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CN108759886A - A kind of boiler small diameter pipe welded joint detection device - Google Patents

A kind of boiler small diameter pipe welded joint detection device Download PDF

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Publication number
CN108759886A
CN108759886A CN201810496517.2A CN201810496517A CN108759886A CN 108759886 A CN108759886 A CN 108759886A CN 201810496517 A CN201810496517 A CN 201810496517A CN 108759886 A CN108759886 A CN 108759886A
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China
Prior art keywords
plate
fixed
pin
pin hole
detection device
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Pending
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CN201810496517.2A
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Chinese (zh)
Inventor
牛永吉
宋士林
张岳飞
吕浩
王俊霞
赵旻忞
刘毅辉
王郑钢
刘红星
梁国利
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China Electrical Construction Group Henan Engineering Co Ltd
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China Electrical Construction Group Henan Engineering Co Ltd
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Application filed by China Electrical Construction Group Henan Engineering Co Ltd filed Critical China Electrical Construction Group Henan Engineering Co Ltd
Priority to CN201810496517.2A priority Critical patent/CN108759886A/en
Publication of CN108759886A publication Critical patent/CN108759886A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D11/00Component parts of measuring arrangements not specially adapted for a specific variable

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses a kind of boiler small diameter pipe welded joint detection devices,The top and bottom of the fixed link are separately installed with the first retainer plate and the second retainer plate,The fixed plate is connect with the second retainer plate,The necklace is mounted on the first retainer plate,The spiral pin is arranged in necklace one end,The both ends of the connecting plate are separately installed with convex plate and notch plate,There are two the fixed frames,And it is separately positioned on the top of convex plate and notch plate,The detector is arranged by nut between two fixed frames,The detection box is mounted on detector bottom end,And it is fixed on fixed frame by nut,The connection jaws are opened in detection cassette bottom end,The short chain and long chain link both ends are separately installed with convex plate and notch plate,The boiler small diameter pipe welded joint detection device,With when Welded Joints detect,To fixing up and down for detection device,In the rotation of connector surrounding when facilitating detection simultaneously,Comprehensive inspection of butt joint.

Description

一种锅炉小径管焊接接头检测装置A detection device for welded joints of boiler small-diameter tubes

技术领域technical field

本发明涉及焊接接头检测装置技术领域,具体为一种锅炉小径管焊接接头检测装置。The invention relates to the technical field of welded joint detection devices, in particular to a small-diameter boiler welding joint detection device.

背景技术Background technique

锅炉小径管焊接接头检测装置主要适用于电力及石油化工行业小径管焊缝的检测,现有的小径管的检测装置在检测时,1.不能固定在同一水平线上,其检测结果较为受人为影响;2.现有的检测装置,在检测时,更换零部件较为复杂,耗时耗力;3.在检测时,需要转动装置对焊接接头一周进行检测,现有的检测装置旋转困难,转动时具有较大的摩擦力,影响检测结果。Boiler small-diameter pipe welding joint detection device is mainly suitable for the detection of small-diameter pipe welds in the electric power and petrochemical industries. The existing detection devices for small-diameter pipes cannot be fixed on the same horizontal line during detection, and the detection results are relatively affected by humans. ; 2. Existing detection device, when detecting, it is more complicated to replace parts, time-consuming and labor-intensive; 3. During detection, it is necessary to rotate the device to detect the welded joint for one week, the existing detection device is difficult to rotate, and when rotating It has a large friction force and affects the detection results.

发明内容Contents of the invention

本发明的目的在于提供一种锅炉小径管焊接接头检测装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a detection device for welded joints of boiler small-diameter tubes, so as to solve the problems raised in the above-mentioned background technology.

为了解决上述技术问题,本发明提供如下技术方案:一种锅炉小径管焊接接头检测装置,包括固定杆、第一固定圈、第二固定圈、固定板、项圈、螺销、凸型板、凹形板、连接板、固定架、螺母、检测头、检测盒、接线口、短链节、长链节、第一销孔、第二销孔、第三销孔、销钉、螺帽和橡胶轮,In order to solve the above technical problems, the present invention provides the following technical solutions: a boiler small-diameter tube welding joint detection device, including a fixed rod, a first fixed ring, a second fixed ring, a fixed plate, a collar, a screw pin, a convex plate, a concave Shaped plate, connecting plate, fixed frame, nut, detection head, detection box, wiring port, short chain link, long chain link, first pin hole, second pin hole, third pin hole, pin, nut and rubber wheel ,

所述固定杆的上端和下端分别安装有第一固定圈和第二固定圈,所述固定板与第二固定圈连接,所述项圈安装在第一固定圈上,所述螺销设置在项圈一端,所述连接板的两端分别对应安装有凸型板和凹形板,所述凸型板和凹形板的顶端均设置有固定架,所述检测头通过螺母固定在两固定架之间,所述检测盒安装在检测头底端,且通过螺母固定在固定架上,所述接线口开设在检测盒底端,所述短链节和长链节两端分别安装有凸型板和凹形板,所述第一销孔开设在凸型板顶端,所述第二销孔开设在长链节顶端,所述第三销孔开设在凹形板顶端,所述第一销孔、第二销孔和第三销孔内均安装有销钉,所述螺帽安装在销钉一端,所述橡胶轮安装在销钉另一端。The upper end and the lower end of the fixed rod are respectively equipped with a first fixed ring and a second fixed ring, the fixed plate is connected with the second fixed ring, the collar is installed on the first fixed ring, and the screw pin is arranged on the collar One end, the two ends of the connecting plate are respectively equipped with a convex plate and a concave plate, and the tops of the convex plate and the concave plate are provided with a fixing frame, and the detection head is fixed between the two fixing frames through a nut. Between, the detection box is installed at the bottom of the detection head, and fixed on the fixed frame by nuts, the wiring port is opened at the bottom of the detection box, and the two ends of the short chain link and the long chain link are respectively installed with convex plates and the concave plate, the first pin hole is opened on the top of the convex plate, the second pin hole is opened on the top of the long chain link, the third pin hole is opened on the top of the concave plate, the first pin hole 1. A pin is installed in the second pin hole and the third pin hole, the nut is installed on one end of the pin, and the rubber wheel is installed on the other end of the pin.

进一步的,所述固定板与第二固定圈之间通过螺栓固定。Further, the fixing plate and the second fixing ring are fixed by bolts.

进一步的,所述项圈与第一固定圈之间通过螺栓固定。Further, the collar and the first fixing ring are fixed by bolts.

进一步的,所述凸型板和凹形板之间通过销钉穿插连接。Further, the male plate and the concave plate are interpenetrated and connected by pins.

进一步的,所述固定板与连接板之间通过螺栓连接。Further, the fixing plate and the connecting plate are connected by bolts.

与现有技术相比,本发明所达到的有益效果是:本发明,1.通过安装的固定杆、第一固定圈、第二固定圈、固定板、项圈和螺销,使得检测装置在检测时可被固定在同一水平线上,避免了在检测时受人为因素,影响其检测结果;2.通过安装的凸型板、凹形板和销钉,使得在检测装置在对不同的物品检测时,更换零部件方便,减少了人力物力;3.通过安装的橡胶轮,使得在转动检测装置时减少摩擦力,提高检测装置与焊接接头的贴合度,而提高了检测的结果正确率。Compared with the prior art, the beneficial effects achieved by the present invention are: the present invention, 1. through the fixed rod installed, the first fixed ring, the second fixed ring, fixed plate, collar and screw pin, the detection device is detected It can be fixed on the same horizontal line at the same time, avoiding the influence of human factors on the detection results during detection; 2. Through the installed convex plate, concave plate and pins, when the detection device detects different items, It is convenient to replace parts and reduce manpower and material resources; 3. Through the installed rubber wheel, the friction force is reduced when the detection device is rotated, the fit between the detection device and the welded joint is improved, and the accuracy of the detection result is improved.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明的连接板固定结构示意图;Fig. 2 is a schematic diagram of a connecting plate fixing structure of the present invention;

图3是本发明的检测链节结构示意图;Fig. 3 is a schematic diagram of the detection chain link structure of the present invention;

图4是本发明的短链节结构示意图;Fig. 4 is a schematic diagram of the short chain link structure of the present invention;

图5是本发明的长链节结构示意图;Fig. 5 is a schematic diagram of the long chain link structure of the present invention;

图6是本发明的销钉结构示意图;Fig. 6 is a schematic view of the pin structure of the present invention;

图中:1、固定杆;2、第一固定圈;3、第二固定圈;4、固定板;5、项圈;6、螺销;7、凸型板;8、凹形板;9、连接板;10、固定架;11、螺母;12、检测头;13、检测盒;14、接线口;15、短链节;16、长链节;17、第一销孔;18、第二销孔;19、第三销孔;20、销钉;21、螺帽;22、橡胶轮。In the figure: 1, fixed rod; 2, first fixed ring; 3, second fixed ring; 4, fixed plate; 5, collar; 6, screw pin; 7, convex plate; 8, concave plate; 9, Connecting plate; 10, fixed frame; 11, nut; 12, detection head; 13, detection box; 14, wiring port; 15, short chain link; 16, long chain link; 17, first pin hole; 18, second Pin hole; 19, the third pin hole; 20, pin; 21, nut; 22, rubber wheel.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-6,本发明提供一种技术方案:一种锅炉小径管焊接接头检测装置,包括固定杆1、第一固定圈2、第二固定圈3、固定板4、项圈5、螺销6、凸型板7、凹形板8、连接板9、固定架10、螺母11、检测头12、检测盒13、接线口14、短链节15、长链节16、第一销孔17、第二销孔18、第三销孔19、销钉20、螺帽21和橡胶轮22,Please refer to Figures 1-6, the present invention provides a technical solution: a boiler small-diameter tube welding joint detection device, including a fixed rod 1, a first fixed ring 2, a second fixed ring 3, a fixed plate 4, a collar 5, a screw Pin 6, convex plate 7, concave plate 8, connecting plate 9, fixed frame 10, nut 11, detection head 12, detection box 13, wiring port 14, short chain link 15, long chain link 16, first pin hole 17, the second pin hole 18, the third pin hole 19, the pin 20, the nut 21 and the rubber wheel 22,

固定杆1的上端和下端分别安装有第一固定圈2和第二固定圈3,固定板4与第二固定圈3连接,项圈5安装在第一固定圈2上,螺销6设置在项圈5一端,连接板9的两端分别对应安装有凸型板7和凹形板8,凸型板7和凹形板8的顶端均设置有固定架10,检测头12通过螺母11固定在两固定架10之间,检测盒13安装在检测头12底端,且通过螺母11固定在固定架10上,接线口14开设在检测盒13底端,短链节15和长链节16两端分别安装有凸型板7和凹形板8,第一销孔17开设在凸型板7顶端,第二销孔18开设在长链节16顶端,第三销孔19开设在凹形板8顶端,第一销孔17、第二销孔18和第三销孔19内均安装有销钉20,螺帽21安装在销钉20一端,橡胶轮22安装在销钉20另一端。The upper end and the lower end of the fixed rod 1 are respectively equipped with a first fixed ring 2 and a second fixed ring 3, the fixed plate 4 is connected with the second fixed ring 3, the collar 5 is installed on the first fixed ring 2, and the screw pin 6 is arranged on the collar 5, the two ends of the connecting plate 9 are respectively equipped with a convex plate 7 and a concave plate 8, and the tops of the convex plate 7 and the concave plate 8 are provided with a fixing frame 10, and the detection head 12 is fixed on the two ends by nuts 11. Between the fixed frames 10, the detection box 13 is installed on the bottom of the detection head 12, and is fixed on the fixed frame 10 by the nut 11, the wiring port 14 is opened at the bottom of the detection box 13, and the two ends of the short chain link 15 and the long chain link 16 The convex plate 7 and the concave plate 8 are respectively installed, the first pin hole 17 is opened on the top of the convex plate 7, the second pin hole 18 is opened on the top of the long chain link 16, and the third pin hole 19 is opened on the concave plate 8 At the top, a pin 20 is installed in the first pin hole 17 , the second pin hole 18 and the third pin hole 19 , the nut 21 is installed on one end of the pin 20 , and the rubber wheel 22 is installed on the other end of the pin 20 .

进一步的,固定板4与第二固定圈3之间通过螺栓固定,便于固定板4的固定。Further, the fixing plate 4 and the second fixing ring 3 are fixed by bolts, which facilitates the fixing of the fixing plate 4 .

进一步的,项圈5与第一固定圈2之间通过螺栓固定,便于项圈5的固定。Further, the collar 5 and the first fixing ring 2 are fixed by bolts, which facilitates the fixing of the collar 5 .

进一步的,凸型板7和凹形板8之间通过销钉20穿插连接,便于链节之间的连接。Further, the male plate 7 and the concave plate 8 are interspersed and connected through pins 20, which facilitates the connection between chain links.

进一步的,固定板4与连接板9之间通过螺栓连接,便于固定连接板9。Further, the fixing plate 4 and the connecting plate 9 are connected by bolts, which is convenient for fixing the connecting plate 9 .

工作原理:固定杆1的上端和下端分别安装有第一固定圈2和第二固定圈3,便于固定固定板4和项圈5之间的上下位置,固定板4与第二固定圈3连接,项圈5安装在第一固定圈2上,便于固定连接板9,螺销6设置在项圈5一端,便于项圈5的放大缩小,此构件使得检测装置在检测时可被固定在同一水平线上,不被人力所影响,而影响检测结果;连接板9的两端分别安装有凸型板7和凹形板8,便于与链节的连接,固定架10有两个,且分别设置在凸型板7和凹形板8的顶端,便于固定检测头12,检测头12通过螺母11设置在两固定架10之间,检测盒13安装在检测头12底端,且通过螺母11固定在固定架10上,便于对焊接接头的检测,接线口14开设在检测盒13底端,便于连接导线,短链节15和长链节16两端分别安装有凸型板7和凹形板8,便于各链节之间的连接,使得在检测装置在对不同的物品检测时,更换零部件方便,减少了人力物力的消耗;第一销孔17开设在凸型板7顶端,第二销孔18开设在长链节16顶端,第三销孔19开设在凹形板8顶端,便于销钉20的穿插连接,第一销孔17、第二销孔18和第三销孔19内均安装有销钉20,螺帽21安装在销钉20一端,便于销钉20的固定,橡胶轮22安装在销钉20另一端便于检测焊接接头时的转动,通过安装的橡胶轮22,使得在转动检测装置时减少摩擦力棉,提高检测装置与焊接接头的贴合度,提高了检测结果的正确率。Working principle: the upper end and the lower end of the fixed rod 1 are respectively equipped with a first fixed ring 2 and a second fixed ring 3, which is convenient for fixing the upper and lower positions between the fixed plate 4 and the collar 5, and the fixed plate 4 is connected with the second fixed ring 3, The collar 5 is installed on the first fixed ring 2, which is convenient for fixing the connecting plate 9, and the screw pin 6 is arranged at one end of the collar 5, which is convenient for zooming in and out of the collar 5, and this component allows the detection device to be fixed on the same horizontal line during detection, without Affected by manpower, it affects the test results; the two ends of the connecting plate 9 are respectively equipped with a convex plate 7 and a concave plate 8, which is convenient for connection with the chain link. There are two fixing frames 10, which are respectively arranged on the convex plate 7 and the top of the concave plate 8 are convenient for fixing the detection head 12, the detection head 12 is arranged between the two fixed frames 10 through the nut 11, the detection box 13 is installed at the bottom of the detection head 12, and is fixed on the fixed frame 10 by the nut 11 On the top, it is convenient to detect the welded joint. The wiring port 14 is opened at the bottom of the detection box 13, which is convenient for connecting the wires. The two ends of the short chain link 15 and the long chain link 16 are respectively equipped with a convex plate 7 and a concave plate 8, which is convenient for each The connection between the chain links makes it easy to replace parts when the detection device detects different items, and reduces the consumption of manpower and material resources; the first pin hole 17 is set on the top of the convex plate 7, and the second pin hole 18 is opened At the top of the long chain link 16, the third pin hole 19 is opened on the top of the concave plate 8 to facilitate the insertion connection of the pin 20, and the pin 20 is installed in the first pin hole 17, the second pin hole 18 and the third pin hole 19. , the nut 21 is installed on one end of the pin 20 to facilitate the fixing of the pin 20, and the rubber wheel 22 is installed on the other end of the pin 20 to facilitate the detection of the rotation of the welded joint, and the installed rubber wheel 22 reduces friction when rotating the detection device. , improve the fit between the detection device and the welded joint, and improve the accuracy of the detection results.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (5)

1. a kind of boiler small diameter pipe welded joint detection device, including fixed link(1), the first retainer plate(2), the second retainer plate (3), fixed plate(4), necklace(5), spiral pin(6), convex plate(7), notch plate(8), connecting plate(9), fixed frame(10), nut (11), detector(12), detection box(13), connection jaws(14), short chain(15), long chain link(16), the first pin hole(17), second Pin hole(18), third pin hole(19), pin(20), nut(21)And rubber wheel(22), it is characterised in that:
The fixed link(1)Top and bottom be separately installed with the first retainer plate(2)With the second retainer plate(3), the fixation Plate(4)With the second retainer plate(3)Connection, the necklace(5)Mounted on the first retainer plate(2)On, the spiral pin(6)It is arranged in item Circle(5)One end, the connecting plate(9)Both ends respectively correspondence convex plate is installed(7)And notch plate(8), the convex plate(7) And notch plate(8)Top be both provided with fixed frame(10), the detector(12)Pass through nut(11)It is fixed on two fixed frames (10)Between, the detection box(13)Mounted on detector(12)Bottom end, and pass through nut(11)It is fixed on fixed frame(10)On, The connection jaws(14)It is opened in detection box(13)Bottom end, the short chain(15)With long chain link(16)Both ends are separately installed with convex Template(7)And notch plate(8), first pin hole(17)It is opened in convex plate(7)Top, second pin hole(18)It is opened in Long chain link(16)Top, the third pin hole(19)It is opened in notch plate(8)Top, first pin hole(17), the second pin hole (18)With third pin hole(19)Inside it is mounted on pin(20), the nut(21)Mounted on pin(20)One end, the rubber Wheel(22)Mounted on pin(20)The other end.
2. a kind of boiler small diameter pipe welded joint detection device according to claim 1, it is characterised in that:The fixed plate (4)With the second retainer plate(3)Between be bolted.
3. a kind of boiler small diameter pipe welded joint detection device according to claim 1, it is characterised in that:The necklace (5)With the first retainer plate(2)Between be bolted.
4. a kind of boiler small diameter pipe welded joint detection device according to claim 1, it is characterised in that:The convex plate (7)And notch plate(8)Between pass through pin(20)Interspersed connection.
5. a kind of boiler small diameter pipe welded joint detection device according to claim 1, it is characterised in that:The fixed plate (4)With connecting plate(9)Between be bolted.
CN201810496517.2A 2018-05-22 2018-05-22 A kind of boiler small diameter pipe welded joint detection device Pending CN108759886A (en)

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CN201810496517.2A CN108759886A (en) 2018-05-22 2018-05-22 A kind of boiler small diameter pipe welded joint detection device

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CN201810496517.2A CN108759886A (en) 2018-05-22 2018-05-22 A kind of boiler small diameter pipe welded joint detection device

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GB0303617D0 (en) * 2002-02-27 2003-03-19 Tsubakimoto Chain Co Chain with odd number of links
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CN102486942A (en) * 2010-12-02 2012-06-06 核动力运行研究所 Ultrasonic automatic checking tool for dissimilar metal welding seam of top cover instrument measuring pipe
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CN205898745U (en) * 2016-08-15 2017-01-18 中海油安全技术服务有限公司 Path pipe welding seam ultrasonic phased array detects to sweep and looks into frame
CN106442729A (en) * 2016-11-03 2017-02-22 浙江水利水电学院 Pipe externally-circumferential weld scanner
CN206177891U (en) * 2016-11-03 2017-05-17 浙江水利水电学院 Outside of tubes circumferential weld is swept and is looked into ware
CN206557161U (en) * 2016-12-14 2017-10-13 国网山东省电力公司电力科学研究院 It is a kind of to position phased array probe clamping device for what small diameter tube was detected
CN206787463U (en) * 2017-03-24 2017-12-22 山东恒益模具有限公司 Tire-mold angle detection device
CN206696236U (en) * 2017-05-19 2017-12-01 华润电力湖南有限公司 The ultrasonic detection device of small diameter tube outside weld sliding block angle welding
CN107515252A (en) * 2017-09-07 2017-12-26 武汉中科创新技术股份有限公司 The ultrasonic phased array device for fast detecting of in-service tubule
CN107842657A (en) * 2017-12-19 2018-03-27 谢宏林 A kind of pipe breakage of Fast Installation, which is speedily carried out rescue work, uses anchor ear
CN208155330U (en) * 2018-05-22 2018-11-27 中国电建集团河南工程有限公司 A kind of boiler small diameter pipe welded joint detection device

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