CN108787625B - Ion wind surface treatment machine - Google Patents
Ion wind surface treatment machine Download PDFInfo
- Publication number
- CN108787625B CN108787625B CN201810787967.7A CN201810787967A CN108787625B CN 108787625 B CN108787625 B CN 108787625B CN 201810787967 A CN201810787967 A CN 201810787967A CN 108787625 B CN108787625 B CN 108787625B
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- CN
- China
- Prior art keywords
- air
- cavity
- outlet
- product
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 238000009825 accumulation Methods 0.000 claims abstract description 17
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 238000005192 partition Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 31
- 230000000903 blocking effect Effects 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 description 30
- 239000011521 glass Substances 0.000 description 29
- 239000000758 substrate Substances 0.000 description 29
- 150000002500 ions Chemical class 0.000 description 21
- 230000005611 electricity Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/06—Carrying-off electrostatic charges by means of ionising radiation
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an ion wind surface treatment machine which is more thorough in cleaning. According to the ion wind surface treatment machine, the inner cavity of the shielding cover comprises the filtering cavity and the cleaning cavity, the filtering cavity and the cleaning cavity are sealed and isolated by the partition board, and the two side walls of the shielding cover are symmetrically provided with the product inlet and the product outlet; an air inlet of the high-pressure fan is communicated with the bottom of the cleaning cavity, and an air outlet of the high-pressure fan is connected to the lower side part of the circulating pipeline; the connection part of the circulating pipeline and the air outlet of the high-pressure fan is an ash accumulation pipe to the bottom end of the circulating pipeline, and the upper end of the circulating pipeline is connected with the top of the shielding cover and is communicated with the filtering cavity; the ion generator is arranged in the filtering cavity; the filter is arranged in the middle of the filter cavity below the ion generator; the top end of the L-shaped air pipe is connected to the bottom of the partition plate and is communicated with the filter cavity; the air inlet of the air knife is connected with the transverse outlet at the lower end of the L-shaped air pipe; the conveying guide wheels are arranged outside the product inlet of the shielding cover, outside the product outlet and in the cleaning cavity side by side.
Description
Technical Field
The invention relates to a liquid crystal display glass substrate cleaning device, in particular to an ion wind surface treatment machine.
Background
In the production process of the liquid crystal display panel, dust is stuck to the glass substrate by static electricity, and a general cleaning device cannot thoroughly clean the glass substrate, thereby requiring an ion blower to perform a static electricity removing treatment on the glass substrate and remove the dust. However, the conventional ion wind cleaning apparatus generates ion wind and blows dust in the air again onto the glass substrate, resulting in incomplete cleaning of the glass substrate.
Disclosure of Invention
The invention aims to provide an ion wind surface treatment machine which is clean and thorough.
In order to solve the technical problems, the ion wind surface treatment machine comprises a high-pressure fan, a circulating pipeline, a shielding cover, an ion generator, a filter, an L-shaped air pipe, an air knife and a conveying guide wheel; the inner cavity of the shielding cover comprises a filtering cavity and a cleaning cavity, the filtering cavity and the cleaning cavity are sealed and isolated by a partition board, the lower part of the cleaning cavity is funnel-shaped, a product inlet and a product outlet are symmetrically arranged on two side walls of the shielding cover, and the product inlet and the product outlet are communicated with the cleaning cavity; the air inlet of the high-pressure fan is communicated with the bottom of the cleaning cavity, and the air outlet of the high-pressure fan is connected to the lower side part of the circulating pipeline and is communicated with the circulating pipeline; the pipe section between the joint of the circulating pipeline and the air outlet of the high-pressure fan and the bottom end of the circulating pipeline is an ash accumulation pipe, an ash discharge valve is arranged at the bottom end of the ash accumulation pipe, and the upper end of the circulating pipeline is connected with the top of the shielding cover and is communicated with the filter cavity; the ion generator is arranged in the filter cavity and is opposite to the upper end outlet of the circulating pipeline; the filter is arranged in the middle of the filter cavity below the ion generator and is connected with the side walls around the filter in a sealing way; the top end of the L-shaped air pipe is connected to the bottom of the partition plate and communicated with the filter cavity, and two or more than two L-shaped air pipes are arranged side by side; the air inlet of the air knife is connected with the transverse outlet at the lower end of the L-shaped air pipe, the air outlet of the air knife faces downwards, and two or more air knives are arranged corresponding to the L-shaped air pipe; the conveying guide wheels are arranged on the outer side of the product inlet of the shielding cover, the outer side of the product outlet of the shielding cover and in the cleaning cavity side by side, the tops of the conveying guide wheels are flush with the product inlet and the product outlet, and the conveying guide wheels in the cleaning cavity are located below the air outlet of the air knife.
A plurality of ash blocking sheets are alternately arranged at two sides of the inner wall of the ash accumulation pipe at intervals, and the ash blocking sheets are inclined downwards.
The inlet of the high-pressure fan is a transverse pipeline, a plurality of ash blocking sheets are vertically arranged on the bottom wall of the transverse pipeline, and the height of each ash blocking sheet is smaller than the inner diameter of the transverse pipeline.
The funnel-shaped inner wall at the lower part of the filter cavity is provided with downward positive electrode plates, and the positive electrode plates are perpendicular to the funnel-shaped inner wall.
The product inlet and the product outlet are both provided with heating plates, each heating plate comprises an upper heating plate and a lower heating plate, and a product passing interval is arranged between the upper heating plate and the lower heating plate.
The thickness and width of the interval between the upper heating plate and the lower heating plate are adjustable.
And a heating pipe is sleeved on the outer side wall of the L-shaped air pipe.
By adopting the structure of the invention, because less air is input from the product inlet and the product outlet, the air is continuously circulated in the shielding cover, the filter, the high-pressure fan and the circulating pipeline, and the more the circulation times are, the more the air is filtered, so that the cleaner the air blown to the glass substrate is, the new pollution to the glass substrate can be reduced, and the glass substrate is cleaned more thoroughly. Because the ash collecting pipe is arranged at the bottom of the circulating pipeline, the high-pressure fan is connected to the position above the ash collecting pipe, so that the ash collecting pipe can continuously collect and retain dust in air and discharge the dust timely, the dust concentration in the air is reduced, the filtration load of the filter is reduced, and the service life of the filter is prolonged.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the figure: 1-ion generator, 2-filter cavity, 3-filter, 4-heating pipe, 5-L-shaped air pipe, 6-air knife, 7-product outlet, 8-clean cavity, 9-circulation pipeline, 10-positive electrode plate, 11-ash blocking sheet, 12-high pressure fan, 13-ash discharging valve, 14-ash blocking sheet, 15-product inlet, 16-transmission guide wheel and 17-glass substrate.
Description of the embodiments
The invention is described in detail below with reference to the drawings and the detailed description.
As shown in FIG. 1, the ionic wind surface treating machine of the present invention comprises a high-pressure fan, a circulating pipeline, a shielding cover, an ion generator, a filter, an L-shaped air pipe, an air knife and a conveying guide wheel.
The inner chamber of shield cover includes filter chamber and clean chamber, and filter chamber and clean chamber pass through the baffle and seal and keep apart, and clean chamber lower part is the infundibulate, and upper portion is cylindrical. The shielding cover both sides wall symmetry is provided with product entry and product export, and product entry and product export are rectangular flat entry, and product entry and product export all communicate with clean chamber. The product inlet is used for inputting the glass substrate, and the product outlet is used for outputting the glass substrate.
The air inlet of the high-pressure fan is communicated with the bottom of the cleaning cavity, and the air outlet of the high-pressure fan is connected to the lower side part of the circulating pipeline and is communicated with the circulating pipeline. The high-pressure fan is used for absorbing air mixed with dust in the cleaning cavity of the shielding cover and inputting the air into the filtering cavity to provide high-pressure gas for the air knife.
The pipe section between the junction of circulation pipeline and high-pressure fan air outlet to circulation pipeline bottom is the ash accumulation pipe, and the ash accumulation pipe bottom is provided with the ash discharge valve, and circulation pipeline's upper end is connected with the shield cover and communicates with the filter chamber. The air mixed with dust in the cleaning cavity is input into the circulating pipeline through the high-pressure fan, and falls to the bottom of the circulating pipeline due to gravity, namely, the dust accumulation pipe is used for accumulating part of dust in the air, so that the dust is reduced to enter the filter cavity, and the filtering performance of the filter is prolonged. The ash discharge valve is connected with the bottom end of the ash accumulation pipe in a threaded manner, and the ash in the ash accumulation pipe can be discharged by screwing out the ash discharge valve.
The ion generator is arranged in the filter cavity and is opposite to the upper end outlet of the circulating pipeline. The ion generator utilizes the high-voltage transformer to boost the power frequency voltage to the required voltage to generate negative ions, the negative ions are released into the surrounding air, the negative ions are finally blown on the glass substrate along with the air passing through the filter, the L-shaped air pipe and the air knife, and the positive static electricity of the glass substrate is synthesized, so that dust on the surface of the glass substrate is fallen off.
The filter is arranged in the middle of the filter cavity below the ion generator and is connected with the side walls around the filter in a sealing way. The filter filters air output from the circulation duct and filters dust therein.
The top end of the L-shaped air pipe is connected to the bottom of the partition plate and communicated with the filter cavity, and two or more L-shaped air pipes are arranged side by side. The inlet at the top end of the L-shaped air pipe is a vertical inlet, and the outlet at the bottom end of the L-shaped air pipe is a transverse outlet. The special right-angle structure of the L-shaped air pipe enables the air pipe to have certain vertical elasticity, so that the air knife can slightly move upwards when the wind force is large, and slightly press downwards when the wind force is small, the air pressure of the air knife for blowing the glass substrate can be kept more stable, and damage to the glass substrate can be reduced. Two or more L-shaped air pipes are convenient for installing two or more air knives.
The air inlet of the air knife is connected with the transverse outlet at the lower end of the L-shaped air pipe, the air outlet of the air knife faces downwards, and two or more air knives are arranged corresponding to the L-shaped air pipe. The air knives are sequentially arranged between the product inlet and the product outlet, and the adjacent air knives are symmetrical, so that uneven stress on the glass substrate is avoided. The air outlet of the air knife blows air at a high speed by using a sheet air flow of 0.05 mm to form an air curtain to blow the air curtain to the surface of the glass substrate, and the air curtain is combined with negative ions in the air to perform static electricity removal and dust removal on the surface of the glass substrate.
The conveying guide wheels are arranged outside the product inlet of the shielding cover, outside the product outlet of the shielding cover and in the cleaning cavity side by side, the tops of the conveying guide wheels are flush with the product inlet and the product outlet, and the conveying guide wheels in the cleaning cavity are located below the air outlet of the air knife. The conveying guide wheel is a cylindrical guide wheel. The conveying guide wheel is used for conveying the glass substrate to enter from the product inlet, pass under the air knife and come out from the product outlet.
As shown in figure 1, a plurality of ash blocking sheets are alternately arranged on two sides of the inner wall of the ash accumulation pipe at intervals, and the ash blocking sheets are inclined downwards. By arranging the ash blocking sheets, the impact of air flow on dust in the ash accumulation pipe can be blocked, the difficulty of returning the dust in the ash accumulation pipe is increased, the dust accumulation capacity of the ash accumulation pipe is further improved, and the cleanliness of air in the circulating pipeline is further improved.
As shown in FIG. 1, the inlet of the high-pressure fan is a transverse pipeline, and a plurality of ash blocking sheets are vertically arranged on the bottom wall of the transverse pipeline, and the height of each ash blocking sheet is smaller than the inner diameter of the transverse pipeline. Through setting up the ash blocking piece, can stop to descend the dust of horizontal pipeline bottom because of gravity and continue to fly upward, detain partial dust in horizontal pipeline, reduce the circulation of dust, further improve the cleanliness of ion wind, it is more thorough to clean glass substrate.
As shown in fig. 1, the funnel-shaped inner wall at the lower part of the filter cavity is distributed with downward positive electrode plates, and the positive electrode plates are vertical to the funnel-shaped inner wall. Because the positive electrode plate is positively charged, the charged dust blown off from the glass substrate is convenient to absorb, the dust is retained in advance, the continuous circulation of the dust is reduced, the cleanliness of air in the cleaning cavity is improved, and the new pollution of the dust to the glass substrate is reduced. The positive electrode plate is arranged downwards, so that air flow is convenient to pass through. Since the positive electrode plates are distributed around the funnel-shaped inner wall, more air flows through the positive electrode plates and more dust is retained.
As shown in fig. 1, the product inlet and the product outlet are both provided with heating plates, each heating plate comprises an upper heating plate and a lower heating plate, and a product-passing interval is arranged between the upper heating plate and the lower heating plate. The glass substrate passes through the interval between the upper heating plate and the lower heating plate. The heating plate not only can heat the glass substrate, dry the glass substrate and dust and reduce the adhesion degree of dust, but also can heat air and reduce the moisture in the air, thereby being convenient for remove dust to the glass substrate.
As shown in fig. 1, the interval thickness and interval width between the upper and lower heating plates are adjustable. Because the interval is adjustable, be convenient for remove dust to the glass substrate of different width and thickness, the function is stronger.
As shown in fig. 1, the outer side wall of the L-shaped air pipe is sleeved with a heating pipe. The heating pipe provides heat and heats L-shaped air pipe and air flow in the L-shaped air pipe, so that the heat of ion wind is improved, and the dust removal effect of the ion wind is better.
Claims (4)
1. An ion wind surface treatment machine, which is characterized in that: comprises a high-pressure fan, a circulating pipeline, a shielding cover, an ion generator, a filter, an L-shaped air pipe, an air knife and a conveying guide wheel;
the inner cavity of the shielding cover comprises a filtering cavity and a cleaning cavity, the filtering cavity and the cleaning cavity are sealed and isolated by a partition board, the lower part of the cleaning cavity is funnel-shaped, a product inlet and a product outlet are symmetrically arranged on two side walls of the shielding cover, and the product inlet and the product outlet are communicated with the cleaning cavity;
the air inlet of the high-pressure fan is communicated with the bottom of the cleaning cavity, and the air outlet of the high-pressure fan is connected to the lower side part of the circulating pipeline and is communicated with the circulating pipeline;
the pipe section between the joint of the circulating pipeline and the air outlet of the high-pressure fan and the bottom end of the circulating pipeline is an ash accumulation pipe, an ash discharge valve is arranged at the bottom end of the ash accumulation pipe, and the upper end of the circulating pipeline is connected with the top of the shielding cover and is communicated with the filter cavity;
the ion generator is arranged in the filter cavity and is opposite to the upper end outlet of the circulating pipeline;
the filter is arranged in the middle of the filter cavity below the ion generator and is connected with the side walls around the filter cavity in a sealing way;
the top end of the L-shaped air pipe is connected to the bottom of the partition plate and communicated with the filter cavity, and two or more than two L-shaped air pipes are arranged side by side;
the air inlet of the air knife is connected with the transverse outlet at the lower end of the L-shaped air pipe, the air outlet of the air knife faces downwards, and two or more air knives are arranged corresponding to the L-shaped air pipe;
the conveying guide wheels are arranged outside the product inlet, outside the product outlet and in the cleaning cavity of the shielding cover side by side, the tops of the conveying guide wheels are flush with the product inlet and the product outlet, and the conveying guide wheels in the cleaning cavity are positioned below the air outlet of the air knife;
a plurality of ash blocking sheets are alternately arranged at two sides of the inner wall of the ash accumulation pipe at intervals, and the ash blocking sheets are inclined downwards;
the inlet of the high-pressure fan is a transverse pipeline, a plurality of ash blocking sheets are vertically arranged on the bottom wall of the transverse pipeline, and the height of each ash blocking sheet is smaller than the inner diameter of the transverse pipeline;
the funnel-shaped inner wall at the lower part of the cleaning cavity is provided with downward positive electrode plates, and the positive electrode plates are perpendicular to the funnel-shaped inner wall.
2. The ionic wind surface treatment machine according to claim 1, wherein: the product inlet and the product outlet are both provided with heating plates, each heating plate comprises an upper heating plate and a lower heating plate, and a product passing interval is arranged between the upper heating plate and the lower heating plate.
3. The ionic wind surface treatment machine according to claim 2, wherein: the thickness and width of the interval between the upper heating plate and the lower heating plate are adjustable.
4. An ionic wind surface treatment machine according to claim 3, wherein: and a heating pipe is sleeved on the outer side wall of the L-shaped air pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810787967.7A CN108787625B (en) | 2018-07-18 | 2018-07-18 | Ion wind surface treatment machine |
Applications Claiming Priority (1)
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CN201810787967.7A CN108787625B (en) | 2018-07-18 | 2018-07-18 | Ion wind surface treatment machine |
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CN108787625A CN108787625A (en) | 2018-11-13 |
CN108787625B true CN108787625B (en) | 2023-09-29 |
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CN201810787967.7A Active CN108787625B (en) | 2018-07-18 | 2018-07-18 | Ion wind surface treatment machine |
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