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CN108757382A - It is a kind of to dynamic formula linear compressor - Google Patents

It is a kind of to dynamic formula linear compressor Download PDF

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Publication number
CN108757382A
CN108757382A CN201810588278.3A CN201810588278A CN108757382A CN 108757382 A CN108757382 A CN 108757382A CN 201810588278 A CN201810588278 A CN 201810588278A CN 108757382 A CN108757382 A CN 108757382A
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China
Prior art keywords
piston
casing
cylinder
exhaust valve
exhaust
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Pending
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CN201810588278.3A
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Chinese (zh)
Inventor
何国庚
宁前
蔡德华
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Priority to CN201810588278.3A priority Critical patent/CN108757382A/en
Publication of CN108757382A publication Critical patent/CN108757382A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F04B35/045Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric using solenoids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/005Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders with two cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0005Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027Pulsation and noise damping means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/102Adaptations or arrangements of distribution members the members being disc valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/121Casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122Cylinder block

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Compressor (AREA)

Abstract

本发明属于压缩机领域,并具体公开了一种对动式直线压缩机,其包括机壳、直线电机和两个气缸,机壳两端设置有端盖,机壳上开设有机壳进气孔和机壳排气孔;直线电机布置在机壳内,其包括活塞、永磁体、线圈和轭铁,永磁体嵌装在活塞外部且被壳体包裹在内;两个气缸分设于活塞两端,气缸一端插装在活塞与壳体之间,作为气体轴承,另一端与端盖相连,其内部设置有排气阀板,排气阀板上设有排气阀,其与端盖之间设有预紧弹簧。本发明可提高压缩机制冷量,使其满足汽车等大空间空调需求,具有压缩效率高,振动及噪音小,无油润滑等特点。

The invention belongs to the field of compressors, and specifically discloses a counter-moving linear compressor, which includes a casing, a linear motor and two cylinders. End covers are arranged at both ends of the casing, and an organic casing air intake is provided on the casing. hole and casing exhaust hole; the linear motor is arranged in the casing, which includes a piston, a permanent magnet, a coil and a yoke, and the permanent magnet is embedded outside the piston and wrapped in the casing; One end of the cylinder is inserted between the piston and the housing as a gas bearing, the other end is connected to the end cover, and an exhaust valve plate is arranged inside, and an exhaust valve is arranged on the exhaust valve plate, which is connected to the end cover. There are preloaded springs in between. The invention can increase the refrigeration capacity of the compressor, so that it can meet the air-conditioning requirements of large spaces such as automobiles, and has the characteristics of high compression efficiency, low vibration and noise, and no oil lubrication.

Description

一种对动式直线压缩机A counter-moving linear compressor

技术领域technical field

本发明属于压缩机领域,更具体地,涉及一种对动式直线压缩机。The invention belongs to the field of compressors, and more specifically relates to a counter-moving linear compressor.

背景技术Background technique

电动汽车以其无污染、噪声低、多样化等特点得到广泛使用,汽车空调是汽车上必不可少的部件之一,由于电动汽车无法使用传统燃油驱动空调压缩机运作,一般采用电池驱动空调系统运行,而由于电池容量有限,故空调能耗对电动车一次充电后的行程有很大影响,由于空调系统的运行,电动汽车的续航里程大约减少20-30%。因此,能够设计一套高效节能的电动空调系统将会对开拓电动汽车市场起到强有力的推动作用。Electric vehicles are widely used due to their non-pollution, low noise, and diversification. Automobile air conditioners are one of the essential components of automobiles. Since electric vehicles cannot use traditional fuel-driven air-conditioning compressors to operate, battery-driven air-conditioning systems are generally used. However, due to the limited battery capacity, the energy consumption of the air conditioner has a great impact on the journey of the electric vehicle after one charge. Due to the operation of the air conditioning system, the cruising range of the electric vehicle is reduced by about 20-30%. Therefore, being able to design a high-efficiency and energy-saving electric air-conditioning system will play a strong role in promoting the development of the electric vehicle market.

而压缩机是空调系统中的主要能耗部件,其能耗占空调总能耗的80%左右,因此提高压缩机效率、降低其能耗对于电动汽车至关重要。目前电动汽车空调压缩机一般采用电动变频涡旋式压缩机,例如CN207048984U公开的一种涡旋式电动汽车空调压缩机,CN107091231B公开的一种汽车空调旋叶式电动压缩机,上述压缩机效率虽然比曲柄连杆式压缩机提高不少,但是价格高昂,且涡旋压缩机需要润滑油润滑,对排出压缩机的高压气体的含油率有较高的要求,排出的气体带走过多的油,会影响制冷效率,甚至会出现压缩机循环油路油量不足而导致的压缩机烧毁事故。The compressor is the main energy-consuming component in the air-conditioning system, and its energy consumption accounts for about 80% of the total energy consumption of the air-conditioning system. Therefore, it is very important to improve the efficiency of the compressor and reduce its energy consumption for electric vehicles. Electric car air-conditioning compressor generally adopts electric frequency conversion scroll compressor at present, for example a kind of scroll electric car air-conditioning compressor disclosed by CN207048984U, a kind of car air-conditioning rotary vane electric compressor disclosed by CN107091231B, although the above-mentioned compressor efficiency Compared with the crank-connecting rod compressor, it is much higher, but the price is high, and the scroll compressor needs lubricating oil to lubricate, which has a higher requirement for the oil content of the high-pressure gas discharged from the compressor, and the discharged gas takes away too much oil , will affect the refrigeration efficiency, and even cause compressor burnout accidents caused by insufficient oil in the compressor circulating oil circuit.

发明内容Contents of the invention

本发明针对电动汽车空调涡旋压缩机价格高昂、效率不够高以及油润滑带来的效率降低和压缩机烧毁的问题,提出了一种对动式直线压缩机,其通过对关键组件直线电机的结构及与其他部件的具体布置方式的研究与设计,可提高直线压缩机的制冷量,使其满足汽车等大空间空调需求,具有压缩效率高,振动及噪音小,无油润滑等特点。Aiming at the problems of high price and insufficient efficiency of scroll compressors for air conditioners of electric vehicles, efficiency reduction and compressor burnout caused by oil lubrication, the present invention proposes a counter-moving linear compressor, which uses the linear motor as a key component The research and design of the structure and the specific arrangement of other components can increase the cooling capacity of the linear compressor to meet the needs of air conditioning in large spaces such as automobiles. It has the characteristics of high compression efficiency, low vibration and noise, and no oil lubrication.

为实现上述目的,本发明提出了一种对动式直线压缩机,其包括机壳、直线电机和两个气缸,其中:In order to achieve the above object, the present invention proposes a counter-moving linear compressor, which includes a casing, a linear motor and two cylinders, wherein:

所述机壳两端设置有端盖,该机壳上开设有机壳进气孔和机壳排气孔;The two ends of the casing are provided with end covers, and the casing is provided with an organic casing air intake hole and a casing exhaust hole;

所述直线电机布置在机壳内,其包括活塞、永磁体、线圈和轭铁,所述活塞为对称结构,其上开设有活塞进气孔,其两端设置有吸气阀,该活塞内部为中空,外部的中部设置有用于嵌装所述永磁体的凹槽,该活塞外部还套装有将永磁体包裹在内的壳体,该壳体上与活塞进气孔对应位置处开设有壳体进气孔,所述线圈缠绕在壳体外部,并与壳体内部的永磁体相对,所述轭铁设置在壳体与机壳之间,用于将所述线圈包裹在内;The linear motor is arranged in the casing, which includes a piston, a permanent magnet, a coil and a yoke. The piston is a symmetrical structure, and a piston air inlet is opened on it, and an air suction valve is arranged at both ends of the piston. It is hollow, and the outer middle part is provided with a groove for embedding the permanent magnet, and the outer part of the piston is also covered with a casing that wraps the permanent magnet inside, and a casing is opened on the casing corresponding to the piston inlet hole. a body air intake hole, the coil is wound outside the casing, and is opposite to the permanent magnet inside the casing, and the yoke is arranged between the casing and the casing for wrapping the coil;

所述两个气缸分设于活塞的两端,每个所述气缸的一端插装在活塞与壳体之间的空隙中,另一端与所述端盖相连,其中气缸插装在活塞与壳体之间空隙中的一端作为气体轴承,其上开设有沿气缸周向均匀分布的孔,而气缸与端盖相连的一端的内部则设置有排气阀板,该排气阀板与端盖之间设置有预紧弹簧,该排气阀板上还设置有排气阀,此外,壳体上还开设有与气体轴承上开设的孔导通的导气孔,气缸上还开设有气缸排气孔。The two cylinders are located at both ends of the piston, one end of each cylinder is inserted into the gap between the piston and the housing, and the other end is connected to the end cover, wherein the cylinder is inserted between the piston and the housing One end of the gap between them is used as a gas bearing, on which holes are evenly distributed along the circumference of the cylinder, and an exhaust valve plate is arranged inside the end connected to the end cover of the cylinder, the distance between the exhaust valve plate and the end cover There is a pre-tightening spring between them, and the exhaust valve plate is also equipped with an exhaust valve. In addition, an air guide hole connected to the hole opened on the gas bearing is opened on the shell, and a cylinder exhaust hole is also opened on the cylinder. .

作为进一步优选的,机壳进气孔与壳体进气孔通过进气管导通。As a further preference, the air intake hole of the casing communicates with the air intake hole of the casing through an air intake pipe.

作为进一步优选的,气体轴承与活塞凹槽的侧壁之间设置有谐振弹簧,该谐振弹簧套装在活塞上。As a further preference, a resonant spring is arranged between the gas bearing and the side wall of the groove of the piston, and the resonant spring is sleeved on the piston.

作为进一步优选的,所述预紧弹簧安装在端盖上,所述排气阀板依靠预紧弹簧压紧在气缸内部的台阶面上,该预紧弹簧的预紧力大于压缩机正常工作时气缸的排气压力。As a further preference, the pre-tension spring is installed on the end cover, and the exhaust valve plate is pressed against the stepped surface inside the cylinder by means of the pre-tension spring, and the pre-tension force of the pre-tension spring is greater than that of the compressor when the compressor is in normal operation. Cylinder exhaust pressure.

作为进一步优选的,所述排气阀板面对吸气阀的一侧上开设有凹槽结构,该凹槽结构与吸气阀相对,并且其深度大于吸气阀的厚度;所述排气阀板背向吸气阀的一侧上同样开设有凹槽结构。As a further preference, a groove structure is provided on the side of the exhaust valve plate facing the suction valve, the groove structure is opposite to the suction valve, and its depth is greater than the thickness of the suction valve; A groove structure is also provided on the side of the valve plate facing away from the suction valve.

作为进一步优选的,所述气缸的内表面涂覆有氟碳纳米涂层;所述活塞与气缸的接触面上涂覆有氟碳纳米涂层。As a further preference, the inner surface of the cylinder is coated with a fluorocarbon nanocoating; the contact surface between the piston and the cylinder is coated with a fluorocarbon nanocoating.

作为进一步优选的,所述排气阀板面对吸气阀一侧的凹槽结构内设置有耐高温防撞垫片。As a further preference, a high temperature resistant anti-collision gasket is arranged in the groove structure on the side of the exhaust valve plate facing the intake valve.

总体而言,通过本发明所构思的以上技术方案与现有技术相比,主要具备以下的技术优点:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention mainly has the following technical advantages:

1.本发明采用对动式双缸布置,提高了单台直线压缩机的制冷量,降低了振动和噪音,提高了效率,传统的单缸直线压缩机只能依次完成压缩、排气、膨胀和吸气四个过程,而双缸对动式压缩机由于两个气缸共用一个活塞,因此可以在两个气缸同时完成相反的过程,所以吸、排气量、制冷量是单缸的两倍,满足更高的制冷量需求;双缸对动式直线压缩机气体力对称分布,没有运动中点偏移,变工况条件下排气量不发生变化,省去偏移量检测和调节环节,更易实现精确的余隙控制,双缸对动式工作时振动更小,稳定性更好,噪音更小。1. The present invention adopts a dual-cylinder arrangement, which improves the cooling capacity of a single linear compressor, reduces vibration and noise, and improves efficiency. Traditional single-cylinder linear compressors can only complete compression, exhaust, and expansion in sequence The two cylinders share one piston, so the opposite process can be completed in the two cylinders at the same time, so the suction, exhaust, and cooling capacity are twice that of the single cylinder. , to meet the demand for higher cooling capacity; the gas force of the double-cylinder counter-moving linear compressor is symmetrically distributed, there is no movement midpoint offset, and the displacement does not change under variable working conditions, eliminating the need for offset detection and adjustment , It is easier to achieve precise clearance control, and the vibration is smaller, the stability is better, and the noise is smaller when the double-cylinder counter-moving type works.

2.本发明可回收余隙容积高压气体膨胀功,双缸对动式结构的两个气缸工作腔处于相反的工作过程,当一个气缸工作腔处于压缩过程时,另一个工作腔刚好处于膨胀过程,余隙容积中的高压气体推动活塞膨胀做功,即膨胀过程的膨胀功可用于压缩过程做压缩功,因此几乎可回收全部的余隙容积高压气体膨胀功,提高压缩机的效率。2. The invention can recover the clearance volume high-pressure gas expansion work. The two cylinder working chambers of the double-cylinder counter-moving structure are in the opposite working process. When one cylinder working chamber is in the compression process, the other working chamber is just in the expansion process. , the high-pressure gas in the clearance volume pushes the piston to expand to do work, that is, the expansion work in the expansion process can be used to do the compression work in the compression process, so almost all of the clearance volume high-pressure gas expansion work can be recovered to improve the efficiency of the compressor.

3.本发明采用气体轴承实现了无油润滑,本发明将气体轴承和气缸一体化设计,利用气缸排气回气将活塞和气缸隔开,而且在活塞的外侧面、气缸的内壁面以及气体轴承内壁面均进行了氟碳纳米材料的涂层处理,改善壁面特性,从而实现了无油润滑。3. The present invention adopts the gas bearing to realize oil-free lubrication. The present invention integrates the design of the gas bearing and the cylinder, and uses the cylinder exhaust gas to separate the piston from the cylinder. The inner wall surface of the bearing is coated with fluorocarbon nanomaterials to improve the wall surface characteristics, thus realizing oil-free lubrication.

4.本发明通过将永磁体嵌入活塞外部中间位置的凹槽内,使得该活塞可同时作为直线电机的动子,在交变磁场作用下永磁体与活塞一起做往复运动,因此本发明的活塞既作为气缸的活塞又作为电机动子的一部分(可称为动子活塞),将活塞和电机动子一体化设计,简化了直线电机结构,并采用内嵌式结构,将永磁体嵌入到活塞凹槽中,有效地减小了电机的径向尺寸,从而减小了整个电机径向尺寸。4. The present invention embeds the permanent magnet into the groove in the middle position outside the piston, so that the piston can be used as the mover of the linear motor at the same time, and the permanent magnet and the piston reciprocate together under the action of the alternating magnetic field, so the piston of the present invention As the piston of the cylinder and as a part of the motor mover (it can be called the mover piston), the integrated design of the piston and the motor mover simplifies the structure of the linear motor, and adopts an embedded structure to embed the permanent magnet into the piston In the groove, the radial size of the motor is effectively reduced, thereby reducing the radial size of the entire motor.

附图说明Description of drawings

图1是本发明实施例提供的一种对动式直线压缩机的结构示意图;Fig. 1 is a structural schematic diagram of a counter-moving linear compressor provided by an embodiment of the present invention;

图2是压缩机机壳的剖视图;Fig. 2 is a sectional view of the compressor casing;

图3是活塞的剖视图;Fig. 3 is a sectional view of the piston;

图4是气缸的剖视图;Fig. 4 is a sectional view of the cylinder;

图5是壳体的剖视图;Fig. 5 is a sectional view of the housing;

图6是排气阀板的剖视图;Fig. 6 is a sectional view of the exhaust valve plate;

图7是气体轴承的工作原理示意图。Fig. 7 is a schematic diagram of the working principle of the gas bearing.

在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:1-活塞,2-永磁体,3-谐振弹簧,4-壳体,5-气缸,6-端盖,7-排气阀板,8-预紧弹簧,9-排气阀,10-吸气阀,11-线圈,12-轭铁,13-机壳,14-进气管,15-基座,16-排气管,17-气体轴承,18-机壳进气孔,19-机壳排气孔,20-活塞进气孔,21-气缸排气孔,22-壳体进气孔,23-活塞吸气孔,24-排气阀排气孔。In all the drawings, the same reference numerals are used to denote the same elements or structures, among them: 1-piston, 2-permanent magnet, 3-resonant spring, 4-housing, 5-cylinder, 6-end cover, 7-exhaust valve plate, 8-preload spring, 9-exhaust valve, 10-suction valve, 11-coil, 12-yoke, 13-casing, 14-intake pipe, 15-base, 16 -exhaust pipe, 17-gas bearing, 18-casing air intake, 19-casing exhaust, 20-piston air intake, 21-cylinder exhaust, 22-casing air intake, 23- Piston suction hole, 24-exhaust valve exhaust hole.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.

目前,一些直线压缩机仍采用润滑油对运动部件进行润滑,采用润滑油对运动部件进行润滑需要安装润滑油泵、设置油路,使压缩机结构复杂,而且润滑油进入到制冷系统还会影响换热器的换热,降低空调系统的效率。且一般的直线压缩机由于制冷量较小,多用于冰箱、斯特林制冷机等小容量场合,几乎无人将其应用于电动汽车。本发明针对上述现状提出了一种对动式直线压缩机,该压缩机采用双缸对动式布置,由电磁及机械共振原理驱动,利用气体轴承可做到无油润滑,本发明采用双缸对动式结构,相当于将两台直线压缩机合二为一,将制冷量提升为普通直线压缩机的两倍,因此可将其应用于汽车空调,双缸对动式结构的两个气缸工作腔处于相反的工作过程,当一个气缸工作腔处于压缩过程时,另一个工作腔刚好处于膨胀过程,膨胀过程的膨胀功可用于压缩过程做压缩功,因此几乎可回收全部的余隙容积高压气体膨胀功,提高压缩机的效率。本发明还将气体轴承巧妙地运用在直线压缩机上,可在活塞与气缸之间形成一层气体薄膜,从而实现无油润滑。本发明的直线压缩机制冷量较大,可满足汽车需求,双缸运动可使得压缩腔内余隙容积高压气体膨胀功全部回收,提升效率,其结构简单、振动和噪音非常小,活塞受到的径向力小、几乎没有摩擦损耗,可方便地通过调节通入线圈的电压来调节制冷量,比变频调节简单可靠,具有成本低、效率更高、耗电少、无油润滑等有点。At present, some linear compressors still use lubricating oil to lubricate moving parts. Using lubricating oil to lubricate moving parts requires installing a lubricating oil pump and setting up an oil circuit, which makes the structure of the compressor complex, and the lubricating oil entering the refrigeration system will also affect the replacement. The heat exchange of the heater reduces the efficiency of the air conditioning system. Moreover, due to the small cooling capacity, the general linear compressor is mostly used in small-capacity occasions such as refrigerators and Stirling refrigerators, and almost no one applies it to electric vehicles. Aiming at the above-mentioned present situation, the present invention proposes a counter-moving linear compressor. The compressor adopts a double-cylinder counter-moving arrangement, is driven by the principle of electromagnetic and mechanical resonance, and can be lubricated without oil by using a gas bearing. The present invention adopts a double-cylinder The counter-moving structure is equivalent to combining two linear compressors into one, increasing the cooling capacity twice that of ordinary linear compressors, so it can be applied to automotive air conditioners, and the two cylinders of the double-cylinder counter-moving structure The working chamber is in the opposite working process. When one cylinder working chamber is in the compression process, the other working chamber is just in the expansion process. The expansion work in the expansion process can be used to do the compression work in the compression process, so almost all the clearance volume can be recovered. High pressure The gas expansion work increases the efficiency of the compressor. In the present invention, the gas bearing is cleverly used on the linear compressor, and a layer of gas film can be formed between the piston and the cylinder, so as to realize oil-free lubrication. The linear compressor of the present invention has a large refrigerating capacity, which can meet the needs of automobiles. The movement of the double cylinders can recover all the expansion work of the high-pressure gas in the clearance volume of the compression chamber, and improve efficiency. The structure is simple, and the vibration and noise are very small. The radial force is small and there is almost no friction loss. The cooling capacity can be adjusted conveniently by adjusting the voltage to the coil. It is simpler and more reliable than frequency conversion adjustment. It has the advantages of low cost, higher efficiency, less power consumption, and no oil lubrication.

本发明的对动式直线压缩机整体为对称结构,如图1所示,其左右对称,该对动式直线压缩机包括机壳13、直线电机和两个气缸5,其中,机壳作为安装支撑部件用于安装直线电机和两个气缸,直线电机则用于带动活塞往复运动以对活塞两端的气缸做功,两个气缸共用一个活塞,构成双缸对动式结构,可有效回收全部的余隙容积高压气体膨胀功,提高压缩机效率。The counter-moving linear compressor of the present invention has a symmetrical structure as a whole. As shown in FIG. 1 , it is left-right symmetrical. The supporting part is used to install the linear motor and two cylinders, and the linear motor is used to drive the piston to reciprocate to do work on the cylinders at both ends of the piston. Gap volume high-pressure gas expansion work, improve compressor efficiency.

如图1和2所示,机壳13为空心圆柱状,机壳13两端设置有端盖6,两端盖将机壳予以密封,该机壳13上开设有机壳进气孔18和机壳排气孔19。具体的,机壳进气孔18和机壳排气孔19均设置有两个,且两个机壳进气孔18对称布置,两个机壳排气孔19也对称布置,即机壳13沿径向中心线左右对称,在中心线左右两端同样的位置开有一个相同大小的进气孔,用来连接进气管,在中心线左右两端同样的位置开有一个相同大小的排气孔,用于连接排气管。为了便于对动式直线压缩机的放置与支撑,在机壳13底部设置有四个基座15。As shown in Figures 1 and 2, the casing 13 is a hollow cylinder, and the two ends of the casing 13 are provided with end caps 6, which seal the casing, and the casing 13 is provided with an organic casing air inlet 18 and Casing exhaust hole 19. Specifically, there are two casing air inlets 18 and two casing air outlets 19, and the two casing air inlets 18 are symmetrically arranged, and the two casing air outlets 19 are also symmetrically arranged, that is, the casing 13 Left and right symmetrical along the radial center line, there is an air intake hole of the same size at the same position on the left and right ends of the center line, which is used to connect the intake pipe, and an exhaust port of the same size is opened at the same position on the left and right ends of the center line Holes for connecting exhaust pipes. In order to facilitate the placement and support of the counter-moving linear compressor, four bases 15 are provided at the bottom of the casing 13 .

如图1和图3-5所示,直线电机布置在机壳13内,其包括活塞1、永磁体2、线圈11和轭铁12,其中,永磁体2、线圈11和轭铁12构成了本发明的动磁式振荡电机。如图3所示,活塞1为对称结构(左右、上下均对称),其上开设有活塞进气孔20,其两端设置有吸气阀10,该活塞1为内部中空结构,其外部的中部设置有用于镶嵌安装永磁体2的凹槽,该活塞1外部还套装有将永磁体2包裹在内的壳体4,该壳体4例如可以为铝壳,其上与活塞进气孔对应位置处开设有壳体进气孔,线圈11缠绕在壳体4外部,并与壳体4内部的永磁体2相对,轭铁12设置在壳体4与机壳13之间,用于将线圈11包裹在内。具体的,活塞1两端开设有活塞吸气孔23,通过吸气阀10的开启与关闭,实现活塞吸气孔23与外界的导通与封闭。As shown in Figure 1 and Figures 3-5, the linear motor is arranged in the casing 13, which includes a piston 1, a permanent magnet 2, a coil 11 and a yoke 12, wherein the permanent magnet 2, the coil 11 and the yoke 12 constitute a The moving magnet type oscillating motor of the present invention. As shown in Figure 3, the piston 1 is a symmetrical structure (left and right, up and down are symmetrical), on which a piston air inlet 20 is provided, and an air intake valve 10 is arranged at both ends thereof, the piston 1 is an internal hollow structure, and the external The middle part is provided with a groove for inlaying and installing the permanent magnet 2, and the casing 4 wrapping the permanent magnet 2 is also set on the outside of the piston 1. The casing 4 can be, for example, an aluminum shell, which corresponds to the air inlet of the piston. The air inlet hole of the shell is opened at the position, the coil 11 is wound outside the shell 4, and is opposite to the permanent magnet 2 inside the shell 4, the yoke 12 is arranged between the shell 4 and the casing 13, and is used for coiling 11 packages included. Specifically, the two ends of the piston 1 are provided with a piston suction hole 23 , and through the opening and closing of the suction valve 10 , the connection and closure between the piston suction hole 23 and the outside world are realized.

具体的,如图3所示,活塞中部的两侧对称均匀开设有若干个活塞进气孔20,例如活塞中部的左侧上沿活塞周向均匀开设有6个活塞进气孔,活塞中部的右侧上沿活塞周向均匀开设有6个活塞进气孔,并且两边的活塞进气孔左右对称;永磁体2镶嵌于活塞1中间的凹槽内,且沿圆周成环状均匀分布;轭铁12由硅钢片扎叠成圆弧状,利用胀管法安装固定在压缩机机壳13内部的中部;活塞的外表面还涂覆有氟碳纳米涂层,改善其表面特性。Concretely, as shown in Fig. 3, several piston inlet holes 20 are evenly opened symmetrically on both sides of the middle part of the piston. On the right side, there are 6 piston air intake holes uniformly opened along the circumference of the piston, and the piston air intake holes on both sides are left and right symmetrical; the permanent magnet 2 is embedded in the groove in the middle of the piston 1, and is evenly distributed in a ring shape along the circumference; the yoke The iron 12 is stacked by silicon steel sheets into an arc shape, and is installed and fixed in the middle of the compressor casing 13 by the tube expansion method; the outer surface of the piston is also coated with a fluorocarbon nano-coating to improve its surface characteristics.

如图1和4所示,两个气缸5分设于活塞1的两端,两气缸成180°对称分布,共用一个活塞,两个气缸采用同样的安装方式进行安装。下面以图1中右侧的气缸为例说明气缸与其他部件的装配关系,气缸5的一端插装在活塞1右端与壳体4右端之间形成的空隙中,另一端则与机壳右端的端盖6相连,其中气缸5插装在活塞1与壳体4之间空隙中的一端(即图1中右侧气缸的左端)作为气体轴承17,其上开设有沿气缸周向均匀分布的孔,而气缸5与机壳右端端盖相连的一端(即图1中右侧气缸的右端)的内部则设置有排气阀板7,该排气阀板7与机壳右端端盖之间设置有预紧弹簧8,该排气阀板7上还设置有排气阀9,右侧气缸靠近右侧端盖的一端上还开设有气缸排气孔21。具体的,排气阀板7上开设有排气阀排气孔24,通过排气阀9的开启与关闭,实现排气阀排气孔24与排气阀板外侧面的排气腔的导通与封闭。而左侧的气缸与右侧气缸对称布置,其装配方式与右侧气缸装配方式完全一致,在此不赘述。As shown in Figures 1 and 4, two cylinders 5 are located at both ends of the piston 1, and the two cylinders are symmetrically distributed at 180°, share one piston, and the two cylinders are installed in the same installation manner. Next, take the cylinder on the right side in Figure 1 as an example to illustrate the assembly relationship between the cylinder and other components. One end of the cylinder 5 is inserted into the gap formed between the right end of the piston 1 and the right end of the housing 4, and the other end is connected to the right end of the casing. The end cover 6 is connected, and one end of the cylinder 5 inserted in the gap between the piston 1 and the housing 4 (that is, the left end of the cylinder on the right side in Fig. 1) is used as a gas bearing 17, and there are holes evenly distributed along the circumference of the cylinder on it. hole, and the end of the cylinder 5 connected to the right end cover of the casing (that is, the right end of the right cylinder in Figure 1) is provided with an exhaust valve plate 7, between the exhaust valve plate 7 and the right end cover of the casing A pre-tension spring 8 is provided, an exhaust valve 9 is also arranged on the exhaust valve plate 7, and a cylinder exhaust hole 21 is also provided on the end of the right cylinder near the right end cover. Specifically, the exhaust valve plate 7 is provided with an exhaust valve exhaust hole 24, and through the opening and closing of the exhaust valve 9, the conduction between the exhaust valve exhaust hole 24 and the exhaust cavity on the outer surface of the exhaust valve plate is realized. Pass and close. The cylinder on the left side is arranged symmetrically with the cylinder on the right side, and its assembly method is completely consistent with that on the right side, so details will not be repeated here.

具体的,气缸5内表面涂覆有氟碳纳米涂层,用以改善表面特性。如图4和5所示,气体轴承上开设的孔沿圆周均匀布置,且开设有数排并且呈圆周阵列状,用于压缩机排气从外壁面进入内壁面,在壳体4上和气缸5配合的地方,制造出和气体轴承上位置相同的孔,使其完全同心且同直径,本发明直接将气缸的一端通过开设沿圆周均布的孔作为气体轴承,使得气体轴承与气缸一体化加工,即气体轴承是气缸5的一部分,省去了气体轴承的安装和固定,且气体轴承与气缸一定同轴。进一步的,气体轴承与活塞1凹槽的侧壁之间设置有谐振弹簧3,该谐振弹簧3套装在活塞1上,由于活塞两端对称设置有气缸,因此其上对称套装有谐振弹簧3,对称布置的谐振弹簧设置为压缩状态,且预紧量相同。另外,机壳进气孔与壳体进气孔通过进气管14导通,机壳的排气孔上连接有排气管16。活塞1与气体轴承配合的部分、气缸5内壁面均涂覆有氟碳纳米涂层,改善壁面特性,减小摩擦系数,氟碳纳米涂层增加厚度为纳米级别,可以有效改善固体壁面粗糙度,减小表面摩擦系数,添加纳米氟碳涂层后,壁面间摩擦系数比添加润滑油的摩擦系数更低,使压缩机达到更高的效率。Specifically, the inner surface of the cylinder 5 is coated with a fluorocarbon nano-coating to improve the surface properties. As shown in Figures 4 and 5, the holes on the gas bearing are evenly arranged along the circumference, and there are several rows in a circular array, which are used for the exhaust gas of the compressor to enter the inner wall from the outer wall surface, and on the housing 4 and the cylinder 5 In the matching place, a hole with the same position as that on the gas bearing is made so that it is completely concentric and has the same diameter. In the present invention, one end of the cylinder is directly used as a gas bearing by opening holes uniformly distributed along the circumference, so that the gas bearing and the cylinder are processed in an integrated manner. , that is, the gas bearing is a part of the cylinder 5, eliminating the installation and fixing of the gas bearing, and the gas bearing must be coaxial with the cylinder. Further, a resonant spring 3 is arranged between the gas bearing and the side wall of the groove of the piston 1, and the resonant spring 3 is set on the piston 1. Since the two ends of the piston are symmetrically arranged with a cylinder, the resonant spring 3 is symmetrically set on it, Symmetrically arranged resonant springs are set in compression with equal preload. In addition, the air inlet of the casing is connected with the air inlet of the casing through an air inlet pipe 14 , and an exhaust pipe 16 is connected to the air outlet of the casing. The part where the piston 1 cooperates with the gas bearing and the inner wall of the cylinder 5 are coated with fluorocarbon nano-coating, which improves the wall surface characteristics and reduces the friction coefficient. The fluorocarbon nano-coating increases the thickness to nanometer level, which can effectively improve the roughness of the solid wall surface , Reduce the surface friction coefficient. After adding nano-fluorocarbon coating, the friction coefficient between walls is lower than that of lubricating oil, so that the compressor can achieve higher efficiency.

上述的进气管14、活塞进气孔20、吸气阀10、排气阀9、排气阀板7、气缸排气孔21和排气管构成了本发明的直线压缩机的吸排气结构,进气管14与机壳进气孔18焊接并插入到壳体4的进气孔接口内,与之密封连接,排气管16插入到机壳排气孔19内并焊接。如图5所示,壳体4沿径向中心线左右对称,在中心线左右两端同样的位置开有一个相同大小的壳体进气孔22,用来连接进气管。壳体4对称轴左右两边沿圆周均匀布置有气体轴承进气孔,连接两个壳体进气孔22的两根进气管在压缩机机壳外将通过一根直径较大的进气管连在一起,对两根排气管也一样通过一根直径较大的排气管连在一起。The above-mentioned intake pipe 14, piston air intake hole 20, suction valve 10, exhaust valve 9, exhaust valve plate 7, cylinder exhaust hole 21 and exhaust pipe constitute the suction and discharge structure of the linear compressor of the present invention , the air inlet pipe 14 is welded with the air inlet hole 18 of the casing and inserted into the air inlet interface of the casing 4, and sealedly connected with it, and the exhaust pipe 16 is inserted into the air outlet hole 19 of the casing and welded. As shown in FIG. 5 , the casing 4 is left-right symmetrical along the radial centerline, and a casing air inlet 22 of the same size is opened at the same position at the left and right ends of the centerline for connecting the air intake pipe. The left and right sides of the symmetry axis of the housing 4 are evenly arranged with gas bearing air intake holes along the circumference, and the two air intake pipes connecting the two housing air intake holes 22 will be connected outside the compressor casing through a larger air intake pipe. Together, the two exhaust pipes are also connected together by a larger diameter exhaust pipe.

更进一步的,预紧弹簧8安装在端盖6上,排气阀板7依靠预紧弹簧8压紧在气缸内部的台阶面上,弹簧预紧力稍大于压缩机正常工作时气缸的排气压力,具体预紧力可根据实际需要进行设计,只要确保压缩机正常工作时,预紧力将排气阀板顶在气缸端部,然后压缩机非正常工作时(活塞即将撞缸),气缸内压力会大于正常排气压力,在活塞撞缸之前,气缸内压力大于预紧力将排气阀板顶开,以防止撞缸即可。由此在压缩机正常工作时,气缸壁、活塞和排气阀板面对吸气阀10的一面共同组成密封的气缸压缩腔,当活塞行程过大,活塞端部要撞击排气阀板时,气缸压缩腔的气体压力将大于预紧弹簧8的预紧力,这时排气阀板将自动弹开,避免发生压缩机撞缸问题,提高压缩机运行稳定性和寿命。而气缸壁、端盖和排气阀板面对端盖的一面共同组成排气腔,气缸排气孔与排气腔导通,由于排气腔内增加了预紧弹簧8,结构尺寸变大,能有效减低噪音,因此本发明的压缩机可不再加设消音器。Furthermore, the pre-tension spring 8 is installed on the end cover 6, and the exhaust valve plate 7 is pressed against the step surface inside the cylinder by means of the pre-tension spring 8. Pressure, the specific pretightening force can be designed according to actual needs, as long as it is ensured that when the compressor is working normally, the pretightening force pushes the exhaust valve plate against the end of the cylinder, and when the compressor is not working normally (the piston is about to hit the cylinder), the cylinder will The internal pressure will be greater than the normal exhaust pressure. Before the piston hits the cylinder, the pressure in the cylinder is greater than the pre-tightening force to push the exhaust valve plate open to prevent the cylinder from hitting. Therefore, when the compressor is working normally, the cylinder wall, the piston and the side of the exhaust valve plate facing the suction valve 10 together form a sealed cylinder compression chamber. When the piston stroke is too large, the end of the piston will hit the exhaust valve plate , the gas pressure in the compression chamber of the cylinder will be greater than the pre-tightening force of the pre-tightening spring 8. At this time, the exhaust valve plate will automatically spring open, avoiding the problem of the compressor hitting the cylinder, and improving the operating stability and life of the compressor. The cylinder wall, the end cover and the side of the exhaust valve plate facing the end cover together form an exhaust cavity, and the cylinder exhaust hole is connected to the exhaust cavity. Since the preload spring 8 is added in the exhaust cavity, the structural size becomes larger. , can effectively reduce noise, so the compressor of the present invention can no longer be provided with a muffler.

如图6所示,排气阀板7内侧平面(靠吸气阀10侧平面)设置成凹槽结构、其深度稍大于吸气阀10的厚度,由此活塞左右止点可到达排气阀板内侧面。由于阀板要承受较高的排气压力和预紧弹簧预紧力,所以阀板较厚,因此在排气阀板的外侧面也设置了和内侧面一样的凹槽,可进一步减小余隙容积,当活塞行程最大时,余隙容积只有阀板中间那一小段圆筒形容积,且内、外侧面凹槽的结构相同,深度相同,大小相等,便于阀板的加工,,内外侧的凹槽结构与排气阀排气孔24导通。另外,排气阀板内侧平面可设置一圈耐高温防撞垫片,进一步保护吸气阀。As shown in Figure 6, the inner plane of the exhaust valve plate 7 (closer to the side plane of the suction valve 10) is set in a groove structure, the depth of which is slightly greater than the thickness of the suction valve 10, so that the left and right dead points of the piston can reach the exhaust valve inside of the board. Because the valve plate has to withstand higher exhaust pressure and pre-tightening force of the pre-tightening spring, the valve plate is thicker, so the outer surface of the exhaust valve plate is also provided with the same groove as the inner surface, which can further reduce the residual pressure. Clearance volume, when the piston stroke is the largest, the clearance volume is only a small cylindrical volume in the middle of the valve plate, and the grooves on the inner and outer sides have the same structure, the same depth, and the same size, which is convenient for the processing of the valve plate. The groove structure is in communication with the vent hole 24 of the exhaust valve. In addition, a circle of high-temperature resistant anti-collision gaskets can be set on the inner plane of the exhaust valve plate to further protect the suction valve.

如图7所示,气体轴承原理如下:制冷剂蒸汽或其他气体依次经进气管14、活塞进气孔20进入活塞内腔,再经活塞吸气孔23、吸气阀10进入气缸压缩腔进行压缩过程,压缩之后的高压气体经排气阀排气孔24、排气阀9排到排气阀板外侧,经气缸排气孔21排到外腔,外腔中的高压排气大部分经排气管16排出压缩机,由于外腔中的气体压力大于气体轴承和活塞接触面的气体压力,故少部分高压排气由于压差作用会进入到壳体和气体轴承17的孔中,经活塞与气缸接触面进入压缩机工作腔,因此在活塞和气缸、气体轴承接触面会形成一层气膜,避免活塞与气缸、气体轴承直接接触。此外,可以通过设计气体轴承上的孔离进气管的距离,以及孔数量及孔径,可使气体轴承中的高压排气不与进气管出口的进气混合,具体的距离、孔数量和孔径根据实际需要依据压缩机各部件尺寸综合确定,只需满足气体轴承中高压排气不与进气管出口的进气混合即可。该气体轴承可实现无油润滑,其结构简单、加工方便,避免了油路系统以及润滑油带来的效率降低的问题。As shown in Figure 7, the principle of the gas bearing is as follows: refrigerant vapor or other gases enter the inner cavity of the piston through the intake pipe 14 and the piston intake hole 20 in sequence, and then enter the compression chamber of the cylinder through the piston suction hole 23 and the suction valve 10 to carry out During the compression process, the compressed high-pressure gas is discharged to the outside of the exhaust valve plate through the exhaust valve exhaust hole 24 and the exhaust valve 9, and is discharged to the outer cavity through the cylinder exhaust hole 21. Most of the high-pressure exhaust in the outer cavity passes through The exhaust pipe 16 is discharged from the compressor. Since the gas pressure in the outer chamber is greater than the gas pressure on the contact surface between the gas bearing and the piston, a small part of the high-pressure exhaust gas will enter into the housing and the hole of the gas bearing 17 due to the pressure difference. The contact surface of the piston and the cylinder enters the working chamber of the compressor, so a layer of gas film is formed on the contact surface of the piston, cylinder and gas bearing to avoid direct contact between the piston and the cylinder and gas bearing. In addition, by designing the distance between the holes on the gas bearing and the intake pipe, as well as the number and diameter of the holes, the high-pressure exhaust gas in the gas bearing will not mix with the intake air at the outlet of the intake pipe. The actual needs are comprehensively determined based on the dimensions of the various components of the compressor, as long as the high-pressure exhaust in the gas bearing does not mix with the intake air at the outlet of the intake pipe. The gas bearing can realize oil-free lubrication, has a simple structure and is convenient to process, and avoids the problem of efficiency reduction caused by an oil circuit system and lubricating oil.

下面对本发明的对动式直线压缩机的工作原理进行说明。The working principle of the counter-moving linear compressor of the present invention will be described below.

线圈11通入交变电流产生交变磁场,永磁体2在交变磁场中受力做往复运动,带动活塞1在左右两个气缸5内作往复运动,压缩气体做功,谐振弹簧3随活塞1而运动,在设计频率下谐振弹簧与运动件产生共振,达到设计效果,具体频率可根据需要进行设计。由于本发明的直线压缩机左右对称(如图1所示),左右两个气缸中的工作过程相反,故假设活塞首先往左运动,以右边气缸为例说明原理。当活塞1由右向左运动时,制冷剂蒸汽等气体从进气管14进入壳体4内,经过活塞进气孔20进入活塞1内腔,当活塞1腔内的气体压力与气缸5内的气体压力差能够打开吸气阀10时,活塞1内的气体进入气缸5内,开始吸气过程,一直到活塞1在谐振弹簧3和动磁式振荡电机的作用下到达左止点位置时,吸气过程结束,吸气阀10在自身弹簧力作用下关闭吸气孔,而活塞1在谐振弹簧3和动磁式振荡电机的作用下开始向右运动,使气缸5的体积缩小,气缸5内的制冷剂蒸汽等气体被压缩,当气缸5内的气体压力与排气阀板7外侧面的气体压力差能够打开排气阀9时,排气阀9打开,气缸内的气体被排入排气阀板7外侧面,通过气缸排气孔21排到气缸、壳体外壁面和压缩机机壳内壁面共同组成的腔内(将其称作外腔),外腔内的气体大部分经排气管16排出压缩机,少部分经气体轴承进入到活塞和气体轴承、气缸的接触面,并沿圆柱面形成一圈气膜,避免活塞和气体轴承、气缸直接接触;当活塞1到达右止点时,排气过程结束,排气阀在自身弹力作用下关闭排气孔,而活塞1在谐振弹簧3与动磁式振荡电机的作用下开始向左运动,开始膨胀过程,气缸5内的气体压力降低,当活塞1内的气体压力与气缸5内的气体压力差能够打开吸气阀10时,活塞1内的气体进入气缸5,进行吸气过程,并开始新一轮吸气-压缩-排气-膨胀-吸气的循环。与此同时,左边气缸则进行排气-膨胀-吸气-压缩-排气的循环。The coil 11 is fed with an alternating current to generate an alternating magnetic field, and the permanent magnet 2 is forced to reciprocate in the alternating magnetic field, driving the piston 1 to reciprocate in the left and right cylinders 5, compressing the gas to do work, and the resonant spring 3 moves with the piston 1 For motion, the resonant spring and the moving parts resonate at the design frequency to achieve the design effect, and the specific frequency can be designed according to the needs. Because the linear compressor of the present invention is left-right symmetrical (as shown in Figure 1), the working processes in the left and right cylinders are opposite, so it is assumed that the piston first moves to the left, and the principle is explained with the right cylinder as an example. When the piston 1 moves from right to left, gas such as refrigerant vapor enters the casing 4 from the intake pipe 14, and enters the inner cavity of the piston 1 through the piston air intake hole 20. When the gas pressure difference can open the suction valve 10, the gas in the piston 1 enters the cylinder 5 to start the suction process until the piston 1 reaches the left dead center position under the action of the resonant spring 3 and the moving magnet oscillating motor. At the end of the suction process, the suction valve 10 closes the suction hole under the action of its own spring force, and the piston 1 starts to move to the right under the action of the resonant spring 3 and the moving magnet oscillating motor, so that the volume of the cylinder 5 is reduced, and the cylinder 5 The gas such as refrigerant vapor in the cylinder is compressed, and when the gas pressure difference between the gas pressure in the cylinder 5 and the gas pressure on the outer surface of the exhaust valve plate 7 can open the exhaust valve 9, the exhaust valve 9 opens, and the gas in the cylinder is discharged into the The outer surface of the exhaust valve plate 7 is discharged into the cavity formed by the cylinder, the outer wall surface of the casing and the inner wall surface of the compressor casing through the cylinder exhaust hole 21 (referred to as the outer cavity), and most of the gas in the outer cavity passes through The exhaust pipe 16 is discharged from the compressor, and a small part enters the contact surface of the piston, the gas bearing and the cylinder through the gas bearing, and forms a circle of gas film along the cylindrical surface to avoid direct contact between the piston, the gas bearing and the cylinder; when the piston 1 reaches the right At the dead point, the exhaust process ends, the exhaust valve closes the exhaust hole under the action of its own elastic force, and the piston 1 starts to move to the left under the action of the resonant spring 3 and the moving magnet oscillating motor, and the expansion process begins. When the gas pressure in the piston 1 and the gas pressure difference in the cylinder 5 can open the suction valve 10, the gas in the piston 1 enters the cylinder 5 to carry out the suction process and start a new round of suction- Compression-exhaust-expansion-suction cycle. At the same time, the left cylinder performs a cycle of exhaust-expansion-suction-compression-exhaust.

当发生意外情况如动磁式振荡电机控制故障或失误,导致活塞1撞击排气阀板7时,活塞1碰撞排气阀板上的防撞垫片,使排气阀板7推动预紧弹簧8,排气阀板7整体打开,压缩气体与活塞1进入排气腔,避免了活塞1与排气阀板7发生硬碰硬而造成活塞1或排气阀板7损坏或两者同时损坏的恶劣后果。而当动磁式振荡电机恢复正常时,排气阀板7在预紧弹簧8的作用下回到原位,压缩机继续保持稳定运行。When an accident occurs, such as a fault or error in the control of the moving magnet oscillating motor, causing the piston 1 to hit the exhaust valve plate 7, the piston 1 will collide with the anti-collision gasket on the exhaust valve plate, causing the exhaust valve plate 7 to push the preload spring 8. The exhaust valve plate 7 is opened as a whole, and the compressed gas and the piston 1 enter the exhaust chamber, which avoids the severe damage of the piston 1 or the exhaust valve plate 7 or both of them due to head-on collision between the piston 1 and the exhaust valve plate 7 as a result of. And when the moving magnet oscillating motor returns to normal, the exhaust valve plate 7 returns to its original position under the action of the pre-tension spring 8, and the compressor continues to run stably.

本发明的气体轴承组件可应用于其他现有的直线压缩机组件,只要利用气缸排气和吸气压力差将部分气缸排气引入到气体轴承即可实现无油润滑,即其他直线压缩机应用本发明的气体轴承时也应当属于本发明保护范围。本发明的动磁式直线振荡电机与无油润滑技术可与其他排气阀结构组合应用。本发明的动磁式直线振荡电机与无油润滑技术与其它结构的排气机构一起组成的一种新型的直线压缩机也应当属于本发明保护范围。The gas bearing assembly of the present invention can be applied to other existing linear compressor assemblies, as long as part of the cylinder exhaust gas is introduced into the gas bearing by using the pressure difference between the cylinder exhaust and suction, oil-free lubrication can be realized, that is, other linear compressor applications The gas bearing of the present invention should also belong to the protection scope of the present invention. The moving magnet linear oscillating motor and oil-free lubrication technology of the present invention can be applied in combination with other exhaust valve structures. A new type of linear compressor composed of the moving magnet linear oscillating motor of the present invention, the oil-free lubrication technology and the exhaust mechanism of other structures should also belong to the protection scope of the present invention.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (7)

1.一种对动式直线压缩机,其特征在于,包括机壳(13)、直线电机和两个气缸(5),其中:1. A counter-moving linear compressor is characterized in that it comprises a casing (13), a linear motor and two cylinders (5), wherein: 所述机壳(13)两端设置有端盖(6),该机壳(13)上开设有机壳进气孔和机壳排气孔;The two ends of the casing (13) are provided with end covers (6), and the casing (13) is provided with an organic casing air intake hole and a casing exhaust hole; 所述直线电机布置在机壳(13)内,其包括活塞(1)、永磁体(2)、线圈(11)和轭铁(12),所述活塞(1)为对称结构,其上开设有活塞进气孔,其两端设置有吸气阀(10),该活塞(1)内部为中空,外部的中部设置有用于嵌装所述永磁体(2)的凹槽,该活塞(1)外部还套装有将永磁体(2)包裹在内的壳体(4),该壳体(4)上与活塞进气孔对应位置处开设有壳体进气孔,所述线圈(11)缠绕在壳体(4)外部,并与壳体(4)内部的永磁体(2)相对,所述轭铁(12)设置在壳体(4)与机壳(13)之间,用于将所述线圈(11)包裹在内;The linear motor is arranged in the casing (13), which includes a piston (1), a permanent magnet (2), a coil (11) and a yoke (12), and the piston (1) is a symmetrical structure, on which There is a piston air intake hole, its two ends are provided with suction valves (10), the inside of the piston (1) is hollow, and the outer middle part is provided with a groove for embedding the permanent magnet (2), the piston (1) ) is also sleeved with a housing (4) that wraps the permanent magnet (2) inside, and the housing (4) is provided with a housing air inlet at a position corresponding to the piston air inlet, and the coil (11) Winding outside the casing (4) and facing the permanent magnet (2) inside the casing (4), the yoke (12) is arranged between the casing (4) and the casing (13) for Wrapping the coil (11) inside; 所述两个气缸(5)分设于活塞(1)的两端,每个所述气缸(5)的一端插装在活塞(1)与壳体(4)之间的空隙中,另一端与所述端盖(6)相连,其中气缸(5)插装在活塞(1)与壳体(4)之间空隙中的一端作为气体轴承,其上开设有沿气缸周向均匀分布的孔,而气缸(5)与端盖相连的一端的内部则设置有排气阀板(7),该排气阀板(7)与端盖(6)之间设置有预紧弹簧(8),该排气阀板(7)上还设置有排气阀(9),此外,壳体(4)上还开设有与气体轴承上开设的孔导通的导气孔,气缸(5)上还开设有气缸排气孔。The two cylinders (5) are respectively arranged at the two ends of the piston (1), one end of each cylinder (5) is inserted in the gap between the piston (1) and the housing (4), and the other end is connected to the The end caps (6) are connected together, and one end of the cylinder (5) inserted in the gap between the piston (1) and the housing (4) is used as a gas bearing, and holes evenly distributed along the circumference of the cylinder are opened on it, And the inside of one end of the cylinder (5) connected to the end cover is provided with an exhaust valve plate (7), and a pre-tension spring (8) is arranged between the exhaust valve plate (7) and the end cover (6). The exhaust valve plate (7) is also provided with an exhaust valve (9). In addition, the housing (4) is also provided with an air guide hole leading to the hole provided on the gas bearing, and the cylinder (5) is also provided with a Cylinder vent. 2.如权利要求1所述的对动式直线压缩机,其特征在于,机壳进气孔与壳体进气孔通过进气管(14)导通。2. The counter-moving linear compressor according to claim 1, characterized in that the air intake hole of the casing and the air intake hole of the casing are connected through an air intake pipe (14). 3.如权利要求1所述的对动式直线压缩机,其特征在于,气体轴承与活塞(1)凹槽的侧壁之间设置有谐振弹簧(3),该谐振弹簧(3)套装在活塞(1)上。3. The counter-moving linear compressor according to claim 1, characterized in that a resonant spring (3) is arranged between the gas bearing and the side wall of the groove of the piston (1), and the resonant spring (3) is sleeved on the on the piston (1). 4.如权利要求1所述的对动式直线压缩机,其特征在于,所述预紧弹簧(8)安装在端盖(6)上,所述排气阀板(7)依靠预紧弹簧(8)压紧在气缸内部的台阶面上,该预紧弹簧(8)的预紧力大于压缩机正常工作时气缸的排气压力。4. The counter-acting linear compressor according to claim 1, characterized in that, the pre-tension spring (8) is installed on the end cover (6), and the exhaust valve plate (7) relies on the pre-tension spring (8) Compressed on the step surface inside the cylinder, the pre-tightening force of the pre-tightening spring (8) is greater than the exhaust pressure of the cylinder during normal operation of the compressor. 5.如权利要求1所述的对动式直线压缩机,其特征在于,所述排气阀板(7)面对吸气阀(10)的一侧上开设有凹槽结构,该凹槽结构与吸气阀(10)相对,并且其深度大于吸气阀的厚度;所述排气阀板(7)背向吸气阀(10)的一侧上同样开设有凹槽结构。5. The counter-acting linear compressor according to claim 1, characterized in that a groove structure is opened on the side of the discharge valve plate (7) facing the suction valve (10), and the groove structure The structure is opposite to the suction valve (10), and its depth is greater than the thickness of the suction valve; the side of the exhaust valve plate (7) facing away from the suction valve (10) is also provided with a groove structure. 6.如权利要求1-5任一项所述的对动式直线压缩机,其特征在于,所述气缸(5)的内表面涂覆有氟碳纳米涂层;所述活塞(1)与气缸的接触面上涂覆有氟碳纳米涂层。6. The counter-acting linear compressor according to any one of claims 1-5, characterized in that, the inner surface of the cylinder (5) is coated with a fluorocarbon nano-coating; the piston (1) and The contact surface of the cylinder is coated with fluorocarbon nano coating. 7.如权利要求1-6任一项所述的对动式直线压缩机,其特征在于,所述排气阀板面对吸气阀一侧的凹槽结构内设置有耐高温防撞垫片。7. The counter-moving linear compressor according to any one of claims 1-6, characterized in that, a high temperature resistant anti-collision pad is arranged in the groove structure on the side of the exhaust valve plate facing the suction valve piece.
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Application publication date: 20181106