CN108816972A - A kind of tube inner wall laser-warm water combined cleaning device - Google Patents
A kind of tube inner wall laser-warm water combined cleaning device Download PDFInfo
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- CN108816972A CN108816972A CN201810864267.3A CN201810864267A CN108816972A CN 108816972 A CN108816972 A CN 108816972A CN 201810864267 A CN201810864267 A CN 201810864267A CN 108816972 A CN108816972 A CN 108816972A
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- laser
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- warm water
- dirt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
- B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
- B08B2209/032—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
一种油管内壁激光‑温水联合清洗装置,包括激光发生器、透镜、连接板、油管、反射镜、水流通道、激光通道、底座。激光发生器产生的激光被透镜准直后变为平行光束,通过该激光‑温水联合清洗装置中央的激光通道入射到反射镜上,经过其反射作用,平行激光束通过装置底部激光通道射出,照射到待清洗油管内壁,通过高温对油管内壁污垢进行加热;在激光照射的过程中,油管沿轴向缓慢移动并开始快速旋转,温水从激光通道外侧的水流通道中流出,对激光照射之后的位置进行冲刷,将油管内壁经由激光照射融化后依旧附着在油管内表面的污垢进行冲刷,连同因高温脱落的固体污垢一起带走,实现清洗油管内表面污垢的目的。较传统清洗方法效率更高,污染更少。
A combined laser-warm water cleaning device for the inner wall of an oil pipe, comprising a laser generator, a lens, a connecting plate, an oil pipe, a reflector, a water flow channel, a laser channel, and a base. The laser light generated by the laser generator is collimated by the lens and becomes a parallel beam, which is incident on the reflector through the laser channel in the center of the laser-warm water combined cleaning device. After its reflection, the parallel laser beam is emitted through the laser channel at the bottom of the device, and the To the inner wall of the oil pipe to be cleaned, the dirt on the inner wall of the oil pipe is heated by high temperature; during the process of laser irradiation, the oil pipe slowly moves along the axial direction and starts to rotate rapidly, warm water flows out from the water flow channel outside the laser channel, and the position after laser irradiation Flushing is carried out, and the dirt still attached to the inner surface of the oil pipe after the inner wall of the oil pipe is melted by laser irradiation is washed away, together with the solid dirt that has fallen off due to high temperature, to achieve the purpose of cleaning the dirt on the inner surface of the oil pipe. It is more efficient and less polluting than traditional cleaning methods.
Description
技术领域technical field
本发明属于激光清洗领域,具体来说是一种油管内壁激光-温水联合清洗装置。The invention belongs to the field of laser cleaning, in particular to a combined laser-warm water cleaning device for the inner wall of oil pipes.
背景技术Background technique
近年来,国内主流油管的清洗方法是化学清洗和加热清洗,但是化学清洗方法在完成油管的清洗后会遗留大量化工废液,对环境造成严重的污染;加热清洗对加热后油管内污垢的清洗效果不是很理想。随着人们环保意识的增强,人们迫切的追求一种与传统的化学清洗法方法不同,无污染,对人体和环境无害的“绿色”清洗技术,激光清洗技术就是其中之一。激光在清洗油管内壁污垢时,可以在不损坏油管内壁的情况下破坏在油管内壁上附着的污垢,而且没有化学物质的残留。但是,有的污垢在高温激光的作用下脱落,甚至在高温下融化,如果不及时将这些物质带出油管,等到这些物质冷却后它们依然会重新附着到油管内壁对油管的清洗效果造成负面影响。In recent years, the domestic mainstream oil pipe cleaning methods are chemical cleaning and heating cleaning, but the chemical cleaning method will leave a large amount of chemical waste liquid after the oil pipe is cleaned, causing serious pollution to the environment; heating cleaning can clean the dirt in the oil pipe after heating The effect is not very ideal. With the enhancement of people's awareness of environmental protection, people are eager to pursue a "green" cleaning technology that is different from the traditional chemical cleaning method, has no pollution, and is harmless to the human body and the environment. Laser cleaning technology is one of them. When the laser cleans the dirt on the inner wall of the oil pipe, it can destroy the dirt attached to the inner wall of the oil pipe without damaging the inner wall of the oil pipe, and there is no chemical residue. However, some dirt falls off under the action of high-temperature laser, and even melts at high temperature. If these substances are not taken out of the oil pipe in time, they will still reattach to the inner wall of the oil pipe after they cool down, which will have a negative impact on the cleaning effect of the oil pipe. .
发明内容Contents of the invention
针对上述油管内激光清洗的问题,本发明公开了一种油管内壁激光-温水联合清洗装置。Aiming at the above-mentioned problems of laser cleaning in the oil pipe, the invention discloses a combined laser-warm water cleaning device for the inner wall of the oil pipe.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种油管内壁激光-温水联合清洗装置,包括激光发生器、透镜、连接板、油管、反射镜、水流通道、激光通道、底座,激光发生器产生的激光在透镜的准直作用下,变成平行激光束照射到底座上的反射镜处,并且在反射镜处发生反射,顺着激光通道射出,照射到待清洗的油管内壁,通过油管的旋转运动,油管内壁会形成一个环形的清洗区域,对该区域内的污垢进行高温加热;在激光照射的同时,温水会通过水流通道流出,对激光照射之后的油管内壁进行冲刷,将油管内壁经由激光照射融化后依旧附着在油管内壁上的污垢进行冲刷,连同因高温脱落的固体污垢一起带走,并且为激光照射过的油管区域降温。A combined laser-warm water cleaning device for the inner wall of an oil pipe, comprising a laser generator, a lens, a connecting plate, an oil pipe, a reflector, a water flow channel, a laser channel, and a base, and the laser light generated by the laser generator becomes The parallel laser beam is irradiated to the reflector on the base, and is reflected at the reflector. It is emitted along the laser channel and irradiates the inner wall of the oil pipe to be cleaned. Through the rotational movement of the oil pipe, the inner wall of the oil pipe will form a ring-shaped cleaning area. The dirt in this area is heated at high temperature; while the laser is irradiating, warm water will flow out through the water flow channel to wash the inner wall of the oil pipe after laser irradiation, and remove the dirt still attached to the inner wall of the oil pipe after the inner wall of the oil pipe is melted by laser irradiation. Flushing, along with the solid dirt that has been shed by the high temperature, cools down the area of the tubing that has been irradiated by the laser.
本发明在工作时具有以下优点:The present invention has the following advantages when working:
1、本装置能够对激光照射下融化的污垢进行冲刷,连同因为高温脱落的固体污垢一起带走,防止污垢滞留在油管内影响清洗效果。1. This device can wash away the dirt melted under the laser irradiation, together with the solid dirt that falls off due to high temperature, so as to prevent the dirt from staying in the oil pipe and affecting the cleaning effect.
2、温水在激光照射后的油管内壁进行冲刷,可以有效降低油管温度,防止持续高温对油管内壁造成的破坏。2. Warm water scours the inner wall of the oil pipe after laser irradiation, which can effectively reduce the temperature of the oil pipe and prevent damage to the inner wall of the oil pipe caused by continuous high temperature.
3、本装置在工作过程中,温水的水流通道一直在激光通道外侧,可以给本装置进行有效的降温。3. During the working process of the device, the water flow channel of warm water is always outside the laser channel, which can effectively cool down the device.
4、该装置的温水水流通道和激光通道分别放置,可以有效防止水流对激光的干扰作用,提高激光的工作效率。4. The warm water flow channel and the laser channel of the device are placed separately, which can effectively prevent the interference of the water flow on the laser and improve the working efficiency of the laser.
附图说明Description of drawings
图1为本发明一种油管内壁激光-温水联合清洗装置在B-B剖面下的结构示意图。Fig. 1 is a schematic diagram of the structure of a laser-warm water combined cleaning device for the inner wall of an oil pipe in the B-B section of the present invention.
图2为本发明一种油管内壁激光-温水联合清洗装置在A-A剖面下的结构示意图。Fig. 2 is a schematic structural diagram of a combined laser-warm water cleaning device for the inner wall of an oil pipe in section A-A of the present invention.
图3为本发明一种油管内壁激光-温水联合清洗装置的俯视示意图。Fig. 3 is a schematic top view of a combined laser-warm water cleaning device for the inner wall of an oil pipe according to the present invention.
图中:(1)激光发生器、(2)透镜、(3)连接板、(4)油管、(5)反射镜、(6)水流通道、(7)激光通道、(8)底座。In the figure: (1) laser generator, (2) lens, (3) connecting plate, (4) oil pipe, (5) mirror, (6) water flow channel, (7) laser channel, (8) base.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明一种油管内壁激光-温水联合清洗装置,包括激光发生器(1)、透镜(2)、连接板(3)、油管(4)、反射镜(5)、水流通道(6)、激光通道(7)、底座(8)。由激光发生器(1)产生的激光经过透镜(2)的准直作用后变成平行激光束,通过装置中央的激光通道(7)照射到底座上的反射镜(5)上,被反射镜(5)反射后的激光通过装置底部激光通道(7)射出,照射到待清洗的油管(4)内壁,对油管(4)内壁上的污垢进行高温加热;于此同时,温水经过水流通道(6)流出,对油管(4)内壁经激光照射融化后依旧附着在油管内壁的污垢进行冲刷,连同因为高温脱落的固体污垢,一起带走。并且为激光照射后的油管进行降温。As shown in Figure 1, a laser-warm water combined cleaning device for the inner wall of the oil pipe of the present invention includes a laser generator (1), a lens (2), a connecting plate (3), an oil pipe (4), a reflector (5), a water flow channel (6), laser channel (7), base (8). The laser light generated by the laser generator (1) becomes a parallel laser beam after being collimated by the lens (2), and then irradiates the reflector (5) on the base through the laser channel (7) in the center of the device, and is captured by the reflector (5) The reflected laser is emitted through the laser channel (7) at the bottom of the device, and irradiates the inner wall of the oil pipe (4) to be cleaned, and heats the dirt on the inner wall of the oil pipe (4) at high temperature; at the same time, warm water passes through the water flow channel ( 6) Flowing out, flushing the dirt still attached to the inner wall of the oil pipe (4) after being melted by laser irradiation, and taking away together with the solid dirt that fell off due to high temperature. And cool down the oil pipe after laser irradiation.
如图2所示,,底座(8)和装置上半部分的水流通道(6)以及激光通道(7)是由四块连接板(3)连接到一起的,整个装置一体化,便于安装固定和施工。As shown in Figure 2, the base (8), the water channel (6) and the laser channel (7) in the upper part of the device are connected together by four connecting plates (3), and the whole device is integrated for easy installation and fixing and construction.
工作时,将本发明一种油管内激光-温水联合清洗装置从油管(4)口伸入,打开激光发生器(1),通入温水,旋转油管(4)的同时缓慢的沿轴向移动油管(4);由激光发生器(1)产生的激光照射到透镜(2)上,经过透镜(2)的准直作用后变成平行激光束,顺着装置中央的激光通道(7)照射到底座(8)上安装的反射镜(5)上,被反射镜(5)反射之后的激光经过装置底部的激光通道(7)射出,照射到待清洗的油管(4)内壁,因油管(4)不停旋转,其内壁上会形成环形激光照射区域,使得其内壁上的污垢全部在照射下发生破坏。由于在开始时通入温水,所以温水在激光照射的同时经水流通道(6)流出,对油管(4)内壁的被激光照射过的区域进行冲刷,把油管(4)内壁上被激光照射融化后依旧附着在油管内壁的污垢进行冲刷,连同因为高温脱落的固体污垢一起带走。油管(4)内壁在激光照射后残余的热量也在温水的冲刷下被带走,降低被激光照射后的油管(4)的温度。当完成一整根油管(4)的轴向移动时,关闭激光,继续通入温水,再使该油管原路返回起点,使用温水再对油管(4)内壁进行第二次清洗,当油管(4)到达起点时完成本次清洗工作,关闭温水。When working, a laser-warm water combined cleaning device in the oil pipe of the present invention is inserted from the mouth of the oil pipe (4), the laser generator (1) is turned on, warm water is introduced, and the oil pipe (4) is rotated while slowly moving along the axial direction Oil pipe (4); the laser light generated by the laser generator (1) is irradiated on the lens (2), and after being collimated by the lens (2), it becomes a parallel laser beam, which is irradiated along the laser channel (7) in the center of the device On the reflector (5) installed on the base (8), the laser light reflected by the reflector (5) is emitted through the laser channel (7) at the bottom of the device, and irradiates the inner wall of the oil pipe (4) to be cleaned, because the oil pipe ( 4) Rotating continuously, a ring-shaped laser irradiation area will be formed on the inner wall, so that all the dirt on the inner wall will be destroyed under the irradiation. Since the warm water is introduced at the beginning, the warm water flows out through the water flow channel (6) while the laser is irradiated, and the area irradiated by the laser on the inner wall of the oil pipe (4) is washed away, and the inner wall of the oil pipe (4) is melted by the laser irradiation Finally, the dirt still attached to the inner wall of the oil pipe is washed away, together with the solid dirt that has fallen off due to high temperature. The residual heat on the inner wall of the oil pipe (4) after the laser irradiation is also taken away under the washing of the warm water, reducing the temperature of the oil pipe (4) after being irradiated by the laser. When the axial movement of a whole oil pipe (4) is completed, turn off the laser, continue to feed warm water, then return the oil pipe to the starting point, and use warm water to clean the inner wall of the oil pipe (4) for the second time, when the oil pipe ( 4) When you reach the starting point, complete the cleaning work and turn off the warm water.
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CN201810864267.3A CN108816972A (en) | 2018-08-01 | 2018-08-01 | A kind of tube inner wall laser-warm water combined cleaning device |
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Citations (6)
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JPH0381083A (en) * | 1989-08-23 | 1991-04-05 | Amada Co Ltd | Machining head for heat cutting machine |
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CN102764747A (en) * | 2012-07-03 | 2012-11-07 | 安徽工业大学 | Method and device for descaling inner wall of metal pipeline based on laser impact wave technology |
CN103212819A (en) * | 2012-01-19 | 2013-07-24 | 昆山思拓机器有限公司 | Coaxial water jet device used for laser micro machining of thin-walled tube |
CN105750273A (en) * | 2016-04-21 | 2016-07-13 | 华中科技大学 | Pipeline laser washing device based on curved surface holophote |
CN106694471A (en) * | 2016-12-07 | 2017-05-24 | 上海临仕激光科技有限公司 | Laser cleaning method and cleaning device for inner wall of pipeline |
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2018
- 2018-08-01 CN CN201810864267.3A patent/CN108816972A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0381083A (en) * | 1989-08-23 | 1991-04-05 | Amada Co Ltd | Machining head for heat cutting machine |
JPH0671474A (en) * | 1992-07-15 | 1994-03-15 | Ishikawajima Harima Heavy Ind Co Ltd | Laser irradiation torch |
CN103212819A (en) * | 2012-01-19 | 2013-07-24 | 昆山思拓机器有限公司 | Coaxial water jet device used for laser micro machining of thin-walled tube |
CN102764747A (en) * | 2012-07-03 | 2012-11-07 | 安徽工业大学 | Method and device for descaling inner wall of metal pipeline based on laser impact wave technology |
CN105750273A (en) * | 2016-04-21 | 2016-07-13 | 华中科技大学 | Pipeline laser washing device based on curved surface holophote |
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Application publication date: 20181116 |