CN108754250A - A kind of high strength die-casting aluminum alloy and its manufacturing method - Google Patents
A kind of high strength die-casting aluminum alloy and its manufacturing method Download PDFInfo
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- CN108754250A CN108754250A CN201810560062.6A CN201810560062A CN108754250A CN 108754250 A CN108754250 A CN 108754250A CN 201810560062 A CN201810560062 A CN 201810560062A CN 108754250 A CN108754250 A CN 108754250A
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- high strength
- aluminum alloy
- casting aluminum
- strength die
- permanent magnetic
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 34
- 238000004512 die casting Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000003760 magnetic stirring Methods 0.000 claims abstract description 18
- 238000003723 Smelting Methods 0.000 claims abstract description 13
- 239000004411 aluminium Substances 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 8
- 235000014347 soups Nutrition 0.000 claims abstract description 8
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 7
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 7
- 239000012535 impurity Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 4
- 239000000956 alloy Substances 0.000 claims description 17
- 229910045601 alloy Inorganic materials 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- 238000007872 degassing Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 241000931705 Cicada Species 0.000 claims description 2
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 238000000205 computational method Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 10
- 238000004891 communication Methods 0.000 abstract description 7
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 2
- 238000002844 melting Methods 0.000 abstract 2
- 230000008018 melting Effects 0.000 abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 238000005728 strengthening Methods 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910016343 Al2Cu Inorganic materials 0.000 description 1
- 229910019752 Mg2Si Inorganic materials 0.000 description 1
- 229910018657 Mn—Al Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a kind of high strength die-casting aluminum alloy and its manufacturing methods.Component and its weight percent in the high strength die-casting aluminum alloy are:Si, which accounts for 8.0%~9.0%, Mg and accounts for 1.0%~1.5%, Zn, accounts for 4.0%~5.0%, Fe accounts for 0.6%~0.9%, Mn less than 0.15% but accounts for 2.0%~3.0% without 0%, Cu, Ni less than 0.15% but accounts for 0.08%~0.12% without 0%, Ti, remaining is Al and a small amount of inevitable impurity.Manufacturing method is:Fine aluminium ingot is launched into stove, is heated to 200~230 DEG C, preheat 2 hours or more, to eliminate moisture and the other impurity in raw material;Then it puts into and carries out melting in permanent magnetic stirring smelting apparatus, smelting temperature is 680~750 DEG C;After the completion of melting, molten soup is poured into Aluminium ingot mould, the high strength die-casting aluminum alloy ingot is obtained after cooling.The high strength die-casting aluminum alloy casting character is excellent, intensity is high, has certain plasticity, good economy performance, especially suitable for using die-casting process manufacture communication, electronic product structural member.
Description
Technical field
The present invention relates to field of aluminum alloys more particularly to a kind of high strength die-casting aluminum alloys.
Background technology
Aluminium and its alloy are a kind of important industrial raw materials, in aerospace, machinery, electronics, ship and chemical industry
Middle application is huge.Die casting has many advantages, such as that manufacture efficiency height, near-net-shape, surface quality are good, especially suitable for high-volume, fast section
The industrialization manufacture played is widely used in the industries such as automobile, communication, electronics, household electrical appliances.
As communication, electronic product develop to miniaturization, light-weighted direction, the wall thickness of structural member is more and more thinner, because
This also proposed increasingly higher demands to the intensity of structural material.It adds the alloy that certain element is formed and is keeping fine aluminium matter
Gently, can also have higher plasticity, toughness and intensity while the advantages that corrosion-resistant, make ideal structural material.But
It is that, due to being limited by material composition and forming property, traditional high strength die-casting aluminum alloy material often has the prices of raw materials
The unfavorable factors such as costliness or casting character are bad cause the problems such as cost is high, high rejection rate even is difficult to shape.Mesh
Before, as communication, electronic product are higher and higher to the performance requirement of structural material, the good and economic high-strength press of exploitation formability
Cast aluminium alloy new material is just particularly important.
Invention content
The object of the present invention is to provide a kind of high strength die-casting aluminum alloy and its manufacturing methods, pass through the alloy to aluminium alloy
Element optimizes, and improves its intensity, to adapt to the requirements of the products to structural material such as a new generation's communication, electronics.The high intensity
Pack alloy casting character is excellent, and intensity is high, has certain plasticity, good economy performance, especially suitable for manufacture communication, electronics
The structural member of equal products.
The purpose of the present invention is achieved through the following technical solutions:
The weight percent of a kind of high strength die-casting aluminum alloy, component and each component is:Si accounts for 8.0%~9.0%, Mg and accounts for
1.0%~1.5%, Zn account for 4.0%~5.0%, Fe and account for 0.6%~0.9%, Mn less than 0.15% but accounted for without 0%, Cu
2.0%~3.0%, Ni less than 0.15% but account for 0.08%~0.12% without 0%, Ti, remaining is inevitable for Al and on a small quantity
Impurity.
A method of the above-mentioned high strength die-casting aluminum alloy of manufacture, it is characterised in that:It mainly includes the following steps that:
(1) fine aluminium ingot is launched into smelting apparatus, is heated to 200~230 DEG C, preheat 2 hours or more, to remove furnace body and former material
Moisture in material;750~760 DEG C are then heated to, 20min is kept the temperature, fine aluminium ingot is made fully to melt;Again into molten aluminum be added Si,
Mn, Zn, Cu, Fe melt successively, then cool the temperature to 700~720 DEG C, and Mg and remaining alloy compositions are added in molten aluminum;
(2) 20min is kept the temperature, is sufficiently stirred using untouchable permanent magnetic stirring technology, molten aluminum is reheated to 730~750 DEG C,
Refining agent refining is added, rotates degasification, stands 20min, molten soup temperature is adjusted to 700~720 DEG C;
(3) molten soup is poured into Aluminium ingot mould, obtains above-mentioned high strength die-casting aluminum alloy ingot.
As a preferred embodiment of the above technical solution, the untouchable permanent magnetic stirring technology described in step 2 includes permanent magnetic stirring
With the intermittent merging flow of sound source, the permanent magnetic stirring and the intermittent merging flow of sound source include working cycles below:It follows
The first step of ring:Permanent magnetic stirring rotates clockwise, angular frequency w, and the mixing time rotated clockwise is t1;The second of cycle
Step:Source emission head is put into smelting furnace, sound duration t2 is reduced at this point, permanent magnetic stirring rotates clockwise angular frequency
w/2;The third of cycle walks:Source emission head is taken out, permanent magnetic stirring rotates counterclockwise, angular frequency w, mixing time t1, forever
Magnetic stirring stops;4th step of cycle:Source emission head is put into smelting furnace, sound duration t2 takes out source emission
Head;Then the first step of cycle is entered back into, the sound that the inside of the source emission head is sent out is the recording that the cicada cried, the sound
Volume energy density be 500 watts to 1000 watts every cubic metre, the computational methods of the volume energy density of the sound are sound
The volume of total metal fluid in the general power divided by smelting furnace of source emitting head.
As a preferred embodiment of the above technical solution, the working cycles are repeated 2 times above, complete stirring;The sound source
The horizontal position that emitting head is placed is the symmetrical centre of smelting furnace, is put into 12 centimetres of vertical positions below below metal fluid liquid level
It sets;The angular frequency w is that 60-100 circles are per minute;The mixing time is that t1 is 5 to 10 minutes;The sound go
Time is that t2 is 5 to 10 minutes.
As a preferred embodiment of the above technical solution, the gas that the rotation degasification described in step 2 uses can be nitrogen or argon
Gas.
The beneficial effects of the present invention are:By the composition design to alloy, multicomponent mutually acts synergistically, and significantly carries
The high intensity of alloy, and maintain certain plasticity and excellent casting character.Such as:The present invention Si constituent contents be
8.0%~9.0%, belong to hypoeutectic cast aluminium alloy gold, there is preferable mobility and casting character;Mg has strongly in Al
Solution strengthening effect, while Mg can with Si formed intermetallic compound Mg2Si has the function of dispersion-strengtherning, hence it is evident that improves
The yield strength of material;Mobility can be improved in Zn, improves mechanical property, improves yield strength;Fe elements under certain condition can
Coarse Fe-riched phase is formed, the plasticity of material is damaged, but Fe can reduce the sticking to mould tendency of alloy in press casting procedure, so die casting aluminium
Alloy all contains a certain amount of Fe mostly, and Fe contents are limited within 0.7%~0.8% by the present invention, slightly below traditional
ADC12 pack alloys;Mn can improve corrosion resistance and intensity, and it is fine and closely woven that suitable Mn can make acicular Fe-Al that can be changed into
Fe-Mn-Al, reduces adverse effect of the iron to mechanical property, and Mn can also reduce sticking to mould tendency when aluminium alloy compression casting;Cu elements
With apparent solution strengthening effect, Cu and Al can form intermetallic compound Al2Cu plays the role of dispersion-strengtherning;Ti exists
Heterogeneous forming core base, crystal grain thinning can be used as to play the role of refined crystalline strengthening in aluminium alloy.
The alloy of the present invention has reached good reinforcing effect using multicomponent cooperative reinforcing, also avoids each constituent element and contains
It is adversely affected caused by amount is excessive.This alloy has obvious ageing strengthening effect, since die casting cooling velocity is fast, Al matrixes
In can be dissolved a large amount of solute atoms, such as Si, Mg, Cu, in the storage and transportational process of structural member, it may occur that when natural
Effect, makes the intensity of alloy be improved.Since there is the alloy of the present invention preferable casting character and good solution strengthening to imitate
Fruit, therefore the mode of preferably metal mold compression casting carries out the manufacture of structural member, fills type, quickly solidification in conjunction with high-pressure casting high speed
The characteristics of, obtain the product structure and more preferably mechanical property of complex precise.
Description of the drawings
Fig. 1 is the stress strain curve of high strength die-casting aluminum alloy die casting tensile sample;
Fig. 2 is the metallograph obtained on high strength die-casting aluminum alloy die casting tensile sample.
Specific implementation mode
Embodiment:
The present embodiment provides a kind of high strength die-casting aluminum alloys, are made of the element of following mass percent:Si is accounted for
8.777%, Mg, which account for 1.179%, Zn and account for 4.91%, Fe and account for 0.787%, Mn and account for 0.136%, Cu and account for 2.405%, Ni, to be accounted for
0.053%, Ti account for 0.119%, remaining is Al and a small amount of inevitable impurity.
Preparation method includes the following steps:
(1) fine aluminium ingot is launched into smelting furnace, is heated to 200~230 DEG C, preheat 2 hours or more, to remove furnace body and raw material
In moisture;750~760 DEG C are then heated to, 20min is kept the temperature, fine aluminium ingot is made fully to melt;Again into molten aluminum be added Si, Mn,
Zn, Fe melt successively, then cool the temperature to 700~720 DEG C, and Mg and remaining alloy compositions are added in molten aluminum;(2) it keeps the temperature
20min is sufficiently stirred using untouchable permanent magnetic stirring technology.Molten aluminum is reheated to 730~750 DEG C, refining agent is added
Refining rotates degasification, stands 20min, molten soup temperature is adjusted to 700~720 DEG C;
(3) molten soup is poured into Aluminium ingot mould, obtains above-mentioned high strength die-casting aluminum alloy ingot.
The high strength die-casting aluminum alloy ingot of the embodiment of the present invention is melted again, is heated to 670 DEG C, with die casting machine by molten soup
It is pressed into metal die, the tensile sample of high strength die-casting aluminum alloy is made.Natural aging treatment is carried out to above-mentioned tensile sample, is surveyed
Its mechanical property is tried, the results are shown in Table 1.
The mechanical property of the tensile sample of 1 high strength die-casting aluminum alloy of the embodiment of the present invention of table
From the results shown in Table 1, the aluminium alloy of the invention have high intensity and certain plasticity, disclosure satisfy that communication,
Demand of the electronic product to structural material.And with the extension of aging time, the yield strength and tensile strength of alloy obtain
Apparent raising is arrived.When aging time reaches 30 days, intensity tends towards stability.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of high strength die-casting aluminum alloy, it is characterised in that:Component in the high strength die-casting aluminum alloy and its weight hundred
Point ratio is:Si, which accounts for 8.0%~9.0%, Mg and accounts for 1.0%~1.5%, Zn and account for 4.0%~5.0%, Fe and account for 0.6%~0.9%, Mn, to be less than
0.15% but account for 2.0%~3.0%, Ni less than 0.15% but accounting for 0.08%~0.12% without 0%, Ti without 0%, Cu, remaining for Al with
A small amount of inevitable impurity.
2. a kind of method of manufacture high strength die-casting aluminum alloy as described in claim 1, it is characterised in that:Include mainly following
Step:
(1) fine aluminium ingot is launched into smelting apparatus, is heated to 200~230 DEG C, preheat 2 hours or more, to remove furnace body and original
Moisture in material;750~760 DEG C are then heated to, 20 min is kept the temperature, fine aluminium ingot is made fully to melt;It is added again into molten aluminum
Si, Mn, Zn, Cu, Fe melt successively, then cool the temperature to 700~720 DEG C, and molten aluminum is added in Mg and remaining alloy compositions
In;
(2) 20 min are kept the temperature, is sufficiently stirred using untouchable permanent magnetic stirring technology, molten aluminum is reheated to 730~750
DEG C, refining agent refining is added, rotates degasification, stands 20 min, molten soup temperature is adjusted to 700~720 DEG C;
(3) molten soup is poured into Aluminium ingot mould, obtains above-mentioned high strength die-casting aluminum alloy ingot.
3. the manufacturing method of high strength die-casting aluminum alloy according to claim 2, it is characterised in that:Non- in step 2 connects
It includes permanent magnetic stirring and the intermittent merging flow of sound source to touch property permanent magnetic stirring technology, the permanent magnetic stirring and sound source is intermittent sets
It includes working cycles below to enter flow:The first step of cycle:Permanent magnetic stirring rotates clockwise, and angular frequency w is rotated clockwise
Mixing time be t1;The second step of cycle:Source emission head, sound duration t2, at this point, permanent magnetism are put into smelting furnace
Stirring rotates clockwise angular frequency and is reduced to w/2;The third of cycle walks:Source emission head is taken out, permanent magnetic stirring rotates counterclockwise, angle
Frequency is w, mixing time t1, permanent magnetic stirring stopping;4th step of cycle:Source emission head, sound are put into smelting furnace
Duration is t2, takes out source emission head;Then the first step of cycle is entered back into, the inside of the source emission head is sent out
Sound be the recording that the cicada cried, the volume energy density of the sound is 500 watts to 1000 watts every cubic metre, the body of the sound
The computational methods of product energy density are the volume of total metal fluid in the general power divided by smelting furnace of source emission head.
4. according to the manufacturing method of the high strength die-casting aluminum alloy described in claim 2, which is characterized in that described is non-contact
Property permanent magnetic stirring technology in working cycles be repeated 2 times it is above, complete stirring;The horizontal position that the source emission head is placed
For the symmetrical centre of smelting furnace, it is put into 12 centimetres of upright positions below below metal fluid liquid level;The angular frequency w is
60-100 circles are per minute;The mixing time is that t1 is 5 to 10 minutes;The sound duration is that t2 is 5 to 10 points
Clock.
5. the production method of high strength die-casting aluminum alloy according to claim 2, it is characterised in that:Described in step 2
Gas can be nitrogen or argon gas used by rotating degasification.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110144499A (en) * | 2019-06-21 | 2019-08-20 | 广东省材料与加工研究所 | A kind of die-casting aluminum alloy for 5G communication base station housing and its preparation method |
CN111155000A (en) * | 2020-02-29 | 2020-05-15 | 张逸智 | Rapid heat treatment strengthening high-strength and high-toughness aluminum alloy material for die-casting thin-walled piece and preparation method and application thereof |
WO2022130484A1 (en) * | 2020-12-15 | 2022-06-23 | 日軽エムシーアルミ株式会社 | Aluminum alloy and aluminum alloy casting material |
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Application publication date: 20181106 |