CN108791516B - Automobile instrument panel pipe beam assembly - Google Patents
Automobile instrument panel pipe beam assembly Download PDFInfo
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- CN108791516B CN108791516B CN201810846706.8A CN201810846706A CN108791516B CN 108791516 B CN108791516 B CN 108791516B CN 201810846706 A CN201810846706 A CN 201810846706A CN 108791516 B CN108791516 B CN 108791516B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/08—Front or rear portions
- B62D25/14—Dashboards as superstructure sub-units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
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Abstract
本发明公开了汽车仪表板管梁总成,包括用于沿车身宽度方向的且正对车身前围结构设置的管梁中管,在管梁中管的两端各自设有侧安装支架用于和车身前围结构固定连接;在管梁中管上还对应的设有电器安装支架、前围安装支架、转向柱安装支架和中控安装支架;其特征在于,所述中控安装支架包括沿管梁中管轴线方向呈间隔设置的左支撑杆和右支撑杆,且左支撑杆整体以及右支撑杆整体均朝背对车身前围结构的方向倾斜向下设置,并且左支撑杆的外端形成用于与车身前地板相连的连接端部;且所述左支撑杆为圆管结构。本发明具有能够更好的满足设计轻量化要求,能够具有更好的刚性,能够降低成本的优点。
The invention discloses an automobile instrument panel pipe beam assembly, which includes a pipe beam middle tube arranged along the width direction of the vehicle body and facing the body front wall structure. Side mounting brackets are respectively provided at both ends of the pipe beam middle pipe. It is fixedly connected to the front wall structure of the vehicle body; the middle tube of the tube beam is also provided with an electrical installation bracket, a front wall mounting bracket, a steering column mounting bracket and a central control mounting bracket; it is characterized in that the central control mounting bracket includes a The left support rod and the right support rod are arranged at intervals in the direction of the tube axis in the tube beam, and the entire left support rod and the entire right support rod are inclined downward in the direction away from the vehicle body front wall structure, and the outer end of the left support rod A connection end for connecting with the front floor of the vehicle body is formed; and the left support rod has a circular tube structure. The invention has the advantages of being able to better meet the lightweight design requirements, having better rigidity, and being able to reduce costs.
Description
技术领域Technical field
本发明属于汽车技术领域,特别的涉及汽车仪表板管梁总成。The invention belongs to the field of automobile technology, and particularly relates to an automobile instrument panel pipe beam assembly.
背景技术Background technique
仪表板又名仪表盘,广泛应用于所有车辆和工程机械的驾驶室,其主要是由仪表、方向盘、仪表板壳体、仪表板管梁(仪表板骨架)和仪表板线束等组成。The instrument panel, also known as the instrument panel, is widely used in the cabs of all vehicles and construction machinery. It is mainly composed of instruments, steering wheels, instrument panel shells, instrument panel beams (instrument panel skeleton) and instrument panel wiring harnesses.
仪表板位于驾驶员正前方,在仪表板上会集成有行驶里程表、车速里程表、发动机转速表、燃油表等。驾驶者不仅可以通过仪表板了解车辆的基本行驶状态, 而且还可以对风口、音响、空调和灯光等进行控制,从而在确保安全的同时,享受到更多的驾 驶乐趣。近年来,随着技术的不断进步,更多的操作功能被集成到了仪表板上。The instrument panel is located directly in front of the driver. The instrument panel will integrate the odometer, speedometer, engine speedometer, fuel gauge, etc. The driver can not only understand the basic driving status of the vehicle through the dashboard, but also control the air vents, audio, air conditioning, lights, etc., thereby ensuring safety while enjoying more driving fun. In recent years, with the continuous advancement of technology, more operating functions have been integrated into the dashboard.
仪表板管梁能够为仪表板以及其附件,如副驾驶侧安全气囊、转向管柱和空调等零件提供支撑。且仪表板管梁是通过两个定位销和多个螺栓与车身直接相连,承受仪表板总成的载荷,对汽车安全性有较大的影响。当然,为了确保所支撑的各种仪表和零件能够在高速行驶及振动状态下正常工作,仪表板管梁必须具有足够的刚性,而为了减少发生意外时外力对正、副驾驶的冲击,还要求仪表板管梁具有良好的吸能性;同时仪表板管梁还必须满足轻量化要求。The instrument panel tube beam provides support for the instrument panel and its accessories, such as the passenger side airbag, steering column and air conditioner. Moreover, the instrument panel tube beam is directly connected to the body through two positioning pins and multiple bolts, and bears the load of the instrument panel assembly, which has a great impact on the safety of the car. Of course, in order to ensure that the various instruments and parts supported can work normally under high-speed driving and vibration conditions, the instrument panel tube beam must have sufficient rigidity. In order to reduce the impact of external forces on the alignment and co-pilot in the event of an accident, it is also required that The instrument panel pipe beam has good energy absorption; at the same time, the instrument panel pipe beam must also meet the lightweight requirements.
中国专利(CN206568898U)公开了一种新型汽车仪表板管梁总成,其特征在于,包括管梁中管和在所述管梁中管外围 包覆的管套加强筋,在所述管套加强筋上从左到右依次安装有左侧安装支架、继电器安装 支架、转向柱加强支架、下侧安装支架、中控支架、上侧安装支架、安全气囊安装支架和右侧 安装支架;所述管梁中管由铝镁合金材料制成;所述管套加强筋、所述左侧安装支架、所述 继电器安装支架、所述转向柱加强支架、所述下侧安装支架、所述中控支架、所述上侧安装 支架、所述安全气囊安装支架和所述右侧安装支架均由尼龙66材料制成。Chinese patent (CN206568898U) discloses a new type of automobile dashboard pipe beam assembly, which is characterized in that it includes a pipe beam middle pipe and a pipe sleeve reinforcement wrapped around the pipe beam middle pipe. The ribs are installed with a left mounting bracket, a relay mounting bracket, a steering column reinforcement bracket, a lower mounting bracket, a central control bracket, an upper mounting bracket, an airbag mounting bracket and a right mounting bracket in sequence from left to right; the tube The tube in the beam is made of aluminum-magnesium alloy material; the pipe sleeve reinforcing rib, the left mounting bracket, the relay mounting bracket, the steering column reinforcing bracket, the lower mounting bracket, and the central control bracket , the upper side mounting bracket, the airbag mounting bracket and the right side mounting bracket are all made of nylon 66 material.
上述专利中是通过选用轻量化的材料以达到仪表板管梁设计的轻量化要求的,其在满足轻量化要求时,因采用了,管梁中管由铝镁合金材料制成,所述安全气囊安装支架和所述右侧安装支架均由尼龙66材料制成,的技术方案,使得其成本和刚度受到影响。In the above-mentioned patent, lightweight materials are used to meet the lightweight requirements of the instrument panel tube beam design. When meeting the lightweight requirements, the tube in the tube beam is made of aluminum-magnesium alloy material, which is safe. The airbag mounting bracket and the right mounting bracket are both made of nylon 66 material, which is a technical solution that affects its cost and stiffness.
因此,怎样才能够提供一种能够更好的满足设计轻量化要求,能够具有更好的刚性,能够降低成本的汽车仪表板管梁总成,成为本领域技术人员有待解决的技术问题。Therefore, how to provide an automotive instrument panel pipe beam assembly that can better meet the lightweight design requirements, have better rigidity, and reduce costs has become a technical problem to be solved by those skilled in the art.
发明内容Contents of the invention
针对上述现有技术的不足,本发明所要解决的技术问题是:怎样提供一种能够更好的满足设计轻量化要求,能够具有更好的刚性,能够降低成本的汽车仪表板管梁总成。In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is: how to provide an automobile instrument panel pipe beam assembly that can better meet the lightweight design requirements, have better rigidity, and reduce costs.
为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
汽车仪表板管梁总成,包括用于沿车身宽度方向的且正对车身前围结构设置的管梁中管,在管梁中管的两端各自设有侧安装支架用于和车身前围结构固定连接;在管梁中管上还对应的设有电器安装支架、前围安装支架、转向柱安装支架和中控安装支架;其特征在于,所述中控安装支架包括沿管梁中管轴线方向呈间隔设置的左支撑杆和右支撑杆,且左支撑杆整体以及右支撑杆整体均朝背对车身前围结构的方向倾斜向下设置,并且左支撑杆的外端形成用于与车身前地板相连的连接端部;且所述左支撑杆为圆管结构。The automobile dashboard pipe beam assembly includes a pipe beam middle tube arranged along the width direction of the vehicle body and facing the body front wall structure. Side mounting brackets are respectively provided at both ends of the pipe beam middle tube for connecting to the body front wall. The structure is fixedly connected; the middle pipe of the pipe beam is also provided with an electrical installation bracket, a front wall mounting bracket, a steering column mounting bracket and a central control mounting bracket; it is characterized in that the central control mounting bracket includes a bracket along the middle pipe of the pipe beam. The left support rod and the right support rod are arranged at intervals in the axial direction, and the entire left support rod and the entire right support rod are inclined downward in the direction away from the front wall structure of the vehicle body, and the outer end of the left support rod is formed to connect with the front wall structure of the vehicle body. The connecting end connected to the front floor of the vehicle body; and the left support rod is a round tube structure.
本技术方案中,因整个仪表板都是安装在仪表板管梁总成上的,仪表板管梁总成作为承力部件,即需要仪表板管梁总成固定安装于车身后具有更好的稳定性和刚度,并且同时还需要满足汽车设计轻量化要求。汽车在制动或者加速的过程中,与车身前地板相连的左支撑杆在其长度方向上会受到推力和拉力。因此,将仪表板管梁总成中与车身前地板相连左支撑杆设计成圆管结构,这样的设计使得左支撑杆的受力效果更好,受力后不易变形,具有更好的刚性。圆管结构左支撑杆能够更好的承受车身传递到仪表板管梁总成的推力和拉力,使得整个汽车仪表台安装更加稳定,同时,圆管结构的左支撑杆也能够满足汽车设计轻量化要求。In this technical solution, since the entire instrument panel is installed on the instrument panel pipe beam assembly, the instrument panel pipe beam assembly serves as a load-bearing component, that is, the instrument panel pipe beam assembly needs to be fixedly installed on the vehicle body to have better stability. Stability and stiffness, and at the same time also need to meet the lightweight requirements of automotive design. When the car is braking or accelerating, the left support rod connected to the front floor of the car body will be pushed and pulled along its length. Therefore, the left support rod connected to the front floor of the vehicle body in the instrument panel tube beam assembly is designed into a circular tube structure. This design makes the left support rod have better force-bearing effect, is not easily deformed after being stressed, and has better rigidity. The left support rod of round tube structure can better withstand the thrust and pull force transmitted from the car body to the instrument panel tube beam assembly, making the installation of the entire car dashboard more stable. At the same time, the left support rod of round tube structure can also meet the lightweight design of the car. Require.
作为优化,在左支撑杆上沿其自身的轴线方向呈间隔的设置有若干个减重孔。As an optimization, several weight-reducing holes are provided on the left support rod at intervals along its own axis.
这样,能够使得左支撑杆的质量更小,在提高了左支撑杆的整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the mass of the left support rod can be made smaller, and while the overall stiffness of the left support rod can be improved, it can better meet the lightweight requirements of automobile design.
作为优化,所述左支撑杆包括与管梁中管固定相连的支撑杆上段,以及连接在支撑杆上段外端的支撑杆下段,且支撑杆上段与车身前地板之间的夹角小于支撑杆下段与车身前地板之间的夹角。As an optimization, the left support rod includes an upper section of the support rod fixedly connected to the middle tube of the pipe beam, and a lower section of the support rod connected to the outer end of the upper section of the support rod, and the angle between the upper section of the support rod and the front floor of the vehicle body is smaller than the lower section of the support rod. The angle between it and the front floor of the car body.
这样,当左支撑杆整体受到管梁中管的拉力和推力后,左支撑杆上的支撑杆上段和支撑杆下段之间弯折相连的位置,能够产生应力集中,并且能够对受到的拉力和推力形成一定缓冲,能够起到保护左支撑杆的目的。In this way, when the entire left support rod is subjected to the tensile force and push force of the tube in the pipe beam, the bending connection between the upper section of the support rod and the lower section of the support rod on the left support rod can produce stress concentration, and can react to the tensile force and push force. The thrust forms a certain buffer, which can protect the left support rod.
作为优化,在支撑杆上段外端外侧面与管梁中管之间设置有斜向支撑杆,所述斜向支撑杆的两端各自固定连接于管梁中管和支撑杆上段的外侧。As an optimization, an oblique support rod is provided between the outer surface of the outer end of the upper section of the support rod and the middle tube of the pipe beam. The two ends of the oblique support rod are respectively fixedly connected to the outer sides of the middle pipe of the pipe beam and the upper section of the support rod.
这样,支撑杆水平段与管梁中管之间的连接更加稳定,使得支撑杆水平段相对于管梁中管能够更好的保持垂直。从而使得受力效果更好。In this way, the connection between the horizontal section of the support rod and the middle tube of the pipe beam is more stable, so that the horizontal section of the support rod can be better maintained vertically relative to the middle pipe of the pipe beam. This results in a better force-bearing effect.
作为优化,在左支撑杆和右支撑杆之间还设有呈间隔设置的第一支杆和第二支杆,且第一支杆和第二支杆各自的两端各自固定于左支撑杆和右支撑杆上。As an optimization, there are also first and second support rods arranged at intervals between the left support rod and the right support rod, and the two ends of the first and second support rods are respectively fixed to the left support rod. and on the right support rod.
这样,能够提高左支撑杆和右支撑杆的稳定性,同时还能够方便对中控进行安装固定。In this way, the stability of the left support rod and the right support rod can be improved, and at the same time, it can also facilitate the installation and fixation of the central control.
作为优化,在左支撑杆上的第一支杆和第二支杆之间的位置还连接有朝向左侧延伸的左下装饰板支架。As an optimization, a left lower decorative panel bracket extending toward the left side is also connected to the position between the first support pole and the second support pole on the left support pole.
这样,能够方便对下装饰板进行安装固定。In this way, the lower decorative panel can be easily installed and fixed.
作为优化,所述管梁中管呈三段式设计,包括依次相连的中管左段、中管中段和中管右段;中管左段和中管右段的直径相等且大于中管中段的直径。As an optimization, the middle pipe of the pipe beam has a three-section design, including the left section of the middle pipe, the middle section of the middle pipe and the right section of the middle pipe that are connected in sequence; the diameters of the left section of the middle pipe and the right section of the middle pipe are equal and larger than the middle section of the middle pipe diameter of.
这样,通常的管梁中管是呈两端式设计的,分为大直径段和小直径段,大直径段和小直径段分别对应正驾驶室和副驾驶室的位置,能够保证整个管梁中管的质量更小的同时,使得整个管梁中管的刚度能够满足要求。但是因管梁中管两端的直径不同,这就存在对应的安装在管梁中管左右两端的侧安装支架上与管梁中管相连的构件需要设计为不同的尺寸以去匹配管梁中管。通过将管梁中管呈三段式设计,并且使得中管左段和中管右段的直径设置为等大,这样在生产时,侧安装支架上与管梁中管相连的构件可以无需进行挑选匹配,能够使得对应的安装在管梁中管左右两端的侧安装支架上与管梁中管相连的构件能够通用,更好的降低生产成本,能够更加方便生产。In this way, the normal pipe in the pipe beam is designed with two ends, divided into a large diameter section and a small diameter section. The large diameter section and the small diameter section correspond to the positions of the front cab and passenger cab respectively, which can ensure that the entire pipe beam The mass of the middle tube is smaller, and at the same time, the stiffness of the middle tube of the entire tube beam can meet the requirements. However, because the diameters of the two ends of the pipe in the pipe beam are different, the corresponding components installed on the side mounting brackets at the left and right ends of the pipe in the pipe beam and connected to the pipe in the pipe beam need to be designed with different sizes to match the pipe in the pipe beam. . By designing the middle pipe of the pipe beam in three sections, and setting the diameters of the left section of the middle pipe and the right section of the middle pipe to be equal in size, the components on the side mounting bracket connected to the middle pipe of the pipe beam can be eliminated during production. Selecting and matching can make the corresponding components installed on the side mounting brackets at the left and right ends of the pipe beam and connected to the pipe beam middle pipe universal, which can better reduce production costs and make production more convenient.
作为优化,在中管左段上沿其自身轴线方向呈间隔的设置有多个减重孔。As an optimization, a plurality of weight-reducing holes are provided on the left section of the middle tube at intervals along its own axis.
这样,能够使得整个管梁中管的质量更小,满足管梁中管整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the mass of the tubes in the entire tube beam can be made smaller, which can not only meet the overall stiffness of the tubes in the tube beam, but also better meet the lightweight requirements of automobile design.
作为优化,所述中管右段的轴向上至少具有一个用于安装侧安装支架的位置。As an optimization, the right section of the middle tube has at least one position for installing a side mounting bracket in the axial direction.
这样,能够使得中管右段的长度更小,能够使得整个管梁中管的质量更小,满足管梁中管整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the length of the right section of the middle tube can be made smaller, and the mass of the entire tube beam can be made smaller. While satisfying the overall stiffness of the tube in the tube beam, it can better meet the lightweight requirements of automobile design.
作为优化,所述侧安装支架包括用于与车身前围结构相连的连接结构以及用于与仪表板相连的支撑结构;所述支撑结构包括呈长条形设计的侧支撑板,所述侧支撑板的一端固定连接于管梁中管上,侧支撑板的另一端垂直管梁中管向外设置且设有用于与仪表板端部内侧相连的连接孔;并且在侧支撑板上沿其自身长度方向呈间隔的设置有减重孔。As an optimization, the side mounting bracket includes a connection structure for connecting with the body front wall structure and a support structure for connecting with the instrument panel; the support structure includes a side support plate with a long strip design, and the side support One end of the plate is fixedly connected to the middle pipe of the pipe beam, and the other end of the side support plate is set outward vertically from the middle pipe of the pipe beam and is provided with a connection hole for connecting to the inside of the end of the instrument panel; and on the side support plate along its own Weight-reducing holes are provided at intervals along the length.
这样,方便仪表板的支承和安装,并且能够更加方便的将整个仪表板管梁总成安装于车身前围结构上。同时,在在侧支撑板上设计的减重孔能够更好的满足汽车轻量化设计要求。In this way, the support and installation of the instrument panel are facilitated, and the entire instrument panel pipe beam assembly can be more conveniently installed on the vehicle body front wall structure. At the same time, the weight reduction holes designed on the side support plates can better meet the vehicle's lightweight design requirements.
作为优化,所述连接结构包括呈长条形设计的连接板,所述连接板的一表面与管梁中管固定相连,连接板的另一表面上垂直向外设置有用于插接于车身前围结构的插销,并且连接板上沿管梁中管直径方向的两端各自朝背离所述插销的方向弯折形成用于与仪表板相连的支撑端,并使得连接板在长度方向上整体呈“U”形结构。As an optimization, the connection structure includes a connecting plate designed in a long strip. One surface of the connecting plate is fixedly connected to the middle pipe of the pipe beam. The other surface of the connecting plate is provided vertically outward for plugging into the front of the vehicle body. The latches of the surrounding structure, and the two ends of the connecting plate along the diameter direction of the pipe in the pipe beam are each bent in the direction away from the latches to form support ends for connecting to the instrument panel, and the connecting plate is formed as a whole in the length direction. "U" shaped structure.
这样,能够方便对仪表板的固定和安装。并且对仪表板的支承效果更好。In this way, the fixing and installation of the instrument panel can be facilitated. And the support effect for the instrument panel is better.
作为优化,所述电器安装支架包括呈长条形设计的且一端固定连接在管梁中管上的第一支架板、第二支架板、第三支架板、第四支架板和第五支架板;且第一支架板和第二支架板的外端各自朝向车身前围结构设置,第三支架板、第四支架板和第五支架板的外端各自朝背离车身前围结构的方向倾斜向下设置;并且沿第一支架板、第二支架板、第三支架板、第四支架板和第五支架板的长度方向上各自设置有呈间隔设置的减重孔。As an optimization, the electrical installation bracket includes a first bracket plate, a second bracket plate, a third bracket plate, a fourth bracket plate and a fifth bracket plate that are designed in a long strip and one end is fixedly connected to the pipe in the pipe beam. ; And the outer ends of the first bracket plate and the second bracket plate are respectively arranged toward the vehicle body front wall structure, and the outer ends of the third bracket plate, the fourth bracket plate and the fifth bracket plate are each inclined in the direction away from the vehicle body front wall structure. and are provided with weight-reducing holes at intervals along the length direction of the first bracket plate, the second bracket plate, the third bracket plate, the fourth bracket plate and the fifth bracket plate.
这样,能够方便对电器部件的安装和固定,并且第一支架板、第二支架板、第三支架板、第四支架板和第五支架板上设有的减重孔能够更好的满足汽车轻量化设计要求。In this way, the installation and fixing of electrical components can be facilitated, and the weight-reducing holes provided on the first, second, third, fourth and fifth bracket plates can better meet the requirements of the automobile. Lightweight design requirements.
作为优化,在第三支架板的外侧还设置有侧支架板,侧支架板的外端形成电气安装用连接孔。As an optimization, a side bracket plate is also provided outside the third bracket plate, and a connection hole for electrical installation is formed on the outer end of the side bracket plate.
这样,能够方便对电器部件以及线束进行安装固定。In this way, electrical components and wiring harnesses can be easily installed and fixed.
作为优化,所述转向柱安装支架包括固定设置于管梁中管周向下侧的座板,且座板的前端向前延伸并超出管梁中管的周向前侧设置以形成用于与转向柱相连的第一连接位,座板的后端向后延伸并超出管梁中管的周向后侧设置以形成用于与转向柱相连的第二连接位;并且在座板后端上表面与管梁中管周向后侧之间固定设置有稳定板。As an optimization, the steering column mounting bracket includes a seat plate fixedly arranged on the lower side of the circumference of the tube in the tube beam, and the front end of the seat plate extends forward and beyond the circumferential front side of the tube in the tube beam to form a connection with the steering column. The first connection position, the rear end of the seat plate extends rearward and is set to the rear side beyond the circumference of the tube in the pipe beam to form a second connection position for connecting to the steering column; and the upper surface of the rear end of the seat plate is connected to the pipe beam A stabilizing plate is fixed between the circumference and the rear side of the middle tube.
这样,座板上的第一连接位和第二连接位均是用于与转向柱相连的,座板上的前后两端承受整个转向柱的重量,汽车在不平整路面上行驶或是速度很高时,座板在转向柱的重力作用下容易发生变形和振动。通常情况下是通过将座板的厚度增加以解决座板变形和振动的问题。但是研究发现,通过将座板的厚度增加的方式,座板的前后两端为用于与转向柱相连并承受重力的受力端,仍然容易变形和产生振动。因此,在座板后端上表面与管梁中管周向后侧之间固定设置有稳定板,相对于将座板加厚的方式,能够使得其刚度更好的同时,能够使得整体质量更小,使得座板的后端受力效果更好,使得其能够提高模态,在受力后不易变形,不易产生振动。In this way, the first connection position and the second connection position on the seat plate are both used to be connected to the steering column. The front and rear ends of the seat plate bear the weight of the entire steering column. The car is traveling on uneven roads or at very high speeds. When the height is high, the seat plate is prone to deformation and vibration under the gravity of the steering column. Usually, the problem of seat plate deformation and vibration is solved by increasing the thickness of the seat plate. However, research has found that by increasing the thickness of the seat plate, the front and rear ends of the seat plate are the force-bearing ends used to connect to the steering column and bear gravity, and are still prone to deformation and vibration. Therefore, a stabilizing plate is fixed between the upper surface of the rear end of the seat plate and the rear side of the tube beam middle tube circumference. Compared with the method of thickening the seat plate, it can make the stiffness better and the overall mass smaller. , so that the rear end of the seat plate has a better force-bearing effect, making it able to improve the mode, and is less likely to deform and vibrate after being stressed.
作为优化,所述稳定板的左右两侧以及后端均向下弯折并抵接固定于连接座板后端的上表面上,并使得座板、管梁中管和稳定板之间形成盒体结构。As an optimization, the left and right sides and the rear end of the stabilizing plate are bent downward and abutted and fixed on the upper surface connecting the rear end of the seat plate, so that a box is formed between the seat plate, the middle tube of the pipe beam and the stabilizing plate. structure.
这样,座板、管梁中管和稳定板之间形成盒体结构,能够提高座板后端的模态,使得座板后端在受力状态下不易发生振动,并且形成的盒体结构能够使得座板后端具有更好的刚度,不易发生变形。In this way, a box structure is formed between the seat plate, the middle tube of the tube beam and the stabilizing plate, which can improve the mode of the rear end of the seat plate, making the rear end of the seat plate less likely to vibrate under stress, and the formed box structure can make The rear end of the seat plate has better rigidity and is less prone to deformation.
作为优化,所述座板后端的中部位置向上拱起设置并形成第一连接部和第二连接部,所述第一连接部与管梁中管周向下侧相贴且固定相连,所述第二连接部与稳定板的下表面相贴且固定连接。As an optimization, the middle position of the rear end of the seat plate is arched upward to form a first connection part and a second connection part. The first connection part is close to and fixedly connected to the lower side of the pipe circumference in the pipe beam, and the The second connecting part is in contact with and fixedly connected to the lower surface of the stabilizing plate.
这样,能够更加方便座板与管梁中管之间的焊接连接,同时,座板与稳定板之间的相贴并固定连接的面积更大,能够更好的保证座板的刚度,使得座板不易发生变形。In this way, the welding connection between the seat plate and the middle tube of the pipe beam can be more convenient. At the same time, the area between the seat plate and the stabilizing plate is larger and the fixed connection area can better ensure the stiffness of the seat plate, making the seat more convenient. The board is not prone to deformation.
作为优化,在座板后端的第一连接部和第二连接部上各自设置有贯穿其自身厚度方向的多边形让位孔。As an optimization, the first connecting portion and the second connecting portion at the rear end of the seat plate are respectively provided with polygonal relief holes that run through the thickness direction of the seat plate.
这样,能够方便座板与管梁中管的焊接,方便打焊点;同时也方便座板与稳定板之间焊接,方便打焊点。In this way, the welding between the seat plate and the tube in the pipe beam can be facilitated, and the welding points can be easily made; it can also facilitate the welding between the seat plate and the stabilizing plate, and the welding points can be made easily.
作为优化,所述座板的左右两端各自向上弯折形成左侧板和右侧板,并使得座板的截面呈“U”形结构,且左侧板和右侧板上的与管梁中管对应的位置各自向外弯折并对应的形成用于与管梁中管周向下侧相贴并固定连接的第三连接部和第四连接部。As an optimization, the left and right ends of the seat plate are bent upward to form the left side plate and the right side plate respectively, so that the cross section of the seat plate has a "U" shape structure, and the left side plate and the right side plate are in line with the pipe beam. Corresponding positions of the middle tube are bent outwards and correspondingly form third connecting portions and fourth connecting portions for abutting and fixedly connecting to the lower side of the middle tube of the tube beam.
这样,座板与管梁中管相贴连接的面积更大,座板连接于管梁中管后更加的稳定可靠。并且,座板与稳定板之间形成的盒体结构更加的稳定,强度和刚度更好。In this way, the area where the seat plate and the middle pipe of the pipe beam are connected is larger, and the seat plate is more stable and reliable after being connected to the middle pipe of the pipe beam. Moreover, the box structure formed between the seat plate and the stabilizing plate is more stable, with better strength and rigidity.
作为优化,在座板的前端下表面上固定设置有连接耳,连接耳的截面呈“U”形结构且开口向下设置,在连接耳上设置有转向柱连接孔以形成所述第一连接位。As an optimization, a connecting lug is fixedly provided on the lower surface of the front end of the seat plate. The cross-section of the connecting lug is a "U"-shaped structure and the opening is set downward. A steering column connection hole is provided on the connecting lug to form the first connection position. .
这样,方便转向柱与座板前端之间的连接。并且连接后更加的可靠。This facilitates the connection between the steering column and the front end of the seat plate. And the connection is more reliable.
作为优化,在座板的后端上表面上沿管梁中管的轴线方向呈间隔的设置有两个凸焊螺母以形成所述第二连接位。As an optimization, two projection weld nuts are provided on the upper surface of the rear end of the seat plate at intervals along the axial direction of the tube in the tube beam to form the second connection position.
这样,方便转向柱与座板后端的连接,并且连接方式更加的简单。In this way, the connection between the steering column and the rear end of the seat plate is convenient, and the connection method is simpler.
作为优化,所述前围安装支架包括固定连接在座板前端的且倾斜向上设置的前围连接板,且前围连接板的上端竖直向上弯折并形成用于与车身前围结构相贴并相连的连接块。As an optimization, the cowl mounting bracket includes a cowl connecting plate fixedly connected to the front end of the seat panel and tilted upward, and the upper end of the cowl connecting plate is vertically bent upward and formed to fit into the vehicle body front wall structure. Connected connection blocks.
这样,通过在座板前端倾斜向上设置前围连接板,并且前围连接板的上端竖直向上弯折并形成用于与车身前围结构相贴并相连的连接块,能够方便将管梁中管与车身前围结构相连。In this way, by arranging the cowl connecting plate obliquely upward at the front end of the seat panel, and bending the upper end of the cowl connecting plate vertically upward to form a connecting block for contacting and connecting with the vehicle body cowl structure, the tubes in the tube beam can be conveniently connected. Connected to the front wall structure of the body.
作为优化,在连接块的上端与管梁中管之间固定设置有呈倾斜设置的支撑板,并且支撑板、连接块、前围连接板和座板前端共同围成梯形结构。As an optimization, an inclined support plate is fixed between the upper end of the connection block and the middle tube of the pipe beam, and the support plate, connection block, cowl connection plate and front end of the seat plate together form a trapezoidal structure.
这样,因管梁上的与前围连接板对应的位置会承受转向柱的重力,并且汽车在制动或是高速行驶时还会受到惯性力。因此,需要前围连接板具有较好的刚度以及承载能力。上述方案中,通过在连接块的上端与管梁中管之间固定设置有呈倾斜设置的支撑板,并且支撑板、连接块、前围连接板和座板前端共同围成梯形结构,当汽车在制动或是高速行驶时,连接块先受力,连接块能够将力分成两个路径各自传递到前围连接板和支撑板,经前围连接板的力在通过座板传递到管梁中管,经支撑板的力也传递到管梁中管,此时两个力的部分分力能够抵消,能够对因制动或高速行驶时产生的惯性力进行缓冲,能够减小整个仪表板的振动。并且,整个与车身前围结构相连的前围安装支架呈一个梯形体结构,使得其结构更加稳定,受力后不易发生振动,使得前围连接板的受力更加合理,能够很好的保证前围连接板在受力后保持原有的形态,不易发生变形。In this way, the position on the tube beam corresponding to the cowl connecting plate will bear the gravity of the steering column, and the car will also receive inertial force when braking or driving at high speed. Therefore, the cowl connecting plate needs to have good rigidity and load-bearing capacity. In the above scheme, an inclined support plate is fixed between the upper end of the connecting block and the middle tube of the pipe beam, and the supporting plate, connecting block, cowl connecting plate and the front end of the seat plate together form a trapezoidal structure. When the car When braking or driving at high speed, the connecting block receives force first. The connecting block can divide the force into two paths and transmit it to the cowl connecting plate and the support plate respectively. The force passing through the cowl connecting plate is transmitted to the pipe beam through the seat plate. In the middle tube, the force from the support plate is also transmitted to the middle tube of the tube beam. At this time, part of the two forces can be offset, which can buffer the inertial force generated by braking or high-speed driving, and can reduce the stress of the entire instrument panel. vibration. Moreover, the entire cowl mounting bracket connected to the body cowl structure has a trapezoidal structure, which makes its structure more stable and less likely to vibrate after being stressed. This makes the stress on the cowl connection plate more reasonable and can well ensure the front The surrounding connection plate maintains its original shape after being stressed and is not prone to deformation.
作为优化,所述支撑板的左右两侧各自朝向前围连接板弯折并各自形成左支撑侧板和右支撑侧板,且左支撑侧板的内侧面固定连接于前围连接板的左侧面,右支撑侧板的内侧面固定连接于前围连接板的右侧面;并且左支撑侧板和右支撑侧板的下端各自固定连接于座板前端的上表面上。As an optimization, the left and right sides of the support plate are respectively bent toward the front wall connection plate and form a left support side plate and a right support side plate respectively, and the inner side of the left support side plate is fixedly connected to the left side of the front wall connection plate. surface, the inner side of the right supporting side panel is fixedly connected to the right side of the cowl connection panel; and the lower ends of the left supporting side panel and the right supporting side panel are each fixedly connected to the upper surface of the front end of the seat panel.
这样,能够提高前围连接板的模态,使其不易发生振动。受力后更加的稳定。In this way, the mode of the cowl connecting plate can be improved, making it less likely to vibrate. More stable after being stressed.
作为优化,在前围连接板、支撑板、左支撑侧板和右支撑侧板上均设置有减重孔。As an optimization, weight reduction holes are provided on the front wall connecting plate, support plate, left support side plate and right support side plate.
这样,能够降低整个管梁总成的质量,更好的满足整车轻量化设计要求。In this way, the mass of the entire tube beam assembly can be reduced and better meet the lightweight design requirements of the entire vehicle.
附图说明Description of the drawings
图1为本发明的轴侧示意图。Figure 1 is an axial schematic view of the present invention.
图2为图1中B位置的放大图。Figure 2 is an enlarged view of position B in Figure 1.
图3为图1的主视图。Figure 3 is a front view of Figure 1.
图4为图1俯视图。Figure 4 is a top view of Figure 1.
图5为图1的左视图。Figure 5 is a left view of Figure 1.
图6为图1中管梁中管的结构示意图。Figure 6 is a schematic structural diagram of the tube in the tube beam in Figure 1.
图7为图1中侧安装支架的结构示意图。Figure 7 is a schematic structural diagram of the side mounting bracket in Figure 1.
图8为图1中前围安装支架和转向柱安装支架部分的结构示意图。Figure 8 is a schematic structural diagram of the cowl mounting bracket and the steering column mounting bracket in Figure 1.
图9为图8的A-A剖视图。Fig. 9 is a cross-sectional view along line A-A of Fig. 8 .
图10为图8的俯视图。FIG. 10 is a top view of FIG. 8 .
图11为图8的左视图。FIG. 11 is a left view of FIG. 8 .
具体实施方式Detailed ways
下面结合附图对本发明作进一步的详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
具体实施时:如图1至图11所示,汽车仪表板管梁总成,包括用于沿车身宽度方向的且正对车身前围结构设置的管梁中管1,在管梁中管的两端各自设有侧安装支架用于和车身前围结构固定连接;在管梁中管上还对应的设有电器安装支架、前围安装支架、转向柱安装支架和中控安装支架;其特征在于,所述中控安装支架包括沿管梁中管轴线方向呈间隔设置的左支撑杆2和右支撑杆3,且左支撑杆整体以及右支撑杆整体均朝背对车身前围结构的方向倾斜向下设置,并且左支撑杆的外端形成用于与车身前地板相连的连接端部;且所述左支撑杆2为圆管结构。Specific implementation: As shown in Figures 1 to 11, the automobile dashboard tube beam assembly includes a tube beam middle tube 1 arranged along the width direction of the vehicle body and facing the body front wall structure. There are side mounting brackets at both ends for fixed connection with the front wall structure of the vehicle body; there are also corresponding electrical installation brackets, front wall mounting brackets, steering column mounting brackets and central control mounting brackets on the middle tube of the tube beam; its characteristics The central control installation bracket includes a left support rod 2 and a right support rod 3 arranged at intervals along the axis of the middle tube of the pipe beam, and the entire left support rod and the entire right support rod are facing away from the front wall structure of the vehicle body. It is arranged obliquely downward, and the outer end of the left support rod forms a connection end for connecting with the front floor of the vehicle body; and the left support rod 2 has a circular tube structure.
本技术方案中,因整个仪表板都是安装在仪表板管梁总成上的,仪表板管梁总成作为承力部件,即需要仪表板管梁总成固定安装于车身后具有更好的稳定性和刚度,并且同时还需要满足汽车设计轻量化要求。汽车在制动或者加速的过程中,与车身前地板相连的左支撑杆在其长度方向上会受到推力和拉力。因此,将仪表板管梁总成中与车身前地板相连左支撑杆设计成圆管结构,这样的设计使得左支撑杆的受力效果更好,受力后不易变形,具有更好的刚性。圆管结构左支撑杆能够更好的承受车身传递到仪表板管梁总成的推力和拉力,使得整个汽车仪表台安装更加稳定,同时,圆管结构的左支撑杆也能够满足汽车设计轻量化要求。In this technical solution, since the entire instrument panel is installed on the instrument panel pipe beam assembly, the instrument panel pipe beam assembly serves as a load-bearing component, that is, the instrument panel pipe beam assembly needs to be fixedly installed on the vehicle body to have better stability. Stability and stiffness, and at the same time also need to meet the lightweight requirements of automotive design. When the car is braking or accelerating, the left support rod connected to the front floor of the car body will be pushed and pulled along its length. Therefore, the left support rod connected to the front floor of the vehicle body in the instrument panel tube beam assembly is designed into a circular tube structure. This design makes the left support rod have better force-bearing effect, is not easily deformed after being stressed, and has better rigidity. The left support rod of round tube structure can better withstand the thrust and pull force transmitted from the car body to the instrument panel tube beam assembly, making the installation of the entire car dashboard more stable. At the same time, the left support rod of round tube structure can also meet the lightweight design of the car. Require.
本具体实施方式中,在左支撑杆2上沿其自身的轴线方向呈间隔的设置有若干个减重孔。In this specific embodiment, several weight-reducing holes are provided on the left support rod 2 at intervals along its own axis.
这样,能够使得左支撑杆的质量更小,在提高了左支撑杆的整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the mass of the left support rod can be made smaller, and while the overall stiffness of the left support rod can be improved, it can better meet the lightweight requirements of automobile design.
本具体实施方式中,所述左支撑杆2包括与管梁中管固定相连的支撑杆上段4,以及连接在支撑杆上段4外端的支撑杆下段5,且支撑杆上段与车身前地板之间的夹角小于支撑杆下段与车身前地板之间的夹角。In this specific embodiment, the left support rod 2 includes an upper support rod section 4 fixedly connected to the middle tube of the pipe beam, and a lower support rod section 5 connected to the outer end of the upper support rod section 4, and between the upper support rod section and the front floor of the vehicle body The angle is smaller than the angle between the lower section of the support rod and the front floor of the car body.
这样,当左支撑杆整体受到管梁中管的拉力和推力后,左支撑杆上的支撑杆上段和支撑杆下段之间弯折相连的位置,能够产生应力集中,并且能够对受到的拉力和推力形成一定缓冲,能够起到保护左支撑杆的目的。In this way, when the entire left support rod is subjected to the tensile force and push force of the tube in the pipe beam, the bending connection between the upper section of the support rod and the lower section of the support rod on the left support rod can produce stress concentration, and can react to the tensile force and push force. The thrust forms a certain buffer, which can protect the left support rod.
本具体实施方式中,在支撑杆上段外端外侧面与管梁中管之间设置有斜向支撑杆6,所述斜向支撑杆的两端各自固定连接于管梁中管和支撑杆上段的外侧。In this specific embodiment, an oblique support rod 6 is provided between the outer surface of the outer end of the upper section of the support rod and the middle tube of the pipe beam. The two ends of the oblique support rod are respectively fixedly connected to the middle pipe of the pipe beam and the upper section of the support rod. outside.
这样,支撑杆水平段与管梁中管之间的连接更加稳定,使得支撑杆水平段相对于管梁中管能够更好的保持垂直。从而使得受力效果更好。In this way, the connection between the horizontal section of the support rod and the middle tube of the pipe beam is more stable, so that the horizontal section of the support rod can be better maintained vertically relative to the middle pipe of the pipe beam. This results in a better force-bearing effect.
本具体实施方式中,在左支撑杆和右支撑杆之间还设有呈间隔设置的第一支杆7和第二支杆8,且第一支杆和第二支杆各自的两端各自固定于左支撑杆和右支撑杆上。In this specific embodiment, there are also first struts 7 and second struts 8 arranged at intervals between the left support bar and the right support bar, and the two ends of the first strut and the second strut are respectively Fixed on the left and right support rods.
这样,能够提高左支撑杆和右支撑杆的稳定性,同时还能够方便对中控进行安装固定。In this way, the stability of the left support rod and the right support rod can be improved, and at the same time, it can also facilitate the installation and fixation of the central control.
本具体实施方式中,在左支撑杆上的第一支杆和第二支杆之间的位置还连接有朝向左侧延伸的左下装饰板支架9。In this specific embodiment, a left lower decorative panel bracket 9 extending toward the left is also connected to the position between the first support pole and the second support pole on the left support pole.
这样,能够方便对下装饰板进行安装固定。In this way, the lower decorative panel can be easily installed and fixed.
本具体实施方式中,所述管梁中管1呈三段式设计,包括依次相连的中管左段10、中管中段11和中管右段12;中管左段和中管右段的直径相等且大于中管中段的直径。In this specific embodiment, the middle pipe 1 of the pipe beam has a three-section design, including a left section 10 of the middle pipe, a middle section 11 of the middle pipe and a right section 12 of the middle pipe that are connected in sequence; the left section of the middle pipe and the right section of the middle pipe are The diameter is equal to and larger than the diameter of the middle section of the midtube.
这样,通常的管梁中管是呈两端式设计的,分为大直径段和小直径段,大直径段和小直径段分别对应正驾驶室和副驾驶室的位置,能够保证整个管梁中管的质量更小的同时,使得整个管梁中管的刚度能够满足要求。但是因管梁中管两端的直径不同,这就存在对应的安装在管梁中管左右两端的侧安装支架上与管梁中管相连的构件需要设计为不同的尺寸以去匹配管梁中管。通过将管梁中管呈三段式设计,并且使得中管左段和中管右段的直径设置为等大,这样在生产时,侧安装支架上与管梁中管相连的构件可以无需进行挑选匹配,能够使得对应的安装在管梁中管左右两端的侧安装支架上与管梁中管相连的构件能够通用,更好的降低生产成本,能够更加方便生产。In this way, the normal pipe in the pipe beam is designed with two ends, divided into a large diameter section and a small diameter section. The large diameter section and the small diameter section correspond to the positions of the front cab and passenger cab respectively, which can ensure that the entire pipe beam The mass of the middle tube is smaller, and at the same time, the stiffness of the middle tube of the entire tube beam can meet the requirements. However, because the diameters of the two ends of the pipe in the pipe beam are different, the corresponding components installed on the side mounting brackets at the left and right ends of the pipe in the pipe beam and connected to the pipe in the pipe beam need to be designed with different sizes to match the pipe in the pipe beam. . By designing the middle pipe of the pipe beam in three sections, and setting the diameters of the left section of the middle pipe and the right section of the middle pipe to be equal in size, the components on the side mounting bracket connected to the middle pipe of the pipe beam can be eliminated during production. Selecting and matching can make the corresponding components installed on the side mounting brackets at the left and right ends of the pipe beam and connected to the pipe beam middle pipe universal, which can better reduce production costs and make production more convenient.
本具体实施方式中,所述中管左段和中管右段的直径为50至60mm,所述中管中段的直径为40至45mm。In this specific embodiment, the diameter of the left section of the middle tube and the right section of the middle tube is 50 to 60 mm, and the diameter of the middle section of the middle tube is 40 to 45 mm.
这样,设计更加合理,能够更加方便加工制造。最优的,所述中管左段和中管右段的直径为55mm,所述中管中段的直径为45mm。In this way, the design is more reasonable and can be more convenient for processing and manufacturing. Optimally, the diameter of the left section of the middle tube and the right section of the middle tube is 55mm, and the diameter of the middle section of the middle tube is 45mm.
本具体实施方式中,在中管左段10上沿其自身轴线方向呈间隔的设置有多个减重孔。In this specific embodiment, a plurality of weight-reducing holes are provided on the left section 10 of the middle tube at intervals along its own axis.
这样,能够使得整个管梁中管的质量更小,满足管梁中管整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the mass of the tubes in the entire tube beam can be made smaller, which can not only meet the overall stiffness of the tubes in the tube beam, but also better meet the lightweight requirements of automobile design.
本具体实施方式中,所述中管右段12的轴向上至少具有一个用于安装侧安装支架的位置。In this specific embodiment, the right section 12 of the middle tube has at least one position for installing a side mounting bracket in the axial direction.
这样,能够使得中管右段的长度更小,能够使得整个管梁中管的质量更小,满足管梁中管整体刚度的同时,能够更好的满足汽车设计轻量化要求。In this way, the length of the right section of the middle tube can be made smaller, and the mass of the entire tube beam can be made smaller. While satisfying the overall stiffness of the tube in the tube beam, it can better meet the lightweight requirements of automobile design.
本具体实施方式中,所述侧安装支架包括用于与车身前围结构相连的连接结构以及用于与仪表板相连的支撑结构;所述支撑结构包括呈长条形设计的侧支撑板13,所述侧支撑板的一端固定连接于管梁中管上,侧支撑板的另一端垂直管梁中管向外设置且设有用于与仪表板端部内侧相连的连接孔;并且在侧支撑板上沿其自身长度方向呈间隔的设置有减重孔。In this specific embodiment, the side mounting bracket includes a connection structure for connecting to the front wall structure of the vehicle body and a support structure for connecting to the instrument panel; the support structure includes a side support plate 13 designed in a long strip, One end of the side support plate is fixedly connected to the middle pipe of the pipe beam, and the other end of the side support plate is set outward perpendicular to the middle pipe of the pipe beam and is provided with a connection hole for connecting to the inside of the end of the instrument panel; and on the side support plate Weight-reducing holes are provided at intervals along its length.
这样,方便仪表板的支承和安装,并且能够更加方便的将整个仪表板管梁总成安装于车身前围结构上。同时,在在侧支撑板上设计的减重孔能够更好的满足汽车轻量化设计要求。In this way, the support and installation of the instrument panel are facilitated, and the entire instrument panel pipe beam assembly can be more conveniently installed on the vehicle body front wall structure. At the same time, the weight reduction holes designed on the side support plates can better meet the vehicle's lightweight design requirements.
本具体实施方式中,所述连接结构包括呈长条形设计的连接板14,所述连接板的一表面与管梁中管固定相连,连接板的另一表面上垂直向外设置有用于插接于车身前围结构的插销15,并且连接板上沿管梁中管直径方向的两端各自朝背离所述插销的方向弯折形成用于与仪表板相连的支撑端,并使得连接板在长度方向上整体呈“U”形结构。In this specific embodiment, the connection structure includes a connecting plate 14 designed in a long strip. One surface of the connecting plate is fixedly connected to the pipe in the pipe beam. The other surface of the connecting plate is provided vertically outward with a plug for inserting. Connected to the latch 15 of the vehicle body cowl structure, and the two ends of the connecting plate along the diameter direction of the tube in the tube beam are each bent in the direction away from the latch to form a support end for connecting to the instrument panel, and the connecting plate is The overall length direction is a "U" shaped structure.
这样,能够方便对仪表板的固定和安装。并且对仪表板的支承效果更好。In this way, the fixing and installation of the instrument panel can be facilitated. And the support effect for the instrument panel is better.
本具体实施方式中,所述电器安装支架包括呈长条形设计的且一端固定连接在管梁中管上的第一支架板16、第二支架板17、第三支架板18、第四支架板19和第五支架板20;且第一支架板和第二支架板的外端各自朝向车身前围结构设置,第三支架板、第四支架板和第五支架板的外端各自朝背离车身前围结构的方向倾斜向下设置;并且沿第一支架板、第二支架板、第三支架板、第四支架板和第五支架板的长度方向上各自设置有呈间隔设置的减重孔。In this specific embodiment, the electrical installation bracket includes a first bracket plate 16, a second bracket plate 17, a third bracket plate 18, and a fourth bracket that are designed in a long strip and one end is fixedly connected to the middle pipe of the pipe beam. plate 19 and the fifth bracket plate 20; and the outer ends of the first bracket plate and the second bracket plate are respectively arranged toward the vehicle body front wall structure, and the outer ends of the third bracket plate, the fourth bracket plate and the fifth bracket plate are respectively facing away from each other. The direction of the vehicle body front wall structure is inclined downward; and weight reduction plates arranged at intervals are respectively provided along the length direction of the first bracket plate, the second bracket plate, the third bracket plate, the fourth bracket plate and the fifth bracket plate. hole.
这样,能够方便对电器部件的安装和固定,并且第一支架板、第二支架板、第三支架板、第四支架板和第五支架板上设有的减重孔能够更好的满足汽车轻量化设计要求。In this way, the installation and fixing of electrical components can be facilitated, and the weight-reducing holes provided on the first, second, third, fourth and fifth bracket plates can better meet the requirements of the automobile. Lightweight design requirements.
本具体实施方式中,在第三支架板的外侧还设置有侧支架板21,侧支架板的外端形成电气安装用连接孔。In this specific embodiment, a side bracket plate 21 is also provided on the outside of the third bracket plate, and an electrical installation connection hole is formed on the outer end of the side bracket plate.
这样,能够方便对电器部件以及线束进行安装固定。In this way, electrical components and wiring harnesses can be easily installed and fixed.
本具体实施方式中,所述转向柱安装支架包括固定设置于管梁中管周向下侧的座板22,且座板的前端向前延伸并超出管梁中管的周向前侧设置以形成用于与转向柱相连的第一连接位,座板的后端向后延伸并超出管梁中管的周向后侧设置以形成用于与转向柱相连的第二连接位;并且在座板后端上表面与管梁中管周向后侧之间固定设置有稳定板23。In this specific embodiment, the steering column mounting bracket includes a seat plate 22 fixedly arranged on the lower side of the circumference of the tube in the tube beam, and the front end of the seat plate extends forward and beyond the circumferential front side of the tube in the tube beam to form a A first connection point connected to the steering column, the rear end of the seat plate extending rearward and beyond the circumferential rear side of the tube in the tube beam to form a second connection point for connection to the steering column; and on the rear end of the seat plate A stabilizing plate 23 is fixed between the surface and the rear side of the pipe circumference in the pipe beam.
这样,座板上的第一连接位和第二连接位均是用于与转向柱相连的,座板上的前后两端承受整个转向柱的重量,汽车在不平整路面上行驶或是速度很高时,座板在转向柱的重力作用下容易发生变形和振动。通常情况下是通过将座板的厚度增加以解决座板变形和振动的问题。但是研究发现,通过将座板的厚度增加的方式,座板的前后两端为用于与转向柱相连并承受重力的受力端,仍然容易变形和产生振动。因此,在座板后端上表面与管梁中管周向后侧之间固定设置有稳定板,相对于将座板加厚的方式,能够使得其刚度更好的同时,能够使得整体质量更小,使得座板的后端受力效果更好,使得其能够提高模态,在受力后不易变形,不易产生振动。In this way, the first connection position and the second connection position on the seat plate are both used to be connected to the steering column. The front and rear ends of the seat plate bear the weight of the entire steering column. The car is traveling on uneven roads or at very high speeds. When the height is high, the seat plate is prone to deformation and vibration under the gravity of the steering column. Usually, the problem of seat plate deformation and vibration is solved by increasing the thickness of the seat plate. However, research has found that by increasing the thickness of the seat plate, the front and rear ends of the seat plate are the force-bearing ends used to connect to the steering column and bear gravity, and are still prone to deformation and vibration. Therefore, a stabilizing plate is fixed between the upper surface of the rear end of the seat plate and the rear side of the tube beam middle tube circumference. Compared with the method of thickening the seat plate, it can make the stiffness better and the overall mass smaller. , so that the rear end of the seat plate has a better force-bearing effect, making it able to improve the mode, and is less likely to deform and vibrate after being stressed.
本具体实施方式中,所述稳定板23的左右两侧以及后端均向下弯折并抵接固定于连接座板后端的上表面上,并使得座板、管梁中管和稳定板之间形成盒体结构。In this specific embodiment, the left and right sides and the rear end of the stabilizing plate 23 are bent downward and abutted and fixed on the upper surface connecting the rear end of the seat plate, so that the connection between the seat plate, the middle tube of the pipe beam and the stabilizing plate A box structure is formed between them.
这样,座板、管梁中管和稳定板之间形成盒体结构,能够提高座板后端的模态,使得座板后端在受力状态下不易发生振动,并且形成的盒体结构能够使得座板后端具有更好的刚度,不易发生变形。In this way, a box structure is formed between the seat plate, the middle tube of the tube beam and the stabilizing plate, which can improve the mode of the rear end of the seat plate, making the rear end of the seat plate less likely to vibrate under stress, and the formed box structure can make The rear end of the seat plate has better rigidity and is less prone to deformation.
本具体实施方式中,所述座板22后端的中部位置向上拱起设置并形成第一连接部和第二连接部,所述第一连接部与管梁中管周向下侧相贴且固定相连,所述第二连接部与稳定板的下表面相贴且固定连接。In this specific embodiment, the middle position of the rear end of the seat plate 22 is arched upward and forms a first connecting part and a second connecting part. The first connecting part is attached to and fixed to the lower side of the pipe circumference in the pipe beam. Connected, the second connecting portion is in contact with and fixedly connected to the lower surface of the stabilizing plate.
这样,能够更加方便座板与管梁中管之间的焊接连接,同时,座板与稳定板之间的相贴并固定连接的面积更大,能够更好的保证座板的刚度,使得座板不易发生变形。In this way, the welding connection between the seat plate and the middle tube of the pipe beam can be more convenient. At the same time, the area between the seat plate and the stabilizing plate is larger and the fixed connection area can better ensure the stiffness of the seat plate, making the seat more convenient. The board is not prone to deformation.
本具体实施方式中,在座板后端的第一连接部和第二连接部上各自设置有贯穿其自身厚度方向的多边形让位孔。In this specific embodiment, the first connection part and the second connection part at the rear end of the seat plate are respectively provided with polygonal relief holes that run through the thickness direction of the seat plate.
这样,能够方便座板与管梁中管的焊接,方便打焊点;同时也方便座板与稳定板之间焊接,方便打焊点。In this way, the welding between the seat plate and the tube in the pipe beam can be facilitated, and the welding points can be easily made; it can also facilitate the welding between the seat plate and the stabilizing plate, and the welding points can be made easily.
本具体实施方式中,所述座板22的左右两端各自向上弯折形成左侧板24和右侧板25,并使得座板的截面呈“U”形结构,且左侧板和右侧板上的与管梁中管对应的位置各自向外弯折并对应的形成用于与管梁中管周向下侧相贴并固定连接的第三连接部和第四连接部。In this specific embodiment, the left and right ends of the seat plate 22 are each bent upward to form a left side plate 24 and a right side plate 25, so that the cross section of the seat plate has a "U"-shaped structure, and the left side plate and the right side plate are Positions on the plate corresponding to the tubes in the tube beam are bent outwards and correspondingly form third connecting portions and fourth connecting portions for abutting and fixedly connecting to the lower side of the tubes in the tube beam.
这样,座板与管梁中管相贴连接的面积更大,座板连接于管梁中管后更加的稳定可靠。并且,座板与稳定板之间形成的盒体结构更加的稳定,强度和刚度更好。In this way, the area where the seat plate and the middle pipe of the pipe beam are connected is larger, and the seat plate is more stable and reliable after being connected to the middle pipe of the pipe beam. Moreover, the box structure formed between the seat plate and the stabilizing plate is more stable, with better strength and rigidity.
本具体实施方式中,在座板的前端下表面上固定设置有连接耳26,连接耳的截面呈“U”形结构且开口向下设置,在连接耳上设置有转向柱连接孔以形成所述第一连接位。In this specific embodiment, a connecting lug 26 is fixedly provided on the lower surface of the front end of the seat plate. The cross-section of the connecting lug is a "U"-shaped structure and the opening is set downward. A steering column connecting hole is provided on the connecting lug to form the above-mentioned The first connection bit.
这样,方便转向柱与座板前端之间的连接。并且连接后更加的可靠。This facilitates the connection between the steering column and the front end of the seat plate. And the connection is more reliable.
本具体实施方式中,在座板的后端上表面上沿管梁中管的轴线方向呈间隔的设置有两个凸焊螺母以形成所述第二连接位。In this specific embodiment, two projection weld nuts are provided on the upper surface of the rear end of the seat plate at intervals along the axial direction of the tube in the tube beam to form the second connection position.
这样,方便转向柱与座板后端的连接,并且连接方式更加的简单。In this way, the connection between the steering column and the rear end of the seat plate is convenient, and the connection method is simpler.
本具体实施方式中,所述前围安装支架包括固定连接在座板前端的且倾斜向上设置的前围连接板27,且前围连接板的上端竖直向上弯折并形成用于与车身前围结构相贴并相连的连接块28。In this specific embodiment, the cowl mounting bracket includes a cowl connecting plate 27 fixedly connected to the front end of the seat panel and disposed obliquely upward, and the upper end of the cowl connecting plate is bent vertically upward and formed to connect with the front wall of the vehicle body. The connecting blocks 28 are structurally attached and connected.
这样,通过在座板前端倾斜向上设置前围连接板,并且前围连接板的上端竖直向上弯折并形成用于与车身前围结构相贴并相连的连接块,能够方便将管梁中管与车身前围结构相连。In this way, by arranging the cowl connecting plate obliquely upward at the front end of the seat panel, and bending the upper end of the cowl connecting plate vertically upward to form a connecting block for contacting and connecting with the vehicle body cowl structure, the tubes in the tube beam can be conveniently connected. Connected to the front wall structure of the body.
本具体实施方式中,在连接块的上端与管梁中管之间固定设置有呈倾斜设置的支撑板29,并且支撑板、连接块、前围连接板和座板前端共同围成梯形结构。In this specific embodiment, an inclined support plate 29 is fixed between the upper end of the connection block and the middle tube of the pipe beam, and the support plate, the connection block, the cowl connection plate and the front end of the seat plate together form a trapezoidal structure.
这样,因管梁上的与前围连接板对应的位置会承受转向柱的重力,并且汽车在制动或是高速行驶时还会受到惯性力。因此,需要前围连接板具有较好的刚度以及承载能力。上述方案中,通过在连接块的上端与管梁中管之间固定设置有呈倾斜设置的支撑板,并且支撑板、连接块、前围连接板和座板前端共同围成梯形结构,当汽车在制动或是高速行驶时,连接块先受力,连接块能够将力分成两个路径各自传递到前围连接板和支撑板,经前围连接板的力在通过座板传递到管梁中管,经支撑板的力也传递到管梁中管,此时两个力的部分分力能够抵消,能够对因制动或高速行驶时产生的惯性力进行缓冲,能够减小整个仪表板的振动。并且,整个与车身前围结构相连的前围安装支架呈一个梯形体结构,使得其结构更加稳定,受力后不易发生振动,使得前围连接板的受力更加合理,能够很好的保证前围连接板在受力后保持原有的形态,不易发生变形。In this way, the position on the tube beam corresponding to the cowl connecting plate will bear the gravity of the steering column, and the car will also receive inertial force when braking or driving at high speed. Therefore, the cowl connecting plate needs to have good rigidity and load-bearing capacity. In the above scheme, an inclined support plate is fixed between the upper end of the connecting block and the middle tube of the pipe beam, and the supporting plate, connecting block, cowl connecting plate and the front end of the seat plate together form a trapezoidal structure. When the car When braking or driving at high speed, the connecting block receives force first. The connecting block can divide the force into two paths and transmit it to the cowl connecting plate and the support plate respectively. The force passing through the cowl connecting plate is transmitted to the pipe beam through the seat plate. In the middle tube, the force from the support plate is also transmitted to the middle tube of the tube beam. At this time, part of the two forces can be offset, which can buffer the inertial force generated by braking or high-speed driving, and can reduce the stress of the entire instrument panel. vibration. Moreover, the entire cowl mounting bracket connected to the vehicle body cowl structure has a trapezoidal structure, which makes its structure more stable and less likely to vibrate after being stressed. This makes the stress on the cowl connecting plate more reasonable and can well ensure the front apron. The surrounding connection plate maintains its original shape after being stressed and is not prone to deformation.
本具体实施方式中,所述支撑板的左右两侧各自朝向前围连接板弯折并各自形成左支撑侧板30和右支撑侧板31,且左支撑侧板的内侧面固定连接于前围连接板的左侧面,右支撑侧板的内侧面固定连接于前围连接板的右侧面;并且左支撑侧板和右支撑侧板的下端各自固定连接于座板前端的上表面上。In this specific embodiment, the left and right sides of the support plate are respectively bent toward the front wall connecting plate and form a left support side plate 30 and a right support side plate 31 respectively, and the inner side of the left support side plate is fixedly connected to the front wall. The left side of the connecting panel and the inner side of the right supporting side panel are fixedly connected to the right side of the cowl connecting panel; and the lower ends of the left supporting side panel and the right supporting side panel are each fixedly connected to the upper surface of the front end of the seat panel.
这样,能够提高前围连接板的模态,使其不易发生振动。受力后更加的稳定。In this way, the mode of the cowl connecting plate can be improved, making it less likely to vibrate. More stable after being stressed.
本具体实施方式中,在前围连接板、支撑板、左支撑侧板和右支撑侧板上均设置有减重孔。In this specific embodiment, weight-reducing holes are provided on the cowl connection plate, the support plate, the left support side plate and the right support side plate.
这样,能够降低整个管梁总成的质量,更好的满足整车轻量化设计要求。In this way, the mass of the entire tube beam assembly can be reduced and better meet the lightweight design requirements of the entire vehicle.
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CN112249168B (en) * | 2020-09-21 | 2022-05-10 | 合肥长安汽车有限公司 | Steering support tubular beam structure |
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