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CN108774399A - A kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic - Google Patents

A kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic Download PDF

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Publication number
CN108774399A
CN108774399A CN201810792696.4A CN201810792696A CN108774399A CN 108774399 A CN108774399 A CN 108774399A CN 201810792696 A CN201810792696 A CN 201810792696A CN 108774399 A CN108774399 A CN 108774399A
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silicon rubber
parts
protection pipe
electric power
content
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王磊
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Hefei Huagai Photovoltaic Technology Co Ltd
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Hefei Huagai Photovoltaic Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a kind of anti-oxidant electric power silicon rubber protection pipes of hydrophobic, are related to electric power cable protection pipe technical field, including following raw material:Phenylate supports silicon rubber, 4-4 '-dimorpholinyl disulfides, niobium yttrium mine tailing, high ferro microballon, Hydroxylated acrylic resin, 100,000 viscosity HPMC, the scattered PL-80 of Puli, crosslinking coagent, complex antiager, composite coupler.The protection pipe of the present invention is promoted significantly in anti-oxidant aging, mechanical performance, electric property and fire-retardant frost resistance, and comprehensive performance is more excellent, and application field occasion is more extensive, and service life is long, and application is fabulous.

Description

A kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic
Technical field
The present invention relates to electric power cable protection pipe technical fields, and in particular to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic.
Background technology
Electric power cable is the carrier that power Transmission and information are transmitted, and protection tube material is indispensable outer in electric power cable Layer structure division plays a part of protecting cable, ensures that electrical/optical signal transmission is smooth in cable, allows conduction in electric wire The media such as alloy/optical fiber and water, air completely cut off, it is avoided damage, interference exterior materials occur or lacked by transfer function The unfavorable phenomenons such as mistake, prevent transmission performance from deteriorating.With the reinforcement of people's environmental consciousness, having ruthless multinational family in the world, oneself forbids protecting The harmful components such as leaded cadmium in pillar material, and along with social progress and the high speed development of line cable industry, power line Cable is risen year by year with protection pipe material utilization amount, and cable overall performance is required to be also higher, is primarily due to current cable institute The working environment at place is more severe changeable, especially outdoor cable, may suffer from being exposed to the sun, it is cold freeze, impregnate, burn into rolls, The environmental influences such as oxidation, if if the comprehensive performance of cable is not excellent enough, it will lead to its season cracking, service life It reduces, and then leads to different degrees of line fault, seriously affect people normally life and work.
High ferro microballon is the material isolated from flyash, also known as magnetic bead, is in black, and grain size is at 50 μm or so, density In 3.8-4.2g/cm3, there is certain magnetism, be applied in insulating protection material and the shielding of product can be improved.
The patent application of Publication No. CN107722404A discloses a kind of thermocouple temperature measurement route protection pipe, raw material Include by weight:60-70 parts of major ingredient, 1,1- bis- -1-2 parts of (t-butyl peroxy) hexamethylene, 2-6 parts of multi-walled carbon nanotube, wind Change 2-4 parts of coal, 1-5 parts of carbon fiber, 4-10 parts of vermiculite power, 1-2 parts of isostearic acid isopropyl titanate, bamboo fibre compound 5-12 Part, 1.5-2.5 parts of plasticizer, 1-2 parts of antistatic agent, 0.4-0.6 parts of bulking agent, 1-2 parts of anti-aging agent.This kind of route protection pipe tool There are good mechanical property and heat resistance, but its resistance to ag(e)ing is not good enough, application is restricted.
Authorization Notice No. is a patent of CN104086919B, discloses a kind of high temperature resistant electric power protection pipe, raw material Include in parts by weight:100-150 parts of polyvinyl chloride, 50-100 parts of chliorinated polyvinyl chloride, 5-15 parts of glass microballoon, acrylate 10-25 parts of class rubber, 2-6 parts of ricinoleic acid lanthanum, 1-5 parts of protocatechuic acid lanthanum, 2-5 parts of Synergistic stabilizer, heat-proof modifier 20-30 Part, 0.5-1.5 parts of polyethylene wax, modified 5-30 parts of feldspar, 10-20 parts of composite toughening modifier, 20-60 parts of fire retardant.This kind Electric power protection pipe overall performance is preferable, has good corrosion resistance, resistance to ag(e)ing, anti-flammability, mechanical strength and toughness etc., but It is that its shielding is poor, application is restricted.
Invention content
The purpose of the present invention is to provide a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic, this kind of protection pipe comprehensive performances It is excellent, it is good using durability.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic, is made of following raw material by weight:
Phenylate supports 85 parts of silicon rubber;
8 parts of 4-4 '-dimorpholinyl disulfides;
17 parts of niobium yttrium mine tailing;
5 parts of high ferro microballon;
6 parts of Hydroxylated acrylic resin;
100000 3 parts of viscosity HPMC;
Puli dissipates PL-801.5 parts;
2 parts of crosslinking coagent;
2 parts of complex antiager;
1 part of composite coupler.
Preferably, it is 40% that above-mentioned phenylate support silicon rubber, which is by penylene content, phenyl content 50%, and methyl content is 10% raw rubber and penylene content is 70%, phenyl content 20%, what the raw rubber that methyl content is 10% formed.
Preferably, above-mentioned crosslinking coagent is cumyl peroxide, polyethyleneglycol diacrylate, three kinds of divinylbenzene Ingredient is (4-6) according to mass ratio:(1-2):What (2-3) merging obtained.
Preferably, above-mentioned complex antiager is N- phenyl-β-naphthylamines, N- phenyl-N'- isopropyls-p-phenylenediamine, 4,4' mono- The composition of bis- (2,2- dimethyl benzyl) three kinds of ingredients of diphenylamines.
Preferably, above-mentioned composite coupler be vinyl three ('beta '-methoxy ethyoxyl) silane, two kinds of tin coupled SSBR at It is (2-3) to divide according to mass ratio:What (1-2) merging obtained.
Further, it is 40% that above-mentioned phenylate support silicon rubber, which is by penylene content, phenyl content 50%, methyl content 10% Raw rubber and penylene content be 70%, phenyl content 20%, methyl content be 10% raw rubber according to mass ratio 1:2 compositions.
Further, above-mentioned crosslinking coagent is cumyl peroxide, polyethyleneglycol diacrylate, divinylbenzene three Kind ingredient is 4 according to mass ratio:1:What 2 merging obtained.
Further, above-mentioned complex antiager is N- phenyl-β-naphthylamines, N- phenyl-N'- isopropyls-p-phenylenediamine, 4,4' Three kinds of ingredients of a pair of (2,2- dimethyl benzyl) diphenylamines are 3 according to mass ratio:1:What 1 merging obtained.
Further, above-mentioned composite coupler is vinyl three ('beta '-methoxy ethyoxyl) silane, two kinds of tin coupled SSBR Ingredient is 2 according to mass ratio:What 1 merging obtained.
Further, the preparation method of above-mentioned electric power silicon rubber protection pipe is as follows:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 6min is kneaded under the conditions of temperature is 64 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 5min;It Melting temperature is increased to 82 DEG C afterwards, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 15min, obtain batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing For 1-5mm;
Step 2:After thin logical 4 times of batch mixing A, oven drying stands 5h, is delivered in open mill again, sequentially adds multiple Close anti-aging agent and crosslinking coagent and be kneaded 10min, it is thin it is 3 times logical after, stand 14h, be finally kneaded 16min again and obtain mixed material B, step The temperature of mill mixing is 64 DEG C in 2, and vacuum degree is -0.04Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
The present invention has following advantageous effect:The protection pipe of the present invention passes through to the ingenious selection of raw materials for production and its system For the inventive improvements of technique, phenylate supports silicon rubber, 4-4 '-dimorpholinyl disulfides, niobium yttrium mine tailing, high ferro microballon etc. in raw material The cooperative interaction of composition so that finished product protection pipe structure realizes compactness improvement, has reached better stereoscopic graticule formula point Minor structure has following characteristic and advantage:
(1) mechanical performance:Tensile break stress is up to 42MPa or more, and stretching yield stress is up to 33MPa or more, fracture Norminal strain value is big, and notch impact strength is high, and elasticity modulus is excellent, and flame retardant property is good;
(2) weatherability:High temperature resistant is freeze proof, and brittle temperature is low, and environmental stress resistance performance is good, anti-oxidant ageing-resistant, resistance to photochromic Festness ratings are high, and application is good, and service life is long;
(3) electric property:Good insulating, resistivity is high, and resistance is worn, waterproof, anti creepage trace and galvanic corrosion damage;
(4) other performance:Capability of electromagnetic shielding is excellent, environmentally protective, nontoxic, prepares simple and convenient.
Specific implementation mode
The specific implementation mode of the present invention is further described with reference to embodiment, following embodiment is only used for more Technical scheme of the present invention is clearly demonstrated, and not intended to limit the protection scope of the present invention.
It all raw materials in embodiment and its produces composition and can be obtained by disclosed commercially available channel;
Embodiment 1
The present embodiment is related to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic and preparation method thereof, and the protection pipe is by following Raw material composition by weight:
Phenylate supports 85 parts of silicon rubber;
8 parts of 4-4 '-dimorpholinyl disulfides;
17 parts of niobium yttrium mine tailing;
5 parts of high ferro microballon;
6 parts of Hydroxylated acrylic resin;
100000 3 parts of viscosity HPMC;
Puli dissipates PL-801.5 parts;
2 parts of crosslinking coagent;
2 parts of complex antiager;
1 part of composite coupler.
Phenylate supports the selection of silicon rubber, complex antiager, composite coupler and crosslinking coagent and produces in the present embodiment As shown in table 1 below:
Table 1
The preparation method of protection pipe is carried out according to following general steps in the present embodiment:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 6min is kneaded under the conditions of temperature is 64 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 5min;It Melting temperature is increased to 82 DEG C afterwards, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 15min, obtain batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing For 1-5mm;
Step 2:After thin logical 4 times of batch mixing A, oven drying stands 5h, is delivered in open mill again, sequentially adds multiple Close anti-aging agent and crosslinking coagent and be kneaded 10min, it is thin it is 3 times logical after, stand 14h, be finally kneaded 16min again and obtain mixed material B, step The temperature of mill mixing is 64 DEG C in 2, and vacuum degree is -0.04Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
Embodiment 2
The present embodiment is related to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic and preparation method thereof, and the protection pipe is by following Raw material composition by weight:
Phenylate supports 92 parts of silicon rubber;
10 parts of 4-4 '-dimorpholinyl disulfides;
19 parts of niobium yttrium mine tailing;
5.5 parts of high ferro microballon;
6.5 parts of Hydroxylated acrylic resin;
100000 3.5 parts of viscosity HPMC;
Puli dissipates PL-801.8 parts;
2.4 parts of crosslinking coagent;
2.3 parts of complex antiager;
1.4 parts of composite coupler.
Phenylate supports the selection of silicon rubber, complex antiager, composite coupler and crosslinking coagent and produces in the present embodiment As shown in table 2 below:
Table 2
The preparation method of protection pipe is carried out according to following general steps in the present embodiment:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 5.5min is kneaded under the conditions of temperature is 66 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 4.5min;Melting temperature is increased to 83 DEG C later, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 14min obtains batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing 1-5mm;
Step 2:After thin logical 4 times of batch mixing A, oven drying stands 4.5h, is delivered in open mill, sequentially adds again Complex antiager and crosslinking coagent are kneaded 9.5min, it is thin it is 3 times logical after, stand 13h, be finally kneaded 15min again and obtain mixed material B, The temperature of mill mixing is 65 DEG C in step 2, and vacuum degree is -0.045Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
Embodiment 3
The present embodiment is related to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic and preparation method thereof, and the protection pipe is by following Raw material composition by weight:
Phenylate supports 94 parts of silicon rubber;
11 parts of 4-4 '-dimorpholinyl disulfides;
21 parts of niobium yttrium mine tailing;
6 parts of high ferro microballon;
7 parts of Hydroxylated acrylic resin;
100000 4 parts of viscosity HPMC;
Puli dissipates PL-802 parts;
2.6 parts of crosslinking coagent;
2.5 parts of complex antiager;
1.5 parts of composite coupler.
Phenylate supports the selection of silicon rubber, complex antiager, composite coupler and crosslinking coagent and produces in the present embodiment As shown in table 3 below:
Table 3
The preparation method of protection pipe is carried out according to following general steps in the present embodiment:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 5min is kneaded under the conditions of temperature is 68 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 4min;It Melting temperature is increased to 84 DEG C afterwards, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 13min, obtain batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing For 1-5mm;
Step 2:After thin logical 5 times of batch mixing A, oven drying stands 4h, is delivered in open mill again, sequentially adds multiple Close anti-aging agent and crosslinking coagent and be kneaded 9min, it is thin it is 4 times logical after, stand 12h, be finally kneaded 14min again and obtain mixed material B, step 2 The temperature of middle mill mixing is 66 DEG C, and vacuum degree is -0.05Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
Embodiment 4
The present embodiment is related to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic and preparation method thereof, and the protection pipe is by following Raw material composition by weight:
Phenylate supports 96 parts of silicon rubber;
12 parts of 4-4 '-dimorpholinyl disulfides;
23 parts of niobium yttrium mine tailing;
6.5 parts of high ferro microballon;
7.5 parts of Hydroxylated acrylic resin;
100000 4.5 parts of viscosity HPMC;
Puli dissipates PL-802.2 parts;
2.8 parts of crosslinking coagent;
2.7 parts of complex antiager;
1.6 parts of composite coupler.
Phenylate supports the selection of silicon rubber, complex antiager, composite coupler and crosslinking coagent and produces in the present embodiment As shown in table 4 below:
Table 4
The preparation method of protection pipe is carried out according to following general steps in the present embodiment:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 4.5min is kneaded under the conditions of temperature is 70 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 3.5min;Melting temperature is increased to 85 DEG C later, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 12min obtains batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing 1-5mm;
Step 2:After thin logical 6 times of batch mixing A, oven drying stands 3.5h, is delivered in open mill, sequentially adds again Complex antiager and crosslinking coagent are kneaded 8.5min, it is thin it is 5 times logical after, stand 11h, be finally kneaded 13min again and obtain mixed material B, The temperature of mill mixing is 67 DEG C in step 2, and vacuum degree is -0.055Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
Embodiment 5
The present embodiment is related to a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic and preparation method thereof, and the protection pipe is by following Raw material composition by weight:
Phenylate supports 103 parts of silicon rubber;
14 parts of 4-4 '-dimorpholinyl disulfides;
25 parts of niobium yttrium mine tailing;
7 parts of high ferro microballon;
8 parts of Hydroxylated acrylic resin;
100000 5 parts of viscosity HPMC;
Puli dissipates PL-802.5 parts;
3 parts of crosslinking coagent;
3 parts of complex antiager;
2 parts of composite coupler.
Phenylate supports the selection of silicon rubber, complex antiager, composite coupler and crosslinking coagent and produces in the present embodiment As shown in table 5 below:
Table 5
The preparation method of protection pipe is carried out according to following general steps in the present embodiment:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added to double roller mill In machine, 4min is kneaded under the conditions of temperature is 72 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 3min;It Melting temperature is increased to 86 DEG C afterwards, high ferro microballon, composite coupler, niobium yttrium mine tailing is sequentially added and is kneaded 10min, obtain batch mixing A;Mixing process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing For 1-5mm;
Step 2:After thin logical 6 times of batch mixing A, oven drying stands 3h, is delivered in open mill again, sequentially adds multiple Close anti-aging agent and crosslinking coagent and be kneaded 8min, it is thin it is 5 times logical after, stand 10h, be finally kneaded 12min again and obtain mixed material B, step 2 The temperature of middle mill mixing is 68 DEG C, and vacuum degree is -0.06Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
Comparative example 1
This comparative example is related to a kind of electric power cable protection pipe, and relative to embodiment 1, phenylate support each ingredient of raw-silastic continuously contains Amount changes;
It is 40% that phenylate support silicon rubber, which is by penylene content, in this comparative example, phenyl content 50%, and methyl content is 10% raw rubber and penylene content is 70%, and phenyl content 20%, the raw rubber that methyl content is 10% is according to mass ratio 1:1 group At.
Comparative example 2
This comparative example is related to a kind of electric power cable protection pipe, and relative to embodiment 2, crosslinking coagent ingredient is different;
Crosslinking coagent is sulphur, cumyl peroxide, polyethyleneglycol diacrylate, divinylbenzene in this comparative example Three kinds of ingredients are 2 according to mass ratio:3:1:1 merging obtains.
Comparative example 3
This comparative example is related to a kind of electric power cable protection pipe, and relative to embodiment 3, complex antiager ingredient is different;
Complex antiager is N- phenyl-β-naphthylamines, 6- ethyoxyls -2,2,4- trimethyl -1,2- dihydros in this comparative example Quinoline, 4,4' a pair ofs (2,2- dimethyl benzyl) diphenylamines, three kinds of ingredients are 4 according to mass ratio:1.5:1.5 merging obtain.
Comparative example 4
This comparative example is related to a kind of insulation protection tube, and relative to embodiment 4, coupling agent ingredient is different;
Coupling agent is only vinyl three ('beta '-methoxy ethyoxyl) silane in this comparative example.
Comparative example 5
This comparative example is related to a kind of electric power cable protection pipe, and relative to embodiment 5, preparation method is different;
Specifically, the preparation method of this comparative example protection pipe is as follows:
Step 1:Take raw material phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides, niobium yttrium mine tailing, high ferro microballon, hydroxyl third Olefin(e) acid resin, 100,000 viscosity HPMC, Puli dissipate PL-80, complex antiager, composite coupler, are added into two-roll mill, Temperature is kneaded 30min under the conditions of being 72 DEG C;Obtain batch mixing A;Above-mentioned two-roll mill roller speed ratio is 1.3: 1, roll spacing 3mm;
Step 2:After thin logical 6 times of batch mixing A, oven drying stands 3h, is delivered in open mill again, and crosslinking is added and helps Agent is kneaded 8min, after thin logical 5 times, stands 10h, is finally kneaded 12min again and obtains mixed material B, the temperature of mill mixing in step 2 It it is 68 DEG C, vacuum degree is -0.06Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding;
Comparative example 6
A kind of commercially available common electric power cable sheath material, including following raw material by weight:
100 parts of haloflex, 2-5 parts of vulcanizing agent, 1.5-3.5 parts of vulcanization accelerator, 4-10 parts of activating agent, softening agent 20-30 parts, 2-8 parts of processing aid, 4-12 parts of stabilizer, 2.5-5 parts of antioxidant, 6-12 parts of fire retardant, 15-30 parts of carbon black, Strong 20-35 parts of prestige powder, 10-25 parts of calcium carbonate.
Performance detection
To verify the advantageous effect of the present invention, the protection pipe test product obtained in above-described embodiment 1-5 and comparative example 1-6 is taken It carries out the performance project of the following table 6 and table 7 such as to detect, detection method and standard are referring in particular to national standard file《GB/T2951-2008》 With State Grid's professional standard《DL-T 376-2010》In content, in following table, the protection pipe test product of embodiment 1-5 uses # 1-#5 indicates that the protection pipe test product of comparative example 1-6 is indicated using #6-#11.
Table 6
Table 7
Can be obtained by upper table 6 and table 7, protection pipe of the invention anti-oxidant aging, mechanical performance, electric property and It is promoted significantly in fire-retardant frost resistance, comprehensive performance is more excellent, and application field occasion is more extensive, and service life is long.
In conjunction with the advantageous effect of the present invention, applicant illustrates the constituent part and preparation method of the present invention as follows:
(1) crosslinking coagent:Electric power cable protection pipe in existing preparation process, mostly use cumyl peroxide into Row vulcanization crosslinking, but with the development of material science, material system of the present invention makes peroxidating two different vulcanization crosslinking demand Propyl benzene list composition is difficult to meet, and therefore, applicant has developed a kind of novel compounding crosslinking coagent specifically for the present invention, should Kind crosslinking coagent is cooperateed with and is used in combination by three kinds of cumyl peroxide, polyethyleneglycol diacrylate, divinylbenzene ingredients, can Beneficial effects of the present invention and purpose are realized well, can be made quick between framework strand in present invention protection tube material Bridged bond that is a large amount of and being evenly distributed is formed, the 3 D stereo reticular structure being built into is form compact and stable, the collaboration of the other raw materials of compatibility Effect, can significantly improve the physical property and stability of material.If the ingredient of crosslinking coagent of the present invention or/and the change of content, It can cause beneficial effects of the present invention that cannot realize well, and have embodiment in above-mentioned comparative example 4.
(2) complex antiager;First, N- phenyl-β-naphthylamines, N- phenyl-N'- isopropyls-p-phenylenediamine, 4,4' a pair ofs Three kinds of ingredients of (2,2- dimethyl benzyl) diphenylamines all have the anti-aging effect of different characteristics, have existed in the prior art There are many examples being used alone, but these three ingredients are (3-5) according to mass ratio:(1-2):(1-2's) Not, and why applicant selects these three ingredients to be worthy of careful study to example, is obtained by many experiments, N- benzene Base-beta-naphthylamine has to the good protection effect of the ion of poisonous metal;N- phenyl-N'- isopropyls-p-phenylenediamine is to ozone tortoise Split, flex crack barrier propterty it is preferable;And 4,4' a pair ofs (2,2- dimethyl benzyl) diphenylamines can efficiently promote all kinds of rubbers Therefore the environmental stress resistance of glue product when above-mentioned anti-experienced point and used time, can reduce its dosage but also improve protection effect, Respective anti-old advantage is played, the service life of silicon rubber protection pipe is greatly improved, is quite suitable for the invention material system; If the ingredient of complex antiager of the present invention or/and the change of content, can cause beneficial effects of the present invention good It realizes, and has embodiment in above-mentioned comparative example 3.
(3) composite coupler:It is silane series coupling agent that electric power cable, which protects the common coupling agent of tube material, for that will have Machine macromolecule and inorganic filler reaction fusion, applicant are initially to make vinyl three ('beta '-methoxy ethyoxyl) silane list composition It is added to for coupling agent in the material system of the present invention, but obtained finished product protection pipe advantageous effect is unsatisfactory, therefore, Shen It asks someone and have passed through a large amount of experiment, unexpectedly obtain tin coupled SSBR and vinyl three ('beta '-methoxy ethyoxyl) silane The composite coupler of synthesis is used in combination, the advantageous effect that this kind of composite coupler obtains is very prominent, considerably beyond other types and The coupling agent assembled, it can efficiently niobium yttrium mine tailing, high ferro microballon be filled to polymer in adhesion promotion raw material, are improved above-mentioned The physical property of filler and protection materials interface are damaged from environmental stress.If the ingredient of composite coupler of the present invention or/and The change of content can cause beneficial effects of the present invention that cannot realize well, and have embodiment in above-mentioned comparative example 4.
Certainly, because of the requirement of the mentality of designing and goal of the invention of protection pipe of the present invention, remaining of the invention component selection and Content selection is obviously also non-obvious, and those skilled in the art combine the prior art that can readily occur in absolutely not.This Have further embodiment in the preparation method of protection pipe of the present invention, in conjunction with the embodiment of the present invention it can be seen that, system of the invention Preparation Method is designed using three steps, raw material is added by several times in batches, according to production material property settings technological parameter, step is simple And it is orderly, rather than (such as comparative example 5) is added at one time using prior art routine, this technique is and protection pipe of the present invention What the special proportioning of raw materials for production component was adapted, this technique is only used, just can guarantee protection pipe material reaction system Smooth sequential carries out, and ensures the protection pipe excellent specific property finally prepared.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although with reference to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution recorded in example is modified or equivalent replacement of some of the technical features.All essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (10)

1. a kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic, which is characterized in that be made of following raw material by weight:
Phenylate supports 85 parts of silicon rubber;
8 parts of 4-4 '-dimorpholinyl disulfides;
17 parts of niobium yttrium mine tailing;
5 parts of high ferro microballon;
6 parts of Hydroxylated acrylic resin;
100000 3 parts of viscosity HPMC;
Puli dissipates 1.5 parts of PL-80;
2 parts of crosslinking coagent;
2 parts of complex antiager;
1 part of composite coupler.
2. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 1, which is characterized in that the phenylate support It is 40% that silicon rubber, which is by penylene content, and phenyl content 50%, the raw rubber and penylene content that methyl content is 10% are 70%, Phenyl content is 20%, what the raw rubber that methyl content is 10% formed.
3. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 1, which is characterized in that the crosslinking helps Agent be cumyl peroxide, polyethyleneglycol diacrylate, three kinds of ingredients of divinylbenzene according to mass ratio be (4-6):(1- 2):What (2-3) merging obtained.
4. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 1, which is characterized in that described compound anti- Old agent is N- phenyl-β-naphthylamines, N- phenyl-N'- isopropyls-p-phenylenediamine, 4,4' a pair ofs (2,2- dimethyl benzyl) diphenylamines The composition of three kinds of ingredients.
5. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 1, which is characterized in that the compound idol Connection agent be vinyl three ('beta '-methoxy ethyoxyl) silane, two kinds of ingredients of tin coupled SSBR according to mass ratio be (2-3):(1-2) What merging obtained.
6. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 1, which is characterized in that the phenylate support It is 40% that silicon rubber, which is by penylene content, and phenyl content 50%, the raw rubber and penylene content that methyl content is 10% are 70%, Phenyl content is 20%, and the raw rubber that methyl content is 10% is according to mass ratio 1:2 compositions.
7. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 6, which is characterized in that the crosslinking helps It according to mass ratio is 4 that agent, which is three kinds of cumyl peroxide, polyethyleneglycol diacrylate, divinylbenzene ingredients,:1:2 merge It obtains.
8. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 7, which is characterized in that described compound anti- Old agent is N- phenyl-β-naphthylamines, N- phenyl-N'- isopropyls-p-phenylenediamine, 4,4' a pair ofs (2,2- dimethyl benzyl) diphenylamines Three kinds of ingredients are 3 according to mass ratio:1:What 1 merging obtained.
9. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 8, which is characterized in that the compound idol Connection agent be vinyl three ('beta '-methoxy ethyoxyl) silane, two kinds of ingredients of tin coupled SSBR according to mass ratio be 2:1 merging obtains 's.
10. the anti-oxidant electric power silicon rubber protection pipe of a kind of hydrophobic according to claim 9, which is characterized in that the protection The preparation method of pipe is as follows:
Step 1:It takes phenylate support silicon rubber, 4-4 '-dimorpholinyl disulfides and Puli to dissipate PL-80, is added into two-roll mill, It is kneaded 6min under the conditions of temperature is 64 DEG C;It adds Hydroxylated acrylic resin and 100,000 viscosity HPMC is kneaded 5min;Later will Melting temperature is increased to 82 DEG C, sequentially adds high ferro microballon, composite coupler, niobium yttrium mine tailing and is kneaded 15min, obtains batch mixing A;It is mixed Refining process in the middle of the roller speed ratio and roll spacing become larger, and above-mentioned two-roll mill roller speed ratio is (1.2-1.4): 1, roll spacing 1- 5mm;
Step 2:After thin logical 4 times of batch mixing A, oven drying stands 5h, is delivered in open mill again, sequentially adds compound anti- Old agent and crosslinking coagent are kneaded 10min, it is thin it is 3 times logical after, stand 14h, be finally kneaded 16min again and obtain mixed material B, in step 2 The temperature of mill mixing is 64 DEG C, and vacuum degree is -0.04Mpa;
Step 3:Mixed material B is granulated by double screw extruder, after cooling drying, through equipment vulcanization, molding.
CN201810792696.4A 2018-07-18 2018-07-18 A kind of anti-oxidant electric power silicon rubber protection pipe of hydrophobic Withdrawn CN108774399A (en)

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Application publication date: 20181109