CN108798054A - A kind of reinforcement means for the enhancing damaged frame column that ECC is combined with reinforced mesh - Google Patents
A kind of reinforcement means for the enhancing damaged frame column that ECC is combined with reinforced mesh Download PDFInfo
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- 230000002787 reinforcement Effects 0.000 title claims description 43
- 230000002708 enhancing effect Effects 0.000 title claims 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 239000004568 cement Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 17
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- 239000003795 chemical substances by application Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000010881 fly ash Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 239000004567 concrete Substances 0.000 claims description 9
- 239000004576 sand Substances 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 239000004570 mortar (masonry) Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000007580 dry-mixing Methods 0.000 claims description 2
- 239000008399 tap water Substances 0.000 claims description 2
- 235000020679 tap water Nutrition 0.000 claims description 2
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- 230000015572 biosynthetic process Effects 0.000 claims 1
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- 238000009966 trimming Methods 0.000 claims 1
- 238000005728 strengthening Methods 0.000 abstract description 9
- 239000002131 composite material Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 230000003628 erosive effect Effects 0.000 abstract 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 abstract 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 238000012946 outsourcing Methods 0.000 description 3
- 239000002861 polymer material Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
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- 238000012423 maintenance Methods 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 239000011182 bendable concrete Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
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Abstract
本发明公开了一种ECC与钢筋网片相结合的增强震损框架柱的加固方法,属于土木工程中震损框架柱加固领域。本发明采用钢筋网片外包框架柱,不仅可以提高框架柱的竖向承载力,还可以很好的限制框架柱的裂缝发展。本发明采用的ECC是一种具有超强韧性的随机分布短纤维增强水泥基复合材料,在提高结构的延性、耗能能力、抗侵蚀性、抗冲击性和耐磨性方面具有显著的效果。
The invention discloses a method for strengthening an earthquake-damaged frame column by combining ECC and steel mesh, and belongs to the field of strengthening the earthquake-damaged frame column in civil engineering. The invention adopts the steel mesh sheet to outsource the frame column, which can not only improve the vertical bearing capacity of the frame column, but also well limit the crack development of the frame column. The ECC used in the present invention is a randomly distributed short fiber reinforced cement-based composite material with super strength and toughness, which has remarkable effects in improving the ductility, energy dissipation capacity, erosion resistance, impact resistance and wear resistance of the structure.
Description
技术领域technical field
本发明涉及一种ECC(高韧性水泥基复合材料,Engineered CementitiousComposite,简称ECC)与钢筋网片相结合的增强震损框架柱的加固方法,属于土木工程中震损框架柱加固领域。The invention relates to a strengthening method for strengthening earthquake-damaged frame columns by combining ECC (high-toughness cement-based composite material, Engineered Cementitious Composite, ECC for short) and steel mesh sheets, belonging to the field of strengthening earthquake-damaged frame columns in civil engineering.
背景技术Background technique
柱是框架结构最重要的承力构件,即使有个别柱发生失效,也会导致结构倒塌。一方面,框架柱是偏压构件,其截面变形承载能力远不如以受弯作用为主的梁。要使框架柱具有较好的抗震能力,应保证框架柱具有足够的承载力和必要的变形能力。当前,对框架柱的加固主要有外包钢板法、碳纤维布加固法、预应力钢绞线加固法等。外包钢板法主要通过钢板箍、高强螺栓等构件,形成外包一个外包钢板箍紧紧的围着框架柱,从而加强框架柱的横向约束;碳纤维加固法是碳纤维布贴在框架柱上,从而给框架柱增加了横向约束;预应力钢绞线法采用镀锌钢绞线、螺栓等配件。在框架柱身用钢绞线围着,采用张拉法对围着的钢绞线张拉,之后再钢绞线的表面涂抹聚合物砂浆。Columns are the most important load-bearing components of frame structures, even if individual columns fail, the structure will collapse. On the one hand, the frame column is a bias member, and its cross-sectional deformation bearing capacity is far inferior to that of a beam mainly subjected to bending. In order to make the frame column have better seismic capacity, it should be ensured that the frame column has sufficient bearing capacity and necessary deformation capacity. At present, the reinforcement of frame columns mainly includes outsourcing steel plate method, carbon fiber cloth reinforcement method, prestressed steel strand reinforcement method, etc. The outsourcing steel plate method mainly uses steel plate hoops, high-strength bolts and other components to form an outsourcing steel plate hoop to tightly surround the frame column, thereby strengthening the lateral restraint of the frame column; the carbon fiber reinforcement method is to paste carbon fiber cloth on the frame column, so as to give the frame The column increases the lateral restraint; the prestressed steel strand method uses galvanized steel strands, bolts and other accessories. The frame column is surrounded by steel strands, and the surrounding steel strands are stretched by tensioning method, and then the surface of the steel strands is coated with polymer mortar.
发明内容Contents of the invention
针对当前对框架柱的加固技术的有限,本文提出一种ECC与钢筋网片相结合的增强框架柱的加固方法。Aiming at the limitation of current reinforcement technology for frame columns, this paper proposes a method for strengthening frame columns by combining ECC and steel mesh.
本发明采用的技术方案为:一种ECC与钢筋网片相结合的增强框架柱的加固方法,包括如下步骤:The technical scheme adopted in the present invention is: a method for reinforcing frame columns combined with ECC and steel mesh, comprising the following steps:
对震损的框架柱1进行表面处理,凿除已经松动的混凝土层,直到露出粗骨料后再次进行表面清理; Perform surface treatment on the earthquake-damaged frame column 1, chisel off the loose concrete layer, and clean the surface again after the coarse aggregate is exposed;
在处理后的框架柱1的四周安装钢筋网片5,钢筋网片5组成的保护罩贴合在框架柱1的表面,其中钢筋网片5由纵筋和横筋垂直搭接而成,纵筋和横筋的直径不大于框架柱1内箍筋的直径; Steel mesh sheets 5 are installed around the processed frame column 1, and the protective cover composed of the steel mesh sheets 5 is attached to the surface of the frame column 1, wherein the steel mesh sheets 5 are vertically lapped by longitudinal bars and transverse bars, and the longitudinal bars and the diameter of the transverse reinforcement is not greater than the diameter of the inner stirrup of the frame column 1;
在钢筋网片5的表面涂刷界面剂,再涂抹ECC形成加固层; Brush the interface agent on the surface of the steel mesh sheet 5, and then apply ECC to form a reinforcement layer;
对ECC加固层3进行保湿养护。 Carry out moisturizing maintenance to the ECC reinforcement layer 3 .
优选的,钢筋网片5的安装方式为:纵筋置于内层,横筋置于外层,将纵筋紧靠在处理后的框架柱1的表面,并采用横筋将纵筋连接起来,相邻两面的横筋之间搭接,搭接头的位置避开柱角位置,相邻的搭接头在各侧面上彼此错开;纵筋和横筋的交叉处以及及横筋的搭接处采用电阻电焊连接。Preferably, the reinforcement mesh sheet 5 is installed in the following manner: the longitudinal bars are placed in the inner layer, the transverse bars are placed in the outer layer, the longitudinal bars are placed close to the surface of the processed frame column 1, and the longitudinal bars are connected by the transverse bars. Lap joints between transverse ribs on adjacent two sides, the position of the lap joints avoids the position of the column corner, and the adjacent lap joints are staggered from each other on each side; the intersection of longitudinal ribs and transverse ribs and the overlap of transverse ribs are connected by resistance welding.
优选的,界面剂为水泥膨胀浆界面剂,界面剂配合比为水泥:二级粉煤灰:UEA膨胀剂:水=1:0.1:0.1:0.4,制备时先把水泥和二级粉煤灰进行干拌形成干粉,并混合均匀;之后将UEA膨胀剂和水混合均匀形成混合剂;最后将混合剂加入到干粉中,并搅拌至粘稠状态。Preferably, the interface agent is a cement expansion slurry interface agent, and the interface agent mixing ratio is cement: secondary fly ash: UEA expansion agent: water=1:0.1:0.1:0.4, when preparing, cement and secondary fly ash Perform dry mixing to form a dry powder and mix well; then mix the UEA expansion agent and water evenly to form a mixture; finally add the mixture to the dry powder and stir until viscous.
优选的,涂抹ECC采用人工涂抹,分两层进行,第一层涂抹时用力揉搓,确保砂浆与界面及钢筋网的密实结合,避免封入空隙,第一层厚度控制在10mm内;第一层涂抹完成后紧接着涂抹第二层,第二层厚度控制在20mm 内。其中ECC是由水泥、粉煤灰、砂、聚乙烯醇(PVA)纤维、水及外加剂等组分混合而成的聚合物材料,对于ECC配合比的选用和制备参照发明专利“一种高韧性水泥基复合材料”(专利号CN107382183)中的方案进行。具体组分为水泥、粉煤灰、砂、水、减水剂和PVA纤维,其中,按质量比计,水泥:粉煤灰:砂:水:减水剂=1:(1.0~1.2):(0.6~0.8):(0.42~0.57):(0.001~0.003);以水泥、粉煤灰、砂和减水剂混合均匀后的总体积为基数,PVA纤维的掺量为13~20kg/m3。7、Preferably, the ECC is applied manually in two layers. The first layer is applied by rubbing vigorously to ensure the dense combination of the mortar, the interface and the steel mesh, and to avoid sealing the gap. The thickness of the first layer is controlled within 10mm; the first layer is applied After completion, apply the second layer immediately, and the thickness of the second layer should be controlled within 20mm. Among them, ECC is a polymer material mixed with cement, fly ash, sand, polyvinyl alcohol (PVA) fiber, water and admixtures. For the selection and preparation of ECC mix ratio, refer to the invention patent "a high Tough cement-based composite material" (Patent No. CN107382183) in the program. The specific components are cement, fly ash, sand, water, water reducing agent and PVA fiber, among which, in terms of mass ratio, cement: fly ash: sand: water: water reducing agent = 1: (1.0~1.2): (0.6~0.8): (0.42~0.57): (0.001~0.003); based on the total volume of cement, fly ash, sand and water reducer mixed uniformly, the dosage of PVA fiber is 13~20kg/m 3 . 7.
优选的,步骤中对ECC加固层要保湿养护28天。preferred, step In the middle, the ECC reinforcement layer should be moisturized and maintained for 28 days.
本发明的工作原理:钢筋网片为框架柱提供横向约束,因此约束混凝土的横向变形,提高了混凝土的抗压强度和变形能力,并为向钢筋提供侧向支承,防止纵筋压屈。ECC不仅具有高韧性和的高抗拉强度,还有较好的密实性,使用ECC填补框架柱的加固层,能够很好的满足加固要求。The working principle of the present invention: the reinforcement mesh provides lateral restraint for the frame column, thus constraining the lateral deformation of the concrete, improving the compressive strength and deformation capacity of the concrete, and providing lateral support for the reinforcement to prevent buckling of the longitudinal reinforcement. ECC not only has high toughness and high tensile strength, but also has good compactness. Using ECC to fill the reinforcement layer of frame columns can well meet the reinforcement requirements.
本发明的有益效果:采用本发明的方法加固混凝土框架柱,能很好的提高框架柱的竖向承载力,也能提高很好的改善框架柱的变形能力,还可以提高框架柱的抗裂性能、抗侵蚀能力。Beneficial effects of the present invention: adopting the method of the present invention to strengthen the concrete frame column can well improve the vertical bearing capacity of the frame column, can also improve the deformation capacity of the frame column, and can also improve the crack resistance of the frame column performance, corrosion resistance.
附图说明Description of drawings
图1是本发明框架柱加固的主示意图;Fig. 1 is the main schematic diagram of frame column reinforcement of the present invention;
图2是本发明框架柱加固的钢筋网片示意图;Fig. 2 is the reinforced mesh schematic diagram of frame column reinforcement of the present invention;
图3是本发明框架柱加固后的剖面示意图。Fig. 3 is a schematic cross-sectional view of the reinforced frame column of the present invention.
图中:1 –框架柱,2-钢筋网片,3-ECC加固层。In the picture: 1 - frame column, 2 - reinforcement mesh sheet, 3 - ECC reinforcement layer.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细说明,但是发明并不限于以下实施例。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, but the invention is not limited to the following examples.
实施例1:如图1-3所示,一种ECC与钢筋网片相结合的增强框架柱的加固方法,包括如下步骤:Embodiment 1: As shown in Figure 1-3, a method for strengthening a reinforced frame column combining ECC and steel mesh, including the following steps:
对框架柱1外层已经破损或者松动的混凝土层进行凿毛处理,凿去混凝土表面的松动层,直到露出粗骨料,对凿毛的柱身表面使用自来水冲洗界面,边冲边用钢丝刷清理松动的粉层; Carry out chiseling treatment on the damaged or loose concrete layer of the frame column 1, chisel off the loose layer on the concrete surface until the coarse aggregate is exposed, use tap water to wash the interface of the chiseled column body surface, and use a wire brush while flushing Clean up the loose powder layer;
在处理后的框架柱1的四周安装钢筋网片2,钢筋网片2组成的保护罩贴合在框架柱1的表面,其中钢筋网片2由纵筋和横筋垂直搭接而成,纵筋和横筋的直径不大于框架柱1内箍筋的直径; Steel mesh 2 is installed around the processed frame column 1, and the protective cover composed of steel mesh 2 is attached to the surface of frame column 1, wherein the steel mesh 2 is formed by vertically lapping longitudinal bars and transverse bars, and the longitudinal bars and the diameter of the transverse reinforcement is not greater than the diameter of the inner stirrup of the frame column 1;
在钢筋网片2的表面涂刷界面剂,用毛刷用力的涂刷在清理好的界面上,并保证界面剂涂刷均匀,再涂抹ECC形成加固层; Brush the interface agent on the surface of the steel mesh 2, brush vigorously on the cleaned interface with a brush, and ensure that the interface agent is evenly applied, and then apply ECC to form a reinforcement layer;
对ECC加固层3进行保湿养护。 Carry out moisturizing maintenance to the ECC reinforcement layer 3 .
其中ECC是由水泥、粉煤灰、砂、聚乙烯醇(PVA)纤维、水及外加剂等组分混合而成的聚合物材料,对于ECC配合比的选用和制备参照发明专利“一种高韧性水泥基复合材料”(专利号CN107382183)中的方案进行。Among them, ECC is a polymer material mixed with cement, fly ash, sand, polyvinyl alcohol (PVA) fiber, water and admixtures. For the selection and preparation of ECC mix ratio, refer to the invention patent "a high Tough cement-based composite material" (Patent No. CN107382183) in the program.
实施例2:如图2所示,钢筋网片2的安装方式为:纵筋置于内层,横筋置于外层,将纵筋紧靠在处理后的框架柱1的表面,并采用横筋将纵筋连接起来,相邻两面的横筋之间搭接,搭接头的位置避开柱角位置,相邻的搭接头在各侧面上彼此错开;纵筋和横筋的交叉处以及及横筋的搭接处采用电阻电焊连接。Embodiment 2: As shown in Figure 2, the installation method of the reinforcement mesh sheet 2 is: the longitudinal reinforcement is placed in the inner layer, the horizontal reinforcement is placed in the outer layer, the longitudinal reinforcement is placed close to the surface of the processed frame column 1, and the horizontal reinforcement is used Connect the longitudinal reinforcement, overlap the transverse reinforcement on the adjacent two sides, avoid the position of the lap joint, and stagger the adjacent lap joints on each side; the intersection of the longitudinal reinforcement and the transverse reinforcement and the overlap of the horizontal reinforcement The joints are connected by resistance welding.
涂抹ECC采用人工涂抹,分两层进行,第一层涂抹时用力揉搓,确保砂浆与界面及钢筋网的密实结合,避免封入空隙,第一层厚度控制在10mm内;第一层涂抹完成后紧接着涂抹第二层,第二层厚度控制在20mm 内。其中ECC是由水泥、粉煤灰、砂、聚乙烯醇(PVA)纤维、水及外加剂等组分混合而成的聚合物材料。ECC is applied manually in two layers. When the first layer is applied, rub it hard to ensure the dense combination of the mortar, the interface and the steel mesh, and avoid sealing the gap. The thickness of the first layer is controlled within 10mm; after the first layer is applied, tighten the Then apply the second layer, the thickness of the second layer is controlled within 20mm. Among them, ECC is a polymer material mixed with cement, fly ash, sand, polyvinyl alcohol (PVA) fiber, water and admixtures.
实施例3:本实施例中纵筋的直径取框架柱1较小边长的1/30,钢筋网片的网格尺寸按照框架柱1较小边长的1/20取值,本次按照网格尺寸为15mm × 15mm 绑扎定位,横筋的搭接长度为20mm。Embodiment 3: In this embodiment, the diameter of the longitudinal reinforcement is taken as 1/30 of the smaller side length of the frame column 1, and the grid size of the steel mesh sheet is taken as 1/20 of the smaller side length of the frame column 1. This time, according to The grid size is 15mm × 15mm for binding and positioning, and the overlapping length of the transverse reinforcement is 20mm.
其中界面剂为水泥膨胀浆界面剂,界面剂配合比为水泥:二级粉煤灰:UEA膨胀剂:水=1:0.1:0.1:0.4,制备时先把水泥和二级粉煤灰进行干拌形成干粉,并混合均匀;之后将UEA膨胀剂和水混合均匀形成混合剂;最后将混合剂加入到干粉中,并搅拌至粘稠状态。Wherein the interface agent is a cement expansion slurry interface agent, and the interface agent mixing ratio is cement: secondary fly ash: UEA expansion agent: water = 1:0.1:0.1:0.4, and the cement and the secondary fly ash are dried first during preparation. Stir to form a dry powder and mix well; then mix the UEA expansion agent and water evenly to form a mixture; finally add the mixture to the dry powder and stir until viscous.
填充的ECC按照“一种高韧性水泥基复合材料”(专利号CN107382183)发明中实施例1的配合比和制备方法进行,对ECC加固层3保湿养护28天。The filled ECC is carried out according to the mixing ratio and preparation method of Example 1 in the invention of "A High Toughness Cement-Based Composite Material" (Patent No. CN107382183), and the ECC reinforcement layer 3 is moisturized and maintained for 28 days.
本次试验对加固框架柱的竖向承载力、强度退化、破坏现象进行了探究。试验发现,采用ECC填充与高强钢网片相结合的加固震损框架柱的效果比采用增大框架柱截面尺寸的加固效果要优,其中承载力提高25%左右,强度退化程度降低。特别是当构件的承载力较高时,ECC填充层只是有裂缝展开,几乎没有ECC块剥落,而采用采用增大截面法的加固试件却有明显的聚合物剥落。综上,采用ECC填充与高强钢网片相结合的增强震损框架柱的加固方法,能够得到比较好的效果。In this test, the vertical bearing capacity, strength degradation and failure phenomena of the reinforced frame columns were explored. The test found that the effect of strengthening the earthquake-damaged frame column combined with ECC filling and high-strength steel mesh is better than that of increasing the cross-sectional size of the frame column, in which the bearing capacity is increased by about 25% and the degree of strength degradation is reduced. Especially when the bearing capacity of the component is high, the ECC filling layer only has cracks unfolding, and there is almost no ECC block peeling off, while the reinforced specimen using the enlarged section method has obvious polymer peeling off. To sum up, the combination of ECC filling and high-strength steel mesh to strengthen the earthquake-damaged frame column can get better results.
上面结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于此,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific implementation of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto. Within the scope of knowledge possessed by those of ordinary skill in the art, various Variety.
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