CN108746418A - A kind of bending and molding device of metal wire rod - Google Patents
A kind of bending and molding device of metal wire rod Download PDFInfo
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- CN108746418A CN108746418A CN201810864880.5A CN201810864880A CN108746418A CN 108746418 A CN108746418 A CN 108746418A CN 201810864880 A CN201810864880 A CN 201810864880A CN 108746418 A CN108746418 A CN 108746418A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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Abstract
本发明的金属线材的折弯成型装置,包括机架、折弯机构、调节机构和气动系统,所述机架上部设有工作台,所述调节机构相邻的设有两个,所述两个调节机构设置在所述工作台上,所述两调节机构可相对所述工作台同向或反向移动,所述折弯机构设有两个,分别设置在所述两调节机构下部且可随所述调节机构移动,所述气动系统与所述折弯机构连接,用于控制所述折弯机构的折弯部顺时针转动或逆时针转动。与现有技术相比,本发明的折弯成型装置设有两个调节结构和折弯机构,使装置可同时对线材的两个部位进行折弯,并可同步移动调节机构和折弯机构,使折弯机构与线材待折弯部位相对应,以此满足不同规格和形状的金属线材产品的加工需求。
The metal wire bending and forming device of the present invention includes a frame, a bending mechanism, an adjustment mechanism and a pneumatic system. Two adjustment mechanisms are arranged on the workbench, and the two adjustment mechanisms can move in the same direction or in the opposite direction relative to the workbench. There are two bending mechanisms, which are respectively arranged at the lower part of the two adjustment mechanisms and can move As the adjustment mechanism moves, the pneumatic system is connected with the bending mechanism, and is used to control the bending part of the bending mechanism to rotate clockwise or counterclockwise. Compared with the prior art, the bending forming device of the present invention is provided with two adjustment structures and a bending mechanism, so that the device can bend two parts of the wire at the same time, and can move the adjustment mechanism and the bending mechanism synchronously, Make the bending mechanism correspond to the part of the wire to be bent, so as to meet the processing requirements of metal wire products of different specifications and shapes.
Description
技术领域technical field
本发明涉及五金线材加工领域,尤其是指一种金属线材的折弯成型装置。The invention relates to the field of metal wire processing, in particular to a metal wire bending and forming device.
背景技术Background technique
目前国内外的同类型的线材多采用通用的线材折弯成型装置或手工折弯达到所需求的产品形状及尺寸。手工弯线材对于作业人员的体力要求较大,且生产效率低下,无法达到客户的大批量需求。使用现有的线材折弯成型装置对金属线材进行加工能提高金属线材的加工效率,实现批量生产。然而,现有折弯折弯成型装置普遍结构较为复杂且通用性差,只能处理单一规格的线材,而且难以调整线材的折弯部位,只能将线材折弯成特定的几种形状或弧度。因此,如果需要批量生产多样线材产品,就需要制造或购置更多的线材折弯成型装置,不利于节省成本。At present, most of the same type of wires at home and abroad use general-purpose wire bending forming devices or manual bending to achieve the required product shape and size. Manual bending of wire rods requires a lot of physical strength of the operators, and the production efficiency is low, which cannot meet the mass demand of customers. Using the existing wire bending forming device to process the metal wire can improve the processing efficiency of the metal wire and realize mass production. However, the existing bending and forming devices generally have complex structures and poor versatility. They can only handle a single specification of wire, and it is difficult to adjust the bending position of the wire. They can only bend the wire into specific shapes or radians. Therefore, if various wire products need to be produced in batches, more wire bending and forming devices need to be manufactured or purchased, which is not conducive to cost saving.
由上述可见,现有的线材折弯成型装置还需要进一步的结构改进,以使其满足生产各种规格和形状的金属线材产品需求。It can be seen from the above that the existing wire bending and forming device still needs further structural improvement to meet the requirements for producing metal wire products of various specifications and shapes.
发明内容Contents of the invention
本发明的发明目的在于提供一种金属线材的折弯成型装置,本发明的金属线材的折弯成型装置的通用性强,适合应用于不同规格的线材产品的批量生产,可有效降低线材产品的生产成本。The object of the present invention is to provide a metal wire bending and forming device. The metal wire bending and forming device of the present invention has strong versatility, is suitable for mass production of wire products of different specifications, and can effectively reduce the cost of wire products. Cost of production.
为实现以上发明目的,本发明采取以下技术方案:In order to realize the above object of the invention, the present invention takes the following technical solutions:
金属线材的折弯成型装置,包括机架、折弯机构、调节机构和气动系统,所述机架上部设有工作台,所述调节机构相邻的设有两个,所述两个调节机构设置在所述工作台上,所述两调节机构可相对所述工作台同向或反向移动,所述折弯机构设有两个,分别设置在所述两调节机构下部且可随所述调节机构移动,所述气动系统与所述折弯机构连接,用于控制所述折弯机构的折弯部顺时针转动或逆时针转动。The metal wire bending and forming device includes a frame, a bending mechanism, an adjustment mechanism and a pneumatic system. The upper part of the frame is provided with a workbench, and two adjacent adjustment mechanisms are provided. Set on the workbench, the two adjustment mechanisms can move in the same direction or reversely relative to the workbench. There are two bending mechanisms, which are respectively arranged at the lower part of the two adjustment mechanisms and can move with the The adjusting mechanism moves, and the pneumatic system is connected with the bending mechanism for controlling the bending part of the bending mechanism to rotate clockwise or counterclockwise.
与现有技术相比,本发明的折弯成型装置设有两个调节结构和折弯机构,使装置可同时对线材的两个部位进行折弯,并可同步移动调节机构和折弯机构,使折弯机构与线材待折弯部位相对应,以此满足不同规格和形状的金属线材产品的加工需求。由于本发明的金属线材的折弯成型装置其整体结构简单、紧凑,且通用性强,有助于降低金属线材产品的生产成本。Compared with the prior art, the bending forming device of the present invention is provided with two adjustment structures and a bending mechanism, so that the device can bend two parts of the wire at the same time, and can move the adjustment mechanism and the bending mechanism synchronously, Make the bending mechanism correspond to the part of the wire to be bent, so as to meet the processing requirements of metal wire products of different specifications and shapes. Since the metal wire bending and forming device of the present invention has a simple, compact overall structure and strong versatility, it helps to reduce the production cost of metal wire products.
为实现折弯机构的安装和移动功能,所述调节机构包括固定座、定位滑板和传动丝杆,所述定位滑板设置在所述机架上,所述固定座通过导柱可滑动的与所述定位滑板连接,其沿所述机架长度方向设置并且与所述固定座螺纹连接,所述定位滑板设置在所述固定座上侧,所述折弯机构设置在所述固定座上且位于所述定位滑板下侧。本结构通过传动丝杆控制折弯机构的移动,通过控制传动丝杆顺/逆向转动以使所述折弯机构朝工作台的端部/中部移动,通过本结构使操作人员可根据线材两个相邻折弯部之间的距离调节两折弯部之间的距离。In order to realize the installation and movement functions of the bending mechanism, the adjustment mechanism includes a fixed seat, a positioning slide plate and a transmission screw rod, the positioning slide plate is arranged on the frame, and the fixed seat is slidable with the fixed seat through the guide column. The positioning slide plate is connected, which is arranged along the length direction of the frame and is threadedly connected with the fixing seat, the positioning sliding plate is arranged on the upper side of the fixing seat, the bending mechanism is arranged on the fixing seat and The lower side of the positioning slide. This structure controls the movement of the bending mechanism through the transmission screw rod. By controlling the forward/reverse rotation of the transmission screw rod, the bending mechanism moves toward the end/middle of the workbench. Through this structure, the operator can use two The distance between adjacent bent parts adjusts the distance between two bent parts.
为实现折弯部的折弯功能,所述折弯机构还包括驱动气缸和传动组件,所述驱动气缸设置在所述固定座的一端,所述折弯部可转动的设置在所述固定座上并且与所述驱动气缸相对设置,所述驱动气缸通过所述传动组件带动所述折弯部顺时针转动或逆时针转动。In order to realize the bending function of the bending part, the bending mechanism also includes a driving cylinder and a transmission assembly, the driving cylinder is arranged at one end of the fixed seat, and the bending part is rotatably arranged on the fixed seat and set opposite to the driving cylinder, the driving cylinder drives the bending part to rotate clockwise or counterclockwise through the transmission assembly.
进一步的,所述传动组件包括传动齿条和传动齿轮,所述传动齿条的一端与所述驱动气缸的轴端连接,所述传动齿轮的另一端与所述传动齿轮的侧壁齿合连接,所述传动齿轮设置在折弯部的下侧且与所述折弯部固定连接,所述折弯部包括转盘,所述转盘的上侧边沿设有转角头。通过驱动气缸带动传动齿条前后移动使驱动齿轮顺向/逆向转动,并带动转盘转动,转盘转动时过程中转角头沿转盘的边沿移动,线材与转角头相对应的部位受压力产生变形。Further, the transmission assembly includes a transmission rack and a transmission gear, one end of the transmission rack is connected to the shaft end of the driving cylinder, and the other end of the transmission gear is engaged with the side wall of the transmission gear , the transmission gear is arranged on the lower side of the bending part and is fixedly connected with the bending part, the bending part includes a turntable, and a corner head is arranged on the upper edge of the turntable. Drive the transmission rack to move back and forth through the drive cylinder to make the drive gear rotate forward/reversely, and drive the turntable to rotate. When the turntable rotates, the corner head moves along the edge of the turntable, and the corresponding part of the wire rod and the corner head is deformed under pressure.
再进一步的,所述固定座远离驱动气缸的一端设有限位螺栓和限位导槽,所述限位导槽的开口与所述传动齿条相对应,所述限位螺栓设置在所述限位导槽的内端,所述传动齿条可在所述限位导槽内移动,所述限位螺栓用于限制所述传动齿条向导槽内端的位移量。本结构通过限位螺栓限制传动齿条的位移量,以此控制折弯弧度。Still further, the end of the fixed seat away from the driving cylinder is provided with a limit bolt and a limit guide groove, the opening of the limit guide groove corresponds to the transmission rack, and the limit bolt is set on the limit The inner end of the guide groove, the transmission rack can move in the limit guide groove, and the limit bolt is used to limit the displacement of the inner end of the drive rack guide groove. In this structure, the displacement of the transmission rack is limited by the limit bolt, so as to control the bending arc.
为实现折弯部与定位滑板的连接,所述定位滑板上设有导引槽和连接孔,所述固定座上设有折弯部安装座,所述折弯部安装座与所述驱动气缸相对设置,所述折弯部安装座的两侧设有连接凸起;所述定位滑板设置在所述折弯部安装座上使所述连接凸起穿过所述连接孔,所述折弯部穿过所述导引槽。In order to realize the connection between the bending part and the positioning slide plate, the positioning slide plate is provided with a guide groove and a connecting hole, and the fixing seat is provided with a bending part mounting seat, and the bending part mounting seat is connected with the driving cylinder Relatively arranged, the two sides of the bending part mounting seat are provided with connecting protrusions; the positioning slide plate is arranged on the bending part mounting seat so that the connecting protrusions pass through the connecting holes, and the bending part through the guide slot.
进一步的,所述机架对应所述定位滑板设有滑板导槽,所述定位滑板配合所述滑板导槽设有滑板调节螺栓,所述滑板调节螺栓穿过所述定位滑板与所述滑板导槽连接并可沿滑板导槽的内部滑动。本结构实现了定位滑板的安装,通过本结构使定位滑板与所述机架滑动连接,定位滑板可随折弯机构移动而同步移动。Further, the frame is provided with a slide guide groove corresponding to the positioning slide plate, and the positioning slide plate cooperates with the slide plate guide groove to be provided with a slide plate adjusting bolt, and the slide plate adjusting bolt passes through the positioning slide plate and the slide plate guide The slots are connected and slidable along the interior of the slideway guide. This structure realizes the installation of the positioning slide plate, and through this structure, the positioning slide plate is slidably connected with the frame, and the positioning slide plate can move synchronously with the movement of the bending mechanism.
优选的,所述气动系统包括两空气过滤器二联体、两电磁阀和一电控踏板,所述空气过滤器二联体的输入端与外部供气设备连接,所述空气过滤器二联体的输出端分别与两个电磁阀的进气口连接,且所述空气过滤器二联体的输出端与输入端之间设有气压调节阀,所述电磁阀的输出端设有第一出气口和第二出气口,所述驱动气缸对应的设有第一入气口和第二入气口,所述电磁阀通过电控踏板与电源连接。通过本结构使操作人员通过踩放电控踏板控制装置的折弯工作,操作方式简单直接并可根据线材的规格调整气压大小。Preferably, the pneumatic system includes two air filter duplexes, two solenoid valves and an electric control pedal, the input end of the air filter duplex is connected to an external air supply device, and the air filter duplex The output ends of the body are respectively connected to the air inlets of the two solenoid valves, and an air pressure regulating valve is provided between the output end and the input end of the air filter duplex, and the output end of the solenoid valve is provided with a first An air outlet and a second air outlet, the driving cylinder is correspondingly provided with a first air inlet and a second air inlet, and the solenoid valve is connected to a power supply through an electric control pedal. Through this structure, the operator can control the bending work of the device by stepping on the electric control pedal, and the operation mode is simple and direct, and the air pressure can be adjusted according to the specification of the wire.
优选的,还包括第一定位结构和第二定位结构,所述第一定位结构设于定位滑板上并位于工作台的中部与导引槽之间,所述第一定位结构包括第一定位块和第二定位块,所述第二定位块与所述定位滑板固定连接,所述第一定位块上设有沿安装平台宽度方向设置的固定滑槽,所述固定滑槽通过设置第一固定螺栓与所述定位滑板连接,所述固定滑槽可沿所述第一固定螺栓的侧壁滑动,以此调节第一定位块与第二定位块之间的距离,所述线材夹设于所述第一定位块与第二定位块之间。本结构实现线材的固定,通过第一固定螺栓和固定滑槽配合调节所述第一定位块的位置,以此调节第一定位块与第二定位块之间的宽度,调节方式简单灵活,可有效提升工作效率。Preferably, it also includes a first positioning structure and a second positioning structure, the first positioning structure is arranged on the positioning slide plate and is located between the middle part of the worktable and the guide groove, and the first positioning structure includes a first positioning block and the second positioning block, the second positioning block is fixedly connected with the positioning slide plate, the first positioning block is provided with a fixed chute arranged along the width direction of the installation platform, and the fixed chute is fixed by setting the first The bolt is connected with the positioning slide plate, and the fixing chute can slide along the side wall of the first fixing bolt, so as to adjust the distance between the first positioning block and the second positioning block. between the first positioning block and the second positioning block. This structure realizes the fixing of the wire, and adjusts the position of the first positioning block through the cooperation of the first fixing bolt and the fixing chute, so as to adjust the width between the first positioning block and the second positioning block. The adjustment method is simple and flexible, and can be Effectively improve work efficiency.
优选的,所述第二定位结构设置于其中一定位滑板上侧并位于所述工作台侧部与导引槽之间,其包括限位块、第二固定螺栓、刻度尺以及若干个限位孔,所述限位孔沿工作台的长度方向排布并与所述线材位于同一直线上,所述限位块通过第二固定螺栓与所述限位孔可拆卸连接,所述刻度尺设置在所述限位孔的一侧。本结构根据线材待折弯部位与线材其中一端的距离移动限位块,使限位块到成型导轨的距离与其相等。Preferably, the second positioning structure is arranged on the upper side of one of the positioning slide plates and between the side of the workbench and the guide groove, which includes a limit block, a second fixing bolt, a scale and several limit holes, the limiting holes are arranged along the length direction of the workbench and are located on the same straight line as the wires, the limiting blocks are detachably connected to the limiting holes through the second fixing bolts, and the scale is set on one side of the limiting hole. This structure moves the limit block according to the distance between the wire rod to be bent and one end of the wire rod, so that the distance from the limit block to the forming guide rail is equal to it.
附图说明Description of drawings
图1是金属线材的折弯成型装置一角度的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a bending forming device for a metal wire;
图2是金属线材的折弯成型装置另一角度的整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of another angle of the bending and forming device for metal wires;
图3是金属线材的折弯成型装置第三个角度的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the third angle of the bending forming device of the metal wire;
图4是机架的结构示意图;Fig. 4 is the structural representation of frame;
图5是固定座的结构示意图;Fig. 5 is a schematic structural view of the fixing seat;
图6是固定座另一角度的结构示意图;Fig. 6 is a structural schematic diagram of another angle of the fixing seat;
图7是调节机构的另一角度的结构示意图。Fig. 7 is a structural schematic diagram of another angle of the adjustment mechanism.
标号说明:Label description:
金属线材的折弯成型装置1、机架2、工作台201、安装导槽203、储物支架204、顶升螺栓205、第一螺孔2051、滑板导槽206、驱动气缸301、转盘302、转角头3021、固定座303、气缸安装槽3031、传动齿条304、转动齿轮305、第二螺孔307、第三螺孔308、限位螺孔3091、折弯部安装座3051、齿轮安装槽3052、丝杆连接槽3053、限位螺栓3055、限位导槽3054、连接凸起306、空气过滤器二联体401、电磁阀402、第一出气口4021、第二出气口4022、定位滑板501、导引槽5012、第一定位块503、第二定位块504、第一固定螺栓5041、固定滑槽5042、限位块505、第二固定螺栓506、限位孔5011、连接孔5013、第三定位块507、定位螺栓508、第四螺孔5071、刻度尺5014、滑板调节螺栓5015、电控踏板601、接线端子602、手柄701、传动丝杆702、固定板703、第一过孔7031。Metal wire bending and forming device 1, frame 2, workbench 201, installation guide groove 203, storage bracket 204, jacking bolt 205, first screw hole 2051, slide plate guide groove 206, driving cylinder 301, turntable 302, Corner head 3021, fixed seat 303, cylinder mounting groove 3031, transmission rack 304, rotating gear 305, second screw hole 307, third screw hole 308, limit screw hole 3091, bending part mounting seat 3051, gear mounting groove 3052, screw connection groove 3053, limit bolt 3055, limit guide groove 3054, connection protrusion 306, air filter duplex 401, solenoid valve 402, first air outlet 4021, second air outlet 4022, positioning slide plate 501, guide groove 5012, first positioning block 503, second positioning block 504, first fixing bolt 5041, fixing chute 5042, limiting block 505, second fixing bolt 506, limiting hole 5011, connecting hole 5013, The third positioning block 507, the positioning bolt 508, the fourth screw hole 5071, the scale 5014, the slide plate adjustment bolt 5015, the electric control pedal 601, the connection terminal 602, the handle 701, the driving screw 702, the fixing plate 703, the first through hole 7031.
具体实施方式Detailed ways
为实现以上发明目的,本发明采取以下技术方案:In order to realize the above object of the invention, the present invention takes the following technical solutions:
在本发明的描述中,需要理解的是,所述“上”、“下”、“左”、“右”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明所述的固定连接包括螺钉连接、铆接等传统的固定连接方式。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by "up", "down", "left", "right", "horizontal", "inside" and "outside" are based on The orientation or positional relationship shown in the drawings is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations on the Invention. The fixed connection in the present invention includes traditional fixed connection methods such as screw connection and riveting.
参考图1-7所示,本发明的金属线材的折弯成型装置1,包括机架2、折弯机构、调节机构和气动系统,所述机架2上部设有工作台201,所述调节机构相邻的设有两个,所述两个调节机构设置在所述工作台201上,所述两调节机构可相对所述工作台201同向或反向移动,所述折弯机构设有两个,分别设置在所述两调节机构下部且可随所述调节机构移动,所述机架2配合所述固定座303设有沿工作台201长度方向设置的安装导槽203,所述气动系统与所述折弯机构连接,用于控制所述折弯机构的折弯部顺时针转动或逆时针转动。为方便提取线材,所述机架2的上侧设有用于放置线材的储物支架204。Referring to Figures 1-7, the metal wire bending and forming device 1 of the present invention includes a frame 2, a bending mechanism, an adjustment mechanism and a pneumatic system, and the upper part of the frame 2 is provided with a workbench 201, and the adjustment There are two mechanisms adjacent to each other. The two adjustment mechanisms are arranged on the workbench 201. The two adjustment mechanisms can move in the same direction or in the opposite direction relative to the workbench 201. The bending mechanism is provided with Two, respectively arranged at the lower part of the two adjustment mechanisms and can move with the adjustment mechanism, the frame 2 cooperates with the fixed seat 303 to be provided with an installation guide groove 203 arranged along the length direction of the workbench 201, the pneumatic The system is connected with the bending mechanism and is used to control the bending part of the bending mechanism to rotate clockwise or counterclockwise. In order to facilitate the extraction of wires, the upper side of the frame 2 is provided with a storage bracket 204 for placing wires.
为实现折弯机构的安装和移动功能,所述调节机构包括固定座303、定位滑板501和传动丝杆702,所述定位滑板501设置在所述机架2上,所述固定座303通过导柱可滑动的与所述定位滑板501连接,其沿所述机架2长度方向设置并且与所述固定座303螺纹连接,所述定位滑板501设置在所述固定座303上侧,所述折弯机构设置在所述固定座303上且位于所述定位滑板501下侧。本结构通过传动丝杆702控制折弯机构的移动,通过控制传动丝杆702顺/逆向转动以使所述折弯机构朝工作台201的端部/中部移动,通过本结构使操作人员可根据线材两个相邻折弯部之间的距离调节两折弯部之间的距离。优选的,所述机架2的侧部设有固定板703,所述固定板703上配合所述传动丝杆702设有第一过孔7031,所述固定座303的左右两侧分别设有第二螺孔307、第三螺孔308,所述传动丝杆702的一端通过第一过孔7031安装在固定板703上,另一端通过第二螺孔307、第三螺孔308与固定座303连接,所述传动丝杆702还设有手柄701使操作人员可通过手柄701控制传动丝杆702转动。In order to realize the installation and moving functions of the bending mechanism, the adjustment mechanism includes a fixed seat 303, a positioning slide 501 and a transmission screw 702, the positioning slide 501 is arranged on the frame 2, and the fixed seat 303 passes through the guide The column is slidably connected with the positioning slide plate 501, which is arranged along the length direction of the frame 2 and is threadedly connected with the fixing seat 303, the positioning sliding plate 501 is arranged on the upper side of the fixing seat 303, and the folding The bending mechanism is arranged on the fixing seat 303 and is located on the lower side of the positioning slide plate 501 . This structure controls the movement of the bending mechanism through the transmission screw 702. By controlling the forward/reverse rotation of the transmission screw 702, the bending mechanism moves toward the end/middle of the workbench 201. Through this structure, the operator can The distance between two adjacent bent parts of the wire rod adjusts the distance between the two bent parts. Preferably, the side of the frame 2 is provided with a fixed plate 703, the fixed plate 703 is provided with a first through hole 7031 in cooperation with the transmission screw 702, and the left and right sides of the fixed seat 303 are respectively provided with The second screw hole 307, the third screw hole 308, one end of the transmission screw 702 is installed on the fixed plate 703 through the first through hole 7031, and the other end is connected to the fixing seat through the second screw hole 307, the third screw hole 308 303 connection, the transmission screw 702 is also provided with a handle 701 so that the operator can control the rotation of the transmission screw 702 through the handle 701 .
为实现折弯部的折弯功能,所述折弯机构还包括驱动气缸301和传动组件,所述驱动气缸301设置在所述固定座303的一端,所述折弯部可转动的设置在所述固定座303上并且与所述驱动气缸301相对设置,所述驱动气缸301通过所述传动组件带动所述折弯部顺时针转动或逆时针转动。In order to realize the bending function of the bending part, the bending mechanism also includes a driving cylinder 301 and a transmission assembly, the driving cylinder 301 is arranged at one end of the fixing seat 303, and the bending part is rotatably arranged on the On the fixed seat 303 and opposite to the driving cylinder 301, the driving cylinder 301 drives the bending part to rotate clockwise or counterclockwise through the transmission assembly.
根据上述方案的进一步优化,所述传动组件包括传动齿条304和传动齿轮,所述传动齿条304的一端与所述驱动气缸301的轴端连接,所述传动齿轮的另一端与所述传动齿轮的侧壁齿合连接,所述传动齿轮设置在折弯部的下侧且与所述折弯部固定连接,所述折弯部包括转盘302,所述转盘302的上侧边沿设有转角头3021。通过驱动气缸301带动传动齿条304前后移动使驱动齿轮顺向/逆向转动,并带动转盘302转动,转盘302转动时过程中转角头3021沿转盘302的边沿移动,线材与转角头3021相对应的部位受压力产生变形。优选的,所述固定座303分别对应所述驱动气缸301、转动齿轮305设有气缸安装槽3031、齿轮安装槽3052,所述齿轮安装槽3052设置于折弯部的下侧。所述传动齿条304靠近齿轮的一端设于齿轮安装槽3052内。所述齿轮安装槽3052设有丝杆连接槽3053,所述第二螺孔307、第三螺孔308设于丝杆连接槽3053的侧壁上。According to the further optimization of the above scheme, the transmission assembly includes a transmission rack 304 and a transmission gear, one end of the transmission rack 304 is connected to the shaft end of the driving cylinder 301, and the other end of the transmission gear is connected to the transmission The side walls of the gears are toothed and connected. The transmission gear is arranged on the lower side of the bending part and is fixedly connected with the bending part. The bending part includes a turntable 302, and the upper edge of the turntable 302 is provided with a corner Head 3021. Drive the drive rack 304 to move back and forth through the drive cylinder 301 to make the drive gear rotate forward/reversely, and drive the turntable 302 to rotate. During the rotation of the turntable 302, the corner head 3021 moves along the edge of the turntable 302, and the wire rod corresponds to the corner head 3021. The parts are deformed under pressure. Preferably, the fixed seat 303 is respectively provided with a cylinder installation groove 3031 and a gear installation groove 3052 corresponding to the driving cylinder 301 and the rotating gear 305, and the gear installation groove 3052 is arranged on the lower side of the bending part. One end of the transmission rack 304 close to the gear is disposed in the gear installation groove 3052 . The gear mounting groove 3052 is provided with a screw connecting groove 3053 , and the second screw hole 307 and the third screw hole 308 are set on the side wall of the screw connecting groove 3053 .
根据上述方案的再进一步优化,所述固定座303远离驱动气缸301的一端设有限位螺栓3055和限位导槽3054,所述限位导槽3054的开口与所述传动齿条304相对应,所述限位螺栓3055设置在所述限位导槽3054的内端,所述传动齿条304可在所述限位导槽3054内移动,所述限位螺栓3055用于限制所述传动齿条304向导槽内端的位移量。本结构通过限位螺栓3055限制传动齿条304的位移量,以此控制折弯弧度。具体地,所述限位导槽3054与开口相对的侧壁设有限位螺孔3091,所述限位螺栓3055安装于限位螺孔3091中,通过转动螺栓使其向限位导槽3054内推进或退出,以此控制传动齿条304在限位导槽3054内的最大位移。According to the further optimization of the above scheme, the end of the fixed seat 303 away from the driving cylinder 301 is provided with a limit bolt 3055 and a limit guide groove 3054, the opening of the limit guide groove 3054 corresponds to the transmission rack 304, The limit bolt 3055 is arranged at the inner end of the limit guide groove 3054, the transmission rack 304 can move in the limit guide groove 3054, and the limit bolt 3055 is used to limit the transmission gear The amount of displacement of the strip 304 at the inner end of the guide slot. In this structure, the displacement of the transmission rack 304 is limited by the limit bolt 3055, so as to control the bending arc. Specifically, the side wall of the limit guide groove 3054 opposite to the opening is provided with a limit screw hole 3091, and the limit bolt 3055 is installed in the limit screw hole 3091, and the limit bolt 3055 is inserted into the limit guide groove 3054 by turning the bolt. Advance or retreat to control the maximum displacement of the transmission rack 304 in the limiting guide groove 3054 .
为实现折弯部与定位滑板501的连接,所述定位滑板501上设有导引槽5012和连接孔5013,所述固定座303上设有折弯部安装座3051,所述折弯部安装座3051与所述驱动气缸301相对设置,所述折弯部安装座3051的两侧设有连接凸起306;所述定位滑板501设置在所述折弯部安装座3051上使所述连接凸起306穿过所述连接孔5013,所述折弯部穿过所述导引槽5012。In order to realize the connection between the bending part and the positioning slide plate 501, the positioning slide plate 501 is provided with a guide groove 5012 and a connection hole 5013, and the fixing seat 303 is provided with a bending part mounting seat 3051, and the bending part is installed The seat 3051 is arranged opposite to the driving cylinder 301, and the two sides of the bending part mounting seat 3051 are provided with connecting protrusions 306; the positioning slide plate 501 is arranged on the bending part mounting seat 3051 so that the connecting protrusions The lifting part 306 passes through the connecting hole 5013 , and the bent part passes through the guiding groove 5012 .
根据上述折弯部与定位滑板501连接方案的进一步优化,所述机架2对应所述定位滑板501设有滑板导槽206,所述定位滑板501配合所述滑板导槽206设有滑板调节螺栓5015,所述滑板调节螺栓5015穿过所述定位滑板501与所述滑板导槽206连接并可沿滑板导槽206的内部滑动。本结构实现了定位滑板501的安装,通过本结构使定位滑板501与所述机架2滑动连接,定位滑板501可随折弯机构移动而同步移动。According to the further optimization of the above-mentioned connection scheme between the bending part and the positioning slide plate 501, the frame 2 is provided with a slide plate guide groove 206 corresponding to the positioning slide plate 501, and the positioning slide plate 501 cooperates with the slide plate guide groove 206 to be provided with a slide plate adjusting bolt 5015 , the slider adjusting bolt 5015 passes through the positioning slider 501 to connect with the slider guide groove 206 and can slide along the inside of the slider guide groove 206 . This structure realizes the installation of the positioning slide 501, and the positioning slide 501 is slidably connected with the frame 2 through this structure, and the positioning slide 501 can move synchronously with the movement of the bending mechanism.
为实现对折弯机构的供气控制,所述气动系统包括两空气过滤器二联体401、两电磁阀402和一电控踏板601,所述空气过滤器二联体401的输入端与外部供气设备连接,所述空气过滤器二联体401的输出端分别与两个电磁阀402的进气口连接,且所述空气过滤器二联体401的输出端与输入端之间设有气压调节阀,所述电磁阀402的输出端设有第一出气口4021和第二出气口4022,所述驱动气缸301对应的设有第一入气口和第二入气口,所述电磁阀402通过电控踏板601与电源连接。通过本结构使操作人员通过踩放电控踏板601控制装置的折弯工作,操作方式简单直接并可根据线材的规格调整气压大小。优选的,还包括接线端子602,所述气动系统通过接线端子602与电源连接。In order to realize the air supply control of the bending mechanism, the pneumatic system includes two air filter duplexes 401, two solenoid valves 402 and an electric control pedal 601, the input end of the air filter duplex 401 is connected to the external supply The output end of the air filter duplex 401 is respectively connected to the air inlets of the two solenoid valves 402, and an air pressure is set between the output end and the input end of the air filter duplex 401. regulating valve, the output end of the electromagnetic valve 402 is provided with a first air outlet 4021 and a second air outlet 4022, and the driving cylinder 301 is correspondingly provided with a first air inlet and a second air inlet, and the electromagnetic valve 402 passes through The electric control pedal 601 is connected with a power supply. Through this structure, the operator can control the bending work of the device by stepping on the electric control pedal 601. The operation mode is simple and direct, and the air pressure can be adjusted according to the specification of the wire. Preferably, a connection terminal 602 is also included, and the pneumatic system is connected to a power source through the connection terminal 602 .
优选的,还包括第一定位结构和第二定位结构,所述第一定位结构设于定位滑板501上并位于工作台201的中部与导引槽5012之间,所述第一定位结构包括第一定位块503和第二定位块504,所述第二定位块504与所述定位滑板501固定连接,所述第一定位块503上设有沿安装平台宽度方向设置的固定滑槽5042,所述固定滑槽5042通过设置第一固定螺栓5041与所述定位滑板501连接,所述固定滑槽5042可沿所述第一固定螺栓5041的侧壁滑动,以此调节第一定位块503与第二定位块504之间的距离,所述线材夹设于所述第一定位块503与第二定位块504之间。本结构实现线材的固定,通过第一固定螺栓5041和固定滑槽5042配合调节所述第一定位块503的位置,以此调节第一定位块503与第二定位块504之间的宽度,调节方式简单灵活,可有效提升工作效率。优选的,还包括第三定位块507和定位螺栓508,所述第三定位块507与第一定位块503相对设置,并靠近所述第一定位块503远离第二定位块504的一侧,所述第三定位块507设有第四螺孔5071,所述定位螺栓508的一端与所述第四螺孔5071螺纹连接,另一端抵顶于第一定位块503的侧壁上。Preferably, it also includes a first positioning structure and a second positioning structure. The first positioning structure is arranged on the positioning slide plate 501 and is located between the middle part of the worktable 201 and the guide groove 5012. The first positioning structure includes a second positioning structure. A positioning block 503 and a second positioning block 504, the second positioning block 504 is fixedly connected with the positioning slide plate 501, the first positioning block 503 is provided with a fixed chute 5042 arranged along the width direction of the installation platform, the The fixing chute 5042 is connected with the positioning slide plate 501 by setting the first fixing bolt 5041, and the fixing chute 5042 can slide along the side wall of the first fixing bolt 5041, so as to adjust the first positioning block 503 and the second positioning block 503. The distance between the two positioning blocks 504 , the wire is sandwiched between the first positioning block 503 and the second positioning block 504 . This structure realizes the fixing of the wire, and adjusts the position of the first positioning block 503 through the cooperation of the first fixing bolt 5041 and the fixing chute 5042, so as to adjust the width between the first positioning block 503 and the second positioning block 504. The method is simple and flexible, which can effectively improve work efficiency. Preferably, it also includes a third positioning block 507 and a positioning bolt 508, the third positioning block 507 is arranged opposite to the first positioning block 503, and is close to the side of the first positioning block 503 away from the second positioning block 504, The third positioning block 507 is provided with a fourth screw hole 5071 , one end of the positioning bolt 508 is threadedly connected with the fourth screw hole 5071 , and the other end is against the side wall of the first positioning block 503 .
优选的,所述第二定位结构设置于其中一定位滑板501上侧并位于所述工作台201侧部与导引槽5012之间,其包括限位块505、第二固定螺栓506、刻度尺5014以及若干个限位孔5011,所述限位孔5011沿工作台201的长度方向排布并与所述线材位于同一直线上,所述限位块505通过第二固定螺栓506与所述限位孔5011可拆卸连接,所述刻度尺5014设置在所述限位孔5011的一侧。本结构根据线材待折弯部位与线材其中一端的距离移动限位块505,使限位块505到成型导轨的距离与其相等。Preferably, the second positioning structure is arranged on the upper side of one of the positioning slide plates 501 and between the side of the worktable 201 and the guide groove 5012, which includes a limit block 505, a second fixing bolt 506, a scale 5014 and several limit holes 5011, the limit holes 5011 are arranged along the length direction of the workbench 201 and on the same line as the wire, the limit block 505 is connected to the limit by the second fixing bolt 506 The positioning hole 5011 is detachably connected, and the scale 5014 is arranged on one side of the limiting hole 5011. This structure moves the limit block 505 according to the distance between the wire to be bent and one end of the wire, so that the distance from the limit block 505 to the forming guide rail is equal to it.
优选的,所述机架2的底部设有升降结构,所述升降机构包括第一螺孔2051和顶升螺栓205,所述第一螺孔2051竖向设置于机架2的支撑脚底部,所述顶升螺栓205与所述第一螺孔2051螺纹连接,操作人员通过顺向或逆向旋转所述顶升螺栓205调整所述机架2的高度。Preferably, the bottom of the frame 2 is provided with a lifting structure, and the lifting mechanism includes a first screw hole 2051 and a jacking bolt 205, and the first screw hole 2051 is vertically arranged at the bottom of the supporting foot of the frame 2, The jacking bolt 205 is threadedly connected with the first screw hole 2051 , and the operator adjusts the height of the frame 2 by rotating the jacking bolt 205 forward or reverse.
工作流程:work process:
(1)根据线材其中一端与靠近其端部的待折弯部位的距离值D1调节限位块505,使限位块505与靠近所述待折弯部位的转角头3021的距离等于D1;(1) Adjust the limit block 505 according to the distance value D1 between one end of the wire and the position to be bent near the end, so that the distance between the limit block 505 and the corner head 3021 close to the position to be bent is equal to D1;
(2)根据线材两个相邻的待折弯部位的距离D2调节两个转角头3021之间的距离,使两个转角头3021之间的距离等于D2。(2) Adjust the distance between the two corner heads 3021 according to the distance D2 between two adjacent parts of the wire to be bent, so that the distance between the two corner heads 3021 is equal to D2.
(3)将线材放置到定位滑板501上,使线材夹设与第一定位块503与第二定位块504之间,且其一端与所述限位块505相抵顶。(3) Place the wire on the positioning slide 501 so that the wire is sandwiched between the first positioning block 503 and the second positioning block 504 , and one end of the wire is abutted against the limiting block 505 .
(4)根据两个待折弯部位的折弯弧度分别调节两个折弯机的限位螺栓3055,启动电源,进行折弯工作。(4) Adjust the limit bolts 3055 of the two bending machines respectively according to the bending radians of the two parts to be bent, start the power supply, and perform the bending work.
与现有技术相比,本发明的折弯成型装置设有两个调节结构和折弯机构,使装置可同时对线材的两个部位进行折弯,并可同步移动调节机构和折弯机构,使折弯机构与线材待折弯部位相对应,以此满足不同规格和形状的金属线材产品的加工需求。由于本发明的金属线材的折弯成型装置1其整体结构简单、紧凑,且通用性强,有助于降低金属线材产品的生产成本。Compared with the prior art, the bending forming device of the present invention is provided with two adjustment structures and a bending mechanism, so that the device can bend two parts of the wire at the same time, and can move the adjustment mechanism and the bending mechanism synchronously, Make the bending mechanism correspond to the part of the wire to be bent, so as to meet the processing requirements of metal wire products of different specifications and shapes. Since the metal wire bending and forming device 1 of the present invention has a simple, compact overall structure and strong versatility, it helps to reduce the production cost of metal wire products.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。According to the disclosure and teaching of the above-mentioned specification, those skilled in the art to which the present invention belongs can also make changes and modifications to the above-mentioned embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
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CN201810864880.5A Pending CN108746418A (en) | 2018-08-01 | 2018-08-01 | A kind of bending and molding device of metal wire rod |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110076261A (en) * | 2019-04-17 | 2019-08-02 | 东莞市奥领数控机器有限公司 | A kind of multifunction wire processing unit (plant) |
CN111318604A (en) * | 2020-04-03 | 2020-06-23 | 珠海高成精密工业有限公司 | Processing device for forming edge-shaped tool and processing method of edge-shaped tool |
CN111618201A (en) * | 2020-06-22 | 2020-09-04 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Desktop wire bending machine and bending method thereof |
CN111975362A (en) * | 2020-09-18 | 2020-11-24 | 佛山市金春工业自动化科技有限公司 | Linear forming and welding all-in-one machine |
CN112916758A (en) * | 2021-01-20 | 2021-06-08 | 镇江科瑞电子有限公司 | Semi-steel cable bending machine |
CN113198944A (en) * | 2021-04-24 | 2021-08-03 | 长春汽车工业高等专科学校 | Air switch wiring workbench with batch bending function |
KR20220073271A (en) * | 2020-11-26 | 2022-06-03 | 전경일 | Bending apparatus |
CN114682664A (en) * | 2020-12-25 | 2022-07-01 | 拓誉智能科技(惠州)有限公司 | Automatic bending machine for metal frame and bending method for metal frame |
CN115295360A (en) * | 2022-06-21 | 2022-11-04 | 苏州市久坤电子科技有限公司 | High-efficient bender of relay terminal |
CN115301825A (en) * | 2022-08-08 | 2022-11-08 | 深圳市同亮采光电科技有限公司 | Full-automatic bending machine |
CN118595375A (en) * | 2024-08-07 | 2024-09-06 | 江苏吉凯中科技有限公司 | A riveting component |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110076261A (en) * | 2019-04-17 | 2019-08-02 | 东莞市奥领数控机器有限公司 | A kind of multifunction wire processing unit (plant) |
CN110076261B (en) * | 2019-04-17 | 2024-04-30 | 东莞市奥领数控机器有限公司 | Multifunctional wire rod processing device |
CN111318604A (en) * | 2020-04-03 | 2020-06-23 | 珠海高成精密工业有限公司 | Processing device for forming edge-shaped tool and processing method of edge-shaped tool |
CN111618201A (en) * | 2020-06-22 | 2020-09-04 | 天津职业技术师范大学(中国职业培训指导教师进修中心) | Desktop wire bending machine and bending method thereof |
CN111975362A (en) * | 2020-09-18 | 2020-11-24 | 佛山市金春工业自动化科技有限公司 | Linear forming and welding all-in-one machine |
KR20220073271A (en) * | 2020-11-26 | 2022-06-03 | 전경일 | Bending apparatus |
KR102515134B1 (en) | 2020-11-26 | 2023-03-29 | 전경일 | Bending apparatus |
CN114682664A (en) * | 2020-12-25 | 2022-07-01 | 拓誉智能科技(惠州)有限公司 | Automatic bending machine for metal frame and bending method for metal frame |
CN112916758A (en) * | 2021-01-20 | 2021-06-08 | 镇江科瑞电子有限公司 | Semi-steel cable bending machine |
CN113198944A (en) * | 2021-04-24 | 2021-08-03 | 长春汽车工业高等专科学校 | Air switch wiring workbench with batch bending function |
CN115295360A (en) * | 2022-06-21 | 2022-11-04 | 苏州市久坤电子科技有限公司 | High-efficient bender of relay terminal |
CN115295360B (en) * | 2022-06-21 | 2023-09-22 | 苏州市久坤电子科技有限公司 | Efficient bending machine for relay terminals |
CN115301825A (en) * | 2022-08-08 | 2022-11-08 | 深圳市同亮采光电科技有限公司 | Full-automatic bending machine |
CN118595375A (en) * | 2024-08-07 | 2024-09-06 | 江苏吉凯中科技有限公司 | A riveting component |
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