CN108747926B - A multifunctional hardware wrench with torque indication - Google Patents
A multifunctional hardware wrench with torque indication Download PDFInfo
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- CN108747926B CN108747926B CN201810808074.6A CN201810808074A CN108747926B CN 108747926 B CN108747926 B CN 108747926B CN 201810808074 A CN201810808074 A CN 201810808074A CN 108747926 B CN108747926 B CN 108747926B
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 31
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/46—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
- B25B23/1422—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
- B25B23/1427—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by mechanical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及机械工具技术领域,具体为一种带力矩指示的多功能五金扳手。The invention relates to the technical field of mechanical tools, in particular to a multifunctional hardware wrench with torque indication.
背景技术Background Art
活动扳手是一种常用的安装与拆卸工具,其开口宽度可在一定范围内调节,主要用在工业的加工、生产及维修等工作中,普通的活动扳手在紧固和起松螺丝或螺母时,当拧紧和松动螺丝或螺母半圈左右时,需要把扳手与螺丝或螺母分离,然后再把扳手与它们卡接住,再拧紧和松动螺丝或螺母,如此往复,直到完全紧固和松开,这个脱离过程影响工作效率,而且扳手的扳头大小调节不便,另外对于一些要求较高的加工制造场合会对螺丝的松紧度进行标准化,紧靠操作工人感觉来拧紧螺丝显然不能完全达到要求,目前现有带有显示扳手旋紧力度的工具结构复杂,使用麻烦,为此我们提出了一种带力矩指示的多功能五金扳手。The adjustable wrench is a commonly used installation and disassembly tool, and its opening width can be adjusted within a certain range. It is mainly used in industrial processing, production and maintenance. When tightening and loosening screws or nuts with ordinary adjustable wrenches, when tightening and loosening the screws or nuts about half a turn, the wrench needs to be separated from the screws or nuts, and then the wrench is clamped with them, and then the screws or nuts are tightened and loosened, and this process is repeated until they are completely tightened and loosened. This separation process affects work efficiency, and the size of the wrench head is inconvenient to adjust. In addition, for some processing and manufacturing occasions with higher requirements, the tightness of the screws will be standardized. It is obviously not possible to fully meet the requirements by tightening the screws by relying on the operator's feeling. The existing tools with a display of the tightening force of the wrench are complex in structure and inconvenient to use. For this reason, we propose a multifunctional hardware wrench with a torque indicator.
发明内容Summary of the invention
本发明的目的在于提供一种带力矩指示的多功能五金扳手,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a multifunctional hardware wrench with torque indication to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种带力矩指示的多功能五金扳手,包括壳体,所述壳体的一端固定套接有盖板,所述壳体外侧壁的一侧固定连接有钢管,所述钢管与壳体上表面平行的一侧固定连接有刻度板,所述钢管远离壳体的一端啮合套接有把手杆;To achieve the above object, the present invention provides the following technical solution: a multifunctional hardware wrench with torque indication, comprising a shell, one end of the shell is fixedly sleeved with a cover plate, one side of the outer side wall of the shell is fixedly connected with a steel pipe, the side of the steel pipe parallel to the upper surface of the shell is fixedly connected with a scale plate, and the end of the steel pipe away from the shell is meshed with a handle rod;
所述壳体的内部设有第二空腔,所述第二空腔与钢管的内部相通,所述第二空腔的内部转动连接有齿轮,所述齿轮的两端均贯穿第二空腔,且一端延伸到壳体的外部,而另一端延伸到盖板的外部,所述钢管的内部远离壳体的一端啮合有堵头,所述堵头的一端活动连接有螺旋弹簧,所述螺旋弹簧远离堵头的一端活动连接有滑块,所述滑块远离螺旋弹簧的一端贯穿第二空腔的侧壁并延伸至其内部且与齿轮活动连接,所述滑块的内部设有第一空腔,所述第一空腔通过转轴与Z字板连接,所述Z字板的一端设有压头,所述压头贯穿第一空腔和第二空腔的侧壁并延伸至第二空腔的内部且与齿轮的齿牙活动卡接,所述Z字板远离齿轮一端的侧壁连接有指针,所述指针远离Z字板的一端依次贯穿滑块、钢管并延伸至刻度板上方,所述滑块位于第二空腔内的一端设有弹性件,所述弹性件位于压头的一侧且与压头活动连接,所述齿轮的两端均设有滑槽,所述滑槽与扳头机构上设有的卡块滑动卡接。The shell is provided with a second cavity inside, the second cavity is communicated with the inside of the steel pipe, a gear is rotatably connected inside the second cavity, both ends of the gear pass through the second cavity, and one end extends to the outside of the shell, and the other end extends to the outside of the cover plate, a plug is meshed at one end of the inside of the steel pipe away from the shell, a coil spring is movably connected to one end of the plug, a slider is movably connected to one end of the coil spring away from the plug, one end of the slider away from the coil spring passes through the side wall of the second cavity and extends to the inside thereof and is movably connected to the gear, a first cavity is provided inside the slider, The first cavity is connected to the Z-plate through a rotating shaft, and a pressure head is provided at one end of the Z-plate, and the pressure head passes through the side walls of the first cavity and the second cavity and extends to the interior of the second cavity and is movably engaged with the teeth of the gear. A pointer is connected to the side wall of the Z-plate away from the gear, and the end of the pointer away from the Z-plate passes through the slider and the steel pipe in sequence and extends to above the scale plate. An elastic part is provided at one end of the slider located in the second cavity, and the elastic part is located on one side of the pressure head and is movably connected to the pressure head. Slide grooves are provided at both ends of the gear, and the slide grooves are slidably engaged with the blocks provided on the wrench mechanism.
优选的,所述扳头机构包括下夹板,所述下夹板的一侧设有的凹槽内部通过销轴分别转动连接有长板和弯板,所述长板远离下夹板的一端通过旋钮转动连接有腹板,所述腹板的一端通过销轴与弯板的中部转动连接,所述弯板远离下夹板的一端固定连接有上夹板,所述上夹板与下夹板活动连接。Preferably, the wrench mechanism includes a lower splint, a groove on one side of the lower splint is provided with a long plate and a bent plate rotatably connected to the inside through a pin, the end of the long plate away from the lower splint is rotatably connected to a web plate through a knob, one end of the web plate is rotatably connected to the middle part of the bent plate through a pin, the end of the bent plate away from the lower splint is fixedly connected to an upper splint, and the upper splint is movably connected to the lower splint.
优选的,所述扳头机构为套筒。Preferably, the wrench mechanism is a sleeve.
优选的,所述弹性件为弹性凸片。Preferably, the elastic member is an elastic protrusion.
优选的,所述弹性件由多个碟形弹簧组成,多个碟形弹簧套接在滑块上设置的导杆上,所述压头上开有与导杆对应的让位槽。Preferably, the elastic member is composed of a plurality of disc springs, the plurality of disc springs are sleeved on a guide rod provided on the slide block, and a clearance groove corresponding to the guide rod is formed on the pressure head.
优选的,所述把手杆远离钢管一端的外侧壁滑动套接有护套。Preferably, a sheath is slidably sleeved on the outer side wall of the handle bar away from one end of the steel pipe.
优选的,所述转轴到压头的力臂长度与转轴到指针的力臂长度之比范围为1:3到1:6。Preferably, the ratio of the length of the lever arm from the rotating shaft to the pressure head to the length of the lever arm from the rotating shaft to the pointer is in the range of 1:3 to 1:6.
与现有技术相比,本发明的有益效果是:本发明通过齿轮与滑块的连接关系,只能单向紧固螺丝或螺母,反向时不会紧固它们,能够实现不使扳手脱离螺丝或螺母就可以紧固和起松它们,达到快速紧固和起松的目的,通过齿轮、Z字板、弹性件的连接关系,能够将齿轮施加在Z字板上的力矩扭通过指针位移体现在刻度板上,让使用者直观看到,实现对预紧力矩有要求的螺纹连接件的紧固的目的,通过拧松旋钮调节腹板角度,可以使上下夹板组成的开口钳张开到合适位置,再拧紧旋钮使之固定,实现夹紧螺丝或螺母的目的,此装置可以紧固标准螺丝或螺母和非标准件,使用起来非常灵活方便,并且此装置可拆卸,易组装,方便更换齿轮、滑块等损耗件。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention can only tighten the screws or nuts in one direction through the connection relationship between the gear and the slider, and will not tighten them in the reverse direction. It can achieve the goal of tightening and loosening them without disengaging the wrench from the screws or nuts, thereby achieving the purpose of quick tightening and loosening. Through the connection relationship between the gear, the Z-plate, and the elastic member, the torque applied by the gear on the Z-plate can be reflected on the scale plate through the pointer displacement, allowing the user to see it intuitively, thereby achieving the purpose of tightening the threaded connection that requires a pre-tightening torque. By loosening the knob to adjust the web angle, the open-ended pliers composed of the upper and lower clamps can be opened to a suitable position, and then the knob can be tightened to fix it, thereby achieving the purpose of clamping the screws or nuts. This device can tighten standard screws or nuts and non-standard parts, and is very flexible and convenient to use. In addition, this device is detachable and easy to assemble, and it is convenient to replace gears, sliders and other consumable parts.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2为本发明的爆炸视图;FIG2 is an exploded view of the present invention;
图3为本发明的滑块、钢管和Z字板的连接示意图;FIG3 is a schematic diagram of the connection between the slider, the steel pipe and the Z-shaped plate of the present invention;
图4为本发明弹性件为弹性凸片时图3的A部放大图;FIG4 is an enlarged view of the A portion of FIG3 when the elastic member of the present invention is an elastic protrusion;
图5为本发明的上夹板与下夹板闭合状态示意图;FIG5 is a schematic diagram of the upper and lower clamping plates of the present invention in a closed state;
图6为本发明的上夹板与下夹板张开状态示意图;FIG6 is a schematic diagram of the upper and lower clamping plates of the present invention in an open state;
图7为本发明的齿轮上的滑槽位置示意图;FIG7 is a schematic diagram of the position of the slide groove on the gear of the present invention;
图8为本发明的套筒结构示意图;FIG8 is a schematic diagram of the sleeve structure of the present invention;
图9 为本发明的Z字板和指针的结构示意图;FIG9 is a schematic structural diagram of a Z-shaped plate and a pointer of the present invention;
图10为本发明弹性件为碟形弹簧时的压头处结构示意图。FIG. 10 is a schematic diagram of the structure of the pressure head when the elastic member of the present invention is a disc spring.
图中:1、壳体,2、盖板,3、钢管,4、把手杆,5、刻度板,6、指针,7、护套,8、上夹板,9、腹板,10、下夹板,11、齿轮,12、滑槽,13、滑块,14、Z字板,15、螺旋弹簧,16、堵头,17、弹性件,171、弹性凸片,172、碟形弹簧,173、导杆,18、第一空腔,19、第二空腔,20、旋钮,21、弯板,22、长板,23、压头,24、转轴,25、套筒,26、凹槽,27、让位槽。In the figure: 1, shell, 2, cover plate, 3, steel pipe, 4, handle bar, 5, scale plate, 6, pointer, 7, sheath, 8, upper splint, 9, belly plate, 10, lower splint, 11, gear, 12, slide groove, 13, slider, 14, Z-plate, 15, coil spring, 16, plug, 17, elastic member, 171, elastic protrusion, 172, disc spring, 173, guide rod, 18, first cavity, 19, second cavity, 20, knob, 21, bent plate, 22, long plate, 23, pressure head, 24, rotating shaft, 25, sleeve, 26, groove, 27, give way groove.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-10,Please refer to Figure 1-10.
实施例1,本发明提供一种技术方案:一种带力矩指示的多功能五金扳手,包括壳体1,所述壳体1的一端固定套接有盖板2,壳体1的外侧壁通过螺纹与盖板2的内侧壁啮合套接,若壳体1中的齿轮11的齿牙磨损严重,可以拧开盖板2,方便更换齿轮11,所述壳体1外侧壁的一侧固定连接有钢管3,钢管3与壳体1连接成一个整体,所述钢管3与壳体1上表面平行的一侧固定连接有刻度板5,刻度板5上设有扭矩表,扭矩表是根据弹性件17形变以及Z字板14的比例事先计算得到的,所述钢管3远离壳体1的一端啮合套接有把手杆4,把手杆4通过螺纹与钢管3的外侧壁啮合套接,若钢管3内部的零件需要更换,可以拆卸把手杆4;Embodiment 1, the present invention provides a technical solution: a multifunctional hardware wrench with torque indication, comprising a shell 1, one end of the shell 1 is fixedly sleeved with a cover plate 2, the outer wall of the shell 1 is meshed and sleeved with the inner wall of the cover plate 2 through a thread, if the teeth of the gear 11 in the shell 1 are seriously worn, the cover plate 2 can be unscrewed to facilitate the replacement of the gear 11, one side of the outer wall of the shell 1 is fixedly connected with a steel pipe 3, the steel pipe 3 and the shell 1 are connected as a whole, the side of the steel pipe 3 parallel to the upper surface of the shell 1 is fixedly connected with a scale plate 5, the scale plate 5 is provided with a torque meter, the torque meter is calculated in advance according to the deformation of the elastic member 17 and the ratio of the Z-plate 14, the end of the steel pipe 3 away from the shell 1 is meshed and sleeved with a handle bar 4, the handle bar 4 is meshed and sleeved with the outer wall of the steel pipe 3 through a thread, if the parts inside the steel pipe 3 need to be replaced, the handle bar 4 can be disassembled;
所述壳体1的内部设有第二空腔19,所述第二空腔19与钢管3的内部相通,所述第二空腔19的内部转动连接有齿轮11,所述齿轮11的两端均贯穿第二空腔19,且一端延伸到壳体1的外部,而另一端延伸到盖板2的外部,壳体1端面的中心孔与盖板2端面的中心孔同心且等径,齿轮11在壳体1与盖板2之间,且它的两端分别贯穿两个中心孔,并在两个中心孔里面转动,所述钢管3的内部远离壳体1的一端啮合有堵头16,堵头16通过螺纹与钢管3固定连接,堵头16的一端设有十字槽,可以拆卸,方便更换滑块13和螺旋弹簧15,所述堵头16的一端活动连接有螺旋弹簧15,所述螺旋弹簧15远离堵头16的一端活动连接有滑块13,所述滑块13远离螺旋弹簧15的一端贯穿第二空腔19的侧壁并延伸至其内部且与齿轮11的齿牙活动连接,滑块13与齿轮11的齿面相接触的面有一定弧度,以图3为例,此时齿轮11的滑槽12内连着扳头机构,当要紧固螺丝或螺母时,顺时针转动把手杆4,齿轮11的齿面与滑块13接触时,在外力的作用下,滑块13受到齿牙挤压会沿着齿面向外滑动直到齿顶与滑块13接触,同时滑块13在钢管3的内部挤压螺旋弹簧15一起朝堵头16方向直线运动(由于Z字板14通过转轴24与滑块13连接的,所以Z字板14也会向右运动不会与齿轮11接触影响运行),继续顺时针转动把手杆4,齿牙与滑块13滑动一个齿顶的距离后,滑块13在弹力作用下会复位,这样在紧固螺丝或螺母时就不需要让扳手与其分离后再紧固了可以连续操作比较方便,所述滑块13的内部设有第一空腔18,所述第一空腔18通过转轴24与Z字板14连接,弹性件17可采用弹性凸片171的形式来支撑Z字板14(弹性凸片171的弹性系数和形变量的关系事先测量并且计算好),所述Z字板14的一端设有压头23,压头23采用3Cr2W8V合金工具钢,硬度高形变小有利于提高本装置的精度,所述压头23贯穿第一空腔18和第二空腔19的侧壁并延伸至第二空腔19的内部且与齿轮11的齿牙活动卡接,所述Z字板14远离齿轮11一端的侧壁连接有指针6,所述指针6远离Z字板14的一端依次贯穿滑块13、钢管3并延伸至刻度板5上方,所述滑块13位于第二空腔19内的一端设有弹性件17,所述弹性件17位于压头23的一侧且与压头23活动连接,所述齿轮11的两端均设有滑槽12,所述滑槽12与扳头机构上设有的卡块滑动卡接,Z字板14的左端压头23与齿轮11是刚性接触,以图3为例当要紧固螺丝或螺母时,逆时针转动把手杆4,齿面与压头23接触时,在外力的作用下Z字板14会带动齿轮11逆时针转动来紧固螺丝或螺母,在反作用力下,齿牙会挤压压头23这端向下运动,Z字板14会挤压弹性件17使其形变,并且Z字板14的右端以转轴24为圆心向上转动,由于Z字板14最右端的背面连接着指针6,所以指针6也会向上转动,从而在刻度板5上指出数值,继续逆时针转动把手杆4,即外力持续加大时,弹性件17形变加大,当指针6也就指到需要的力矩数值时即可松手表示螺母旋紧到位了,当外力取消后Z字板14会在弹性凸片171作用下恢复平衡状态。A second cavity 19 is provided inside the shell 1, and the second cavity 19 is communicated with the interior of the steel pipe 3. A gear 11 is rotatably connected inside the second cavity 19. Both ends of the gear 11 pass through the second cavity 19, and one end extends to the outside of the shell 1, while the other end extends to the outside of the cover plate 2. The center hole of the end face of the shell 1 is concentric and equal in diameter to the center hole of the end face of the cover plate 2. The gear 11 is between the shell 1 and the cover plate 2, and its two ends respectively pass through the two center holes and rotate inside the two center holes. A plug 16 is meshed at one end of the steel pipe 3 away from the shell 1, and the plug 16 is fixedly connected to the steel pipe 3 by threads. A cross groove is provided at one end of the plug 16, which can be disassembled to facilitate the replacement of the slider 13 and the coil spring 15. One end of the plug 16 is movably connected to the coil spring 15, and the end of the coil spring 15 away from the plug 16 is movably connected to the slider 13, and the end of the slider 13 away from the coil spring 15 passes through the side wall of the second cavity 19. The slider 13 is connected to the tooth surface of the gear 11 by the tooth surface of the gear 11, and the slider 13 is connected to the tooth surface of the gear 11 by the tooth surface of the gear 11. A first cavity 18 is provided, and the first cavity 18 is connected to the Z-shaped plate 14 through a rotating shaft 24. The elastic member 17 can be in the form of an elastic protrusion 171 to support the Z-shaped plate 14 (the relationship between the elastic coefficient and the deformation amount of the elastic protrusion 171 is measured and calculated in advance). A pressure head 23 is provided at one end of the Z-shaped plate 14. The pressure head 23 is made of 3Cr2W8V alloy tool steel, which has high hardness and small deformation, which is conducive to improving the accuracy of the device. The pressure head 23 penetrates the side walls of the first cavity 18 and the second cavity 19 and extends to the inside of the second cavity 19 and is movably engaged with the teeth of the gear 11. A pointer 6 is connected to the side wall of the Z-shaped plate 14 away from the gear 11. The end of the pointer 6 away from the Z-shaped plate 14 penetrates the slider 13 and the steel pipe 3 in sequence and extends to the top of the scale plate 5. The end of the slider 13 located in the second cavity 19 is provided with an elastic member 17, and the elastic member 17 is located on one side of the pressure head 23 and is movably connected to the pressure head 23. Both ends of the gear 11 are provided with There is a slide groove 12, and the slide groove 12 is slidably engaged with the card block provided on the wrench mechanism. The left end pressure head 23 of the Z-shaped plate 14 is in rigid contact with the gear 11. Taking Figure 3 as an example, when the screw or nut is to be tightened, the handle rod 4 is rotated counterclockwise. When the tooth surface contacts the pressure head 23, the Z-shaped plate 14 will drive the gear 11 to rotate counterclockwise to tighten the screw or nut under the action of external force. Under the reaction force, the teeth will squeeze the end of the pressure head 23 to move downward, and the Z-shaped plate 14 will squeeze the elastic member 17 to make it form The right end of the Z-shaped plate 14 rotates upward with the rotating shaft 24 as the center. Since the back of the rightmost end of the Z-shaped plate 14 is connected to the pointer 6, the pointer 6 will also rotate upward, thereby indicating a value on the scale plate 5. The handle bar 4 continues to be rotated counterclockwise, that is, when the external force continues to increase, the deformation of the elastic member 17 increases. When the pointer 6 points to the required torque value, you can let go, indicating that the nut is tightened in place. When the external force is cancelled, the Z-shaped plate 14 will restore the balance state under the action of the elastic protrusion 171.
具体的,所述转轴24到压头23的力臂长度与转轴24到指针6的力臂长度之比范围为1:3到1:6,采用这个比例范围可将弹性件17的形变放大由指针6在刻度板5上显示出来,更加明显,具体而言,所述把手杆4远离钢管3一端的外侧壁滑动套接有护套7,护套7材料是优质PP降低操作时产生的疲劳感。Specifically, the ratio of the arm length from the rotating shaft 24 to the pressure head 23 to the arm length from the rotating shaft 24 to the pointer 6 is in the range of 1:3 to 1:6. By adopting this ratio range, the deformation of the elastic member 17 can be amplified and displayed on the scale plate 5 by the pointer 6, which is more obvious. Specifically, the outer wall of the handle rod 4 away from the end of the steel pipe 3 is slidably sleeved with a sheath 7, and the material of the sheath 7 is high-quality PP to reduce fatigue generated during operation.
实施例2,为了能使扳手适用的螺母范围更广,所述扳头机构包括下夹板10,所述下夹板10的一侧设有的凹槽26内部通过销轴分别转动连接有长板22,通过滑槽12连接着扳头机构,因为此装置只能单向紧固,所以想要起松时要把开口钳滑出,安装到另一端的滑槽12里,两个滑槽12滑动连接有下夹板10,所述下夹板10的凹槽内部通过销轴分别转动连接有长板22和弯板21,所述长板22远离下夹板10的一端通过旋钮20转动连接有腹板9,旋钮20采用细牙螺纹,细牙螺纹螺距小,螺纹升角小,自锁性能好,弯板21、腹板9与长板22组成一个连杆机构,所述腹板9的一端通过销轴与弯板21的中部转动连接,所述弯板21远离下夹板10的一端固定连接有上夹板8,所述上夹板8与下夹板10活动连接,上夹板8、下夹板10与连杆机构组成一个开口钳,拧松旋钮20拉动腹板9,可以调节开口钳张开的宽度,再拧紧旋钮20使开口固定;当然,扳头机构可采用常规的可更换的套筒25来使用。Embodiment 2, in order to make the wrench applicable to a wider range of nuts, the spanner mechanism includes a lower clamping plate 10, a groove 26 provided on one side of the lower clamping plate 10 is rotatably connected to a long plate 22 through a pin shaft, and the spanner mechanism is connected through a slide groove 12. Because this device can only be tightened in one direction, when you want to loosen, you need to slide the open-end pliers out and install them in the slide groove 12 at the other end. The two slide grooves 12 are slidably connected to the lower clamping plate 10, and the groove of the lower clamping plate 10 is rotatably connected to a long plate 22 and a bent plate 21 through a pin shaft. The end of the long plate 22 away from the lower clamping plate 10 is rotatably connected to the web 9 through a knob 20. The button 20 adopts a fine thread with a small pitch, a small thread lead angle, and good self-locking performance. The bent plate 21, the web 9 and the long plate 22 form a connecting rod mechanism. One end of the web 9 is rotatably connected to the middle of the bent plate 21 through a pin. The end of the bent plate 21 away from the lower clamp 10 is fixedly connected to the upper clamp 8. The upper clamp 8 is movably connected to the lower clamp 10. The upper clamp 8, the lower clamp 10 and the connecting rod mechanism form an opening pliers. By loosening the knob 20 and pulling the web 9, the width of the opening of the opening pliers can be adjusted, and then tightening the knob 20 to fix the opening; of course, the wrench mechanism can be used with a conventional replaceable sleeve 25.
实施例3,在实施例2的基础上可将弹性件17改为碟形弹簧172,所述弹性件17由多个碟形弹簧172组成,碟形弹簧172可采用的规格为外径为4mm,内径为2.1mm多个碟形弹簧172套接在滑块13上设置的导杆173上,所述压头23上开有与导杆173对应的让位槽27,为压头23向下挤压碟形弹簧172发生形变后提供让位空间,碟形弹簧172是在轴向上呈锥形并承受负载的特殊弹簧,在承受负载变形后,能够实现低行程高补偿力的效果,在较小的空间内能发挥较稳定的弹性作用,非常适合本申请中的使用情况。Embodiment 3, on the basis of embodiment 2, the elastic member 17 can be changed into a disc spring 172, the elastic member 17 is composed of a plurality of disc springs 172, the specifications of the disc spring 172 being an outer diameter of 4 mm and an inner diameter of 2.1 mm. The plurality of disc springs 172 are sleeved on a guide rod 173 provided on the slider 13, the pressure head 23 is provided with a clearance groove 27 corresponding to the guide rod 173, to provide a clearance space for the pressure head 23 to squeeze the disc spring 172 downward and cause deformation, the disc spring 172 is a special spring that is conical in the axial direction and bears load, after bearing load deformation, it can achieve the effect of low stroke and high compensation force, and can exert a relatively stable elastic effect in a smaller space, which is very suitable for the use in this application.
工作原理:以紧固螺母为例,参考图1拧松旋钮20,向右拉动腹板9,使上夹板8与下夹板10组成的开口钳张开合适距离,再拧紧旋钮20,夹住螺母,握住护套7,顺时针转动把手杆4半圈后,再逆时针回半圈,再顺时针转半圈,如此往复,直到完全紧固螺母,当顺时针转动时齿轮11会挤压第二空腔19内的Z字板14发生位移,导致弹性件17形变,弹性件17形变的量会体现在刻度板5上,指针6会在刻度板5上指出所用的扭矩,根据机械手册规定的扭矩要求(或其它指导说明的数值),当指针6指示到要求的数值时停止紧固,起松螺母时,只需把开口钳从下方滑槽12滑出,再安装到上方滑槽12中,重复上述操作即可。Working principle: Taking the tightening nut as an example, refer to Figure 1 to loosen the knob 20, pull the web 9 to the right, so that the open-end pliers composed of the upper clamp 8 and the lower clamp 10 open a suitable distance, then tighten the knob 20, clamp the nut, hold the sheath 7, turn the handle bar 4 half a turn clockwise, then turn it half a turn counterclockwise, and then turn it half a turn clockwise, and repeat this process until the nut is completely tightened. When rotating clockwise, the gear 11 will squeeze the Z-shaped plate 14 in the second cavity 19 to cause displacement, causing the elastic member 17 to deform. The amount of deformation of the elastic member 17 will be reflected on the scale plate 5, and the pointer 6 will indicate the torque used on the scale plate 5. According to the torque requirements specified in the mechanical manual (or the values of other instructions), stop tightening when the pointer 6 indicates the required value. When loosening the nut, just slide the open-end pliers out of the lower slide groove 12 and install it in the upper slide groove 12, and repeat the above operation.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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