CN108788196A - Synchronous servo electric spindle of precision numerical control machine tool - Google Patents
Synchronous servo electric spindle of precision numerical control machine tool Download PDFInfo
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- CN108788196A CN108788196A CN201810645699.5A CN201810645699A CN108788196A CN 108788196 A CN108788196 A CN 108788196A CN 201810645699 A CN201810645699 A CN 201810645699A CN 108788196 A CN108788196 A CN 108788196A
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- main shaft
- cooling
- numerical control
- synchronous servo
- control machine
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 42
- 238000005266 casting Methods 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims abstract description 10
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 9
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 9
- 239000000110 cooling liquid Substances 0.000 claims description 10
- 239000002826 coolant Substances 0.000 claims description 2
- 241000282472 Canis lupus familiaris Species 0.000 claims 2
- 230000005389 magnetism Effects 0.000 claims 2
- 210000000078 claw Anatomy 0.000 description 14
- 239000000498 cooling water Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及数控机床技术领域,尤其是涉及一种精密数控机床的同步伺服电主轴。The invention relates to the technical field of numerical control machine tools, in particular to a synchronous servo electric spindle of a precision numerical control machine tool.
背景技术Background technique
目前,在机械行业中,为了满足人们对机械产品的性能不断提高,因而对零配件的加工精度要求也越来越高。为能够加工出更加精细、尺寸更精准,大多的工件都采用数控机床生产,数控机床又称为CNC机床。At present, in the machinery industry, in order to meet people's continuous improvement in the performance of mechanical products, the processing accuracy requirements for spare parts are also getting higher and higher. In order to be able to process more finely and more accurately in size, most of the workpieces are produced by CNC machine tools, which are also called CNC machine tools.
在CNC机床中,普遍使用的是伺服电机或异步电机通过皮带传动来带动机械主轴,由于皮带传动中,转速低,震动大,而且皮带容易打滑,噪声也比较大。另外一种是电主轴,电主轴是将电机和主轴融合在一起的技术,电机的转子即为主轴的旋转部分。In CNC machine tools, servo motors or asynchronous motors are commonly used to drive the mechanical spindle through belt transmission. Due to the belt transmission, the speed is low, the vibration is large, and the belt is easy to slip and the noise is relatively large. The other is the electric spindle. The electric spindle is a technology that integrates the motor and the spindle. The rotor of the motor is the rotating part of the spindle.
目前普遍使用的是异步电主轴,此种形式的电主轴虽然克服了转速低、震动大、噪音大的缺点,但是因为使用的是异步电机,体积大,电机的定、转子的功耗发热大,效率低,而且同种功率大小的情况在冲击载负荷下丢转比较严重,甚至堵转,导致无法发挥机床的性能,而现有的电主轴,是通过在电主轴外部的套筒铸件上设置冷却水柱,往冷却水柱内通入冷却液以实现电主轴的降温;由于冷却水柱只能设置在电主轴的两侧,并不能全面与主轴周围接触,面临的问题是降温不均匀、不彻底,进而加工精度得不到保障,使用寿命短。At present, the asynchronous motorized spindle is commonly used. Although this type of motorized spindle overcomes the shortcomings of low speed, large vibration and high noise, it uses an asynchronous motor with a large volume, and the power consumption of the stator and rotor of the motor is large. , the efficiency is low, and in the case of the same power level, the loss of rotation is serious under the impact load, or even stalled, resulting in the inability to exert the performance of the machine tool. However, the existing electric spindle is through the sleeve casting outside the electric spindle Set up a cooling water column, and inject coolant into the cooling water column to realize the cooling of the electric spindle; since the cooling water column can only be set on both sides of the electric spindle, and cannot fully contact with the surrounding of the spindle, the problem is that the cooling is uneven and incomplete , and then the processing accuracy cannot be guaranteed, and the service life is short.
因此需要进行改进。Improvements are therefore required.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的是提供一种温度下降均匀的、加工精度高的、使用寿命长的同步伺服电主轴,以解决上述问题。In view of the deficiencies in the prior art, the object of the present invention is to provide a synchronous servo electric spindle with uniform temperature drop, high machining accuracy and long service life, so as to solve the above problems.
为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the present invention is:
一种精密数控机床的同步伺服电主轴,包括主轴,还包括套筒铸件、定子和永磁稀土转子,套筒铸件内设有一安装腔室,定子安装于安装腔室,主轴套装与定子内,永磁稀土转子固定设置在主轴的轴身处,并且在磁力作用下带动主轴转动;套筒铸件的上表面沿主轴设置方向设有若干第一冷却槽,套筒铸件的下表面沿主轴设置方向设有若干第二冷却槽,套筒铸件的左侧面和右侧面分别设有用于将第一冷却槽和第二冷却槽连通的侧冷却槽。A synchronous servo electric spindle of a precision numerical control machine tool, including the spindle, and also includes a sleeve casting, a stator and a permanent magnet rare earth rotor. There is an installation chamber inside the sleeve casting, and the stator is installed in the installation chamber. The spindle sleeve and the stator are inside. The permanent magnet rare earth rotor is fixed on the shaft body of the main shaft, and drives the main shaft to rotate under the action of magnetic force; the upper surface of the sleeve casting is provided with several first cooling grooves along the main shaft installation direction, and the lower surface of the sleeve casting is along the main shaft installation direction Several second cooling grooves are provided, and side cooling grooves for connecting the first cooling groove and the second cooling groove are respectively provided on the left side and the right side of the sleeve casting.
进一步的技术方案,所述套筒铸件的上表面和下表面均分别设有第一盖板和第二盖板,第一盖板上设有冷却液入口,第二盖板上设有冷却液出口。In a further technical solution, the upper surface and the lower surface of the sleeve casting are respectively provided with a first cover plate and a second cover plate, the first cover plate is provided with a cooling liquid inlet, and the second cover plate is provided with a cooling liquid Export.
进一步的技术方案,所述主轴的末端设有与之驱动连接的工件夹持装置。In a further technical solution, the end of the main shaft is provided with a workpiece clamping device drivingly connected thereto.
进一步的技术方案,所述工件夹持装置包括三个拔爪,相邻的两拔爪之间的夹角相同。In a further technical solution, the workpiece clamping device includes three claws, and the included angles between two adjacent claws are the same.
进一步的技术方案,所述第一冷却槽的槽底弧形,弧度与所述主轴表面弧度相同。In a further technical solution, the bottom of the first cooling groove is arc-shaped, and the arc is the same as the arc of the surface of the main shaft.
采用上述结构后,本发明和现有技术相比所具有的优点是:1、本发明的转子采用永磁稀土材料制成,并且利用同步电机的输出方式,使得同步伺服电主轴整体体积小,电机的定、转子的功耗发热小,效率高;2、本发明的电主轴取消了套筒外壳,直接将主轴安装在套管铸件内,减少一层导热介质,散热效果更好;3、在套筒铸件的外壁中设置有用于通入冷却液的第一冷却槽、第二冷却槽和侧冷却槽,全面覆盖在主轴的外面,降温均匀、散热不彻底,减少电主轴的热误差;4、采用三拔爪夹持结构,减轻了原来两个拔爪的负担,夹持更加省力;5、采用同步主轴,具有低速大扭矩的优点,又有利于车削加工。After adopting the above structure, the advantages of the present invention compared with the prior art are: 1. The rotor of the present invention is made of permanent magnet rare earth material, and the output mode of the synchronous motor is used, so that the overall volume of the synchronous servo electric spindle is small, The stator and rotor of the motor have low power consumption and heat generation, and high efficiency; 2. The electric spindle of the present invention cancels the sleeve shell, and directly installs the spindle in the sleeve casting, reducing a layer of heat-conducting medium, and the heat dissipation effect is better; 3. The outer wall of the sleeve casting is provided with the first cooling groove, the second cooling groove and the side cooling groove for passing through the cooling liquid, which completely cover the outside of the main shaft, so that the cooling is uniform and the heat dissipation is not complete, so as to reduce the thermal error of the electric main shaft; 4. The clamping structure of three claws is adopted, which reduces the burden of the original two claws, and the clamping is more labor-saving; 5. The synchronous spindle is adopted, which has the advantages of low speed and high torque, and is also conducive to turning processing.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的整体结构图;Fig. 1 is an overall structural diagram of the present invention;
图2是本发明的局部结构示意图;Fig. 2 is a partial structure schematic diagram of the present invention;
图3是本发明的局部结构示意图;Fig. 3 is a partial structure schematic diagram of the present invention;
图4是本发明的局部结构示意图。Fig. 4 is a schematic diagram of a partial structure of the present invention.
具体实施方式Detailed ways
以下仅为本发明的较佳实施例,并不因此而限定本发明的保护范围。The following are only preferred embodiments of the present invention, and therefore do not limit the protection scope of the present invention.
如图1至图4所示的一种精密数控机床的同步伺服电主轴1,包括主轴1,还包括套筒铸件2、定子3和永磁稀土转子4,套筒铸件2内设有一安装腔室,定子3安装于安装腔室,主轴1套装与定子3内,永磁稀土转子4固定设置在主轴1的轴身处,并且在磁力作用下带动主轴1转动;本发明的定子和转子采用永磁稀土材料制成,并且利用同步电机的输出方式,使得同步伺服电主轴1整体体积小,电机的定、转子的功耗发热小,效率高。As shown in Figures 1 to 4, a synchronous servo electric spindle 1 of a precision numerical control machine tool includes a spindle 1, a sleeve casting 2, a stator 3 and a permanent magnet rare earth rotor 4, and the sleeve casting 2 is provided with a mounting cavity chamber, the stator 3 is installed in the installation chamber, the main shaft 1 is set in the stator 3, the permanent magnet rare earth rotor 4 is fixed on the shaft body of the main shaft 1, and drives the main shaft 1 to rotate under the action of magnetic force; the stator and the rotor of the present invention adopt The permanent magnet is made of rare earth materials, and the output mode of the synchronous motor is used, so that the overall volume of the synchronous servo electric spindle 1 is small, the power consumption and heat generation of the stator and rotor of the motor are small, and the efficiency is high.
套筒铸件2的上表面沿主轴1设置方向设有若干第一冷却槽21,套筒铸件2的下表面沿主轴1设置方向设有若干第二冷却槽22,套筒铸件2的左侧面和右侧面分别设有用于将第一冷却槽21和第二冷却槽22连通的侧冷却槽23;所述套筒铸件2的上表面和下表面均分别设有第一盖板24和第二盖板25,第一盖板24上设有冷却液入口,第二盖板25上设有冷却液出口;在套筒铸件2的外壁中设置有用于通入冷却液的第一冷却槽21、第二冷却槽22和侧冷却槽23,全面覆盖在主轴1的外面,降温均匀、散热不彻底,减少电主轴1的热误差。The upper surface of the sleeve casting 2 is provided with several first cooling grooves 21 along the installation direction of the main shaft 1, and the lower surface of the sleeve casting 2 is provided with several second cooling grooves 22 along the installation direction of the main shaft 1. The left side of the sleeve casting 2 The side cooling grooves 23 for connecting the first cooling groove 21 and the second cooling groove 22 are respectively provided on the side and the right side; the upper surface and the lower surface of the sleeve casting 2 are respectively provided with a first cover plate 24 and a second Two cover plates 25, the first cover plate 24 is provided with a cooling liquid inlet, and the second cover plate 25 is provided with a cooling liquid outlet; the outer wall of the sleeve casting 2 is provided with a first cooling groove 21 for passing into the cooling liquid 1. The second cooling groove 22 and the side cooling groove 23 completely cover the outside of the main shaft 1, so that the cooling is uniform and the heat dissipation is not complete, so as to reduce the thermal error of the electric main shaft 1.
在使用时,在同步伺服电主轴1外设置一个用于循环供给冷却的水的水冷单元,并且通过管道分别与冷却液入口、冷却液出口连接,不断地将冷却液输送到套管铸件的内壁中,冷却水在第一冷却槽21、第二冷却槽22和侧冷却槽23之间循环流动,以实现将主轴1冷却下来。When in use, a water-cooling unit for circulating and supplying cooling water is provided outside the synchronous servo electric spindle 1, and is connected to the cooling liquid inlet and cooling liquid outlet through pipes, and the cooling liquid is continuously delivered to the inner wall of the casing casting In this process, the cooling water circulates among the first cooling tank 21 , the second cooling tank 22 and the side cooling tank 23 to cool down the main shaft 1 .
在本方案中,所述主轴1的末端设有与之驱动连接的工件夹持装置11,所述工件夹持装置11包括三个拔爪12,相邻的两拔爪12之间的夹角相同;一般的刀具装夹头处都是采用两个拔爪12,两个拔爪12夹持工件时,每个拔爪12的负荷大,因此拔爪12的使用寿命短;本发明采用三拔爪12结构,通过增设一个拔爪12,形成三角形的稳定抓取结构,分摊了另外两个拔爪12所承受的力,减轻负荷,从而实现提高拔爪12的使用寿命。In this solution, the end of the main shaft 1 is provided with a workpiece clamping device 11 drivingly connected thereto. The workpiece clamping device 11 includes three claws 12, and the angle between two adjacent claws 12 is Same; the general tool clamping head place all is to adopt two pulling claws 12, when two pulling claws 12 clamp workpiece, the load of each pulling claw 12 is big, so the service life of pulling claw 12 is short; The present invention adopts three The claw 12 structure, by adding a claw 12, forms a stable triangular grasping structure, shares the force borne by the other two claws 12, reduces the load, and thus improves the service life of the claw 12.
在本方案中,所述第一冷却槽21的槽底弧形,弧度与所述主轴1表面弧度相同,使得第一冷却槽21和第二冷却槽22更好地与主轴1接触,进一步提高冷却效果。In this solution, the groove bottom of the first cooling groove 21 is arc-shaped, and the curvature is the same as the surface curvature of the main shaft 1, so that the first cooling groove 21 and the second cooling groove 22 are in better contact with the main shaft 1, further improving cooling effect.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.
Claims (5)
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