CN108772304A - A kind of three-dimensional sorting system and its operating method based on intelligent shuttle - Google Patents
A kind of three-dimensional sorting system and its operating method based on intelligent shuttle Download PDFInfo
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- CN108772304A CN108772304A CN201810766061.7A CN201810766061A CN108772304A CN 108772304 A CN108772304 A CN 108772304A CN 201810766061 A CN201810766061 A CN 201810766061A CN 108772304 A CN108772304 A CN 108772304A
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- cargo
- intelligent shuttle
- information
- sorting
- main control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/06—Linear sorting machines in which articles are removed from a stream at selected points
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
Landscapes
- Warehouses Or Storage Devices (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
本发明公开了一种基于智能穿梭车的立体分拣系统及其操作方法。本发明的一种基于智能穿梭车的立体分拣系统及其操作方法实现了自动播种分拣及扫码验货的工作方式，使仓储作业工作效率及准确率提高。通过智能穿梭车与立体库结合的方式，充分利用仓库空间，降低人力、租金成本及初期投入，完善作业流程。协助企业进入信息化、自动化时代。
The invention discloses a three-dimensional sorting system based on an intelligent shuttle vehicle and an operation method thereof. The three-dimensional sorting system based on the intelligent shuttle vehicle and its operation method of the present invention realize the working mode of automatic seed sorting and code scanning inspection, and improve the working efficiency and accuracy of storage operations. Through the combination of intelligent shuttle vehicles and three-dimensional warehouses, the warehouse space can be fully utilized, manpower, rental costs and initial investment can be reduced, and the operation process can be improved. Assist enterprises to enter the era of informationization and automation.
Description
Technical field
The present invention relates to warehouse logistics fields more particularly to a kind of based on the three-dimensional sorting system of intelligent shuttle and its behaviour
Make method.
Background technology
In existing storage or postal operation, sorting link is most to consume one of the work of manpower and financial resources.Traditional picks
It is elected to be during industry, staff's trolley enters storage picking area, is taken corresponding commodity from shelf one by one according to order
Go out and is put into trolley.After waiting for that order sorts, trolley is pushed back and carries out sowing sorting.The sowing sorting operation is often
It is related to a large amount of repeated works, tens of even hundreds of articles is sorted to different positions, the number of the position in a short time
Amount is at most up to hundreds of.And after sowing sorting, a large amount of manual operation is needed, carrying out barcode scanning to article examines goods.
Existing sowing sorting automation scheme is mainly two kinds：Planar movement robotic scenarios and halved belt scheme, the two schemes
Automatic sowing sorting can be achieved, but often use ground flush system, take up a large area, low space utilization and initial stage input
It is high.House use cost growing day by day makes this kind of automation scheme face a severe challenge.
Invention content
In order to solve the above technical problems, the present invention devise it is a kind of based on the three-dimensional sorting system of intelligent shuttle and its behaviour
Make method.
The present invention adopts the following technical scheme that：
A kind of three-dimensional sorting system based on intelligent shuttle, including active station, stereo garage, main control device, intelligent shuttle and
Sorting equipment；
Stereo garage includes both racks, and sorting equipment is equipped on the shelf, and guide rail, the rail are equipped between the shelf
Road includes several vertical tracks and horizontal rail, and the vertical track and horizontal rail are equipped with valve machine in transverse and longitudinal infall
Structure；Main control device connection control valve mechanism；
Intelligent shuttle is moved along track between each sorting equipment of the stereo garage, is connect with the main control device, to receive
The instruction of main control device transmission is simultaneously automatically performed corresponding instruction, and intelligent shuttle includes car body, is equipped with control mould on the car body
Block, cargo transport mechanism and locating module, the control module is for car body, the company of cargo transport mechanism and locating module
Logical control, the cargo transport mechanism are used for goods movement to specified sorting equipment, and the locating module is for determining intelligence
Energy shuttle is located at the position in stereo garage；Main control device is connected to control module；
Active station, including transfer operation mechanism and visual identity module；Transfer operation mechanism is for cargo to be sequentially delivered to stand
Body library entrance, and accepted successively to each intelligent shuttle；Visual identity module is located at transport mechanism for automatically scanning identification
Cargo and by main control device indicate to accept cargo intelligent shuttle；Main control device connection control visual identity module and
Transfer operation mechanism.
Preferably, the valve mechanism includes valve guide rail, connecting rod and electric pushrod, the valve guide rail is logical
It crosses connecting rod to connect with electric pushrod, the folding of valve guide rail is controlled by electric pushrod.
Preferably, the cargo transport mechanism on intelligent shuttle include the conveyer belt that is driven by driving motor with
And several opposite type sensors；The locating module includes several proximity sensors, and several induction points are equipped in the stereo garage.
Preferably, the visual identity module includes several cameras, shot-light and holder.
Preferably, the conveyer belt that the transfer operation mechanism, which includes driving motor, to be driven, display, barcode scanning gun and different
Normal cargo handles mouth.
Preferably, the sorting equipment includes sorting position and prompting device；The sorting position include by logistics transferring box,
The frame of paper housing box, woven bag or plastic box composition sorts the fluent formula point of position, Fluency strip or conveyer belt and trapdoor composition
It picks position and sows the mobile sorting position of cart or mobile AGV compositions；The prompting device is by LED light, charactron and buzzing
Device forms.
A kind of operating method of the three-dimensional sorting system based on intelligent shuttle, includes the following steps：
Cargo is positioned on the conveyer belt of transfer operation mechanism by step 1, operating personnel；
Step 2, visual identity module scans identification goods information and judge the information whether scanning recognition success, and by information
It is sent to main control device；
Step 3, cargo are sent to by conveyer belt in the intelligent shuttle cargo transport mechanism in stereo garage, and master control is set
Standby sent to the intelligence shuttle instructs；
Step 4, if scanning recognition success in step 2, intelligent shuttle marches to target automatically according to the instruction received
Sorting equipment position, and cargo is sent to by sorting equipment by the conveyer belt in intelligent shuttle cargo transport mechanism
It is interior, send information to main control device；If scanning recognition fails in step 2, intelligent shuttle is automatic according to the instruction received
It marches to abnormal cargo processing mouth, and by the conveyer belt in intelligent shuttle cargo transport mechanism is sent to cargo different
Normal cargo handles mouth, and repetition step 1 or operating personnel carry out artificial barcode scanning according to display prompts information by barcode scanning gun,
Information is sent to main control device；
Step 5, main control device send to sorting equipment and instruct, and sorting equipment is automatically performed corresponding appoint according to the instruction received
Business, LED light is lighted, numeral method information, buzzer make a sound, conveyer belt rolls and mobile AGV displacements；
Step 6, operating personnel operate the cargo accordingly sorted in position according to the prompt of sorting equipment.
Preferably, in the step 2, visual identity module scans identification information includes identifying the dimension information of cargo
And the information of cargo, the length, width and height size and its position in transfer operation mechanism that wherein dimension information includes cargo
It sets；Information includes the information stored in cargo surfaces bar code and cargo surfaces word and the information expressed by picture.
The beneficial effects of the invention are as follows：The present invention's is a kind of based on the three-dimensional sorting system of intelligent shuttle and its operation side
The working method that method realizes automatic sowing sorting and barcode scanning is examined goods makes warehousing and storage activities working efficiency and accuracy rate improve.Pass through
The mode that intelligent shuttle is combined with stereo garage makes full use of warehouse space, reduces manpower, rent cost and initial stage input, complete
Kind work flow.Enterprise is assisted to enter information-based, automation age.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the present invention；
Fig. 2 is a kind of structural schematic diagram of valve mechanism section in the present invention；
Fig. 3 is a kind of structural schematic diagram of another angle of valve mechanism section in the present invention；
Fig. 4 is a kind of structural schematic diagram of intelligent shuttle in the present invention；
Fig. 5 is a kind of operational flowchart of the present invention；
In figure：1, active station, 101, transfer operation mechanism, 102, visual identity module, 2, stereo garage, 201, shelf, 202, lead
Rail, 203, valve mechanism, 2031, electric pushrod, 2032, connecting rod, 2033, valve guide rail, 3, intelligent shuttle, 301, vehicle
Body, 302, cargo transport mechanism, 303, locating module, 4, sorting equipment, 401, frame sort position, 402, fluent formula sort position,
403, mobile sorting position.
Specific implementation mode
Below by specific embodiment, and in conjunction with attached drawing, technical scheme of the present invention is further described：
Embodiment：As shown in attached drawing 1-4, a kind of three-dimensional sorting system based on intelligent shuttle, including active station 1, stereo garage
2, main control device, intelligent shuttle 3 and sorting equipment 4；
Stereo garage includes both racks 201, and sorting equipment is equipped on the shelf, and guide rail 202 is equipped between the shelf,
The track includes several vertical tracks and horizontal rail, and the vertical track and horizontal rail are equipped with valve in transverse and longitudinal infall
Switching mechanism 203；Main control device connection control valve mechanism；
Intelligent shuttle is moved along track between each sorting equipment of the stereo garage, is connect with the main control device, to receive
The instruction of main control device transmission is simultaneously automatically performed corresponding instruction, and intelligent shuttle includes car body 301, is equipped with control on the car body
Module, cargo transport mechanism 302 and locating module 303, the control module are used for car body, cargo transport mechanism and positioning
The connection of module controls, and the cargo transport mechanism is used for goods movement to specified sorting equipment, and the locating module is used
It is located at the position in stereo garage in determining intelligent shuttle；Main control device is connected to control module；
Active station, including transfer operation mechanism and visual identity module；Transfer operation mechanism is for cargo to be sequentially delivered to stand
Body library entrance, and accepted successively to each intelligent shuttle；Visual identity module is located at transport mechanism for automatically scanning identification
Cargo and by main control device indicate to accept cargo intelligent shuttle；Main control device connection control visual identity module and
Transfer operation mechanism.
Valve mechanism includes valve guide rail 2033, connecting rod 2032 and electric pushrod 2031, and the valve guide rail is logical
It crosses connecting rod to connect with electric pushrod, the folding of valve guide rail is controlled by electric pushrod.
Cargo transport mechanism on intelligent shuttle includes the conveyer belt driven by driving motor and several right
Penetrate sensor；The locating module includes several proximity sensors, and several induction points are equipped in the stereo garage.
Visual identity module includes several cameras, shot-light and holder.
Transfer operation mechanism includes conveyer belt, display, barcode scanning gun and the abnormal cargo processing mouth that driving motor drives.
Sorting equipment includes sorting position and prompting device；The sorting position includes by logistics transferring box, paper housing box, woven bag
Or the frame of plastic box composition sorts position 401, the fluent formula sorting position 402 of Fluency strip or conveyer belt and trapdoor composition and
Sow the mobile sorting position 403 of cart or mobile AGV compositions；The prompting device is by LED light, charactron and buzzer group
At.
As shown in Fig. 5, it is somebody's turn to do the operating method of the three-dimensional sorting system based on intelligent shuttle, is included the following steps：
Cargo is positioned on the conveyer belt of transfer operation mechanism by step 1, operating personnel；
Step 2, visual identity module scans identification goods information and judge the information whether scanning recognition success, and by information
It is sent to main control device；
Step 3, cargo are sent to by conveyer belt in the intelligent shuttle cargo transport mechanism in stereo garage, and master control is set
Standby sent to the intelligence shuttle instructs；
Step 4, if scanning recognition success in step 2, intelligent shuttle marches to target automatically according to the instruction received
Sorting equipment position, and cargo is sent to by sorting equipment by the conveyer belt in intelligent shuttle cargo transport mechanism
It is interior, send information to main control device；If scanning recognition fails in step 2, intelligent shuttle is automatic according to the instruction received
It marches to abnormal cargo processing mouth, and by the conveyer belt in intelligent shuttle cargo transport mechanism is sent to cargo different
Normal cargo handles mouth, and repetition step 1 or operating personnel carry out artificial barcode scanning according to display prompts information by barcode scanning gun,
Information is sent to main control device；
Step 5, main control device send to sorting equipment and instruct, and sorting equipment is automatically performed corresponding appoint according to the instruction received
Business, LED light is lighted, numeral method information, buzzer make a sound, conveyer belt rolls and mobile AGV displacements；
Step 6, operating personnel operate the cargo accordingly sorted in position according to the prompt of sorting equipment.
In step 2, visual identity module scans identification information includes the type letter of the dimension information and cargo that identify cargo
Breath, the length, width and height size and its position in transfer operation mechanism that wherein dimension information includes cargo；Information includes
The information and cargo surfaces word that are stored in cargo surfaces bar code and the information expressed by picture.
Above-mentioned embodiment is only a preferred solution of the present invention, not the present invention is made in any form
Limitation, on the premise of not exceeding the technical scheme recorded in the claims also other variations and modifications.
Claims (8)
1. a kind of three-dimensional sorting system based on intelligent shuttle, characterized in that it include active station, stereo garage, main control device,
Intelligent shuttle and sorting equipment；
Stereo garage includes both racks, and sorting equipment is equipped on the shelf, and guide rail, the rail are equipped between the shelf
Road includes several vertical tracks and horizontal rail, and the vertical track and horizontal rail are equipped with valve machine in transverse and longitudinal infall
Structure；Main control device connection control valve mechanism；
Intelligent shuttle is moved along track between each sorting equipment of the stereo garage, is connect with the main control device, to receive
The instruction of main control device transmission is simultaneously automatically performed corresponding instruction, and intelligent shuttle includes car body, is equipped with control mould on the car body
Block, cargo transport mechanism and locating module, the control module is for car body, the company of cargo transport mechanism and locating module
Logical control, the cargo transport mechanism are used for goods movement to specified sorting equipment, and the locating module is for determining intelligence
Energy shuttle is located at the position in stereo garage；Main control device is connected to control module；
Active station, including transfer operation mechanism and visual identity module；Transfer operation mechanism is for cargo to be sequentially delivered to stand
Body library entrance, and accepted successively to each intelligent shuttle；Visual identity module is located at transport mechanism for automatically scanning identification
Cargo and by main control device indicate to accept cargo intelligent shuttle；Main control device connection control visual identity module and
Transfer operation mechanism.
2. a kind of three-dimensional sorting system based on intelligent shuttle according to claim 1, characterized in that the valve is opened
Shutting mechanism includes valve guide rail, connecting rod and electric pushrod, and the valve guide rail is connect by connecting rod with electric pushrod, by electronic
Push rod controls the folding of valve guide rail.
3. a kind of three-dimensional sorting system based on intelligent shuttle according to claim 1, characterized in that worn positioned at intelligence
Cargo transport mechanism on shuttle car includes the conveyer belt driven by driving motor and several opposite type sensors；The positioning mould
Block includes several proximity sensors, and several induction points are equipped in the stereo garage.
4. a kind of three-dimensional sorting system based on intelligent shuttle according to claim 1, characterized in that the vision is known
Other module includes several cameras, shot-light and holder.
5. a kind of three-dimensional sorting system based on intelligent shuttle according to claim 1, characterized in that the transmission behaviour
Include conveyer belt, display, barcode scanning gun and the abnormal cargo processing mouth that driving motor drives as mechanism.
6. a kind of three-dimensional sorting system based on intelligent shuttle according to claim 1, characterized in that the sorting dress
It sets including sorting position and prompting device；The sorting position includes being made of logistics transferring box, paper housing box, woven bag or plastic box
Frame sorts the fluent formula sorting position of position, Fluency strip or conveyer belt and trapdoor composition and sows cart or mobile AGV groups
At mobile sorting position；The prompting device is made of LED light, charactron and buzzer.
7. a kind of operating method of the three-dimensional sorting system based on intelligent shuttle, characterized in that include the following steps：
Cargo is positioned on the conveyer belt of transfer operation mechanism by step 1, operating personnel；
Step 2, visual identity module scans identification goods information and judge the information whether scanning recognition success, and by information
It is sent to main control device；
Step 3, cargo are sent to by conveyer belt in the intelligent shuttle cargo transport mechanism in stereo garage, and master control is set
Standby sent to the intelligence shuttle instructs；
Step 4, if scanning recognition success in step 2, intelligent shuttle marches to target automatically according to the instruction received
Sorting equipment position, and cargo is sent to by sorting equipment by the conveyer belt in intelligent shuttle cargo transport mechanism
It is interior, send information to main control device；If scanning recognition fails in step 2, intelligent shuttle is automatic according to the instruction received
It marches to abnormal cargo processing mouth, and by the conveyer belt in intelligent shuttle cargo transport mechanism is sent to cargo different
Normal cargo handles mouth, and repetition step 1 or operating personnel carry out artificial barcode scanning according to display prompts information by barcode scanning gun,
Information is sent to main control device；
Step 5, main control device send to sorting equipment and instruct, and sorting equipment is automatically performed corresponding appoint according to the instruction received
Business, LED light is lighted, numeral method information, buzzer make a sound, conveyer belt rolls and mobile AGV displacements；
Step 6, operating personnel operate the cargo accordingly sorted in position according to the prompt of sorting equipment.
8. a kind of operating method of three-dimensional sorting system based on intelligent shuttle according to claim 7, characterized in that
In the step 2, visual identity module scans identification information includes the information of the dimension information and cargo that identify cargo,
The length, width and height size and its position in transfer operation mechanism that wherein dimension information includes cargo；Information includes cargo
The information and cargo surfaces word that are stored in the bar code of surface and the information expressed by picture.
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| CN201810766061.7A CN108772304A (en) | 2018-07-12 | 2018-07-12 | A kind of three-dimensional sorting system and its operating method based on intelligent shuttle |
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| CN201810766061.7A CN108772304A (en) | 2018-07-12 | 2018-07-12 | A kind of three-dimensional sorting system and its operating method based on intelligent shuttle |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109264284A (en) * | 2018-11-26 | 2019-01-25 | 杭州慧仓信息科技有限公司 | A kind of stereo garage system and its article sorting method based on automatic operation platform |
| CN109584216A (en) * | 2018-11-12 | 2019-04-05 | 上海交通大学 | Object manipulator grabs deformable material bag visual identity and the localization method of operation |
| CN110342176A (en) * | 2019-08-12 | 2019-10-18 | 苏州牧星智能科技有限公司 | Goods automatic distribution system and automatic distribution method |
| CN110342175A (en) * | 2019-08-12 | 2019-10-18 | 苏州牧星智能科技有限公司 | Kinds of goods point, which are carried out, by task items broadcasts the system and method summarized |
| CN110386393A (en) * | 2019-08-07 | 2019-10-29 | 杭州慧仓信息科技有限公司 | A kind of material handling system based on novel shuttle |
| CN110641895A (en) * | 2019-10-30 | 2020-01-03 | 杭州慧仓信息科技有限公司 | Portable intensive storage and picking system |
| CN110653168A (en) * | 2019-01-30 | 2020-01-07 | 湖北物资流通技术研究所 | Intelligent sorting system based on multi-target recognition |
| CN111703796A (en) * | 2020-06-05 | 2020-09-25 | 河南力生智能科技有限公司 | An intelligent sorting device |
| WO2020244271A1 (en) * | 2019-06-03 | 2020-12-10 | 北京京东尚科信息技术有限公司 | Sorting machine |
| CN112389979A (en) * | 2021-01-19 | 2021-02-23 | 民航成都物流技术有限公司 | Airport autonomous mobile robot, baggage cargo transferring system and using method |
| CN113525989A (en) * | 2021-07-30 | 2021-10-22 | 上海阿觅尔智能科技有限公司 | Intelligent unmanned warehouse |
| CN113788262A (en) * | 2021-10-09 | 2021-12-14 | 中科微至智能制造科技江苏股份有限公司 | Intelligent sorting shuttle vehicle for sowing wall and sorting method |
| CN114887904A (en) * | 2022-04-28 | 2022-08-12 | 浙江凯乐士科技集团股份有限公司 | Sorting system |
| CN115649728A (en) * | 2022-11-04 | 2023-01-31 | 科捷智能科技股份有限公司 | Three-dimensional sorting control method based on stack position space lock |
| WO2024152847A1 (en) * | 2023-01-19 | 2024-07-25 | 北京极智嘉科技股份有限公司 | Three-dimensional re-binning management method and system, storage medium and management device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109584216A (en) * | 2018-11-12 | 2019-04-05 | 上海交通大学 | Object manipulator grabs deformable material bag visual identity and the localization method of operation |
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| CN110342175A (en) * | 2019-08-12 | 2019-10-18 | 苏州牧星智能科技有限公司 | Kinds of goods point, which are carried out, by task items broadcasts the system and method summarized |
| CN110342176A (en) * | 2019-08-12 | 2019-10-18 | 苏州牧星智能科技有限公司 | Goods automatic distribution system and automatic distribution method |
| CN110342175B (en) * | 2019-08-12 | 2024-09-10 | 苏州牧星智能科技有限公司 | System and method for carrying out goods distribution and summarization according to task items |
| CN110641895A (en) * | 2019-10-30 | 2020-01-03 | 杭州慧仓信息科技有限公司 | Portable intensive storage and picking system |
| CN111703796A (en) * | 2020-06-05 | 2020-09-25 | 河南力生智能科技有限公司 | An intelligent sorting device |
| CN112389979A (en) * | 2021-01-19 | 2021-02-23 | 民航成都物流技术有限公司 | Airport autonomous mobile robot, baggage cargo transferring system and using method |
| CN112389979B (en) * | 2021-01-19 | 2021-06-22 | 民航成都物流技术有限公司 | Airport autonomous mobile robot, baggage cargo transferring system and using method |
| CN113525989A (en) * | 2021-07-30 | 2021-10-22 | 上海阿觅尔智能科技有限公司 | Intelligent unmanned warehouse |
| CN113788262A (en) * | 2021-10-09 | 2021-12-14 | 中科微至智能制造科技江苏股份有限公司 | Intelligent sorting shuttle vehicle for sowing wall and sorting method |
| CN114887904A (en) * | 2022-04-28 | 2022-08-12 | 浙江凯乐士科技集团股份有限公司 | Sorting system |
| CN115649728A (en) * | 2022-11-04 | 2023-01-31 | 科捷智能科技股份有限公司 | Three-dimensional sorting control method based on stack position space lock |
| WO2024152847A1 (en) * | 2023-01-19 | 2024-07-25 | 北京极智嘉科技股份有限公司 | Three-dimensional re-binning management method and system, storage medium and management device |
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Application publication date: 20181109 |