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CN108794863B - Efficient flame-retardant cable material and preparation method thereof - Google Patents

Efficient flame-retardant cable material and preparation method thereof Download PDF

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CN108794863B
CN108794863B CN201810790986.5A CN201810790986A CN108794863B CN 108794863 B CN108794863 B CN 108794863B CN 201810790986 A CN201810790986 A CN 201810790986A CN 108794863 B CN108794863 B CN 108794863B
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尚晴
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Hewtech Lianyungang Electronics Co Ltd
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
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Abstract

The invention provides a high-efficiency flame-retardant cable material and a preparation method thereof, wherein the high-efficiency flame-retardant cable material comprises the following raw materials: low-density polyethylene, ethylene-vinyl acetate copolymer, modified aluminum hypophosphite, moroxydine, ethylene glycol stearate, polypropylene wax, photocatalyst, aluminum-magnesium alloy powder and antioxidant; the modified aluminum hypophosphite comprises the following components in percentage by mass of 6: 2: 9: 1, aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide; the preparation method of the high-efficiency flame-retardant cable material comprises the following steps: s1, weighing the raw materials; s2, dispersing moroxydine into the modified aluminum hypophosphite; s3, mixing the raw materials; and S4, carrying out bracing, granulating, extruding and granulating to obtain the high-efficiency flame-retardant cable material. The cable material provided by the invention is reasonable in formula, the addition amount of raw materials playing a flame retardant role is small, the preparation method is simple, and the obtained cable material has excellent aging resistance, antibacterial property, corrosion resistance, flame retardance and mechanical properties.

Description

一种高效阻燃电缆材料及其制备方法 A kind of high-efficiency flame-retardant cable material and preparation method thereof

技术领域technical field

本发明涉及电缆材料技术领域,尤其涉及一种高效阻燃电缆材料及其制备方法。The invention relates to the technical field of cable materials, in particular to a high-efficiency flame-retardant cable material and a preparation method thereof.

背景技术Background technique

电缆是用以传输电能、磁能、信息以及实现电磁能转换的线材产品。电缆主要由导体、导体屏蔽层,绝缘层、绝缘屏蔽层、缓冲层、金属护套、外护套等组成。外护套大多数位于电缆的最外层,起到保护电缆的作用,目前多采用塑料、橡胶等作为主要材料。但传统的电缆阻燃性不佳,易发生火灾,造成财产损失和人员伤亡,因此研究者们越来越关注电缆材料阻燃性差的问题。起初对电缆阻燃特性的改善是通过卤素聚合物实现的,但由于含卤素的物质在受热或燃烧过程中会产生大量对人身体、对仪器设备或对环境有害的物质,因此已逐渐被限制使用。为了改善线缆材料的阻燃特性,中国专利授权公告号:CN 104961962 B公开了一种具有阻燃效果的复合线缆材料及其制备方法,该专利中利用以碳酸氢钠、有机硅微球、黄锑石粉、可膨胀石墨粉和羟基锡酸锌组成的复合阻燃剂与微胶囊化红磷进行协效复配以达到阻燃效果。但该专利中复合阻燃剂的添加量占到总质量的35%,微胶囊化红磷的质量占总质量的8%,起到阻燃作用的两种成分的质量和占到总质量的43%,这就会增大复合阻燃剂和微胶囊化红磷在线缆材料中的分散难度,而且大量的添加剂加入会恶化线缆材料的力学性能,影响线缆材料的使用寿命。基于现有技术中存在的不足,本发明提出一种高效阻燃电缆材料及其制备方法。Cables are wire products used to transmit electrical energy, magnetic energy, information and realize electromagnetic energy conversion. The cable is mainly composed of conductor, conductor shielding layer, insulating layer, insulating shielding layer, buffer layer, metal sheath, outer sheath, etc. Most of the outer sheath is located at the outermost layer of the cable, which plays the role of protecting the cable. At present, plastic, rubber, etc. are mostly used as the main materials. However, traditional cables have poor flame retardancy and are prone to fire, resulting in property damage and casualties. Therefore, researchers are paying more and more attention to the problem of poor flame retardancy of cable materials. At first, the improvement of the flame retardant properties of cables was achieved by halogen polymers, but due to the fact that halogen-containing substances will produce a large amount of substances that are harmful to human body, equipment or the environment during heating or burning, they have been gradually restricted. use. In order to improve the flame retardant properties of cable materials, Chinese Patent Authorization Announcement No.: CN 104961962 B discloses a composite cable material with flame retardant effect and a preparation method thereof. The patent uses sodium bicarbonate, organic silicon microspheres The composite flame retardant composed of , yellow antimony stone powder, expandable graphite powder and zinc hydroxystannate is synergistically compounded with microencapsulated red phosphorus to achieve the flame retardant effect. However, in this patent, the added amount of composite flame retardant accounts for 35% of the total mass, the mass of microencapsulated red phosphorus accounts for 8% of the total mass, the mass of the two components that play a flame retardant role and the total mass of 43%, which will increase the difficulty of dispersing the composite flame retardant and microencapsulated red phosphorus in the cable material, and the addition of a large amount of additives will deteriorate the mechanical properties of the cable material and affect the service life of the cable material. Based on the deficiencies in the prior art, the present invention proposes a high-efficiency flame-retardant cable material and a preparation method thereof.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决现有电缆材料的阻燃性能不佳,阻燃电缆材料的阻燃剂添加量大,易恶化电缆材料力学性能的问题,而提出的一种高效阻燃电缆材料及其制备方法。The purpose of the present invention is to solve the problems of the poor flame retardant performance of the existing cable materials, the large amount of flame retardant added in the flame retardant cable materials, and the easy deterioration of the mechanical properties of the cable materials, and the proposed high-efficiency flame retardant cable material and its preparation method.

为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above purpose, the present invention is achieved through the following technical solutions:

一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯80~120份、乙烯-醋酸乙烯酯共聚物10~15份、改性次磷酸铝0.4~3.2份、吗啉胍0.1~0.4份、硬脂酸乙二醇单酯0.5~3份、聚丙烯蜡0.5~3份、光触媒0.4~1.6份、铝镁合金粉1~4份、抗养剂0.2~0.5份;所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成。A high-efficiency flame-retardant cable material, comprising the following raw materials in parts by weight: 80-120 parts of low-density polyethylene, 10-15 parts of ethylene-vinyl acetate copolymer, 0.4-3.2 parts of modified aluminum hypophosphite, and 0.1 part of morpholine guanidine ~0.4 part, 0.5-3 part of ethylene glycol stearate, 0.5-3 part of polypropylene wax, 0.4-1.6 part of photocatalyst, 1-4 part of aluminum-magnesium alloy powder, 0.2-0.5 part of anti-nutrient; The modified aluminum hypophosphite is prepared by mixing aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide in a mass ratio of 6:2:9:1.

优选的,所述高效阻燃电缆材料包括以下重量份的原料:低密度聚乙烯90~110份、乙烯-醋酸乙烯酯共聚物11~14份、改性次磷酸铝0.6~2.4份、吗啉胍0.15~0.3份、硬脂酸乙二醇单酯1~2.5份、聚丙烯蜡1.5~2.5份、光触媒0.6~1.2份、铝镁合金粉2~4份、抗养剂0.3~0.5份。Preferably, the high-efficiency flame-retardant cable material includes the following raw materials in parts by weight: 90-110 parts of low-density polyethylene, 11-14 parts of ethylene-vinyl acetate copolymer, 0.6-2.4 parts of modified aluminum hypophosphite, morpholine 0.15-0.3 parts of guanidine, 1-2.5 parts of ethylene glycol stearate, 1.5-2.5 parts of polypropylene wax, 0.6-1.2 parts of photocatalyst, 2-4 parts of aluminum-magnesium alloy powder, and 0.3-0.5 parts of anti-nutrients.

优选的,所述改性次磷酸铝和吗啉胍的质量比为4~8:1,进一步优选的,所述亚甲基二氨基甲酸酯和吗啉胍的质量比为6:1。Preferably, the mass ratio of the modified aluminum hypophosphite to morpholineguanidine is 4-8:1, and further preferably, the mass ratio of the methylene dicarbamate to morpholineguanidine is 6:1.

优选的,所述高效阻燃电缆材料包括以下重量份的原料:低密度聚乙烯100份、乙烯-醋酸乙烯酯共聚物13份、改性次磷酸铝1.5份、吗啉胍0.25份、硬脂酸乙二醇单酯1.5份、聚丙烯蜡2份、光触媒0.9份、铝镁合金粉3份、抗氧剂0.4份。Preferably, the high-efficiency flame-retardant cable material includes the following raw materials by weight: 100 parts of low-density polyethylene, 13 parts of ethylene-vinyl acetate copolymer, 1.5 parts of modified aluminum hypophosphite, 0.25 parts of morpholine guanidine, stearin 1.5 parts of ethylene glycol monoester, 2 parts of polypropylene wax, 0.9 parts of photocatalyst, 3 parts of aluminum-magnesium alloy powder, and 0.4 part of antioxidant.

本发明还提出了一种高效阻燃电缆材料的制备方法,包括以下步骤:The present invention also proposes a method for preparing a high-efficiency flame-retardant cable material, comprising the following steps:

S1、按照低密度聚乙烯80~120份、乙烯-醋酸乙烯酯共聚物10~15份、改性次磷酸铝0.4~3.2份、吗啉胍0.1~0.4份、硬脂酸乙二醇单酯0.5~3份、聚丙烯蜡0.5~3份、光触媒0.4~1.6份、铝镁合金粉1~4份、抗养剂0.2~0.5份称取各原料,备用,所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成;S1. According to 80-120 parts of low-density polyethylene, 10-15 parts of ethylene-vinyl acetate copolymer, 0.4-3.2 parts of modified aluminum hypophosphite, 0.1-0.4 parts of morpholine guanidine, ethylene glycol stearate monoester 0.5-3 parts of polypropylene wax, 0.5-3 parts of polypropylene wax, 0.4-1.6 parts of photocatalyst, 1-4 parts of aluminum-magnesium alloy powder, and 0.2-0.5 part of anti-nutrients. Weigh each raw material for later use. The modified aluminum hypophosphite is composed of The mass ratio is 6:2:9:1 mixed with aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide;

S2、将步骤S1称取的吗啉胍加入到改性次磷酸铝中,先于100~200r/min的转速下搅拌5~15min,再升温至40~60℃搅拌10~20min,得混合物A;S2, adding the morpholine guanidine weighed in step S1 into the modified aluminum hypophosphite, first stirring at a rotating speed of 100-200 r/min for 5-15 min, then heating up to 40-60 °C and stirring for 10-20 min to obtain mixture A ;

S3、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物B,然后将步骤S1称取的硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗养剂以及步骤S2制备得到的混合物A依次加入到混合物B中,并以200~300r/min的转速下搅拌均匀,得混合物C;S3, the low-density polyethylene and the ethylene-vinyl acetate copolymer taken by step S1 are added into the internal mixer to carry out banburying to obtain mixture B, then the ethylene glycol stearate monoester, poly Add propylene wax, photocatalyst, aluminum-magnesium alloy powder, anti-nutrient and mixture A prepared in step S2 into mixture B in turn, and stir evenly at a rotating speed of 200-300 r/min to obtain mixture C;

S4、混合物C再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture C is cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

本发明提供的高效阻燃电缆材料,与现有技术相比优点在于:Compared with the prior art, the high-efficiency flame-retardant cable material provided by the present invention has the following advantages:

1、本发明提出的电缆材料,配方合理,以低密度聚乙烯为主料,以乙烯-醋酸乙烯酯共聚物为辅料,通过添加硬脂酸乙二醇单酯和聚丙烯蜡提高电缆材料中光触媒和铝镁合金粉的分散效果,同时还能提高电缆材料原料的流动性,使产品具有优异的耐老化、抑菌性、耐腐蚀性和良好的成型加工性,扩大产品的使用范围,与此同时电缆材料中添加的改性次磷酸铝和吗啉胍既能够保持产品具有良好的力学性能,同时又能显著提高产品的阻燃特性,且两者的添加量少,仅占总质量的0.3%~3.7%,远小于现有技术。1. The cable material proposed by the present invention has a reasonable formula, uses low-density polyethylene as the main material, and uses ethylene-vinyl acetate copolymer as the auxiliary material. The dispersion effect of photocatalyst and aluminum-magnesium alloy powder can also improve the fluidity of cable material raw materials, so that the product has excellent aging resistance, antibacterial property, corrosion resistance and good molding processability, and expands the use range of the product. At the same time, the modified aluminum hypophosphite and morpholine guanidine added to the cable material can not only maintain the good mechanical properties of the product, but also significantly improve the flame retardant properties of the product, and the addition amount of the two is small, accounting for only 3% of the total mass. 0.3% to 3.7%, much smaller than the existing technology.

2、本发明通过合理比例的亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺对次磷酸铝进行改性,可以增大次磷酸铝的表面活性,提高次磷酸铝的分散性,经改性得到的改性次磷酸铝易与电缆材料中的吗啉胍进行结合,能够显著提高产品的阻燃特性,进而降低阻燃剂的使用量,有效解决传统电缆材料的阻燃性能欠佳以及阻燃型电缆材料的阻燃剂添加量大易恶化电缆材料力学性能的问题,并且经实验证明在电缆材料中复配添加两者是可以显著提高产品的力学性能和阻燃特性,尤其是在亚甲基二氨基甲酸酯和吗啉胍的质量比为6:1时,电缆材料的阻燃性能最优,氧指数可以达到46.7%;2. The present invention modifies aluminum hypophosphite through a reasonable proportion of methylene dicarbamate, phenyl silicone oil and polyimide, which can increase the surface activity of aluminum hypophosphite and improve the dispersibility of aluminum hypophosphite. , the modified aluminum hypophosphite obtained by modification is easy to combine with morpholine guanidine in the cable material, which can significantly improve the flame retardant properties of the product, thereby reducing the amount of flame retardant used, and effectively solving the flame retardant properties of traditional cable materials. The problem of poor and flame-retardant cable materials with a large amount of flame retardants is easy to deteriorate the mechanical properties of the cable materials, and experiments have proved that the combination of the two in the cable materials can significantly improve the mechanical properties and flame retardant properties of the product. Especially when the mass ratio of methylene dicarbamate and morpholine guanidine is 6:1, the flame retardant performance of the cable material is the best, and the oxygen index can reach 46.7%;

3、本发明提出的高效阻燃电缆材料的制备方法,操作简单,原料之间的混合效果好,先将吗啉胍加入到改性次磷酸铝中,使两者充分结合后再与电缆材料中的其他原料进行混合,能够提高两者结合后的产物在主料中的分散速度,保证产品的均一性,适合工业化生产,并且能够提高产品的阻燃性能和力学性能。3. The preparation method of the high-efficiency flame-retardant cable material proposed by the present invention has the advantages of simple operation and good mixing effect between the raw materials. Morpholine guanidine is firstly added to the modified aluminum hypophosphite, and the two are fully combined before mixing with the cable material. Mixing other raw materials in the mixture can improve the dispersion speed of the combined product in the main material, ensure the uniformity of the product, suitable for industrial production, and can improve the flame retardant performance and mechanical properties of the product.

具体实施方式Detailed ways

下面结合具体实施例对本发明作进一步解说。The present invention will be further explained below in conjunction with specific embodiments.

实施例1Example 1

本发明提出的一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、改性次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份;所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成;抗氧剂为抗氧剂168。The high-efficiency flame-retardant cable material proposed by the present invention includes the following raw materials in parts by weight: 80 parts of low-density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of modified aluminum hypophosphite, 0.1 part of morpholine guanidine, 0.5 part of ethylene glycol stearate, 0.5 part of polypropylene wax, 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, 0.2 part of antioxidant; the mass ratio of the modified aluminum hypophosphite is 6:2:9 : 1 mixed with aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide; the antioxidant is antioxidant 168.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

S1、按照低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、改性次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份称取各原料,备用;S1. According to 80 parts of low density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of modified aluminum hypophosphite, 0.1 part of morpholine guanidine, 0.5 part of ethylene glycol stearate, and 0.5 part of polypropylene wax , 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, and 0.2 part of antioxidant to weigh each raw material and set aside;

S2、将步骤S1称取的吗啉胍加入到改性次磷酸铝中,先于100r/min的转速下搅拌15min,再升温至60℃搅拌10min,得混合物A;S2, adding the morpholine guanidine weighed in step S1 into the modified aluminum hypophosphite, first stirring for 15 min at a rotating speed of 100 r/min, then heating up to 60 °C and stirring for 10 min to obtain mixture A;

S3、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物B,然后将步骤S1称取的硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗氧剂以及步骤S2制备得到的混合物A依次加入到混合物B中,并以200r/min的转速下搅拌均匀,得混合物C;S3, the low-density polyethylene and the ethylene-vinyl acetate copolymer taken by step S1 are added into the internal mixer to carry out banburying to obtain mixture B, then the ethylene glycol stearate monoester, poly Acrylic wax, photocatalyst, aluminum-magnesium alloy powder, antioxidant and mixture A prepared in step S2 were added to mixture B in turn, and stirred uniformly at a rotating speed of 200 r/min to obtain mixture C;

S4、混合物C再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture C is cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

实施例2Example 2

本发明提出的一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯100份、乙烯-醋酸乙烯酯共聚物13份、改性次磷酸铝1.5份、吗啉胍0.25份、硬脂酸乙二醇单酯1.5份、聚丙烯蜡2份、光触媒0.9份、铝镁合金粉3份、抗氧剂0.4份;所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成;抗氧剂为抗氧剂626。The high-efficiency flame-retardant cable material proposed by the present invention includes the following raw materials in parts by weight: 100 parts of low-density polyethylene, 13 parts of ethylene-vinyl acetate copolymer, 1.5 parts of modified aluminum hypophosphite, 0.25 parts of morpholine guanidine, 1.5 parts of ethylene glycol stearate, 2 parts of polypropylene wax, 0.9 parts of photocatalyst, 3 parts of aluminum-magnesium alloy powder, 0.4 parts of antioxidant; the mass ratio of the modified aluminum hypophosphite is 6:2:9 : 1 mixed with aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide; the antioxidant is antioxidant 626.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

S1、按照低密度聚乙烯100份、乙烯-醋酸乙烯酯共聚物13份、改性次磷酸铝1.5份、吗啉胍0.25份、硬脂酸乙二醇单酯1.5份、聚丙烯蜡2份、光触媒0.9份、铝镁合金粉3份、抗氧剂0.4份称取各原料,备用;S1. According to 100 parts of low-density polyethylene, 13 parts of ethylene-vinyl acetate copolymer, 1.5 parts of modified aluminum hypophosphite, 0.25 parts of morpholine guanidine, 1.5 parts of ethylene glycol stearate, and 2 parts of polypropylene wax , 0.9 parts of photocatalyst, 3 parts of aluminum-magnesium alloy powder, and 0.4 part of antioxidant to weigh each raw material and set aside;

S2、将步骤S1称取的吗啉胍加入到改性次磷酸铝中,先于150r/min的转速下搅拌10min,再升温至50℃搅拌15min,得混合物A;S2, adding the morpholine guanidine weighed in step S1 into the modified aluminum hypophosphite, first stirring for 10 min at a rotating speed of 150 r/min, then heating to 50 °C and stirring for 15 min to obtain mixture A;

S3、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物B,然后将步骤S1称取的硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗氧剂以及步骤S2制备得到的混合物A依次加入到混合物B中,并以250r/min的转速下搅拌均匀,得混合物C;S3, the low-density polyethylene and the ethylene-vinyl acetate copolymer taken by step S1 are added into the internal mixer to carry out banburying to obtain mixture B, then the ethylene glycol stearate monoester, poly Acrylic wax, photocatalyst, aluminum-magnesium alloy powder, antioxidant and mixture A prepared in step S2 were added to mixture B in turn, and stirred uniformly at a rotating speed of 250 r/min to obtain mixture C;

S4、混合物C再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture C is cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

实施例3Example 3

本发明提出的一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯120份、乙烯-醋酸乙烯酯共聚物15份、改性次磷酸铝3.2份、吗啉胍0.4份、硬脂酸乙二醇单酯3份、聚丙烯蜡3份、光触媒1.6份、铝镁合金粉4份、抗氧剂0.5份;所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成;抗氧剂为抗氧剂1010。The high-efficiency flame-retardant cable material proposed by the present invention includes the following raw materials in parts by weight: 120 parts of low-density polyethylene, 15 parts of ethylene-vinyl acetate copolymer, 3.2 parts of modified aluminum hypophosphite, 0.4 parts of morpholine guanidine, 3 parts of ethylene glycol stearate, 3 parts of polypropylene wax, 1.6 parts of photocatalyst, 4 parts of aluminum-magnesium alloy powder, 0.5 part of antioxidant; the mass ratio of the modified aluminum hypophosphite is 6:2:9 : 1 mixed with aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide; the antioxidant is antioxidant 1010.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

S1、按照低密度聚乙烯120份、乙烯-醋酸乙烯酯共聚物15份、改性次磷酸铝3.2份、吗啉胍0.4份、硬脂酸乙二醇单酯3份、聚丙烯蜡3份、光触媒1.6份、铝镁合金粉4份、抗氧剂0.5份称取各原料,备用;S1. According to 120 parts of low density polyethylene, 15 parts of ethylene-vinyl acetate copolymer, 3.2 parts of modified aluminum hypophosphite, 0.4 parts of morpholine guanidine, 3 parts of ethylene glycol stearate, and 3 parts of polypropylene wax , 1.6 parts of photocatalyst, 4 parts of aluminum-magnesium alloy powder, and 0.5 part of antioxidant to weigh each raw material and set aside;

S2、将步骤S1称取的吗啉胍加入到改性次磷酸铝中,先于200r/min的转速下搅拌5min,再升温至40℃搅拌20min,得混合物A;S2, adding the morpholine guanidine weighed in step S1 into the modified aluminum hypophosphite, first stirring for 5 min at a rotating speed of 200 r/min, then heating up to 40 °C and stirring for 20 min to obtain mixture A;

S3、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物B,然后将步骤S1称取的硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗氧剂以及步骤S2制备得到的混合物A依次加入到混合物B中,并以300r/min的转速下搅拌均匀,得混合物C;S3, the low-density polyethylene and the ethylene-vinyl acetate copolymer taken by step S1 are added into the internal mixer to carry out banburying to obtain mixture B, then the ethylene glycol stearate monoester, poly Acrylic wax, photocatalyst, aluminum-magnesium alloy powder, antioxidant and mixture A prepared in step S2 were added to mixture B in turn, and stirred uniformly at a rotating speed of 300 r/min to obtain mixture C;

S4、混合物C再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture C is cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

对比例1Comparative Example 1

按照中国专利授权公告号:CN 104961962 B制备得到的具有阻燃效果的复合线缆材料。The composite cable material with flame retardant effect prepared according to China Patent Authorization Announcement No.: CN 104961962 B.

对比例2Comparative Example 2

本发明提出的一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份;抗氧剂为抗氧剂168。The high-efficiency flame-retardant cable material proposed by the present invention includes the following raw materials in parts by weight: 80 parts of low-density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of aluminum hypophosphite, 0.1 part of morpholine guanidine, stearin 0.5 part of ethylene glycol monoester, 0.5 part of polypropylene wax, 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, 0.2 part of antioxidant; antioxidant is antioxidant 168.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

S1、按照低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、改性次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份称取各原料,备用;S1. According to 80 parts of low density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of modified aluminum hypophosphite, 0.1 part of morpholine guanidine, 0.5 part of ethylene glycol stearate, and 0.5 part of polypropylene wax , 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, and 0.2 part of antioxidant to weigh each raw material and set aside;

S2、将步骤S1称取的吗啉胍加入到次磷酸铝中,先于100r/min的转速下搅拌15min,再升温至60℃搅拌10min,得混合物A;S2, adding the morpholine guanidine weighed in step S1 into the aluminum hypophosphite, first stirring for 15 minutes at a rotating speed of 100 r/min, then warming up to 60 °C and stirring for 10 minutes to obtain mixture A;

S3、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物B,然后将步骤S1称取的硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗氧剂以及步骤S2制备得到的混合物A依次加入到混合物B中,并以200r/min的转速下搅拌均匀,得混合物C;S3, the low-density polyethylene and the ethylene-vinyl acetate copolymer taken by step S1 are added into the internal mixer to carry out banburying to obtain mixture B, then the ethylene glycol stearate monoester, poly Acrylic wax, photocatalyst, aluminum-magnesium alloy powder, antioxidant and mixture A prepared in step S2 were added to mixture B in turn, and stirred uniformly at a rotating speed of 200 r/min to obtain mixture C;

S4、混合物C再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture C is cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

对比例3Comparative Example 3

本发明提出的一种高效阻燃电缆材料,包括以下重量份的原料:低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、改性次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份;所述改性次磷酸铝由质量比为6:2:9:1的次磷酸铝、亚甲基二氨基甲酸酯、苯基硅油、聚酰亚胺混合而成;抗氧剂为抗氧剂168。The high-efficiency flame-retardant cable material proposed by the present invention includes the following raw materials in parts by weight: 80 parts of low-density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of modified aluminum hypophosphite, 0.1 part of morpholine guanidine, 0.5 part of ethylene glycol stearate, 0.5 part of polypropylene wax, 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, 0.2 part of antioxidant; the mass ratio of the modified aluminum hypophosphite is 6:2:9 : 1 mixed with aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide; the antioxidant is antioxidant 168.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

S1、按照低密度聚乙烯80份、乙烯-醋酸乙烯酯共聚物10份、改性次磷酸铝0.4份、吗啉胍0.1份、硬脂酸乙二醇单酯0.5份、聚丙烯蜡0.5份、光触媒0.4份、铝镁合金粉1份、抗氧剂0.2份称取各原料,备用;S1. According to 80 parts of low density polyethylene, 10 parts of ethylene-vinyl acetate copolymer, 0.4 part of modified aluminum hypophosphite, 0.1 part of morpholine guanidine, 0.5 part of ethylene glycol stearate, and 0.5 part of polypropylene wax , 0.4 part of photocatalyst, 1 part of aluminum-magnesium alloy powder, and 0.2 part of antioxidant to weigh each raw material and set aside;

S2、将步骤S1称取的低密度聚乙烯和乙烯-醋酸乙烯酯共聚物加入到密炼机中进行密炼得混合物A,然后将步骤S1称取的吗啉胍、改性次磷酸铝、硬脂酸乙二醇单酯、聚丙烯蜡、光触媒、铝镁合金粉、抗氧剂依次加入到混合物A中,并以200r/min的转速下搅拌均匀,得混合物B;S2, adding the low-density polyethylene and ethylene-vinyl acetate copolymer weighed in step S1 into the Banbury mixer to obtain mixture A, and then weighing the morpholine guanidine, modified aluminum hypophosphite, Ethylene glycol monoester of stearate, polypropylene wax, photocatalyst, aluminum-magnesium alloy powder, and antioxidant are successively added to mixture A, and stirred uniformly at a rotating speed of 200 r/min to obtain mixture B;

S4、混合物B再经拉条切粒,再经螺旋杆挤出、造粒即得高效阻燃电缆材料。S4. The mixture B is then cut into pellets through a strand, and then extruded and pelletized through a screw rod to obtain a high-efficiency flame-retardant cable material.

对实施例1~3制备得到的电缆材料以及对比例1~3制备得到的线缆材料进行性能测试,结果见表1。The cable materials prepared in Examples 1-3 and the cable materials prepared in Comparative Examples 1-3 were tested for performance, and the results are shown in Table 1.

表1:Table 1:

测试项目Test items 拉伸强度(MPa)Tensile strength (MPa) 断裂伸长率(%)Elongation at break (%) 氧指数(%)Oxygen Index(%) UL-94UL-94 实施例1Example 1 18.818.8 586586 40.440.4 V-OV-O 实施例2Example 2 25.425.4 623623 46.746.7 V-OV-O 实施例3Example 3 19.319.3 599599 41.641.6 V-OV-O 对比例1Comparative Example 1 14.214.2 531531 35.235.2 V-OV-O 对比例2Comparative Example 2 9.89.8 456456 33.333.3 V-1V-1 对比例3Comparative Example 3 10.310.3 479479 34.534.5 V-0V-0

表1实验结果显示,实施例1~3制备的电缆材料的阻燃性能优异,氧指数均能达到40%以上,而且拉伸强度仍可以达到18MPa以上、断裂伸长率可以达到580%以上,相比之下对比例1~3制备的电缆材料氧指数、拉伸强度和断裂伸长率均低于本发明实施例1~3制备的电缆材料,除此之外,实施例1~3制备的电缆材料UL-94阻燃等级测试均能达到V-0级别,表明本发明提出的电缆材料既具有优异的阻燃性能,又拥有良好力学性能优异。The experimental results in Table 1 show that the cable materials prepared in Examples 1 to 3 have excellent flame retardant properties, the oxygen index can reach more than 40%, the tensile strength can still reach more than 18MPa, and the elongation at break can reach more than 580%. In contrast, the oxygen index, tensile strength and elongation at break of the cable materials prepared in Comparative Examples 1 to 3 are lower than those of the cable materials prepared in Examples 1 to 3 of the present invention. In addition, Examples 1 to 3 prepared The UL-94 flame retardant grade test of the cable materials can reach the V-0 level, which shows that the cable material proposed by the present invention not only has excellent flame retardant performance, but also has excellent mechanical properties.

在改性次磷酸铝和吗啉胍的总质量不变的条件下,将实施例1中的改性次磷酸铝和吗啉胍按照表2中的重量份进行替换,其他条件同实施例1所制备的电缆材料,然后对制备的电缆材料进行性能测试,结果见表2。Under the condition that the total mass of the modified aluminum hypophosphite and morpholine guanidine remains unchanged, the modified aluminum hypophosphite and morpholine guanidine in Example 1 are replaced according to the weight parts in Table 2, and other conditions are the same as those in Example 1 The prepared cable materials were then tested for performance, and the results are shown in Table 2.

表2:Table 2:

改性次磷酸铝Modified Aluminum Hypophosphite 吗啉胍Morpholineguanidine 拉伸强度(MPa)Tensile strength (MPa) 断裂伸长率(%)Elongation at break (%) 氧指数(%)Oxygen Index(%) 00 0.50.5 12.412.4 433433 32.632.6 0.50.5 00 10.510.5 425425 33.933.9 0.1250.125 0.3750.375 12.612.6 458458 34.634.6 0.1670.167 0.3330.333 12.712.7 471471 34.734.7 0.250.25 0.250.25 15.315.3 525525 35.835.8 0.3330.333 0.1670.167 16.616.6 542542 36.736.7 0.3750.375 0.1250.125 16.916.9 548548 37.137.1 0.40.4 0.10.1 18.818.8 586586 40.440.4 0.4170.417 0.0830.083 19.219.2 603603 42.542.5 0.4290.429 0.0710.071 25.125.1 618618 45.345.3 0.4380.438 0.0620.062 20.320.3 605605 41.541.5 0.4440.444 0.0560.056 19.019.0 592592 40.940.9 0.450.45 0.050.05 16.916.9 553553 37.637.6 0.4620.462 0.0380.038 16.516.5 541541 36.936.9 0.4690.469 0.0310.031 16.416.4 533533 36.636.6 0.4840.484 0.0160.016 16.216.2 529529 35.835.8 0.4850.485 0.0150.015 15.815.8 512512 35.235.2 0.4860.486 0.0140.014 12.612.6 463463 34.634.6 0.4670.467 0.0130.013 12.512.5 439439 34.134.1

表2实验结果显示,单独使用改性次磷酸铝或吗啉胍所得到的电缆材料的氧指数仅有33%左右且拉伸强度和断裂伸长率也较低,当改性次磷酸铝和吗啉胍复配添加后,得到的电缆材料拉伸强度、断裂伸长率和氧指数均有所提高,但在改性次磷酸铝的重量份小于0.25或者大于0.485时,所得到的电缆材料拉伸强度、断裂伸长率和氧指数并不理想,而改性次磷酸铝的重量份在0.25~0.485之间时(即改性次磷酸铝和吗啉胍的质量比为1~32:1),得到的电缆材料的拉伸强度可以达到15MPa以上、断裂伸长率可以达到500%以上,氧指数可以达到35%以上,力学性能和阻燃特性均具有一定的提高,尤其是改性次磷酸铝的重量份在0.4~0.444之间时(即改性次磷酸铝和吗啉胍的质量比为4~8:1),得到电缆材料的拉伸强度可以达到18MPa以上、断裂伸长率可以达到580%以上,氧指数可以达到40%以上,力学性能和阻燃特性均具有显著性的提高,且在改性次磷酸铝的重量份为0.429时(即改性次磷酸铝和吗啉胍的质量比为6:1),得到的电缆材料氧指数可以达到45.3%,拉伸强度为25.1MPa,断裂伸长率可以达到618%,综合性能最佳。The experimental results in Table 2 show that the oxygen index of the cable material obtained by using modified aluminum hypophosphite or morpholine guanidine alone is only about 33%, and the tensile strength and elongation at break are also low. After the compound addition of morpholineguanidine, the tensile strength, elongation at break and oxygen index of the obtained cable material were improved, but when the weight part of modified aluminum hypophosphite was less than 0.25 or greater than 0.485, the obtained cable material Tensile strength, elongation at break and oxygen index are not ideal, and when the weight part of modified aluminum hypophosphite is between 0.25 and 0.485 (that is, the mass ratio of modified aluminum hypophosphite and morpholine guanidine is 1 to 32: 1), the tensile strength of the obtained cable material can reach more than 15MPa, the elongation at break can reach more than 500%, the oxygen index can reach more than 35%, and the mechanical properties and flame retardant properties have been improved to a certain extent, especially modified When the weight part of aluminum hypophosphite is between 0.4 and 0.444 (that is, the mass ratio of modified aluminum hypophosphite and morpholine guanidine is 4 to 8:1), the tensile strength of the obtained cable material can reach more than 18MPa and the elongation at break The rate can reach more than 580%, the oxygen index can reach more than 40%, the mechanical properties and flame retardant properties are significantly improved, and when the weight part of modified aluminum hypophosphite is 0.429 (that is, modified aluminum hypophosphite and The mass ratio of guanidine is 6:1), the oxygen index of the obtained cable material can reach 45.3%, the tensile strength is 25.1MPa, the elongation at break can reach 618%, and the comprehensive performance is the best.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (6)

1. The efficient flame-retardant cable material is characterized by comprising the following raw materials in parts by weight: 80-120 parts of low-density polyethylene, 10-15 parts of ethylene-vinyl acetate copolymer, 0.4-3.2 parts of modified aluminum hypophosphite, 0.1-0.4 part of moroxydine, 0.5-3 parts of ethylene glycol stearate, 0.5-3 parts of polypropylene wax, 0.4-1.6 parts of photocatalyst, 1-4 parts of aluminum-magnesium alloy powder and 0.2-0.5 part of antioxidant; the modified aluminum hypophosphite comprises the following components in percentage by mass of 6: 2: 9: 1 of aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide.
2. The efficient flame-retardant cable material as claimed in claim 1, characterized by comprising the following raw materials in parts by weight: 90-110 parts of low-density polyethylene, 11-14 parts of ethylene-vinyl acetate copolymer, 0.6-2.4 parts of modified aluminum hypophosphite, 0.15-0.3 part of moroxydine, 1-2.5 parts of ethylene glycol stearate, 1.5-2.5 parts of polypropylene wax, 0.6-1.2 parts of photocatalyst, 2-4 parts of aluminum-magnesium alloy powder and 0.3-0.5 part of antioxidant.
3. The efficient flame-retardant cable material as claimed in claim 1 or 2, wherein the mass ratio of the modified aluminum hypophosphite to the moroxydine is 4-8: 1.
4. the efficient flame-retardant cable material as claimed in claim 1 or 2, characterized by comprising the following raw materials in parts by weight: 100 parts of low-density polyethylene, 13 parts of ethylene-vinyl acetate copolymer, 1.5 parts of modified aluminum hypophosphite, 0.25 part of moroxydine, 1.5 parts of ethylene glycol stearate, 2 parts of polypropylene wax, 0.9 part of photocatalyst, 3 parts of aluminum magnesium alloy powder and 0.4 part of antioxidant.
5. The high-efficiency flame-retardant cable material as claimed in claim 1 or 2, wherein the antioxidant is antioxidant 168, antioxidant 626 or antioxidant 1010.
6. The preparation method of the high-efficiency flame-retardant cable material is characterized by comprising the following steps of:
s1, weighing raw materials according to 80-120 parts of low-density polyethylene, 10-15 parts of ethylene-vinyl acetate copolymer, 0.4-3.2 parts of modified aluminum hypophosphite, 0.1-0.4 part of moroxydine, 0.5-3 parts of ethylene glycol stearate, 0.5-3 parts of polypropylene wax, 0.4-1.6 parts of photocatalyst, 1-4 parts of aluminum-magnesium alloy powder and 0.2-0.5 part of antioxidant for later use, wherein the modified aluminum hypophosphite is prepared by mixing the following raw materials in parts by mass: 2: 9: 1, aluminum hypophosphite, methylene dicarbamate, phenyl silicone oil and polyimide;
s2, adding moroxydine weighed in the step S1 into the modified aluminum hypophosphite, stirring for 5-15 min at the rotating speed of 100-200 r/min, and then heating to 40-60 ℃ and stirring for 10-20 min to obtain a mixture A;
s3, adding the low-density polyethylene and the ethylene-vinyl acetate copolymer weighed in the step S1 into an internal mixer for internal mixing to obtain a mixture B, then sequentially adding the ethylene glycol stearate weighed in the step S1, the polypropylene wax, the photocatalyst, the aluminum-magnesium alloy powder, the antioxidant and the mixture A prepared in the step S2 into the mixture B, and uniformly stirring at the rotating speed of 200-300 r/min to obtain a mixture C;
and S4, carrying out bracing and dicing on the mixture C, and carrying out extrusion and granulation by a screw rod to obtain the high-efficiency flame-retardant cable material.
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