CN108806969B - Automobile steering gear valve sleeve inner hole quenching spiral coil former - Google Patents
Automobile steering gear valve sleeve inner hole quenching spiral coil former Download PDFInfo
- Publication number
- CN108806969B CN108806969B CN201810735997.3A CN201810735997A CN108806969B CN 108806969 B CN108806969 B CN 108806969B CN 201810735997 A CN201810735997 A CN 201810735997A CN 108806969 B CN108806969 B CN 108806969B
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- China
- Prior art keywords
- plate
- side plate
- spring
- rotating rod
- hollow rotating
- Prior art date
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Links
- 238000010791 quenching Methods 0.000 title claims abstract description 14
- 230000000171 quenching effect Effects 0.000 title claims abstract description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011295 pitch Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Articles (AREA)
- Springs (AREA)
Abstract
The invention discloses a quenching spiral coil former for an inner hole of a valve sleeve of an automobile steering gear, which comprises a base and a forming device arranged on the base, wherein one end of a hollow rotating rod of the forming device penetrates through a through hole arranged at the upper end of one supporting plate and extends into the through hole of the other supporting plate, a first side plate is arranged between the supporting plates, two ends of the first side plate are respectively connected with the inner side surface of the supporting plate, a second side plate is arranged on one side of the first side plate in parallel, two ends of the second side plate are respectively connected with the inner side surface of the supporting plate, a notch is arranged at one side of the upper end of the first side plate, a spring supporting rod which is perpendicular to the surface of the notch and is arranged along the length direction of the hollow rotating rod is arranged on the vertical surface of the notch, and a coil leading-out notch is arranged on the surface of the hollow rotating rod right above the spring.
Description
Technical Field
The invention relates to the technical field of forming tools, in particular to a quenching spiral coil former for an inner hole of a valve sleeve of an automobile steering gear.
Background
The valve sleeve of the important part of the existing automobile steering gear needs to be quenched, a spiral electromagnetic induction coil is needed during quenching, the spiral coil is required to have uniform screw pitch, one electrode is led out from the inside of the coil, the winding is very difficult, the existing production mode is manual production, the manual production mode has low production efficiency, different shapes, larger randomness and lack of precision, the requirements of uniform screw pitch and consistent inner and outer diameters of the coil cannot be ensured, and the quenching quality of the valve sleeve is seriously affected.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the quenching spiral coil former for the inner hole of the valve sleeve of the automobile steering gear, which has the advantages of simple structure, convenient use, convenient maintenance and mold change and low cost for manufacturing the spiral coil.
In order to achieve the above object, the technical scheme of the present invention is as follows: the utility model provides an automobile steering gear valve pocket hole quenching helical coil former, the on-line screen storage device comprises a base and forming device who sets up on the base, forming device is including setting up the backup pad that sets up on the base, curb plate one, curb plate two, hollow rotary rod and spring, the one end of hollow rotary rod passes the through-hole that one of them backup pad upper end set up and extends to in the through-hole that another backup pad upper end set up, curb plate one sets up between the backup pad, both ends are connected with the backup pad medial surface respectively, curb plate two parallel arrangement is in one side of curb plate one, the both ends of curb plate two are connected with the backup pad medial surface respectively, upper end one side of curb plate one is provided with the breach, be provided with the spring support bar that its surface of vertical edge hollow rotary rod length direction set up on the surface of breach, the outside cover of spring support bar is equipped with the spring, hollow rotary rod sets up directly over the clearance between curb plate one and curb plate two, the hollow rotary rod surface of spring one side is provided with the coil and draws the breach.
Further, the outer surface of the spring supporting rod is provided with a sleeve, and the spring is arranged on the outer surface of the sleeve.
Further, one end of the hollow rotating rod is provided with a rotating handle.
Further, a limit nut is arranged on the surface of the hollow rotating rod between the supporting plate and the rotating handle.
Further, the forming device further comprises an adjusting plate, the adjusting plate is arranged between the first side plate and the second side plate, the first side plate and the second side plate can move relative to the vertical direction of the supporting plate, symmetrical long through holes are formed in the side surface of the first side plate, long through holes corresponding to the long through holes in the side surface of the first side plate are formed in the side surface of the second side plate, a bolt arranged on the long through hole of the first side plate penetrates through the through holes formed in the adjusting plate to be connected with the long through holes formed in the second side plate, and nuts at the tail ends of the bolt enable the opposite inner side surfaces of the first side plate and the second side plate to be respectively attached to the two side surfaces of the adjusting plate.
The quenching spiral coil winding device is reasonable in structure and convenient to use, and can efficiently and accurately wind quenching spiral coils with uniform pitches of different specifications through the rotation of the hollow rotating rod and the limit of the spring.
Drawings
FIG. 1 is a front view of the present invention;
fig. 2 is a top view of fig. 1.
Description of the drawings: 1. a base, 2, a supporting plate, 3, a first side plate, 4, a second side plate, 5, a hollow rotating rod, 6, a spring, 7 and a spring supporting rod, 8, a coil leading-out notch, 9, a sleeve, 10, a handle, 11, a limit nut, 12 and a long through hole.
Detailed Description
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The technical scheme of the invention is described in detail by combining with the accompanying drawings, the forming device comprises a base 1 and a forming device arranged on the base, the forming device comprises a supporting plate 2, a side plate I3, a side plate II 4, a hollow rotating rod 5 and a spring 6 which are symmetrically arranged on the base, one end of the hollow rotating rod penetrates through a through hole formed in the upper end of one supporting plate and extends into a through hole formed in the upper end of the other supporting plate, the side plate I is arranged between the supporting plates, two ends of the side plate I are respectively connected with the inner side surface of the supporting plate, the side plate II is arranged on one side of the side plate II, two ends of the side plate II are respectively connected with the inner side surface of the supporting plate, a notch is formed in one side of the upper end of the side plate I, a spring supporting rod 7 which is perpendicular to the surface of the notch and is arranged along the length direction of the hollow rotating rod is sleeved outside the spring, the hollow rotating rod is arranged right above a gap between the side plate I and the side plate II, and a coil leading-out notch 8 is formed in the surface of the hollow rotating rod on one side of the spring.
When a spiral coil is required to be manufactured, one end of the hollow rotating rod is inserted into the through hole of the supporting plate on one side and extends out of the through hole, at the moment, one end of a copper pipe serving as a raw material is inserted into the hollow rotating rod to serve as an electrode led out from the inside of the coil, then the copper pipe is bent at a part led out from a coil leading-out notch, the end of the hollow rotating rod is inserted into the through hole of the supporting plate on the other side, a copper pipe at the other end is clamped into a gap of the spring, the hollow rotating rod is rotated, the copper pipe drives the spring to rotate, the copper pipe is continuously fed in the gap of the spring, the gap of the spring plays a role of limiting the gap between the coils, namely, a role of limiting the pitch between the spiral coils, and meanwhile, the diameter of the spiral coils is limited through limiting of a side plate I and a side plate II, the hollow rotating rod continuously rotates, and the spiral coil with uniform gap and one end led out from the inside of the coil is manufactured rapidly.
The spring support pole surface is provided with sleeve 9, and the spring sets up in telescopic surface, has made things convenient for the rotation of spring, and the one end of hollow rotary rod is provided with twist grip 10, makes things convenient for the manual work to rotate hollow rotary rod, and hollow rotary rod surface between backup pad and the twist grip is provided with stop nut 11, prevents that twist grip from colliding the backup pad when hollow rotary rod inserts the through-hole that the fagging upper end set up.
In order to conveniently process spiral coils with different outer diameter sizes, an adjusting plate is added to the forming device, the adjusting plate is arranged between the first side plate and the second side plate, the first side plate and the second side plate can move relative to the supporting plate in the vertical direction, symmetrical long through holes 12 are formed in the side surface of the first side plate, long through holes corresponding to the long through holes in the side surface of the first side plate are formed in the side surface of the second side plate, bolts arranged on the long through holes of the first side plate penetrate through the through holes formed in the adjusting plate to be connected with the long through holes formed in the second side plate, the opposite inner side surfaces of the first side plate and the second side plate are respectively attached to the two side surfaces of the adjusting plate through the fastening effect of nuts at the tail ends of the bolts, the nuts are loosened before spiral coils are processed, the first side plate and the second side plate can move up and down relative to the adjusting plate, the distance between the hollow rotating rod and the first side plate and the second end of the second side plate is adjusted according to the size of the spiral coils, after the adjustment, the nuts are fastened, the first side plate and the second side plate are fixed, and the coils are wound.
While the basic principles of the invention have been shown and described, there are various changes and modifications to the invention, which fall within the scope of the invention as hereinafter claimed, without departing from the spirit and scope of the invention.
Claims (4)
1. The utility model provides an automobile steering gear valve pocket hole quenching spiral coil former, includes the base and sets up the forming device on the base, its characterized in that: the forming device comprises support plates, side plates I, side plates II, a hollow rotating rod and a spring, wherein the support plates, the side plates I, the side plates II, the hollow rotating rod and the spring are symmetrically arranged on the base, one end of the hollow rotating rod penetrates through a through hole formed in the upper end of one support plate and extends into a through hole formed in the upper end of the other support plate, the side plates I are arranged between the support plates, two ends of the side plates I are respectively connected with the inner side surfaces of the support plates, the side plates II are arranged on one side of the side plates I in parallel, two ends of the side plates II are respectively connected with the inner side surfaces of the support plates, a notch is formed in one side of the upper end of the side plate I, a spring supporting rod which is perpendicular to the surface of the notch and is arranged along the length direction of the hollow rotating rod is arranged on the vertical surface of the notch, a spring is sleeved outside the spring, the hollow rotating rod is arranged right above a gap between the side plates I and II, and a coil leading-out notch is formed in the surface of the hollow rotating rod on one side of the spring; the forming device further comprises an adjusting plate, the adjusting plate is arranged between the first side plate and the second side plate, the first side plate and the second side plate can move relative to the vertical direction of the supporting plate, symmetrical long through holes are formed in the side surface of the first side plate, long through holes corresponding to the long through holes in the side surface of the first side plate are formed in the side surface of the second side plate, bolts arranged on the long through holes of the first side plate penetrate through the through holes arranged on the adjusting plate and are connected with the long through holes arranged on the second side plate, and nuts at the tail ends of the bolts enable the opposite inner side surfaces of the first side plate and the second side plate to be respectively attached to the two side surfaces of the adjusting plate.
2. The automotive diverter valve housing bore quench spiral coil former of claim 1, wherein: the spring support pole surface is provided with the sleeve, and the spring sets up in the surface of sleeve.
3. The automotive diverter valve housing bore quench spiral coil former of claim 1, wherein: one end of the hollow rotating rod is provided with a rotating handle.
4. A car diverter valve housing bore quench spiral coil former as recited in claim 3, wherein: and a limit nut is arranged on the surface of the hollow rotating rod between the supporting plate and the rotating handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735997.3A CN108806969B (en) | 2018-07-06 | 2018-07-06 | Automobile steering gear valve sleeve inner hole quenching spiral coil former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735997.3A CN108806969B (en) | 2018-07-06 | 2018-07-06 | Automobile steering gear valve sleeve inner hole quenching spiral coil former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108806969A CN108806969A (en) | 2018-11-13 |
| CN108806969B true CN108806969B (en) | 2023-11-21 |
Family
ID=64075419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810735997.3A Active CN108806969B (en) | 2018-07-06 | 2018-07-06 | Automobile steering gear valve sleeve inner hole quenching spiral coil former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108806969B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3438124A (en) * | 1967-06-08 | 1969-04-15 | Reynolds Metals Co | Apparatus for and method of winding material means to form coil means |
| US3938747A (en) * | 1973-03-09 | 1976-02-17 | Tesla, Narodni Podnik | Chuck head with rotatable feeding movement |
| US4093131A (en) * | 1975-03-15 | 1978-06-06 | Georgy Semenovich Balyko | Machine for winding tape body insulation on pole coils of electric machines |
| CN202072722U (en) * | 2011-03-10 | 2011-12-14 | 江阴润源机械有限公司 | Mid-frequency induction hardening device for roller |
| CN202849488U (en) * | 2012-07-30 | 2013-04-03 | 江阴润源机械有限公司 | Super large power frequency induction heating quenching unit |
| CN103603989A (en) * | 2013-12-03 | 2014-02-26 | 武汉科技大学 | Differential type high-speed switch valve based on magnetic control memory alloy |
| CN205088288U (en) * | 2015-10-29 | 2016-03-16 | 綦江永跃齿轮有限公司 | In -band limit structure's ring gear guenching unit |
| CN105834869A (en) * | 2016-05-10 | 2016-08-10 | 昆山子申机电设备有限公司 | Screw grinding machine |
| CN106783140A (en) * | 2016-11-28 | 2017-05-31 | 华南智能机器人创新研究院 | A kind of flying fork type coil winding machine |
| CN206341846U (en) * | 2016-12-13 | 2017-07-21 | 湛江市茗禾茶业有限公司 | A kind of tea-processing equipment |
| CN206412225U (en) * | 2016-11-28 | 2017-08-15 | 华南智能机器人创新研究院 | A kind of flying fork type coil winding machine |
| CN107546031A (en) * | 2017-09-15 | 2018-01-05 | 黄超凡 | A kind of coil-winding equipment |
| CN208478131U (en) * | 2018-07-06 | 2019-02-05 | 豫北转向系统（新乡）有限公司 | A kind of valve sleeve for automobile steering device inner hole quenching spiral winding former |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP6501379B2 (en) * | 2013-12-27 | 2019-04-17 | 日特エンジニアリング株式会社 | Winding device |
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| US3438124A (en) * | 1967-06-08 | 1969-04-15 | Reynolds Metals Co | Apparatus for and method of winding material means to form coil means |
| GB1221483A (en) * | 1967-06-08 | 1971-02-03 | Reynolds Metals Co | Coil winding apparatus |
| US3938747A (en) * | 1973-03-09 | 1976-02-17 | Tesla, Narodni Podnik | Chuck head with rotatable feeding movement |
| US4093131A (en) * | 1975-03-15 | 1978-06-06 | Georgy Semenovich Balyko | Machine for winding tape body insulation on pole coils of electric machines |
| CN202072722U (en) * | 2011-03-10 | 2011-12-14 | 江阴润源机械有限公司 | Mid-frequency induction hardening device for roller |
| CN202849488U (en) * | 2012-07-30 | 2013-04-03 | 江阴润源机械有限公司 | Super large power frequency induction heating quenching unit |
| CN103603989A (en) * | 2013-12-03 | 2014-02-26 | 武汉科技大学 | Differential type high-speed switch valve based on magnetic control memory alloy |
| CN205088288U (en) * | 2015-10-29 | 2016-03-16 | 綦江永跃齿轮有限公司 | In -band limit structure's ring gear guenching unit |
| CN105834869A (en) * | 2016-05-10 | 2016-08-10 | 昆山子申机电设备有限公司 | Screw grinding machine |
| CN106783140A (en) * | 2016-11-28 | 2017-05-31 | 华南智能机器人创新研究院 | A kind of flying fork type coil winding machine |
| CN206412225U (en) * | 2016-11-28 | 2017-08-15 | 华南智能机器人创新研究院 | A kind of flying fork type coil winding machine |
| CN206341846U (en) * | 2016-12-13 | 2017-07-21 | 湛江市茗禾茶业有限公司 | A kind of tea-processing equipment |
| CN107546031A (en) * | 2017-09-15 | 2018-01-05 | 黄超凡 | A kind of coil-winding equipment |
| CN208478131U (en) * | 2018-07-06 | 2019-02-05 | 豫北转向系统（新乡）有限公司 | A kind of valve sleeve for automobile steering device inner hole quenching spiral winding former |
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| Publication number | Publication date |
|---|---|
| CN108806969A (en) | 2018-11-13 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 2398 Muye Avenue, high tech Zone, Xinxiang City, Henan Province Applicant after: North Henan Steering System (Xinxiang) Co.,Ltd. Address before: 322 Heping Avenue, Xinxiang City, Henan Province Applicant before: YUBEI STEERING SYSTEM (XINXIANG) CO.,LTD. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |