B CN201810530544.7A CN201810530544A CN108819263B CN 108819263 B CN108819263 B CN 108819263B CN 201810530544 A CN201810530544 A CN 201810530544A CN 108819263 B CN108819263 B CN 108819263B
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Prior art keywords
clamping
clamping piece
hot
hole
hot melting
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CN108819263A (en
Inventor
王佳颖
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Weihai Kingfull Electronics Co ltd
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Yongkang Xiaocaiya Kitchen Tools Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7855Provisory fixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line
    • B29C65/7864In-line machines, i.e. feeding, joining and discharging are in one production line using a feeding table which moves to and fro
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

本发明公开一种多接头的管材热熔机,包括平台,以及位于其上的第一夹紧装置、第二夹紧装置和热熔装置,热熔装置位于第一夹紧装置和第二夹紧装置之间;所述热熔装置固定在平台上,平台上在热熔装置的两侧设有滑轨,第一夹紧装置和第二夹紧装置通过滑台设置在滑轨上。第一夹紧装置和第二夹紧装置均包括支架、第一夹紧片、第二夹紧片以及位于第一夹紧片和第二夹紧片之间的固定片。所述热熔装置包括支架和热熔片,所述热熔片为圆形,其上设有安装孔和热熔头。本发明能够实现管材的自动连接,并能够适用不同口径的管材的同时连接。本发明还能够实现管材通过管接头的连接,适用范围广。

Figure 201810530544

The invention discloses a multi-joint pipe hot-melting machine, comprising a platform, and a first clamping device, a second clamping device and a hot-melting device located on the platform, and the hot-melting device is located on the first clamping device and the second clamping device. The hot-melt device is fixed on a platform, and slide rails are provided on both sides of the hot-melt device on the platform, and the first clamping device and the second clamping device are arranged on the slide rails through the sliding table. The first clamping device and the second clamping device each include a bracket, a first clamping piece, a second clamping piece, and a fixing piece located between the first clamping piece and the second clamping piece. The hot-melt device includes a bracket and a hot-melt sheet, the hot-melt sheet is circular, and is provided with a mounting hole and a hot-melt head. The invention can realize the automatic connection of pipes, and can be applied to the simultaneous connection of pipes of different diameters. The invention can also realize the connection of pipes through pipe joints, and has a wide application range.

Figure 201810530544

Description

一种多接头的管材热熔机A multi-joint pipe hot-melting machine

技术领域technical field

本发明涉及热熔机领域,具体涉及一种多接头的管材热熔机。The invention relates to the field of hot-melting machines, in particular to a multi-joint pipe hot-melting machine.

背景技术Background technique

塑料管材,因其独特的轻质高强、耐高温、耐腐蚀、便于连接或截断、使用寿命长的特点,广泛地应用于工业、农业和建筑领域中。管材在安装和使用时通常需要管材和管材的连接,常用的连接方法为热熔连接法。热熔连接法分为热熔对接连接和热熔承插连接。所谓热熔对接连接主要适用于大口径PE给水管道系统,对于小口径的塑料管材主要采用热熔承插连接。现有技术中热熔对接主要采用热熔对接焊机来加热管端,待管端融化后,迅速将其贴合,并保持一定的压力,经冷却达到熔接的目的。对接热熔时,将需要安装连接的两根管材同时放在热熔夹具上,将管端对齐,确保量管材接触面能充分吻合,将电加热板升温,并放置两管材中间,操作电动液压装置使两管端同时完全与电热板接触加热,抽掉加热板,再次操作液压装置,使已融的两管材端面充分对接,保持一定冷却时间后松开,管材对接完毕。热熔承插连接在操作时需要先用割刀或剪刀将PE管根据安装需要割断,在管材插入深度处标记号,加热热熔器,同时熔融需要承插的管件,然后承插到位并冷却,管材承插完毕。此外在连接PPR管材时,还需要实用同材质的管材接头,连接时,用热熔器将需要连接的管材端头加热熔融,然后插入管材接头中,冷却,这种连接方式适用于对密闭性比较高管材连接,确保在管材接头处不发生泄露现象。上述步骤的不便操作特点为需要使用热熔机实现,且热熔机仅仅是加热管材端头,连接时仍需要人工操作,因此难以保证连接质量,并且影响效率。Plastic pipes are widely used in industry, agriculture and construction fields because of their unique characteristics of light weight and high strength, high temperature resistance, corrosion resistance, easy connection or cutting, and long service life. Pipes usually need the connection of pipes and pipes during installation and use, and the commonly used connection method is hot melt connection. The hot-melt connection method is divided into hot-melt butt connection and hot-melt socket connection. The so-called hot-melt butt connection is mainly suitable for large-diameter PE water supply pipeline systems, and hot-melt socket connection is mainly used for small-diameter plastic pipes. In the prior art, hot-melt butt welding mainly uses a hot-melt butt welding machine to heat the pipe ends. After the pipe ends are melted, they are quickly attached, and a certain pressure is maintained, and the purpose of welding is achieved by cooling. When butt-joining the hot-melt, place the two pipes that need to be installed and connected on the hot-melt fixture at the same time, align the pipe ends to ensure that the contact surface of the measuring pipe can be fully matched, heat the electric heating plate, and place it between the two pipes. Operate the electro-hydraulic The device makes the two pipe ends completely contact with the electric heating plate at the same time to heat, remove the heating plate, and operate the hydraulic device again to make the ends of the two pipes that have been melted fully butt, keep it for a certain cooling time, and release the pipes, and the pipes are docked. During operation, the hot-melt socket connection needs to be cut with a cutter or scissors according to the installation needs, mark the number at the insertion depth of the pipe, heat the hot melter, and melt the pipe fittings that need to be socketed, and then the socket is in place and cooled. , the pipe socket is completed. In addition, when connecting PPR pipes, it is also necessary to use pipe joints of the same material. When connecting, use a hot melter to heat and melt the ends of the pipes to be connected, and then insert them into the pipe joints and cool them. This connection method is suitable for airtightness. Compare tall pipe connections to ensure no leaks occur at pipe joints. The inconvenient operation characteristic of the above steps is that a hot-melting machine is required, and the hot-melting machine only heats the end of the pipe, and manual operation is still required when connecting, so it is difficult to ensure the quality of the connection and affect the efficiency.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术问题,本发明的目的在于提供一种能够自动实现对接和承插的热熔机,减少人工操作,提高接管质量。In order to solve the problems of the prior art, the purpose of the present invention is to provide a hot-melting machine that can automatically realize butt and socket, reduce manual operation and improve the quality of the connection.

实现上述目的的具体技术方案如下:The specific technical solutions to achieve the above purpose are as follows:

一种多接头的管材热熔机,包括平台,以及位于其上的第一夹紧装置、第二夹紧装置和热熔装置,热熔装置位于第一夹紧装置和第二夹紧装置之间;所述热熔装置固定在平台上,平台上在热熔装置的两侧设有滑轨,第一夹紧装置和第二夹紧装置通过滑台设置在滑轨上;所述第一夹紧装置和第二夹紧装置均包括支架、第一夹紧片、第二夹紧片以及位于第一夹紧片和第二夹紧片之间的固定片;所述固定片为圆形,其上设有安装孔和穿管孔一,所述安装孔为圆形,安装孔的圆心与固定片的圆心重合,所述穿管孔一为圆形,穿管孔一在固定片上成环状布置,穿管孔一的圆心在以固定片为圆心的圆上;所述穿管孔一两侧均设有截面为圆形的管头;第一夹紧片、第二夹紧片以及固定片的圆心在同一直线上;所述第一夹紧片为圆形,其中间设有安装孔,第一夹紧片的边缘环状布置有圆弧形凹槽;所述第二夹紧片为圆形,其中间设有安装孔,第二夹紧片的边缘环状布置有穿管孔二;穿管孔一和穿管孔二的圆心在同一直线上,二者直径相同;所述第一夹紧片、第二夹紧片、固定片通过一个轴承连接,所述轴承穿过三者的安装孔;所述支架设有两个支腿,分别与第一夹紧片和第二夹紧片相连;所述支腿包括横杆和位于横杆两侧的竖杆,其中横杆上设有圆孔,穿过第一夹紧片和第二夹紧片上的轴承同时与圆孔固定;所述热熔装置包括支架和热熔片,所述热熔片为圆形,其上设有安装孔和热熔头,安装孔设置在热熔片中间,热熔头布置在热熔片的两面,热熔头为圆管状,热熔头的圆心与第一夹紧装置和第二夹紧装置上穿管孔的圆心在一条直线上;所述支架通过轴承与安装孔连接。A multi-joint pipe hot-melting machine, comprising a platform, and a first clamping device, a second clamping device and a hot-melting device located thereon, and the hot-melting device is located between the first clamping device and the second clamping device. the hot-melt device is fixed on the platform, the platform is provided with slide rails on both sides of the hot-melt device, and the first clamping device and the second clamping device are arranged on the slide rails through the sliding table; Both the clamping device and the second clamping device include a bracket, a first clamping piece, a second clamping piece and a fixing piece between the first clamping piece and the second clamping piece; the fixing piece is circular , which is provided with a mounting hole and a pipe hole, the mounting hole is circular, the center of the mounting hole coincides with the center of the fixed piece, the pipe hole is circular, and the pipe hole is formed on the fixed piece. Ring-shaped arrangement, the center of the first through hole is on the circle with the fixed piece as the center; both sides of the first through hole are provided with a pipe head with a circular cross-section; the first clamping piece, the second clamping piece And the center of the fixed piece is on the same straight line; the first clamping piece is circular, with a mounting hole in the middle, and the edge of the first clamping piece is annularly arranged with an arc-shaped groove; the second clamp The tightening piece is circular, with a mounting hole in the middle, and the second clamping piece is annularly arranged with two pipe-penetrating holes; the centers of the first and second pipe-penetrating holes are on the same straight line, and the diameters of the two are the same; The first clamping piece, the second clamping piece, and the fixing piece are connected by a bearing, and the bearing passes through the three mounting holes; the bracket is provided with two legs, which are respectively connected with the first clamping piece and the fixing piece. The second clamping piece is connected; the outriggers include a cross bar and vertical bars located on both sides of the cross bar, wherein the cross bar is provided with a circular hole, passing through the bearings on the first and second clamping pieces at the same time with the The round hole is fixed; the hot-melt device includes a bracket and a hot-melt sheet, the hot-melt sheet is circular, and is provided with a mounting hole and a hot-melt head, the mounting hole is arranged in the middle of the hot-melt sheet, and the hot-melt head is arranged on the On both sides of the hot-melt sheet, the hot-melt head is in the shape of a circular tube, and the center of the hot-melt head is on a straight line with the center of the hole through the tube on the first clamping device and the second clamping device; the bracket is connected with the mounting hole through a bearing .

进一步地,所述第一夹紧片上的圆弧形凹槽上设有与其相匹配的圆弧形托板;所述第二夹紧片上的穿管孔二的上方设有圆弧形压板。Further, the arc-shaped groove on the first clamping piece is provided with an arc-shaped supporting plate that matches the arc-shaped supporting plate; the arc-shaped pressing plate is provided above the pipe-penetrating hole 2 on the second clamping piece.

进一步地,所述穿管孔一和穿管孔二均设有4个或6个,第一夹紧片上环状布置的穿管孔一的直径相同或不同,与管材的规格相匹配,第二夹紧片上环状布置的穿管孔二的直径与其圆心在同一直线的穿管孔一的直径相同。Further, there are 4 or 6 of the first and second through-holes, and the diameter of the first annularly arranged through-holes on the first clamping piece is the same or different, which matches the specifications of the pipes. The diameter of the second through-pipe hole arranged annularly on the two clamping pieces is the same as the diameter of the first through-pipe hole whose circle center is on the same straight line.

进一步地,所述热熔片上间隔设有热熔头和穿管孔三;所述穿管孔三的两侧设有夹紧件。Further, the hot-melt sheet is provided with a hot-melt head and a third through-pipe hole at intervals; and two sides of the third through-pipe hole are provided with clamping pieces.

进一步地,所述夹紧件包括连接板一和连接板二以及设置在二者之间的弹簧,所述连接板二为圆弧板与穿管孔三连接。Further, the clamping piece includes a connecting plate 1 and a connecting plate 2 and a spring arranged therebetween, and the connecting plate 2 is a circular arc plate connected with the through-pipe hole 3.

进一步地,所述轴承在靠近其两端的上下两侧设有限位块一;所述支腿上的圆孔,在其靠近轴承的一侧的上下两侧设有限位块二,所述限位块一和限位块二将第一夹紧片和第二夹紧片夹在中间。Further, the bearing is provided with a limit block 1 on the upper and lower sides near its two ends; the circular hole on the support leg is provided with a limit block 2 on the upper and lower sides of the side close to the bearing. The first block and the second limit block sandwich the first clamping piece and the second clamping piece.

进一步地,所述滑台包括安装板和设置在安装板下的四个滑轮,支架通过螺栓固定在安装板上。Further, the sliding table includes a mounting plate and four pulleys arranged under the mounting plate, and the bracket is fixed on the mounting plate by bolts.

进一步地,所述平台两端设有限位板,所述限位板靠近热熔装置的一侧设置橡胶层。Further, limit plates are arranged at both ends of the platform, and a rubber layer is arranged on the side of the limit plate close to the hot-melting device.

本发明的有益效果:本发明能够实现管材的自动连接,并能够适用不同口径的管材的同时连接。本发明还能够实现管材通过管接头的连接,适用范围广。The beneficial effects of the present invention: the present invention can realize the automatic connection of pipes, and can be applied to the simultaneous connection of pipes of different diameters. The invention can also realize the connection of pipes through pipe joints, and has wide application range.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明第一夹紧装置结构示意图;2 is a schematic structural diagram of the first clamping device of the present invention;

图3为本发明固定片和第一夹紧片平面图;Fig. 3 is the plan view of the fixed piece of the present invention and the first clamping piece;

图4为本发明固定片和第二夹紧片平面图;Fig. 4 is the plan view of the fixing piece of the present invention and the second clamping piece;

图5为本发明支架结构示意图;5 is a schematic diagram of the structure of the stent of the present invention;

图6为本发明热熔装置结构示意图;6 is a schematic structural diagram of a hot-melt device of the present invention;

图7为本发明热熔片结构示意图;7 is a schematic structural diagram of a hot-melt sheet of the present invention;

图8为夹紧件结构示意图。FIG. 8 is a schematic diagram of the structure of the clamping piece.

图中:1、平台;2、第一夹紧装置;3、第二夹紧装置;4、热熔装置;5、滑台;6、支架;7、第一夹紧片;8、第二夹紧片;9、固定片;10、安装孔;11、穿管孔一;12、管头;13、圆弧形凹槽;14、穿管孔二;15、轴承;16、支腿;17、横杆;18、竖杆;19、圆孔;20、热熔片;21、热熔头;22、圆弧形托板;23、圆弧形压板;24、限位块一;25、限位块二;26、限位板;27、橡胶层;28、穿管孔三;29、夹紧件;30、连接板一;31、连接板二;32、弹簧。In the figure: 1, platform; 2, first clamping device; 3, second clamping device; 4, hot-melting device; 5, sliding table; 6, bracket; 7, first clamping piece; 8, second Clamping piece; 9. Fixing piece; 10. Mounting hole; 11. Pipe hole 1; 12. Pipe head; 13. Arc-shaped groove; 14. Pipe hole 2; 15. Bearing; 16. Outrigger; 17, cross bar; 18, vertical bar; 19, round hole; 20, hot melt sheet; 21, hot melt head; 22, arc-shaped support plate; 23, arc-shaped pressure plate; 24, limit block one; 25 2. Limit block two; 26. Limit plate; 27. Rubber layer; 28. Pipe hole three; 29. Clamping piece; 30. Connecting plate one;

具体实施方式Detailed ways

为了便于本领域技术人员理解,下面结合附图对本发明作详细说明。In order to facilitate the understanding of those skilled in the art, the present invention will be described in detail below with reference to the accompanying drawings.

实施例一Example 1

如图1所示,一种多接头的管材热熔机,包括平台1,以及位于其上的第一夹紧装置2、第二夹紧装置3和热熔装置4,热熔装置4位于第一夹紧装置2和第二夹紧装置3之间;所述热熔装置4固定在平台1上,平台1上在热熔装置4的两侧设有滑轨,第一夹紧装置2和第二夹紧装置3通过滑台5设置在滑轨上。如图2所示,所述第一夹紧装置2和第二夹紧装置3均包括支架6、第一夹紧片7、第二夹紧片8以及位于第一夹紧片7和第二夹紧片8之间的固定片9。如图3所示,所述固定片9为圆形,其上设有安装孔10和穿管孔一11,所述安装孔10为圆形,安装孔10的圆心与固定片9的圆心重合,所述穿管孔一11为圆形,穿管孔一11在固定片9上成环状布置,穿管孔一11的圆心在以固定片9为圆心的圆上。所述穿管孔一11两侧均设有截面为圆形的管头12;第一夹紧片7、第二夹紧片8以及固定片9的圆心在同一直线上。如图3所示,所述第一夹紧片7为圆形,其中间设有安装孔10,第一夹紧片7的边缘环状布置有圆弧形凹槽13;如图4所示,所述第二夹紧片8为圆形,其中间设有安装孔10,第二夹紧片8的边缘环状布置有穿管孔二14;穿管孔一11和穿管孔二14的圆心在同一直线上,二者直径相同。所述第一夹紧片7、第二夹紧片8、固定片9通过一个轴承15连接,所述轴承15穿过三者的安装孔10;所述支架6设有两个支腿16,分别与第一夹紧片7和第二夹紧片8相连;如图5所示,所述支腿16包括横杆17和位于横杆17两侧的竖杆18,其中横杆17上设有圆孔19,穿过第一夹紧片7和第二夹紧片8上的轴承15同时与圆孔19固定;如图6所示,所述热熔装置4包括支架6和热熔片20,所述热熔片20为圆形,其上设有安装孔10和热熔头21,安装孔10设置在热熔片20中间,热熔头21布置在热熔片20的两面,热熔头21为圆管状,热熔头21的圆心与第一夹紧装置2和第二夹紧装置3上穿管孔的圆心在一条直线上;所述支架6通过轴承15与安装孔10连接。As shown in FIG. 1, a multi-joint pipe hot-melting machine includes a platform 1, and a first clamping device 2, a second clamping device 3 and a hot-melting device 4 located thereon, and the hot-melting device 4 is located on the first clamping device 2. Between a clamping device 2 and a second clamping device 3; the hot-melting device 4 is fixed on the platform 1, and the platform 1 is provided with slide rails on both sides of the hot-melting device 4, the first clamping device 2 and the The second clamping device 3 is arranged on the slide rail via the slide table 5 . As shown in FIG. 2 , the first clamping device 2 and the second clamping device 3 each include a bracket 6 , a first clamping piece 7 , a second clamping piece 8 , and the first clamping piece 7 and the second clamping piece 8 . Clamp the fixed piece 9 between the pieces 8. As shown in FIG. 3 , the fixing plate 9 is circular, and is provided with a mounting hole 10 and a pipe hole 11 , the mounting hole 10 is circular, and the center of the mounting hole 10 coincides with the center of the fixing plate 9 , the pipe hole one 11 is circular, the pipe hole one 11 is arranged in a ring shape on the fixing sheet 9 , and the center of the pipe hole one 11 is on the circle with the fixing sheet 9 as the center. Pipe heads 12 with circular cross-sections are provided on both sides of the pipe through hole 11; the centers of the first clamping piece 7, the second clamping piece 8 and the fixing piece 9 are on the same straight line. As shown in FIG. 3 , the first clamping piece 7 is circular, with a mounting hole 10 in the middle, and an arc-shaped groove 13 is annularly arranged on the edge of the first clamping piece 7; as shown in FIG. 4 , the second clamping piece 8 is circular, with a mounting hole 10 in the middle, and the edge of the second clamping piece 8 is annularly arranged with two pipe holes 14; pipe hole one 11 and pipe hole two 14 The centers of the circles lie on the same straight line, and the two have the same diameter. The first clamping piece 7, the second clamping piece 8, and the fixing piece 9 are connected by a bearing 15, and the bearing 15 passes through the three mounting holes 10; the bracket 6 is provided with two legs 16, Connected to the first clamping piece 7 and the second clamping piece 8 respectively; as shown in FIG. 5 , the legs 16 include a cross bar 17 and vertical bars 18 located on both sides of the cross bar 17, wherein the cross bar 17 is provided with There is a circular hole 19, which passes through the bearing 15 on the first clamping piece 7 and the second clamping piece 8 and is fixed with the circular hole 19 at the same time; as shown in FIG. 6, the hot-melt device 4 includes a bracket 6 and a hot-melt sheet 20. The hot-melt sheet 20 is circular, and is provided with a mounting hole 10 and a hot-melt head 21. The mounting hole 10 is arranged in the middle of the hot-melt sheet 20, and the hot-melt head 21 is arranged on both sides of the hot-melt sheet 20. The melting head 21 is in the shape of a circular tube, and the center of the hot melting head 21 is on a straight line with the center of the hole through the pipe on the first clamping device 2 and the second clamping device 3; the bracket 6 is connected with the mounting hole 10 through the bearing 15 .

所述第一夹紧片7上的圆弧形凹槽13上设有与其相匹配的圆弧形托板22。所述第二夹紧片8上的穿管孔二14的上方设有圆弧形压板23。The arc-shaped groove 13 on the first clamping piece 7 is provided with a matching arc-shaped support plate 22 . A circular arc-shaped pressing plate 23 is provided above the second through-pipe hole 14 on the second clamping piece 8 .

所述穿管孔一11和穿管孔二14均设有6个,第一夹紧片7上环状布置的穿管孔一11的直径不同,与管材的规格相匹配,第二夹紧片8上环状布置的穿管孔二14的直径与其圆心在同一直线的穿管孔一11的直径相同,即第一夹紧片7上的穿管孔一11和第二夹紧片8上的穿管孔二14一一对应。There are six of the pipe-penetrating holes one 11 and the pipe-penetrating hole two 14. The diameters of the pipe-penetrating holes one 11 arranged annularly on the first clamping piece 7 are different and match the specifications of the pipes. The diameter of the annularly arranged through-pipe hole 2 14 on the sheet 8 is the same as the diameter of the pipe-through hole 1 11 whose center is on the same line, that is, the through-pipe hole 1 11 on the first clamping sheet 7 and the second clamping sheet 8 have the same diameter. There is a one-to-one correspondence between the two piercing holes 14 above.

所述轴承15在靠近其两端的上下两侧设有限位块一24;所述支腿16上的圆孔19,在其靠近轴承15的一侧的上下两侧设有限位块二25,所述第一夹紧片7的两侧分别设有一个限位块一24和一个限位块二25,第二夹紧片8的两侧分别设有一个限位块一24和限位块二25。The bearing 15 is provided with a limit block 1 24 on the upper and lower sides near its two ends; the circular hole 19 on the support leg 16 is provided with a limit block 25 on the upper and lower sides of the side close to the bearing 15 . Both sides of the first clamping piece 7 are respectively provided with a limit block 1 24 and a limit block 2 25, and both sides of the second clamping piece 8 are respectively provided with a limit block 1 24 and a limit block 2 25.

所述滑台5包括安装板和设置在安装板下的四个滑轮,支架6通过螺栓固定在安装板上。The sliding table 5 includes a mounting plate and four pulleys arranged under the mounting plate, and the bracket 6 is fixed on the mounting plate by bolts.

所述平台1两端设有限位板26,所述限位板26靠近热熔装置4的一侧设置橡胶层27。Limiting plates 26 are provided at both ends of the platform 1 , and a rubber layer 27 is provided on the side of the limiting plate 26 close to the hot-melting device 4 .

本实施例的工作原理为:用第一夹紧装置2和第二夹紧装置3分贝将两个待接管材夹紧。将待接管材充穿管孔一11种穿出,并预留出管材熔接头。固定片9两侧的第一夹紧装置2和第二夹紧装置3分别利用圆弧形托板22和圆弧形压板23对管材进行限位固定,防止管材滑落。第一夹紧装置2和第二夹紧装置3在滑台5的带动下向热熔装置4移动,并与热熔装置4对齐,事先预留的管材熔接头进入热熔头21中进行加热。加热完毕后,第一夹紧装置2和第二夹紧装置3继续向热熔装置4移动,将管材接头对接到一起。本实施例中由于第一夹紧装置2和第二夹紧装置3的穿孔管一、热熔装置4上的热熔头21的口径不相同,所以本实施例能够适用不同口径的管材连接。The working principle of this embodiment is as follows: the first clamping device 2 and the second clamping device are used to clamp the two materials to be piped by 3 dB. Fill the pipe material to be filled through the pipe hole - 11 types and pass it out, and reserve the pipe fusion joint. The first clamping device 2 and the second clamping device 3 on both sides of the fixing piece 9 use the arc-shaped supporting plate 22 and the arc-shaped pressing plate 23 to limit and fix the pipe material to prevent the pipe material from sliding down. The first clamping device 2 and the second clamping device 3 move to the hot-melting device 4 under the driving of the sliding table 5, and are aligned with the hot-melting device 4, and the pre-reserved pipe fusion joint enters the hot-melting head 21 for heating . After the heating is completed, the first clamping device 2 and the second clamping device 3 continue to move toward the hot-melting device 4 to connect the pipe joints together. In this embodiment, since the diameters of the perforated pipes 1 of the first clamping device 2 and the second clamping device 3 and the hot-melting head 21 on the hot-melting device 4 are different, this embodiment can be applied to pipe connections of different diameters.

实施例二Embodiment 2

如图1所示,一种多接头的管材热熔机,包括平台1,以及位于其上的第一夹紧装置2、第二夹紧装置3和热熔装置4,热熔装置4位于第一夹紧装置2和第二夹紧装置3之间;所述热熔装置4固定在平台1上,平台1上在热熔装置4的两侧设有滑轨,第一夹紧装置2和第二夹紧装置3通过滑台5设置在滑轨上;如图2所示,所述第一夹紧装置2和第二夹紧装置3均包括支架6、第一夹紧片7、第二夹紧片8以及位于第一夹紧片7和第二夹紧片8之间的固定片9;如图3所示,所述固定片9为圆形,其上设有安装孔10和穿管孔一11,所述安装孔10为圆形,安装孔10的圆心与固定片9的圆心重合,所述穿管孔为圆形,穿管孔在固定片9上成环状布置,穿管孔的圆心在以固定片9为圆心的圆上;所述穿管孔两侧均设有截面为圆形的管头12;第一夹紧片7、第二夹紧片8以及固定片9的圆心在同一直线上;所述第一夹紧片7为圆形,其中间设有安装孔10,第一夹紧片7的边缘环状布置有圆弧形凹槽13;如图4所示,所述第二夹紧片8为圆形,其中间设有安装孔10,第二夹紧片8的边缘环状布置有穿管孔二14;穿管孔一11和穿管孔二14的圆心在同一直线上,二者直径相同;所述第一夹紧片7、第二夹紧片8、固定片9通过一个轴承15连接,所述轴承15穿过三者的安装孔10;所述支架6设有两个支腿16,分别与第一夹紧片7和第二夹紧片8相连;所述支腿16包括横杆17和位于横杆17两侧的竖杆18,其中横杆17上设有圆孔19,穿过第一夹紧片7和第二夹紧片8上的轴承15同时与圆孔19固定;所述热熔装置4包括支架6和热熔片20,所述热熔片20为圆形,其上设有安装孔10和热熔头21,安装孔10设置在热熔片20中间,如图7所示,所述热熔片20上间隔设有热熔头21和穿管孔三28;所述穿管孔三28的两侧设有夹紧件29。热熔头21的圆心与第一夹紧装置2和第二夹紧装置3上穿管孔的圆心在一条直线上;所述支架6通过轴承15与安装孔10连接。As shown in FIG. 1, a multi-joint pipe hot-melting machine includes a platform 1, and a first clamping device 2, a second clamping device 3 and a hot-melting device 4 located thereon, and the hot-melting device 4 is located on the first clamping device 2. Between a clamping device 2 and a second clamping device 3; the hot-melting device 4 is fixed on the platform 1, and the platform 1 is provided with slide rails on both sides of the hot-melting device 4, the first clamping device 2 and the The second clamping device 3 is arranged on the slide rail through the sliding table 5; as shown in FIG. 2, the first clamping device 2 and the second clamping device 3 both include a bracket 6, a first clamping piece 7, a Two clamping pieces 8 and a fixing piece 9 located between the first clamping piece 7 and the second clamping piece 8; as shown in FIG. 3, the fixing piece 9 is circular, and is provided with mounting holes 10 and 8 Pipe-through hole one 11, the installation hole 10 is circular, the center of the installation hole 10 coincides with the center of the fixed sheet 9, the pipe-through hole is circular, and the pipe-through holes are arranged in a ring on the fixed sheet 9, The center of the piercing hole is on the circle with the fixed piece 9 as the center; both sides of the piercing hole are provided with a pipe head 12 with a circular cross-section; the first clamping piece 7, the second clamping piece 8 and the fixed The centers of the pieces 9 are on the same straight line; the first clamping piece 7 is circular, with a mounting hole 10 in the middle, and the edge of the first clamping piece 7 is annularly arranged with an arc-shaped groove 13; As shown in 4, the second clamping piece 8 is circular, with a mounting hole 10 in the middle, and the edge of the second clamping piece 8 is annularly arranged with a second pipe hole 14; a pipe hole 11 and a pipe hole The center of the hole 2 14 is on the same straight line, and the two have the same diameter; the first clamping piece 7, the second clamping piece 8, and the fixing piece 9 are connected by a bearing 15, and the bearing 15 passes through the installation of the three Hole 10; the bracket 6 is provided with two legs 16, which are respectively connected with the first clamping piece 7 and the second clamping piece 8; The rod 18, wherein the cross rod 17 is provided with a circular hole 19, passing through the bearing 15 on the first clamping piece 7 and the second clamping piece 8 and being fixed with the circular hole 19 at the same time; the hot-melting device 4 includes a bracket 6 and a A hot-melt sheet 20, the hot-melt sheet 20 is circular, and is provided with a mounting hole 10 and a hot-melt head 21, and the mounting hole 10 is arranged in the middle of the hot-melt sheet 20. As shown in FIG. 7, the hot-melt sheet 20 is provided with a hot-melt head 21 and a third through-pipe hole 28 at intervals; the two sides of the third through-pipe hole 28 are provided with clamping pieces 29 . The center of the hot-melt head 21 is on a straight line with the centers of the pipe-passing holes on the first clamping device 2 and the second clamping device 3 ; the bracket 6 is connected to the mounting hole 10 through the bearing 15 .

所述第一夹紧片7上的圆弧形凹槽13上设有与其相匹配的圆弧形托板22;所述第二夹紧片8上的穿管孔二14的上方设有圆弧形压板23。The circular arc-shaped groove 13 on the first clamping piece 7 is provided with a matching circular arc-shaped supporting plate 22; the top of the second clamping piece 8 is provided with a circular arc-shaped support plate 22; Arc pressure plate 23.

所述穿管孔一11和穿管孔二14均设有4个或6个,第一夹紧片7上环状布置的穿管孔一11的直径相同,与管材的规格相匹配,第二夹紧片8上环状布置的穿管孔二14的直径与其圆心在同一直线的穿管孔一11的直径相同。There are 4 or 6 of the pipe-penetrating holes one 11 and the pipe-penetrating hole two 14. The diameter of the pipe-penetrating holes one 11 arranged annularly on the first clamping piece 7 is the same, which matches the specification of the pipe material. The diameter of the second through-pipe hole 14 arranged annularly on the two clamping pieces 8 is the same as that of the first through-pipe hole 11 whose circle centers are on the same straight line.

如图8所示,所述夹紧件29包括连接板一30和连接板二31以及设置在二者之间的弹簧,所述连接板二31为与穿管孔三28连接的圆弧板。As shown in FIG. 8 , the clamping member 29 includes a first connecting plate 30 and a second connecting plate 31 and a spring arranged therebetween, and the second connecting plate 31 is a circular arc plate connected to the third through hole 28 .

所述轴承15在靠近其两端的上下两侧设有限位块一24;所述支腿16上的圆孔19,在其靠近轴承15的一侧的上下两侧设有限位块二25,所述限位块一24和限位块二25将第一夹紧片7和第二夹紧片8夹在中间。The bearing 15 is provided with a limit block 1 24 on the upper and lower sides near its two ends; the circular hole 19 on the support leg 16 is provided with a limit block 25 on the upper and lower sides of the side close to the bearing 15 . The first limiting block 24 and the second limiting block 25 sandwich the first clamping piece 7 and the second clamping piece 8 in the middle.

所述滑台5包括安装板和设置在安装板下的四个滑轮,支架6通过螺栓固定在安装板上。The sliding table 5 includes a mounting plate and four pulleys arranged under the mounting plate, and the bracket 6 is fixed on the mounting plate by bolts.

所述平台1两端设有限位板26,所述限位板26靠近热熔装置4的一侧设置橡胶层27。Limiting plates 26 are provided at both ends of the platform 1 , and a rubber layer 27 is provided on the side of the limiting plate 26 close to the hot-melting device 4 .

本实施例主要适用于需要管材连接头连接的管材,其工作原理是:本实施例在实施例一的基础上进行改变,第一夹紧装置2和第二夹紧装置3上的穿管孔一11、热熔装置4上的热熔头21的口径相等,因此本实施例只能适用于一种直径管材的连接。但是本实施例的热熔片20同时设有热熔头21和穿管孔三28,其中穿管孔三28主要用于固定管材连接头,热熔头21主要用于加热管材端头。使用时,第一夹紧装置2和第二夹紧装置3带动管材向热熔装置4移动,热熔装置4先对管材进行加热,然后第一夹紧装置2和第二夹紧装置3后退,热熔装置4上的热熔片20旋转,使其上的穿管孔三28与待接管对齐。最后第一夹紧装置2和第二夹紧装置3向热熔装置4移动,将管材端头插入管材连接头中,将三者熔接固定。This embodiment is mainly suitable for pipes that need to be connected by pipe joints. The working principle is as follows: this embodiment is modified on the basis of the first embodiment. 11. The diameters of the hot-melt heads 21 on the hot-melt device 4 are equal, so this embodiment can only be applied to the connection of pipes with one diameter. However, the hot-melt sheet 20 of this embodiment is provided with a hot-melt head 21 and a third pipe hole 28, wherein the pipe hole 3 28 is mainly used for fixing the pipe connecting head, and the hot melt head 21 is mainly used for heating the pipe end. When in use, the first clamping device 2 and the second clamping device 3 drive the pipe to move to the hot-melting device 4. The hot-melting device 4 first heats the pipe, and then the first clamping device 2 and the second clamping device 3 retreat. , the hot-melt sheet 20 on the hot-melt device 4 rotates so that the pipe-penetrating hole 3 28 on the hot-melt device 4 is aligned with the pipe to be taken over. Finally, the first clamping device 2 and the second clamping device 3 move to the hot-melting device 4, insert the pipe end into the pipe connector, and weld and fix the three.

除上述实施例外,本发明还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围。In addition to the above-described embodiments, the present invention may also have other embodiments. All technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims (8)

1. The multi-joint pipe hot melting machine is characterized by comprising a platform (1), a first clamping device (2), a second clamping device (3) and a hot melting device (4), wherein the first clamping device (2), the second clamping device (3) and the hot melting device (4) are arranged on the platform, and the hot melting device (4) is arranged between the first clamping device (2) and the second clamping device (3); the hot melting device (4) is fixed on the platform (1), sliding rails are arranged on the two sides of the hot melting device (4) on the platform (1), and the first clamping device (2) and the second clamping device (3) are arranged on the sliding rails through the sliding table (5); the first clamping device (2) and the second clamping device (3) respectively comprise a bracket (6), a first clamping piece (7), a second clamping piece (8) and a fixing piece (9) positioned between the first clamping piece (7) and the second clamping piece (8); the fixing piece (9) is circular, a first mounting hole and a first pipe penetrating hole (11) are formed in the fixing piece (9), the first mounting hole is circular, the circle center of the first mounting hole is overlapped with the circle center of the fixing piece (9), the first pipe penetrating hole (11) is circular, the first pipe penetrating hole (11) is annularly arranged on the fixing piece (9), and the circle center of the first pipe penetrating hole (11) is on a circle with the fixing piece (9) as the circle center; both sides of the first through hole (11) are provided with pipe heads (12) with circular sections; the centers of the first clamping piece (7), the second clamping piece (8) and the fixing piece (9) are on the same straight line; the first clamping piece (7) is circular, a second mounting hole is formed in the middle of the first clamping piece, and an arc-shaped groove (13) is annularly formed in the edge of the first clamping piece (7); the second clamping piece (8) is circular, a third mounting hole is formed in the middle of the second clamping piece, and a second perforated hole (14) is annularly formed in the edge of the second clamping piece (8); the circle centers of the first pipe penetrating hole (11) and the second pipe penetrating hole (14) are on the same straight line, and the diameters of the first pipe penetrating hole and the second pipe penetrating hole are the same; the first clamping piece (7), the second clamping piece (8) and the fixing piece (9) are connected through a bearing (15), and the bearing (15) penetrates through a first mounting hole, a second mounting hole and a third mounting hole of the first clamping piece, the second clamping piece and the fixing piece; the support (6) is provided with two support legs (16) which are respectively connected with the first clamping piece (7) and the second clamping piece (8); the supporting legs (16) comprise cross rods (17) and vertical rods (18) positioned on two sides of the cross rods (17), wherein round holes (19) are formed in the cross rods (17), and the supporting legs penetrate through bearings (15) on the first clamping piece (7) and the second clamping piece (8) and are fixed with the round holes (19); the hot melting device (4) comprises a support (6) and a hot melting sheet (20), the hot melting sheet (20) is circular, a fourth mounting hole and a hot melting head (21) are formed in the hot melting sheet (20), the fourth mounting hole is formed in the middle of the hot melting sheet (20), the hot melting heads (21) are arranged on two sides of the hot melting sheet (20), the hot melting heads (21) are in a circular tube shape, and the circle center of the hot melting heads (21) and the circle centers of the through tube holes in the first clamping device (2) and the second clamping device (3) are on the same straight line; and the bracket (6) is connected with the fourth mounting hole through a bearing (15).
2. The multi-joint pipe hot melting machine as claimed in claim 1, wherein the circular arc-shaped groove (13) on the first clamping piece (7) is provided with a circular arc-shaped supporting plate (22) matched with the circular arc-shaped groove; and a circular arc-shaped pressing plate (23) is arranged above the second through hole (14) on the second clamping sheet (8).
3. The multi-joint pipe hot melting machine as claimed in claim 1, wherein the first through hole (11) and the second through hole (14) are respectively provided with 4 or 6, the diameters of the first through holes (11) which are annularly arranged on the first clamping piece (7) are the same or different and are matched with the specification of the pipe, and the diameters of the second through holes (14) which are annularly arranged on the second clamping piece (8) are the same as the diameters of the first through holes (11) with the centers of circles in the same straight line.
4. The multi-joint pipe hot melting machine as claimed in claim 1, wherein the hot melting sheet (20) is provided with a hot melting head (21) and a three pipe through hole (28) at intervals; clamping pieces (29) are arranged on two sides of the three perforated holes (28).
5. A multi-joint pipe hot melting machine as claimed in claim 4, characterized in that the clamping member (29) comprises a first connecting plate (30), a second connecting plate (31) and a spring arranged between the first connecting plate and the second connecting plate, and the second connecting plate (31) is a circular arc plate connected with the third through hole (28).
6. The multi-joint pipe hot melting machine as claimed in claim 1, wherein the bearing (15) is provided with a first limiting block (24) at the upper side and the lower side close to the two ends of the bearing; and the upper side and the lower side of one side of the round hole (19) on the supporting leg (16) close to the bearing (15) are provided with second limiting blocks (25), and the first clamping piece (7) and the second clamping piece (8) are clamped between the first limiting block (24) and the second limiting block (25).
7. A multi-joint pipe hot-melting machine as defined in claim 1, wherein said slide table (5) comprises a mounting plate and four pulleys arranged below the mounting plate, and the bracket (6) is fixed to the mounting plate by means of bolts.
8. A multi-joint pipe hot-melting machine as claimed in claim 1, characterized in that the platform (1) is provided with limiting plates (26) at both ends, and a rubber layer (27) is arranged on one side of the limiting plates (26) close to the hot-melting device (4).
CN201810530544.7A 2018-05-29 2018-05-29 Multi-joint pipe hot melting machine Active CN108819263B (en)

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CN206568568U (en) * 2017-02-07 2017-10-20 无锡市瑞能科技有限公司 Automatic plastic pipe heats butt welding machine
CN107599417A (en) * 2017-10-09 2018-01-19 张世强 A kind of PVC pipeline high safety type thermofusion device

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US9358727B2 (en) * 2012-11-06 2016-06-07 Miller Weldmaster Corporation Dual roll fabric welding machine and method of operation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08135874A (en) * 1994-11-10 1996-05-31 Hitachi Metals Ltd Clamp for electro-fusion coupling
CN104786486A (en) * 2003-06-13 2015-07-22 地下解决方案技术集团股份有限公司 Fusion process for conduit
CN204526155U (en) * 2015-02-16 2015-08-05 中冶建工集团有限公司 A kind of PPR pipe thermofusion device and hot melt grafting machine thereof
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