CN108746094B - Pipeline inner wall belt cleaning device - Google Patents
Pipeline inner wall belt cleaning device Download PDFInfo
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- CN108746094B CN108746094B CN201810476524.6A CN201810476524A CN108746094B CN 108746094 B CN108746094 B CN 108746094B CN 201810476524 A CN201810476524 A CN 201810476524A CN 108746094 B CN108746094 B CN 108746094B
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- Prior art keywords
- brush
- cleaning
- brush head
- rod
- wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0433—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided exclusively with fluid jets as cleaning tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a pipeline inner wall cleaning device which comprises an adjusting disc, a rotating disc, a pipe inner wall, a hole, a guide pipe, a magnetic block, a hard brush device, a soft brush device, a driving shaft, a water inlet pipe, a water spray nozzle, the pipe inner wall, a connecting rod and a locking groove. Various dirt can be removed in a targeted and thorough one-time mode through the mode that the bristle brush and the soft brush are cleaned in sequence, various cleaning processes are completed on one cleaning structure, so that the cleaning is thorough and comprehensive, the complex procedure of the conventional cleaning process is avoided, the operation procedures are saved, and the whole device is simple in structure and convenient to use. The cleaning process is convenient to operate by utilizing the cleaning structure, the conversion of the brush can be realized by converting the gear rod and the clamping groove, and the proper and thorough cleaning mode and cleaning sequence can be more freely selected according to different types of actual pipelines and media in the pipelines.
Description
Technical Field
The invention belongs to the field of cleaning of pipelines, and particularly relates to an inner wall cleaning device of a medium pipeline. Background
In the industrial field, the pipe fitting is a conventional component, plays an important role in industrial production and technological processes, is used for storing and transmitting media in the production process, and due to wide application, the inside of the pipe wall is affected by the media, scales can be formed, corrosion points can appear, and various impurities can appear, and due to different media, the forms of scales are different, so that the pipe is often required to be cleaned at certain intervals to remove the scales in order to ensure the normal operation of the industrial production, the current cleaning mode comprises high-pressure water washing or cleaning brush washing, ultrasonic cleaning and the like, but the prior art has single cleaning means and limited types of the scales, when the pipes with different media are cleaned, due to different types of the scales, the targeted cleaning cannot be realized by using the same cleaning device, the cleaning is incomplete, if different cleaning sanitary wares are replaced, the operation is complex, the cost is difficult to control, the universality is not strong, and the inner wall of the pipe cannot be thoroughly and comprehensively cleaned so as to meet the cleaning requirements of various pipe fittings with different dirt.
Disclosure of Invention
In order to solve the technical problems, the invention provides a device for cleaning the inner wall of a pipeline, which can be suitable for cleaning various scaling pipelines and solves the problems that the conventional cleaning device cannot thoroughly and comprehensively clean the pipeline, the universality is not strong, and the cleaning process is lack of pertinence.
The specific scheme of the invention is as follows: a cleaning device for the inner wall of a large-diameter pipe comprises an adjusting disc, a rotating disc, the inner wall of the pipe, a hole, a guide pipe, a magnetic block, a hard brush device, a soft brush device, a driving shaft, a water inlet pipe, a water spray nozzle, a connecting rod and a locking groove; the adjusting disc is mounted on the shaft, the rotating disc is hollow, the adjusting disc is arranged inside the rotating disc, the rotating disc is arranged in a pipe to be cleaned, a plurality of magnetic blocks are arranged on the adjusting disc and are uniformly distributed on the circumference of the adjusting disc, the magnetism of adjacent magnetic blocks on the adjusting disc is opposite, a plurality of holes are formed in the rotating disc, guide tubes are fixedly connected in the holes, the holes are uniformly formed in the circumference of the rotating disc, and the positions of the holes correspond to the magnetic blocks on the adjusting disc one by one; the bristle brush device comprises a bristle brush rod and a bristle brush head, magnetic bristles and a plurality of water spray nozzles are arranged on the bristle brush head, and the soft brush device comprises a soft bristle brush rod and a soft bristle brush head, a plurality of water spray nozzles are arranged on the soft bristle brush head; the bristle brush device and the soft brush device are respectively arranged in different guide pipes, the bristle brush device and the soft brush device are respectively arranged in the adjacent guide pipes, magnetic blocks are arranged at the end parts of the bristle brush rod and the soft brush rod close to the adjusting disc, in an initial state, the position where the bristle brush rod stays is that the magnetism of the end part of the rod is the same as that of the magnets on the adjusting block, and the bristle brush head is in contact with the inner wall of the pipe; the soft brush rod stays at a position that the magnetism of the end part of the rod is opposite to that of the magnet on the adjusting block, and the soft brush head is positioned in the guide pipe; the driving shaft is a hollow shaft, and the water inlet pipe is arranged in the hollow shaft and penetrates through the hollow shaft to be connected with the bristle brush head and the bristle brush head; the tip of drive shaft still is provided with the connecting rod, is provided with the locking groove on the rolling disc, and the connecting rod is in the coplanar with the locking groove, and the one end of connecting rod is fixed in the drive shaft, and the other end of connecting rod passes through the locking groove to be fixed on the rolling disc.
Compared with the prior art, the invention has the following advantages:
various dirt can be removed in a targeted and thorough one-time mode through the mode that the scrubbing brush and the scrubbing brush are cleaned in sequence, if the scrubbing brush is used for removing dirt which is hard and needs to be brushed strongly, the scrubbing brush is used for cleaning the dirt which is stained on the pipe wall, small dirt which is difficult to remove through the scrubbing brush is small, and the dirt is cleaned through the functions of strong brushing and soft brush adsorption according to the type of the dirt.
Through set up bristle brush and pappus brush on same rolling disc to and set up the water spray structure, can realize the bristle brush, the water spray structure switch freely, need not to take out the washing structure after the bristle brush is washd, change installation pappus brush again, and the water spray structure, all kinds of cleaning processes are accomplished on a washing structure, and both make and wash thoroughly comprehensively, and avoided the complicated procedure of conventional cleaning process, save operating procedure, whole device simple structure, convenient to use.
The magnetic block arranged on the soft and hard brush can adsorb tiny metal debris on the pipe wall which cannot be completely removed by the brush, so that more thorough cleaning is achieved. The water spraying device is convenient for realizing thorough water cleaning in each cleaning link.
Utilize to wash structure cleaning process convenient operation, through conversion shelves pole and locking groove, can realize the conversion of brush, can realize more independent choice suitable thorough washing mode and washing order according to the different grade type of actual pipeline and intraductal medium.
Drawings
FIG. 1 is a top view of a cleaning structure according to the present invention.
Fig. 2 is a structural view of a cleaning structure of the present invention.
Fig. 3 is a structural view of the transmission of the present invention.
In the figure: 1 adjusting disc, 2 rotating disc, 3 guiding tube, 4 soft brush rod, 5 soft brush head, 6 hard brush rod, 7 hard brush head, 8 holes, 9 inner tube wall, 10 water inlet tube, 11 shaft, 12 connecting rod and 13 locking groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the adjusting disc 1 and the rotating disc 2 are both cylindrical, the rotating disc 2 is hollow, the adjusting disc 1 is arranged in the rotating disc 2, the rotating disc 2 is arranged in the pipe wall of the pipe to be cleaned, a plurality of magnetic blocks are arranged on the adjusting disc 1 and are uniformly distributed on the circumference of the adjusting disc 1, the magnetism of the adjacent magnetic blocks is opposite, a plurality of holes 8 are arranged on the rotating disc 2, a guide pipe 3 is fixedly connected in each hole 8, the holes 8 are uniformly arranged on the circumference of the rotating disc 2, and the positions of the holes 8 correspond to the magnetic blocks on the adjusting disc 1 one by one; the hard brush device comprises a hard brush rod 6 and a hard brush head 7, the soft brush device comprises a soft brush rod 4 and a soft brush head 5, the hard brush device and the soft brush device are respectively arranged in different guide tubes 3, the hard brush device and the soft brush device are respectively arranged in the adjacent guide tubes 3, a plurality of bristles are arranged on the hard brush head 7, the bristles are magnetic, magnetic blocks are arranged at the end parts of the hard brush rod 6 and the soft brush rod 4 close to the adjusting disc 1, in an initial state, the magnetic block magnetism of the end part of the hard brush rod 6 is the same as that of the magnetic block on the adjusting block, and the hard brush head 7 is contacted with the inner wall 9 of the pipe; the position of the soft brush rod 4 is that the magnetism of the magnetic block at the end part of the rod is opposite to that of the magnetic block on the adjusting block, and the soft brush head is positioned in the guide pipe.
As shown in fig. 2, the adjusting plate 1 is disposed on a shaft 11, and can be driven by the shaft 11 to rotate, the shaft 11 is a hollow shaft, a water inlet pipe 10 is disposed in the shaft 11 and connected to the brush device through the shaft 11, and the brush device can contact the inner wall 9 of the pipe for cleaning.
As shown in fig. 3, a connecting rod 12 is disposed on the shaft 11, one end of the connecting rod 12 is fixed on the shaft 11, a locking groove 13 is disposed on the rotating disc 2, the connecting rod 12 and the locking groove 13 are in the same plane, one end of the connecting rod 12 is fixed on the driving shaft, and the other end of the connecting rod 12 is fixed on the rotating disc 2 through the locking groove.
The working process of the invention is as follows:
the cleaning device is inserted into the pipe, and in an initial state, the position where the bristle brush rod stays is that the magnetism of the end part of the rod is the same as that of the magnet on the adjusting block, and the bristle brush head is in contact with the inner wall of the pipe; the soft brush rod stays at a position that the magnetism of the end part of the rod is opposite to that of the magnet on the adjusting block, and the soft brush head is positioned in the guide pipe; be provided with connecting rod 12 on the axle 11, the one end of connecting rod 12 is fixed on axle 11, is provided with locking groove 13 on the rolling disc 2, and connecting rod 12 and locking groove 13 are in the coplanar, and the one end of connecting rod 12 is fixed in the drive shaft, and the other end of connecting rod 12 passes through the locking groove to be fixed on rolling disc 2. The connecting rod is locked and the brush is locked through manual control, the mode is a bristle brush mode, the rotating disc 2 is driven to rotate through the driving device such as a motor, and due to the locking of the connecting rod, the rotating disc 2 drives the guide pipe integrated with the rotating disc to rotate, so that the brush rotates, and the cleaning mode for powerful decontamination is realized. When the cleaning is finished, high-pressure water can be selected for washing, impurities can be washed out of the pipeline, or high-pressure water is adopted for washing in advance before the cleaning. After finishing, the position of the connecting rod is changed manually, the connecting rod is moved to the next adjacent locking groove and is clamped, the shaft 11 is driven to rotate to the next position, the soft brush is repelled by magnetic force and extends out due to the action of magnetic field force, and the hard brush is sucked back to start the soft brush mode. The cleaning mode is the same as that of the scrubbing brush and is not described in detail.
The cleaning process can be controlled by the controller programming to realize automatic cleaning.
The brush head can be arranged into a magnetic brush head according to requirements, such as a magnet, and metal debris on the inner wall of the pipeline is adsorbed by the magnetism of the brush head.
The brush head of the bristle brush is: one or more of a metal wire mesh brush head, a hard plastic brush head and a rubber ball brush head.
The brush head of the soft brush is as follows: one or more of a flexible rubber brush head, a sponge brush head and a water-absorbing cotton brush head.
The water spray nozzle is connected with a high-pressure water spray gun through a pipeline.
The slide rail device is arranged at the contact position of the inner side of the guide pipe and the brush rod, so that the sliding of the brush rod and the guide pipe is realized, the guide pipe is prevented from being abraded, and the smooth telescopic effect of the brush head is realized (not shown).
The cleaning method comprises the following steps: the high-pressure water cleaning is matched with any one or more of the scrubbing brush cleaning, the scrubbing brush cleaning and the magnetic brush cleaning.
The initial state of the brush head can be changed according to the cleaning requirement, if the initial state is that the soft brush extends out of the hole and the hard brush retracts into the through hole, the soft brush is firstly used for cleaning, and then the hard brush is used for cleaning.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be conceived without inventive work should be included in the scope of the present invention.
Claims (7)
1. The utility model provides a pipeline inner wall belt cleaning device which characterized in that: comprises an adjusting disc, a rotating disc, an inner wall of a pipe, a hole, a guide pipe, a magnetic block, a bristle brush device, a driving shaft, a water inlet pipe, a water jet, a connecting rod and a locking groove; the adjusting disc is mounted on the shaft, the rotating disc is hollow, the adjusting disc is arranged inside the rotating disc, the rotating disc is arranged in a pipe to be cleaned, a plurality of magnetic blocks are arranged on the adjusting disc and are uniformly distributed on the circumference of the adjusting disc, the magnetism of adjacent magnetic blocks on the adjusting disc is opposite, a plurality of holes are formed in the rotating disc, guide tubes are fixedly connected in the holes, the holes are uniformly formed in the circumference of the rotating disc, and the positions of the holes correspond to the magnetic blocks on the adjusting disc one by one; the bristle brush device comprises a bristle brush rod and a bristle brush head, a plurality of water spray nozzles are arranged on the bristle brush head, and the soft brush device comprises a soft bristle brush rod and a soft bristle brush head, a plurality of water spray nozzles are arranged on the soft bristle brush head; the bristle brush device and the soft brush device are respectively arranged in different guide pipes, the bristle brush device and the soft brush device are respectively arranged in the adjacent guide pipes, magnetic blocks are arranged at the end parts of the bristle brush rod and the soft brush rod close to the adjusting disc, in an initial state, the position where the bristle brush rod stays is that the magnetism of the end part of the rod is the same as that of the magnets on the adjusting block, and the bristle brush head is in contact with the inner wall of the pipe; the soft brush rod stays at a position that the magnetism of the end part of the rod is opposite to that of the magnet on the adjusting block, and the soft brush head is positioned in the guide pipe; the drive shaft is the hollow shaft, the inlet tube sets up in the hollow shaft and passes the hollow shaft and be connected with scrubbing brush head and scrubbing brush head, including the brush head that has the magnetism brush hair, the drive shaft tip still is provided with the connecting rod, be provided with the locking groove on the rolling disc, the connecting rod is in the coplanar with the locking groove, and the one end of connecting rod is fixed in the drive shaft, and the other end of connecting rod passes through the locking groove to be fixed on the rolling disc.
2. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the brush head of the bristle brush is: one or more of a metal wire mesh brush head, a hard plastic brush head and a hard rubber brush head.
3. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the brush head of the soft brush is as follows: one or more of a flexible rubber brush head, a sponge brush head and a water-absorbing cotton brush head.
4. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the cleaning mode of the cleaning device is as follows: the cleaning is switched by programmed control of the controller or by manual control.
5. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the water spray nozzle is connected with a high-pressure water spray gun through a water inlet pipe.
6. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the sliding rail device is arranged at the contact position of the inner side of the guide pipe and the brush rod, so that the sliding of the brush rod and the guide pipe is realized.
7. The cleaning device for the inner wall of the pipeline according to claim 1, wherein: the cleaning method comprises the following steps: the high-pressure water cleaning is matched with any one or more of the scrubbing brush cleaning, the scrubbing brush cleaning and the magnetic brush cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810476524.6A CN108746094B (en) | 2018-05-17 | 2018-05-17 | Pipeline inner wall belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810476524.6A CN108746094B (en) | 2018-05-17 | 2018-05-17 | Pipeline inner wall belt cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108746094A CN108746094A (en) | 2018-11-06 |
| CN108746094B true CN108746094B (en) | 2020-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810476524.6A Active CN108746094B (en) | 2018-05-17 | 2018-05-17 | Pipeline inner wall belt cleaning device |
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| CN (1) | CN108746094B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469548B (en) * | 2019-01-24 | 2022-05-24 | 南京造币有限公司 | Cleaning device for printing machinery air suction wheel |
| CN112780209B (en) * | 2021-01-06 | 2022-09-02 | 大庆市奈固石油机械设备制造有限公司 | Magnetic fishing device for fishing small-falling objects in petroleum well |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101435385B1 (en) * | 2012-09-19 | 2014-08-28 | 삼성중공업 주식회사 | Pig for cleaning pipe |
| CN205869002U (en) * | 2016-03-14 | 2017-01-11 | 天津悦鸣科技发展有限公司 | Concrete additive reation kettle belt cleaning device |
| CN106076994B (en) * | 2016-06-21 | 2018-06-22 | 浙江管工智能机械设备有限公司 | A kind of pipeline cleaning ball |
| CN106311688A (en) * | 2016-09-23 | 2017-01-11 | 重庆市汇畅钢管制造有限公司 | Adjustable cleaning device for pipeline inner wall |
| CN106607411A (en) * | 2016-12-06 | 2017-05-03 | 德阳瀚枫科技有限公司 | Cleaning device for inner wall of petroleum pipeline |
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2018
- 2018-05-17 CN CN201810476524.6A patent/CN108746094B/en active Active
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| CN108746094A (en) | 2018-11-06 |
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Effective date of registration: 20201027 Address after: 221400 No. 69, Renmin West Road, Xinyi Economic Development Zone, Jiangsu, Xuzhou Applicant after: Xuzhou Chengkai Intellectual Property Service Co.,Ltd. Address before: 315000 Ningbo hi tech Zone, Jiangnan Road, Ningbo, Ningbo, Zhejiang 1788-12, 1788-12 Applicant before: NINGBO ZHIGUO TECHNOLOGY CONSULTATION SERVICES Co.,Ltd. |
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Effective date of registration: 20230414 Address after: No. 9, 2nd Floor, Building B2, Science and Technology Innovation Base, No. 9 Zhejiang Road, Economic Development Zone, Xinyi City, Xuzhou City, Jiangsu Province, 221400 Patentee after: Xuzhou Chize Environmental Technology Co.,Ltd. Address before: 221400 No.69, Renmin West Road, Xinyi Economic Development Zone, Xuzhou City, Jiangsu Province Patentee before: Xuzhou Chengkai Intellectual Property Service Co.,Ltd. |
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Effective date of registration: 20240709 Address after: 221400 Zhejiang Road, Xinyi Economic Development Zone, Xuzhou City, Jiangsu Province Patentee after: Xuzhou Luding Precision Manufacturing Industry Research Institute Co.,Ltd. Country or region after: China Address before: No. 9, 2nd Floor, Building B2, Science and Technology Innovation Base, No. 9 Zhejiang Road, Economic Development Zone, Xinyi City, Xuzhou City, Jiangsu Province, 221400 Patentee before: Xuzhou Chize Environmental Technology Co.,Ltd. Country or region before: China |