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CN108816885B - Automatic cleaning machine for shaft parts - Google Patents

Automatic cleaning machine for shaft parts Download PDF

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Publication number
CN108816885B
CN108816885B CN201810637582.2A CN201810637582A CN108816885B CN 108816885 B CN108816885 B CN 108816885B CN 201810637582 A CN201810637582 A CN 201810637582A CN 108816885 B CN108816885 B CN 108816885B
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block
water
camshaft
guide rail
seat
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CN108816885A (en
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陈晓兵
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Chongqing Xiyuan Precision Machinery Co ltd
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Chongqing Xiyuan Camshaft Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种轴类零件自动清洗机,包括外壳体和设置在该外壳体底部的底板,底板上靠近其前侧的位置有一凹槽,该凹槽上靠近其两端的位置分别设置有一气动滑台,每一个气动滑台上均设置有一支承座,两个支承座之间固定有凸轮轴,其中一个所述支承座上靠近所述凸轮轴的一个端面上设置有能够对所述凸轮轴的端面进行清洗及吹干的第一喷水喷气块;底板上靠近其后侧的位置设置有一主架,该主架的上端设置有无杆气缸,该无杆气缸上设置有一能够前后移动的气缸滑块,该气缸滑块与带动座连接,该带动座与喷水喷气机构连接,该喷水喷气机构在所述气缸滑块和带动座的带动下前后移动,且在前后移动的过程中能够对所述凸轮轴的周向侧面进行清洗及吹干。

The invention discloses an automatic cleaning machine for shaft parts, which includes an outer casing and a bottom plate arranged at the bottom of the outer casing. There is a groove on the bottom plate near its front side, and a groove is provided on the groove near its two ends. Pneumatic slide table, each pneumatic slide table is provided with a support seat, a camshaft is fixed between the two support seats, and an end surface of one of the support seats close to the camshaft is provided with an end surface capable of controlling the cam The first water jet block is used for cleaning and drying the end face of the shaft; a main frame is provided on the bottom plate near its rear side, and a rodless cylinder is provided at the upper end of the main frame, and a rodless cylinder is provided on the rodless cylinder that can move forward and backward. The cylinder slider is connected to the driving seat, and the driving seat is connected to the water jet mechanism. The water jet mechanism moves forward and backward driven by the cylinder slider and the driving seat, and in the process of moving forward and backward, The circumferential side of the camshaft can be cleaned and dried.

Description

轴类零件自动清洗机Automatic cleaning machine for shaft parts

技术领域Technical field

本发明属于汽车部件加工技术领域,具体涉及一种轴类零件自动清洗机。The invention belongs to the technical field of automobile parts processing, and specifically relates to an automatic cleaning machine for shaft parts.

背景技术Background technique

凸轮轴是活塞发动机里的一个重要部件,它的作用是控制气门的开启和闭合动作。在发动机工作过程中它的转速很高,而且需要承受很大的扭矩,因此设计中对凸轮轴在强度和支撑方面的要求很高,其材质一般是特种铸铁或锻件。由于气门运动规律关系到一台发动机的动力和运转特性,因此凸轮轴的加工精度对发动机的性能起着十分重要的作用。The camshaft is an important component in a piston engine. Its function is to control the opening and closing of the valves. During the operation of the engine, its speed is very high and it needs to withstand a large torque. Therefore, the design requires high strength and support for the camshaft. Its material is usually special cast iron or forgings. Since the law of valve movement is related to the power and operating characteristics of an engine, the machining accuracy of the camshaft plays a very important role in the performance of the engine.

凸轮轴在加工过程中一般要进行车、铣、钻、磨等工序,而在磨削之前在零件表面和端面孔的位置处会存在较多加工残屑,若不对其先进行清洗就进行后续的磨削工序的话易造成磨削位置尺寸超差,进而影响到凸轮轴的加工精度。During the machining process, the camshaft generally requires turning, milling, drilling, grinding and other processes. Before grinding, there will be a lot of machining debris on the surface of the part and the end hole. If it is not cleaned first, it will be processed later. If the grinding process is too slow, it will easily cause the size of the grinding position to be out of tolerance, which will affect the machining accuracy of the camshaft.

申请号为2016107003211的专利公开了一种轴类零件自动清洗机,包括在床身前端的上部设置操作仓,该操作仓上端敞口,床身中部的上方设置清洗仓,清洗仓的前端开有进出料口,所述床身的后端设有水箱,在水箱的上方安装立式离心泵,该立式离心泵的进液端伸入水箱中,立式离心泵的出液端通过第一水管与压力容器的进口连接,压力容器位于清洗仓的后侧,该压力容器的出口通过第二水管与集水主管连接,所述集水主管位于清洗仓中,在集水主管上连接有一排从前往后依次排列的喷头,所述清洗仓的内底壁上装有两根左右平行的纵向导轨,纵向导轨的前端延伸至操作仓中,送料小车通过其底部的滑块与两根纵向导轨滑动配合,该送料小车的后端与纵向气缸的活塞杆连接,纵向气缸的缸体安装于清洗仓后侧,在送料小车上设置有左右平行的第一支板和第二支板,两块支板的顶部均从前往后设置多个“V”形槽,在所述第二支板相对于第一支板的另一侧设置定位板,该定位板平行于第二支板,定位板上从前往后分布有多个定位销,各定位销的尖头垂直朝向第二支板;一排喷头安装在同一个喷头支架上,该喷头支架的下方设有两根前后平行的第一横向导轨,喷头支架通过其底部的滑块与两根第一横向导轨滑动配合,在喷头支架的侧边设有横向气缸,该横向气缸和纵向导轨分居在喷头支架的两侧,横向气缸的活塞杆与喷头支架连接;在所述第一支板相对于第二支板的另一侧设置纵梁,该纵梁为矩管,在纵梁顶面的前后两端固定导套,所述导套的轴心线垂直于纵向导轨,各导套中穿设有检测销,该检测销的尖头垂直朝向第一支板。该装置一方面零部件较多,各零部件之间的连接关系较复杂,在实际使用过程中易出故障,且不易维修;另一方面该装置只能对轴类零件的内孔进行清洗及烘干,作用非常有限,达不到全面清洗及吹干的效果。The patent application number 2016107003211 discloses an automatic cleaning machine for shaft parts, which includes an operating chamber set at the upper part of the front end of the bed. The upper end of the operating chamber is open, and a cleaning chamber is set above the middle part of the bed. The front end of the cleaning chamber is open. Inlet and outlet, the rear end of the bed is provided with a water tank, a vertical centrifugal pump is installed above the water tank, the liquid inlet end of the vertical centrifugal pump extends into the water tank, and the liquid outlet end of the vertical centrifugal pump passes through the first The water pipe is connected to the inlet of the pressure vessel. The pressure vessel is located on the rear side of the cleaning bin. The outlet of the pressure vessel is connected to the water collection main pipe through the second water pipe. The water collection main pipe is located in the cleaning warehouse. There is a row of water collection main pipes connected to the water collection main pipe. The nozzles are arranged from front to back. The inner bottom wall of the cleaning chamber is equipped with two parallel longitudinal guide rails. The front end of the longitudinal guide rails extends into the operation chamber. The feeding trolley slides through the slide block at the bottom and the two longitudinal guide rails. In conjunction with the feeding trolley, the rear end of the feeding trolley is connected to the piston rod of the longitudinal cylinder. The cylinder of the longitudinal cylinder is installed on the rear side of the cleaning chamber. The feeding trolley is provided with a first and a second parallel support plate on the left and right sides. The two supports A plurality of "V" shaped grooves are provided on the top of the board from front to back, and a positioning plate is provided on the other side of the second support plate relative to the first support plate. The positioning plate is parallel to the second support plate. On the positioning plate There are multiple positioning pins distributed from front to back, and the tips of each positioning pin are vertically facing the second support plate; a row of nozzles are installed on the same nozzle bracket, and two parallel first transverse guide rails are provided below the nozzle bracket. , the nozzle bracket slides with the two first transverse guide rails through the slide block at the bottom. A transverse cylinder is provided on the side of the nozzle bracket. The transverse cylinder and the longitudinal guide rail are separated on both sides of the nozzle bracket. The piston rod of the transverse cylinder is in contact with the two first transverse guide rails. The nozzle bracket is connected; a longitudinal beam is set on the other side of the first support plate relative to the second support plate. The longitudinal beam is a rectangular tube. Guide bushes are fixed at the front and rear ends of the top surface of the longitudinal beam. The guide bushes are The axis line is perpendicular to the longitudinal guide rail, and a detection pin is provided in each guide bush, and the tip of the detection pin is vertically facing the first support plate. On the one hand, this device has many parts and the connection relationship between the parts is complicated, which makes it easy to malfunction during actual use and difficult to repair; on the other hand, this device can only clean and clean the inner hole of shaft parts. Drying has a very limited effect and cannot achieve the effect of comprehensive cleaning and drying.

发明内容Contents of the invention

有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是提供一种结构简单、紧凑、操作方便且能对凸轮轴的轴向内孔及周向表面进行清洗及吹干的轴类零件自动清洗机。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a shaft part that is simple in structure, compact, easy to operate and capable of cleaning and drying the axial inner hole and circumferential surface of the camshaft. Automatic cleaning machine.

本发明技术方案如下:The technical solution of the present invention is as follows:

一种轴类零件自动清洗机,包括外壳体和设置在该外壳体底部的底板,所述底板上靠近其前侧的位置沿其长度方向设置有一凹槽,该凹槽上靠近其两端的位置分别设置有一能够沿该凹槽移动的气动滑台,每一个所述气动滑台上均设置有一支承座,两个所述支承座相对的两个面上分别设置有一顶紧顶尖,两个所述顶紧顶尖之间用于安装凸轮轴,其中一个所述支承座上靠近所述凸轮轴的一个端面上设置有能够对所述凸轮轴的端面进行清洗及吹干的第一喷水喷气块;An automatic cleaning machine for shaft parts, including an outer casing and a base plate arranged at the bottom of the outer casing. The base plate is provided with a groove near its front side along its length direction. The groove is located near its two ends. A pneumatic slide table that can move along the groove is respectively provided. Each of the pneumatic slide tables is provided with a support seat. The two opposite surfaces of the two support seats are respectively provided with a pressing tip, and the two supporting seats are respectively provided with a top. The space between the tops is used to install the camshaft, and one of the support seats is provided with a first water jet block on an end surface close to the camshaft that can clean and dry the end surface of the camshaft. ;

所述底板上靠近其后侧的位置沿其长度方向设置有一主架,该主架的上端设置有一无杆气缸,该无杆气缸上设置有一能够前后移动的气缸滑块,该气缸滑块与带动座连接,该带动座与喷水喷气机构连接,该喷水喷气机构在所述气缸滑块和带动座的带动下前后移动,且在前后移动的过程中能够对所述凸轮轴的周向侧面进行清洗及吹干。The base plate is provided with a main frame near its rear side along its length direction. The upper end of the main frame is provided with a rodless cylinder. The rodless cylinder is provided with a cylinder slider that can move forward and backward. The cylinder slider is connected to the cylinder slider. The driving seat is connected, and the driving seat is connected with the water jet mechanism. The water jet mechanism moves forward and backward driven by the cylinder slide block and the driving seat, and can adjust the circumferential direction of the camshaft during the forward and backward movement. Wash and dry on the side.

采用上述技术方案,根据凸轮轴的长度移动两个气动滑台之间的距离,将凸轮轴安装在两个顶紧顶尖之间,然后利用第一喷水喷气块对所述凸轮轴的端面进行清洗及吹干,喷水喷气机构在气缸滑块和带动座的带动下前后移动,且在前后移动的过程中对所述凸轮轴的周向侧面进行清洗及吹干。Using the above technical solution, the distance between the two pneumatic slide tables is moved according to the length of the camshaft, the camshaft is installed between the two tightening tips, and then the end surface of the camshaft is sprayed using the first water jet block. For cleaning and drying, the water jet mechanism moves forward and backward driven by the cylinder slider and the driving seat, and during the forward and backward movement, the circumferential side of the camshaft is cleaned and dried.

作为优选,所述第一喷水喷气块为柱形空心腔体结构,该第一喷水喷气块靠近所述凸轮轴的一个端面上分布有与其相通的喷孔,与所述第一喷水喷气块连接的一个所述支承座上固定有至少一个第一管接头,该第一管接头的一端穿过所述支承座与所述第一喷水喷气块连通,另一端连接有水管和气管,该水管和气管上分别设置有控制阀。Preferably, the first water jet block has a cylindrical hollow cavity structure, and an end surface of the first water jet block close to the camshaft is distributed with nozzle holes communicating with the first water jet block. At least one first pipe joint is fixed on one of the support seats connected to the jet block. One end of the first pipe joint passes through the support seat and communicates with the first water jet block, and the other end is connected to a water pipe and an air pipe. , the water pipe and the air pipe are respectively equipped with control valves.

如此设置,使用时,先打开水管上的控制阀,水从第一喷水喷气块的喷孔喷出对凸轮轴的端面进行清洗,然后关闭水管上的控制阀,打开气管上的控制阀,第一喷水喷气块的喷孔向凸轮轴的端面喷气,完成对凸轮轴端面的吹干。With this arrangement, when using it, first open the control valve on the water pipe, water will spray out from the nozzle hole of the first water jet block to clean the end face of the camshaft, then close the control valve on the water pipe, open the control valve on the air pipe, The nozzle hole of the first water-jet block sprays air toward the end face of the camshaft to complete drying the end face of the camshaft.

作为优选,所述主架的上端面和侧面上沿其长度方向分别设置有第一直线导轨和第二直线导轨,所述带动座在所述气缸滑块的带动下能够沿该第一直线导轨和第二直线导轨前后移动。Preferably, the upper end surface and the side surface of the main frame are respectively provided with a first linear guide rail and a second linear guide rail along its length direction, and the driving seat can be driven along the first linear guide rail by the cylinder slider. The linear guide and the second linear guide move forward and backward.

如此设置,保证了带动座在移动过程中的直线性和稳固性。This arrangement ensures the linearity and stability of the driving seat during movement.

作为优选,所述带动座包括倒L型本体,该倒L型本体的水平面与所述气缸滑块连接,其竖直面与所述喷水喷气机构连接,所述倒L型本体的水平面和竖直面的内侧分别设置有导轨滑套,两个导轨滑套分别套设在所述第一直线导轨和第二直线导轨上且能够沿该第一直线导轨和第二直线导轨前后移动。Preferably, the driving seat includes an inverted L-shaped body, the horizontal surface of the inverted L-shaped body is connected to the cylinder slider, and the vertical surface of the inverted L-shaped body is connected to the water jet mechanism. The horizontal surface of the inverted L-shaped body and The inner sides of the vertical surfaces are respectively provided with guide rail sliding sleeves. The two guide rail sliding sleeves are respectively set on the first linear guide rail and the second linear guide rail and can move forward and backward along the first linear guide rail and the second linear guide rail. .

作为优选,所述喷水喷气机构包括与所述带动座连接的带动块,该带动块沿水平方向设置,所述带动块的一个端面上并排设置有两个喷座,两个喷座的下方分别连接有至少一个第二喷水喷气块,且两个喷座下方的第二喷水喷气块分别位于所述凸轮轴的两侧。Preferably, the water jet mechanism includes a driving block connected to the driving seat. The driving block is arranged in the horizontal direction. Two spray seats are arranged side by side on one end face of the driving block. Below the two spray seats At least one second water jet block is connected respectively, and the second water jet blocks below the two spray seats are respectively located on both sides of the camshaft.

如此设置,带动座在移动过程中带动第二喷水喷气块前后移动,且两个喷座下方的第二喷水喷气块分别位于所述凸轮轴的两侧,实现了使用过程中不需转动凸轮轴即可对凸轮轴的周向侧面进行全面清洗与吹干。With this arrangement, the driving seat drives the second water spray block to move forward and backward during the movement, and the second water spray blocks under the two spray seats are respectively located on both sides of the camshaft, eliminating the need to rotate during use. The camshaft can be fully cleaned and dried on the circumferential side of the camshaft.

作为优选,所述第二喷水喷气块为空腔结构,且相对的两个所述第二喷水喷气块的相对面上分别分布有至少两个喷嘴,所述带动块上设置有至少一个第二管接头,该第二管接头的一端通过管道与分别所述第二喷水喷气块连通,其另一端连接有水管和气管,该水管和气管上分别设置有控制阀。Preferably, the second water jet block has a cavity structure, and at least two nozzles are respectively distributed on the opposite surfaces of the two opposite second water jet blocks, and at least one nozzle is provided on the driving block. A second pipe joint. One end of the second pipe joint is connected to the second water spray block through a pipe. The other end of the second pipe joint is connected to a water pipe and an air pipe. The water pipe and the air pipe are respectively provided with control valves.

如此设置,使用时,先打开水管上的控制阀,水从管道进入第二喷水喷气块后从喷嘴喷出对凸轮轴轴向侧面进行清洗,清洗完成后完毕水管上的控制阀,打开气管上的控制阀,通过第二喷水喷气块的喷嘴向凸轮轴轴向侧面喷气对其进行吹干。With this arrangement, when using it, first open the control valve on the water pipe, water enters the second water jet block from the pipe and then sprays out from the nozzle to clean the axial side of the camshaft. After the cleaning is completed, complete the control valve on the water pipe and open the air pipe. The control valve on the camshaft is blown to the side of the camshaft shaft through the nozzle of the second water jet block to dry it.

作为优选,所述凹槽上位于两个所述气动滑台之间的位置还设置有至少一个能够沿该凹槽前后移动的V型支块和限位块。Preferably, the groove is further provided with at least one V-shaped support block and a limiting block that can move forward and backward along the groove at a position between the two pneumatic sliding tables.

如此设置,通过V型支块对凸轮轴进行支撑,限位块防止了凸轮轴的周向转动。With this arrangement, the camshaft is supported by the V-shaped support block, and the limit block prevents the circumferential rotation of the camshaft.

作为优选,所述气动滑台包括能够在所述凹槽上移动的滑台本体,该滑台本体的上端滑动连接有连接平台,所述支承座连接在该连接平台上,在所述滑台本体相邻的两个侧面分别设置有一固定座,该固定座上设置有第一液压缓冲器。Preferably, the pneumatic slide includes a slide body that can move on the groove. The upper end of the slide body is slidably connected to a connection platform, and the support seat is connected to the connection platform. On the slide Two adjacent sides of the body are respectively provided with a fixed seat, and a first hydraulic buffer is provided on the fixed seat.

如此设置,气动滑台能够在凹槽内前后移动,以适应不同尺寸的凸轮轴,连接平台能够在滑台本体上滑动方便凸轮轴的安装及拆卸,当连接平台移动到极限位置后设置的第一液压缓冲器能够对其进行缓冲。With this arrangement, the pneumatic sliding table can move forward and backward in the groove to adapt to camshafts of different sizes. The connecting platform can slide on the sliding table body to facilitate the installation and removal of the camshaft. When the connecting platform moves to the extreme position, the third position is set. A hydraulic buffer can cushion it.

作为优选,所述主架的后侧靠近所述无杆气缸两端的位置处分别设置有一接近开关支架,该接近开关支架上安装有接近开关,该接近开关与所述无杆气缸电连接。Preferably, a proximity switch bracket is provided on the rear side of the main frame close to both ends of the rodless cylinder. A proximity switch is installed on the proximity switch bracket, and the proximity switch is electrically connected to the rodless cylinder.

如此设置,当气缸滑块在移动过程中触碰到极限开关时,极限开关会将信号传递至无杆气缸,无杆气缸即停止作用。With this arrangement, when the cylinder slide touches the limit switch during movement, the limit switch will transmit a signal to the rodless cylinder, and the rodless cylinder will stop functioning.

作为优选,所述主架的前侧面上靠近所述第二直线导轨两端的位置处分别设置有一缓冲器支架,该缓冲器支架上设置有第二液压缓冲器。Preferably, a buffer bracket is provided on the front side of the main frame close to both ends of the second linear guide rail, and a second hydraulic buffer is installed on the buffer bracket.

如此设置,当带动座移动至极限位置时,第二液压缓冲器即可对其进行缓冲,防止其直接冲出第二直线导轨。With this arrangement, when the driving seat moves to the extreme position, the second hydraulic buffer can buffer it to prevent it from directly rushing out of the second linear guide rail.

有益效果:本发明的技术方案,在使用时根据凸轮轴的长度调整两个气动滑台之间的距离,将凸轮轴固定在两个顶紧顶尖之间,然后利用第一喷水喷气块对所述凸轮轴的端面进行清洗及吹干,喷水喷气机构在气缸滑块和带动座的带动下前后移动,且在前后移动的过程中对所述凸轮轴的周向侧面进行清洗及吹干,不但对凸轮轴的端面能够进行清洗及吹干,同时对凸轮轴的周向侧面亦能进行清洗及吹干,且整个过程不需翻转凸轮轴,结构简单,使用方便,降低了运行过程中的危险性,提高了设备的使用寿命,且清洗及吹干效率较高。Beneficial effects: The technical solution of the present invention adjusts the distance between the two pneumatic slide tables according to the length of the camshaft during use, fixes the camshaft between the two pressing tips, and then uses the first water jet block to The end face of the camshaft is cleaned and dried. The water jet mechanism moves forward and backward driven by the cylinder slider and the driving seat, and during the forward and backward movement, the circumferential side of the camshaft is cleaned and dried. , not only can the end face of the camshaft be cleaned and dried, but also the circumferential side of the camshaft can be cleaned and dried, and the entire process does not require turning the camshaft. The structure is simple, easy to use, and reduces the cost of operation. It reduces the risk, improves the service life of the equipment, and makes cleaning and drying more efficient.

附图说明Description of drawings

图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;

图2为图1中去掉外壳后的内部结构示意图;Figure 2 is a schematic diagram of the internal structure in Figure 1 with the outer shell removed;

图3为图2的另一个角度的视图;Figure 3 is a view of Figure 2 from another angle;

图4为图2中的带动座和喷水喷气机构的结构示意图;Figure 4 is a schematic structural diagram of the driving seat and water jet mechanism in Figure 2;

图5为图4的后视图;Figure 5 is a rear view of Figure 4;

图6为图4中的带动座的结构示意图;Figure 6 is a schematic structural diagram of the driving seat in Figure 4;

图7为图2中的V型支块的结构示意图;Figure 7 is a schematic structural diagram of the V-shaped support block in Figure 2;

图8为图2中的限位块的结构示意图;Figure 8 is a schematic structural diagram of the limiting block in Figure 2;

图9为图2中的气动滑台的结构示意图。Figure 9 is a schematic structural diagram of the pneumatic sliding table in Figure 2.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings and examples:

如附图1-附图9所示的轴类零件自动清洗机,包括外壳体1和设置在该外壳体1底部的底板2,在外壳体1上设置控制面板,通过PLC程序对该清洗机进行控制,该底板2上靠近其前侧的位置沿其长度方向设置有一凹槽21,该凹槽21上靠近其两端的位置分别设置有一能够沿该凹槽21移动的气动滑台6,每一个所述气动滑台6上均设置有一支承座7,两个所述支承座7相对的两个面上分别设置有一顶紧顶尖71,两个所述顶紧顶尖71之间用于安装凸轮轴11,其中一个所述支承座7上靠近所述凸轮轴11的一个端面上设置有能够对所述凸轮轴11的端面进行清洗及吹干的第一喷水喷气块8,所述凹槽21上位于两个所述气动滑台6之间的位置还设置有至少一个能够沿该凹槽21前后移动的V型支块9和限位块10,本实施例中设置有两个V型支块9和1个限位块10,且限位块10位于两个V型支块之间。The automatic cleaning machine for shaft parts shown in Figures 1 to 9 includes an outer shell 1 and a bottom plate 2 arranged at the bottom of the outer shell 1. A control panel is provided on the outer shell 1, and the cleaning machine is programmed through a PLC program. For control, the base plate 2 is provided with a groove 21 near its front side along its length direction. The groove 21 is provided with a pneumatic slide 6 that can move along the groove 21 at its two ends. Each of the pneumatic sliding tables 6 is provided with a support seat 7. Two opposing surfaces of the two support seats 7 are respectively provided with a push-up tip 71. The space between the two push-up tips 71 is used to install a cam. Shaft 11, one end surface of one of the support seats 7 close to the camshaft 11 is provided with a first water jet block 8 capable of cleaning and drying the end surface of the camshaft 11, and the groove The position between the two pneumatic slide tables 6 on 21 is also provided with at least one V-shaped support block 9 and limiting block 10 that can move forward and backward along the groove 21. In this embodiment, two V-shaped support blocks 9 are provided. Support block 9 and a limit block 10, and the limit block 10 is located between the two V-shaped support blocks.

从图2和图3可以看出,上述第一喷水喷气块8为柱形空心腔体结构,该第一喷水喷气块8的一端与支承座7连接,另一端端面上设置有顶紧顶尖71,且该第一喷水喷气块8上靠近所述凸轮轴11的一个端面上分布有与其相通的喷孔81,同时,该顶紧顶尖71上也设置有通孔,该通孔与第一喷水喷气块8中心的喷孔81连通,与所述第一喷水喷气块8连接的一个所述支承座7上固定有至少一个第一管接头82,该第一管接头82的一端穿过所述支承座7与所述第一喷水喷气块8连通,另一端连接有水管和气管(该结构为现有技术,图中未示出),该水管和气管上分别设置有控制阀,同时为了防止水管和气管中的水和气倒流,在水管和气管上设置有单向阀。As can be seen from Figures 2 and 3, the above-mentioned first water jet block 8 has a cylindrical hollow cavity structure. One end of the first water jet block 8 is connected to the support seat 7, and the other end is provided with a top-locking The top 71 is disposed on an end surface of the first water jet block 8 close to the camshaft 11 and has nozzle holes 81 connected thereto. At the same time, the top 71 is also provided with a through hole, which is connected to the camshaft 11. The nozzle hole 81 in the center of the first water spray block 8 is connected. At least one first pipe joint 82 is fixed on one of the support seats 7 connected to the first water spray block 8. The first pipe joint 82 has One end passes through the support seat 7 and is connected to the first water jet block 8, and the other end is connected to a water pipe and an air pipe (this structure is a prior art and is not shown in the figure). The water pipe and the air pipe are respectively provided with Control valve, and in order to prevent the water and gas in the water pipe and air pipe from flowing back, a one-way valve is provided on the water pipe and air pipe.

在上述底板2上靠近其后侧的位置沿其长度方向设置有一主架3,该主架3的上端沿其长度方向设置有一无杆气缸4,该无杆气缸4的两端通过固定在主架3上的气缸支架42固定在主架3上,该无杆气缸4上设置有一能够沿其前后移动的气缸滑块41,该气缸滑块41与带动座51连接,该带动座51与喷水喷气机构连接,该喷水喷气机构在所述气缸滑块41和带动座51的带动下前后移动,且在前后移动的过程中能够对所述凸轮轴11的周向侧面进行清洗及吹干。在所述主架3的上端面和侧面上沿其长度方向分别设置有第一直线导轨31和第二直线导轨32,所述带动座51在所述气缸滑块41的带动下能够沿该第一直线导轨31和第二直线导轨32前后移动。所述主架3的后侧靠近所述无杆气缸4两端的位置处分别设置有一接近开关支架35,该接近开关支架35上设置有接近开关,该接近开关与所述无杆气缸4电连接。所述主架3的前侧面上靠近所述第二直线导轨32两端的位置处分别设置有一缓冲器支架33,该缓冲器支架33上设置有第二液压缓冲器34。A main frame 3 is provided on the above-mentioned bottom plate 2 near its rear side along its length direction. The upper end of the main frame 3 is provided with a rodless cylinder 4 along its length direction. Both ends of the rodless cylinder 4 are fixed to the main frame 3. The cylinder bracket 42 on the frame 3 is fixed on the main frame 3. The rodless cylinder 4 is provided with a cylinder slider 41 that can move forward and backward along it. The cylinder slider 41 is connected to a driving seat 51, and the driving seat 51 is connected to the sprayer. The water jet mechanism is connected to the water jet mechanism. The water jet mechanism moves forward and backward driven by the cylinder slider 41 and the driving seat 51, and can clean and dry the circumferential side of the camshaft 11 during the forward and backward movement. . A first linear guide rail 31 and a second linear guide rail 32 are respectively provided on the upper end surface and side surface of the main frame 3 along its length direction. The driving seat 51 can be driven along the cylinder slider 41 along the direction of the main frame 3 . The first linear guide 31 and the second linear guide 32 move forward and backward. A proximity switch bracket 35 is provided on the rear side of the main frame 3 close to both ends of the rodless cylinder 4. A proximity switch is provided on the proximity switch bracket 35, and the proximity switch is electrically connected to the rodless cylinder 4. . A buffer bracket 33 is provided on the front side of the main frame 3 close to both ends of the second linear guide rail 32, and a second hydraulic buffer 34 is installed on the buffer bracket 33.

请参见图6,上述带动座51包括倒L型本体510,该倒L型本体510的水平面与所述气缸滑块41连接,其竖直面与所述喷水喷气机构连接,所述倒L型本体510的水平面和竖直面的内侧分别设置有一导轨滑套511,两个导轨滑套511分别套设在所述第一直线导轨31和第二直线导轨32上且能够沿该第一直线导轨31和第二直线导轨32前后移动。在所述带动座51的水平面和竖直面之间靠近其两侧的位置处分别设置有一加强侧板512。Please refer to Figure 6. The driving seat 51 includes an inverted L-shaped body 510. The horizontal surface of the inverted L-shaped body 510 is connected to the cylinder slider 41, and the vertical surface of the inverted L-shaped body 510 is connected to the water spray mechanism. A guide rail sliding sleeve 511 is respectively provided on the inner side of the horizontal plane and the vertical plane of the molded body 510. Two rail sliding sleeves 511 are respectively sleeved on the first linear guide rail 31 and the second linear guide rail 32 and can be moved along the first linear guide rail 31 and the second linear guide rail 32. The linear guide 31 and the second linear guide 32 move forward and backward. A reinforcing side plate 512 is respectively provided between the horizontal plane and the vertical plane of the driving seat 51 close to both sides thereof.

从图4和图5可以看出,上述喷水喷气机构包括与所述带动座51连接的带动块52,该带动块52为矩形块,其沿水平方向设置,为了方便连接,在带动座51的竖直面与带动块52之间设置有连接板57,该带动块52的前端面上并排设置有两个喷座53,该喷座53为矩形块,两个喷座53的下方分别连接有至少一个第二喷水喷气块54,本实施例中每一个喷座53的下方分别连接有两个第二喷水喷气块54,且两个喷座53下方的第二喷水喷气块54分别位于所述凸轮轴11的两侧。所述第二喷水喷气块54整体为矩形空腔结构,且两个喷座53下方相对的两个所述第二喷水喷气块54的相对面上分别分布有至少两个喷嘴55,本实施例中喷嘴55设置为4个,每一个喷嘴55均与所述第二喷水喷气块54连通,且第二喷水喷气块54上设置喷嘴55的一个面向内凹陷,使第二喷水喷气块54从侧面看整体呈C字形结构,所述带动块52上设置有两个第二管接头56,该第二管接头56的一端通过管道与分别所述第二喷水喷气块54连通,其另一端连接有水管和气管,该水管和气管上分别设置有控制阀(该结构为现有技术,图中未示出)。It can be seen from Figures 4 and 5 that the above-mentioned water jet mechanism includes a driving block 52 connected to the driving seat 51. The driving block 52 is a rectangular block, which is arranged in the horizontal direction. In order to facilitate connection, the driving block 51 is A connecting plate 57 is provided between the vertical surface of the driving block 52 and the driving block 52. Two spray seats 53 are arranged side by side on the front end of the driving block 52. The spray seats 53 are rectangular blocks, and the bottoms of the two spray seats 53 are connected respectively. There is at least one second water spray block 54. In this embodiment, two second water spray blocks 54 are connected below each spray seat 53, and the second water spray blocks 54 below the two spray seats 53 Located on both sides of the camshaft 11 respectively. The second water jet block 54 has a rectangular cavity structure as a whole, and at least two nozzles 55 are respectively distributed on the opposite surfaces of the two second water jet blocks 54 facing each other below the two nozzle seats 53. In the embodiment, four nozzles 55 are provided, each nozzle 55 is connected with the second water spray block 54, and one surface of the nozzle 55 is recessed inward on the second water spray block 54, so that the second water spray block 54 is provided with an inward recess. The jet block 54 has a C-shaped structure when viewed from the side. The driving block 52 is provided with two second pipe joints 56. One end of the second pipe joint 56 is connected to the second water jet block 54 through a pipe. , the other end of which is connected to a water pipe and an air pipe, and control valves are respectively provided on the water pipe and the air pipe (this structure is a prior art and is not shown in the figure).

从图7可以看出,上述V型支块9包括L型支撑本体91,该L型支撑本体91的水平面的下端设置有能够沿所述凹槽21滑动的第一凸块92,所述L型支撑本体91的竖直面的上端连接有一楔块93,该楔块93的上端设有V形槽94。It can be seen from Figure 7 that the above-mentioned V-shaped support block 9 includes an L-shaped support body 91. The lower end of the horizontal plane of the L-shaped support body 91 is provided with a first protrusion 92 that can slide along the groove 21. The L-shaped support body 91 The upper end of the vertical surface of the support body 91 is connected to a wedge 93, and the upper end of the wedge 93 is provided with a V-shaped groove 94.

从图8可以看出,上述限位块10包括L型限位本体100,该L型限位本体100的水平面的下端设置有能够沿所述凹槽21滑动的第二凸块101,所述L型限位本体100的竖直面的上端开设有U型槽102。As can be seen from Figure 8, the above-mentioned limiting block 10 includes an L-shaped limiting body 100. The lower end of the L-shaped limiting body 100 is provided with a second protrusion 101 that can slide along the groove 21. A U-shaped groove 102 is formed at the upper end of the vertical surface of the L-shaped limiting body 100 .

从图9可以看出,上述气动滑台6包括能够在所述凹槽21上移动的滑台本体61,该滑台本体61的上端滑动连接有连接平台62,所述支承座7固定在该连接平台62上,在所述滑台本体61相邻的两个侧面分别设置有一固定座63,该固定座63上设置有第一液压缓冲器64。It can be seen from Figure 9 that the above-mentioned pneumatic slide table 6 includes a slide table body 61 that can move on the groove 21. The upper end of the slide table body 61 is slidably connected to a connecting platform 62, and the support base 7 is fixed on the slide table body 61. On the connecting platform 62, a fixed seat 63 is provided on two adjacent sides of the slide body 61, and a first hydraulic buffer 64 is provided on the fixed seat 63.

本发明在使用时,先根据凸轮轴11的长度调整两个气动滑台6之间的距离,然后将凸轮轴11安装在两个气动滑台6上的支撑座7之间,移动V型支块9和限位块10的位置对凸轮轴11进行支撑,然后打开水管上的控制阀,水从水管进入第一喷水喷气块8后从喷孔81喷出,对凸轮轴11的端面进行清洗,清洗完毕后关闭水管上的控制阀,打开气管上的控制阀,第一喷水喷气块8改为向凸轮轴11端面喷气对其进行吹干;同时,气缸滑块41带动带动座51和喷水喷气机构沿第一直线导轨31和第二直线导轨32前后来回移动,移动的过程中打开第二管接头56的水管上的控制阀,水进入第二喷水喷气块54后从喷嘴55喷出对凸轮轴11的周向侧面进行清洗,清洗完毕后关闭水管上的控制阀,打开气管上的控制阀,第二喷水喷气块54上的喷嘴55改为对凸轮轴11进行喷气对其进行吹干,且设置的接近开关能够防止气动滑块41越出极限位置,第二液压缓冲器34能够对运行中的带动座51在极限位置时进行缓冲,提高了整体的安全性和设备的使用寿命。When the present invention is used, first adjust the distance between the two pneumatic slide tables 6 according to the length of the camshaft 11, and then install the camshaft 11 between the support seats 7 on the two pneumatic slide tables 6, and move the V-shaped support Block 9 and the position of the limit block 10 support the camshaft 11, and then open the control valve on the water pipe. The water enters the first water jet block 8 from the water pipe and then sprays out from the nozzle hole 81, and the end surface of the camshaft 11 is Cleaning, after cleaning, close the control valve on the water pipe, open the control valve on the air pipe, and the first water jet block 8 is changed to spray air on the end face of the camshaft 11 to dry it; at the same time, the cylinder slider 41 drives the driving seat 51 The water jet mechanism moves back and forth along the first linear guide rail 31 and the second linear guide rail 32. During the movement, the control valve on the water pipe of the second pipe joint 56 is opened, and the water enters the second water jet block 54 and then exits from the second water jet block 54. The nozzle 55 sprays out to clean the circumferential side of the camshaft 11. After the cleaning is completed, the control valve on the water pipe is closed, the control valve on the air pipe is opened, and the nozzle 55 on the second water jet block 54 is changed to clean the camshaft 11. The air jet is used to dry it, and the proximity switch is provided to prevent the pneumatic slider 41 from exceeding the extreme position. The second hydraulic buffer 34 can buffer the running driving seat 51 when it is in the extreme position, thereby improving the overall safety. and equipment service life.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred embodiments of the present invention are described in detail above. It should be understood that those skilled in the art can make many modifications and changes based on the concept of the present invention without creative efforts. Therefore, any technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention and on the basis of the prior art should be within the scope of protection determined by the claims.

Claims (4)

1.一种轴类零件自动清洗机,其特征在于:1. An automatic cleaning machine for shaft parts, characterized by: 包括外壳体(1)和设置在该外壳体(1)底部的底板(2),所述底板(2)上靠近其前侧的位置沿其长度方向设置有一凹槽(21),该凹槽(21)上靠近其两端的位置分别设置有一能够沿该凹槽(21)移动的气动滑台(6),每一个所述气动滑台(6)上均设置有一支承座(7),两个所述支承座(7)相对的两个面上分别设置有一顶紧顶尖(71),两个所述顶紧顶尖(71)之间用于安装凸轮轴(11),其中一个所述支承座(7)上靠近所述凸轮轴(11)的一个端面上设置有能够对所述凸轮轴(11)的端面进行清洗及吹干的第一喷水喷气块(8);It includes an outer shell (1) and a bottom plate (2) arranged at the bottom of the outer shell (1). The bottom plate (2) is provided with a groove (21) near its front side along its length direction. The groove (21) (21) is provided with a pneumatic slide (6) near its two ends that can move along the groove (21). Each of the pneumatic slides (6) is provided with a support seat (7). Two opposite surfaces of each of the support seats (7) are respectively provided with a pressing tip (71). The space between the two pressing tips (71) is used to install the camshaft (11). One of the supporting seats (7) is used to install the camshaft (11). An end surface of the seat (7) close to the camshaft (11) is provided with a first water jet block (8) capable of cleaning and drying the end surface of the camshaft (11); 所述底板(2)上靠近其后侧的位置沿其长度方向设置有一主架(3),该主架(3)的上端设置有一无杆气缸(4),该无杆气缸(4)上设置有一能够前后移动的气缸滑块(41),该气缸滑块(41)与带动座(51)连接,该带动座(51)与喷水喷气机构连接,该喷水喷气机构在所述气缸滑块(41)和带动座(51)的带动下前后移动,且在前后移动的过程中能够对所述凸轮轴(11)的周向侧面进行清洗及吹干;The bottom plate (2) is provided with a main frame (3) near its rear side along its length direction, and a rodless cylinder (4) is provided at the upper end of the main frame (3). The rodless cylinder (4) A cylinder slider (41) that can move forward and backward is provided. The cylinder slider (41) is connected to a driving seat (51). The driving seat (51) is connected to a water spraying mechanism. The water spraying mechanism is installed in the cylinder. The slider (41) and the driving seat (51) move forward and backward, and during the forward and backward movement, the circumferential side of the camshaft (11) can be cleaned and dried; 所述第一喷水喷气块(8)为柱形空心腔体结构,该第一喷水喷气块(8)靠近所述凸轮轴(11)的一个端面上分布有与其相通的喷孔(81),与所述第一喷水喷气块(8)连接的一个所述支承座(7)上固定有至少一个第一管接头(82),该第一管接头(82)的一端穿过所述支承座(7)与所述第一喷水喷气块(8)连通,另一端连接有水管和气管,该水管和气管上分别设置有控制阀;The first water-jet block (8) is a cylindrical hollow cavity structure, and an end surface of the first water-jet block (8) close to the camshaft (11) is distributed with nozzle holes (81) communicating with it. ), at least one first pipe joint (82) is fixed on one of the support seats (7) connected to the first water jet block (8), and one end of the first pipe joint (82) passes through the The support seat (7) is connected to the first water jet block (8), and the other end is connected to a water pipe and an air pipe. The water pipe and the air pipe are respectively provided with control valves; 所述主架(3)的上端面和侧面上沿其长度方向分别设置有第一直线导轨(31)和第二直线导轨(32),所述带动座(51)在所述气缸滑块(41)的带动下能够沿该第一直线导轨(31)和第二直线导轨(32)前后移动;A first linear guide rail (31) and a second linear guide rail (32) are respectively provided on the upper end surface and side surfaces of the main frame (3) along its length direction, and the driving seat (51) is mounted on the cylinder slider. Driven by (41), it can move forward and backward along the first linear guide rail (31) and the second linear guide rail (32); 所述带动座(51)包括倒L型本体(510),该倒L型本体(510)的水平面与所述气缸滑块(41)连接,其竖直面与所述喷水喷气机构连接,所述倒L型本体(510)的水平面和竖直面的内侧分别设置有导轨滑套(511),两个导轨滑套(511)分别套设在所述第一直线导轨(31)和第二直线导轨(32)上且能够沿该第一直线导轨(31)和第二直线导轨(32)前后移动;The driving seat (51) includes an inverted L-shaped body (510). The horizontal surface of the inverted L-shaped body (510) is connected to the cylinder slider (41), and the vertical surface is connected to the water jet mechanism. Guide rail sliding sleeves (511) are respectively provided on the inner sides of the horizontal plane and the vertical plane of the inverted L-shaped body (510). Two rail sliding sleeves (511) are respectively sleeved on the first linear guide rail (31) and The second linear guide rail (32) is capable of moving forward and backward along the first linear guide rail (31) and the second linear guide rail (32); 所述喷水喷气机构包括与所述带动座(51)连接的带动块(52),该带动块(52)沿水平方向设置,所述带动块(52)的一个端面上并排设置有两个喷座(53),两个喷座(53)的下方分别连接有至少一个第二喷水喷气块(54),且两个喷座(53)下方的第二喷水喷气块(54)分别位于凸轮轴(11)的两侧;The water jet mechanism includes a driving block (52) connected to the driving seat (51). The driving block (52) is arranged in the horizontal direction. Two driving blocks (52) are arranged side by side on one end surface of the driving block (52). The spray seat (53) has at least one second water spray block (54) connected below the two spray seats (53), and the second water spray blocks (54) below the two spray seats (53) are respectively connected to the spray seat (53). Located on both sides of the camshaft (11); 所述主架(3)的后侧靠近所述无杆气缸(4)两端的位置处分别设置有一接近开关支架(35),该接近开关支架(35)上安装有接近开关,该接近开关与所述无杆气缸(4)电连接;A proximity switch bracket (35) is provided on the rear side of the main frame (3) close to both ends of the rodless cylinder (4). A proximity switch is installed on the proximity switch bracket (35), and the proximity switch is connected to the proximity switch bracket (35). The rodless cylinder (4) is electrically connected; 所述主架(3)的前侧面上靠近所述第二直线导轨(32)两端的位置处分别设置有一缓冲器支架(33),该缓冲器支架(33)上设置有第二液压缓冲器(34)。A buffer bracket (33) is provided on the front side of the main frame (3) close to both ends of the second linear guide rail (32), and a second hydraulic buffer is arranged on the buffer bracket (33). (34). 2.根据权利要求1所述的轴类零件自动清洗机,其特征在于:2. The automatic cleaning machine for shaft parts according to claim 1, characterized in that: 所述第二喷水喷气块(54)为空腔结构,且相对的两个所述第二喷水喷气块(54)的相对面上分别分布有至少两个喷嘴(55),所述带动块(52)上设置有至少一个第二管接头(56),该第二管接头(56)的一端通过管道分别与所述第二喷水喷气块(54)连通,其另一端连接有水管和气管,该水管和气管上分别设置有控制阀。The second water spray block (54) has a cavity structure, and at least two nozzles (55) are respectively distributed on the opposite surfaces of the two opposite second water spray blocks (54). The block (52) is provided with at least one second pipe joint (56). One end of the second pipe joint (56) is connected to the second water jet block (54) through a pipe, and the other end of the second pipe joint (56) is connected to a water pipe. and air pipes, and control valves are respectively provided on the water pipes and air pipes. 3.根据权利要求1或2所述的轴类零件自动清洗机,其特征在于:3. The automatic cleaning machine for shaft parts according to claim 1 or 2, characterized in that: 所述凹槽(21)上位于两个所述气动滑台(6)之间的位置还设置有至少一个能够沿该凹槽(21)前后移动的V型支块(9)和限位块(10)。The groove (21) is also provided with at least one V-shaped support block (9) and a limiting block that can move forward and backward along the groove (21) at a position between the two pneumatic sliding tables (6). (10). 4.根据权利要求3所述的轴类零件自动清洗机,其特征在于:4. The automatic cleaning machine for shaft parts according to claim 3, characterized in that: 所述气动滑台(6)包括能够在所述凹槽(21)上移动的滑台本体(61),该滑台本体(61)的上端滑动连接有连接平台(62),所述支承座(7)连接在该连接平台(62)上,在所述滑台本体(61)相邻的两个侧面分别设置有一固定座(63),该固定座(63)上设置有第一液压缓冲器(64)。The pneumatic sliding table (6) includes a sliding table body (61) that can move on the groove (21). The upper end of the sliding table body (61) is slidably connected with a connecting platform (62). The support base (7) Connected to the connecting platform (62), a fixed seat (63) is provided on two adjacent sides of the slide body (61), and a first hydraulic buffer is provided on the fixed seat (63). Device(64).
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CN109622475A (en) * 2018-12-29 2019-04-16 苏州格瑞泰克环保科技有限公司 Camshaft cleaning device
CN110813857A (en) * 2019-11-07 2020-02-21 江苏奇力锅炉有限公司 Nonmetal compensator processing equipment capable of limiting stretching length

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