CN108735904B - QLED capable of improving light-emitting efficiency and preparation method thereof - Google Patents
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Abstract
本发明公开一种可提高出光效率的QLED及制备方法,QLED依次包括衬底、底电极、量子点发光层、纳米粒子间相互团聚的纳米粒子层、顶电极,所述纳米粒子层为非平面结构。本发明在QLED的顶部引入纳米粒子间相互团聚的纳米粒子层,且纳米粒子层具有非平面结构,利用所述纳米粒子层可以提高QLED的光学提取率,从而有效的提高QLED的发光效率。同时本发明的结构不影响QLED的器件电学性能,满足工业化要求。
The invention discloses a QLED capable of improving light extraction efficiency and a preparation method thereof. The QLED sequentially comprises a substrate, a bottom electrode, a quantum dot light-emitting layer, a nanoparticle layer in which nanoparticles are agglomerated with each other, and a top electrode, wherein the nanoparticle layer is non-planar structure. In the present invention, a nanoparticle layer in which the nanoparticles are agglomerated with each other is introduced on top of the QLED, and the nanoparticle layer has a non-planar structure, and the optical extraction rate of the QLED can be improved by using the nanoparticle layer, thereby effectively improving the luminous efficiency of the QLED. At the same time, the structure of the present invention does not affect the electrical performance of the QLED device and meets the requirements of industrialization.
Description
技术领域technical field
本发明涉及显示领域,尤其涉及一种可提高出光效率的QLED及制备方法。The invention relates to the field of display, in particular to a QLED capable of improving light extraction efficiency and a preparation method thereof.
背景技术Background technique
相比于有机荧光发光体,基于量子点的QLED具有高色纯、长寿命和易分散等优点,且可利用印刷工艺制备,被普遍认为是下一代显示技术的有力竞争者。Compared with organic fluorescent emitters, quantum dot-based QLEDs have the advantages of high color purity, long lifetime, and easy dispersion, and can be fabricated by printing processes, and are generally considered to be strong competitors for next-generation display technologies.
现有技术中,QLED是平面薄膜结构,由于每层薄膜的折射率不同,在薄膜界面会产生光学反射。因此从量子点发出的光会被限制到QLED中。理论计算认为约只有20%左右的光会从QLED中发射,剩余80%的光会被限制在QLED的不同部分,这导致现有的QLED出光效率较低。In the prior art, QLED is a planar thin film structure, and due to the different refractive indices of each thin film, optical reflection will be generated at the interface of the thin film. So the light emitted from the quantum dots is confined to the QLED. Theoretical calculations suggest that only about 20% of the light will be emitted from the QLED, and the remaining 80% of the light will be confined to different parts of the QLED, which leads to the low light extraction efficiency of the existing QLED.
因此,现有技术还有待于改进和发展。Therefore, the existing technology still needs to be improved and developed.
发明内容SUMMARY OF THE INVENTION
鉴于上述现有技术的不足,本发明的目的在于提供一种可提高出光效率的QLED及制备方法,旨在解决现有的QLED出光效率低的问题。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a QLED capable of improving light extraction efficiency and a preparation method thereof, aiming at solving the problem of low light extraction efficiency of the existing QLED.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种可提高出光效率的QLED,其中,依次包括衬底、底电极、量子点发光层、纳米粒子间相互团聚的纳米粒子层、顶电极,所述纳米粒子层为非平面结构。A QLED capable of improving light extraction efficiency, wherein, it sequentially includes a substrate, a bottom electrode, a quantum dot light-emitting layer, a nanoparticle layer where nanoparticles are agglomerated with each other, and a top electrode, and the nanoparticle layer has a non-planar structure.
所述的可提高出光效率的QLED,其中,所述纳米粒子层的团聚程度为:在平面上小于1μm,在纵向上小于100nm。In the QLED capable of improving light extraction efficiency, the agglomeration degree of the nanoparticle layer is less than 1 μm in the plane and less than 100 nm in the longitudinal direction.
所述的可提高出光效率的QLED,其中,所述纳米粒子层为不定型的非平面结构。In the QLED capable of improving light extraction efficiency, the nanoparticle layer is an amorphous non-planar structure.
所述的可提高出光效率的QLED,其中,所述纳米粒子层的厚度为10~100nm。In the QLED capable of improving light extraction efficiency, the thickness of the nanoparticle layer is 10-100 nm.
所述的可提高出光效率的QLED,其中,所述纳米粒子层的材料为TiOx或ZnO。In the QLED capable of improving light extraction efficiency, the material of the nanoparticle layer is TiO x or ZnO.
所述的可提高出光效率的QLED,其中,所述纳米粒子层中的纳米粒子尺寸小于30nm。In the QLED capable of improving light extraction efficiency, the size of the nanoparticles in the nanoparticle layer is less than 30 nm.
所述的可提高出光效率的QLED,其中,所述QLED的量子点发光层与纳米粒子层之间还设置有电子传输层。In the QLED capable of improving light extraction efficiency, an electron transport layer is further arranged between the quantum dot light-emitting layer and the nanoparticle layer of the QLED.
所述的可提高出光效率的QLED,其中,所述QLED的底电极与量子点发光层之间还设置有空穴传输层和空穴注入层。In the QLED capable of improving light extraction efficiency, a hole transport layer and a hole injection layer are further arranged between the bottom electrode of the QLED and the quantum dot light-emitting layer.
一种如上所述的可提高出光效率的QLED的制备方法,其中,包括步骤:A preparation method of the above-mentioned QLED capable of improving light extraction efficiency, wherein, comprising the steps of:
A、在衬底上制作底电极;A. Make the bottom electrode on the substrate;
B、在底电极上沉积量子点发光层;B, depositing a quantum dot light-emitting layer on the bottom electrode;
C、通过溶液法在量子点发光层上制作纳米粒子间相互团聚的纳米粒子层,所述纳米粒子层为非平面结构;C, on the quantum dot light-emitting layer, a nanoparticle layer in which the nanoparticles are agglomerated with each other is made by a solution method, and the nanoparticle layer is a non-planar structure;
D、在纳米粒子层表面制作顶电极。D. The top electrode is fabricated on the surface of the nanoparticle layer.
所述的制备方法,其中,所述步骤C中,采用旋涂法制作纳米粒子层。In the preparation method, wherein, in the step C, a spin coating method is used to prepare the nanoparticle layer.
有益效果:本发明在QLED的顶部引入纳米粒子间相互团聚的纳米粒子层,且纳米粒子层具有非平面结构,利用所述纳米粒子层可以提高QLED的光学提取率,从而有效的提高QLED的发光效率。同时本发明的结构不影响QLED的器件电学性能,满足工业化要求。Beneficial effects: the present invention introduces a nanoparticle layer in which the nanoparticles are agglomerated with each other at the top of the QLED, and the nanoparticle layer has a non-planar structure, and the optical extraction rate of the QLED can be improved by using the nanoparticle layer, thereby effectively improving the QLED's luminescence efficiency. At the same time, the structure of the present invention does not affect the electrical performance of the QLED device and meets the requirements of industrialization.
附图说明Description of drawings
图1为本发明可提高出光效率的QLED较佳实施例的结构示意图。FIG. 1 is a schematic structural diagram of a preferred embodiment of a QLED capable of improving light extraction efficiency according to the present invention.
图2为本发明可提高出光效率的QLED具体实施例的结构示意图。FIG. 2 is a schematic structural diagram of a specific embodiment of a QLED capable of improving light extraction efficiency according to the present invention.
图3为本发明一种可提高出光效率的QLED的制备方法较佳实施例的流程图。FIG. 3 is a flow chart of a preferred embodiment of a method for preparing a QLED capable of improving light extraction efficiency of the present invention.
图4为本发明实施例一中旋涂时的转速随时间变化的示意图。FIG. 4 is a schematic diagram illustrating the change of the rotational speed with time during spin coating in Example 1 of the present invention.
图5为本发明实施例一制备的QLED中的纳米粒子团聚的SEM截面图。5 is a SEM cross-sectional view of agglomeration of nanoparticles in the QLED prepared in Example 1 of the present invention.
图6为本发明实施例一制备的QLED发光强度随波长变化的示意图。FIG. 6 is a schematic diagram of the luminous intensity of the QLED prepared in Example 1 of the present invention as a function of wavelength.
图7为本发明实施例二中旋涂时的转速随时间变化的示意图。FIG. 7 is a schematic diagram of the change of the rotational speed with time during spin coating in the second embodiment of the present invention.
图8为本发明实施例三中旋涂时的转速随时间变化的示意图。FIG. 8 is a schematic diagram of the change of the rotational speed with time during spin coating in Example 3 of the present invention.
具体实施方式Detailed ways
本发明提供一种可提高出光效率的QLED及制备方法,为使本发明的目的、技术方案及效果更加清楚、明确,以下对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention provides a QLED capable of improving light extraction efficiency and a preparation method thereof. In order to make the purpose, technical solution and effect of the present invention clearer and clearer, the present invention is further described below in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
请参阅图1,图1为本发明一种可提高出光效率的QLED较佳实施例的结构示意图,如图所示,依次包括衬底11、底电极12、量子点发光层13、纳米粒子间相互团聚的纳米粒子层14、顶电极15,所述纳米粒子层14为非平面结构。Please refer to FIG. 1 . FIG. 1 is a schematic structural diagram of a preferred embodiment of a QLED capable of improving light extraction efficiency of the present invention. As shown in the figure, it sequentially includes a
本发明在QLED的顶部电极界面增加非平面结构可以提高QLED的光学提取率,从而有效的提高QLED的发光效率。上述纳米粒子层14构成的非平面结构既能保证制作工艺简单,有利于规模化应用,同时增加的非平面结构也不会影响QLED本来的器件电学性能。The invention can improve the optical extraction rate of the QLED by adding a non-planar structure to the top electrode interface of the QLED, thereby effectively improving the luminous efficiency of the QLED. The non-planar structure formed by the above-mentioned
本发明中引入的纳米粒子层14,需要纳米粒子能够相互团聚,优选的,所述纳米粒子层14的团聚程度为:在平面上小于1μm,在纵向上小于100nm。也就是说,纳米粒子层14中,各纳米粒子团聚成的团聚物其平面上的尺寸小于1μm,纵向上的厚度小于100nm。在上述条件下,可进一步提高出光效率,且保证QLED原本的电学性能。对于纳米粒子的团聚,可以通过溶液法处理控制,例如控制转速和时间等等。其中团聚的纳米粒子可以均匀的分布在量子点发光层13上。The
优选的,所述纳米粒子层14为不定型的非平面结构。即所述纳米粒子层14中的纳米粒子其相互团聚是无规律和无序的,相邻纳米粒子之间可任意团聚,这样也可提高纳米粒子分布的均匀度,从而提高出光效率。Preferably, the
所述纳米粒子层14可以不仅仅是一层,也可以是多层结构。若采用多层结构,将有利于改善光学提取率,从而提高出光效率。所述纳米粒子层14的厚度优选为10~100nm,例如50nm。The
进一步,所述纳米粒子层14的材料为TiOx或ZnO,也可以是其衍生物的材料,还可以是具有电子传输功能的材料,即ETL材料。另外,所述纳米粒子层的材料也可以是掺杂材料,例如,Mg掺杂ZnO(即在ZnO中掺杂Mg,下同),Al掺杂ZnO,La掺杂ZnO,Y掺杂ZnO,Mg掺杂TiO,Al掺杂TiO,La掺杂TiO,或Y掺杂TiO。按质量百分比计,掺杂浓度优选小于10%。Further, the material of the
进一步,所述纳米粒子层14中的纳米粒子尺寸小于30nm。例如假如所述纳米粒子为球形,那么其直径小于30nm,如为不规则形状,那么其最大长度小于30nm。Further, the size of nanoparticles in the
所述QLED的量子点发光层13与纳米粒子层14之间还设置有电子传输层。所述QLED的底电极12与量子点发光层13之间还设置有空穴传输层和空穴注入层。例如,如图2所示,其为一个可提高出光效率的QLED具体实施例的结构示意图,其从下至上依次包括:衬底21、底电极22、空穴注入层23、空穴传输层24、量子点发光层25、电子传输层26、纳米粒子层27、顶电极28。An electron transport layer is also arranged between the quantum dot light-
所述量子点发光层的厚度优选为10-100nm。所述底电极可以是图案化的ITO或TCO等等。所述顶电极为铝电极或银电极,所述顶电极厚度优选为30-800nm。所述空穴注入层的材料为PEDOT:PSS、MoO3、VO2或WO3中的至少一种。所述空穴注入层的厚度优选为10-150nm。所述空穴传输层的材料为TFB、poly-TPD、PVK、NiO、MoO3、NPB、CBP中的至少一种。所述空穴传输层的厚度优选为10-150nm。所述电子传输层的材料优选为LiF、CsF、Cs2CO3、ZnO、Alq3中的至少一种。The thickness of the quantum dot light-emitting layer is preferably 10-100 nm. The bottom electrode may be patterned ITO or TCO or the like. The top electrode is an aluminum electrode or a silver electrode, and the thickness of the top electrode is preferably 30-800 nm. The material of the hole injection layer is at least one of PEDOT:PSS, MoO 3 , VO 2 or WO 3 . The thickness of the hole injection layer is preferably 10-150 nm. The material of the hole transport layer is at least one of TFB, poly-TPD, PVK, NiO, MoO 3 , NPB, and CBP. The thickness of the hole transport layer is preferably 10-150 nm. The material of the electron transport layer is preferably at least one of LiF, CsF, Cs 2 CO 3 , ZnO, and Alq 3 .
本发明还提供一种如上所述的可提高出光效率的QLED的制备方法,如图3所示,其包括步骤:The present invention also provides a preparation method of the above-mentioned QLED capable of improving light extraction efficiency, as shown in FIG. 3 , which includes the steps:
S1、在衬底上制作底电极;S1, making a bottom electrode on the substrate;
S2、在底电极上沉积量子点发光层;S2, depositing a quantum dot light-emitting layer on the bottom electrode;
S3、通过溶液法在量子点发光层上制作纳米粒子间相互团聚的纳米粒子层,所述纳米粒子层为非平面结构;S3, on the quantum dot light-emitting layer, a nanoparticle layer in which the nanoparticles are agglomerated with each other is made by a solution method, and the nanoparticle layer has a non-planar structure;
S4、在纳米粒子层表面制作顶电极。S4, making a top electrode on the surface of the nanoparticle layer.
进一步,所述步骤S3中,采用旋涂法制作纳米粒子层。通过旋涂,使纳米粒子均匀的铺展。并且转动过程中,纳米粒子形成一定分布和大小的团聚,从而破坏了表面的平整度,增加出光效率。Further, in the step S3, a spin coating method is used to fabricate the nanoparticle layer. By spin coating, the nanoparticles are spread evenly. And during the rotation process, the nanoparticles form agglomerates of a certain distribution and size, thereby destroying the flatness of the surface and increasing the light extraction efficiency.
实施例一Example 1
本实施例中,纳米粒子层的材料为ETL-1,ETL-1具体为ZnO,其旋涂时的转速与时间的对应关系如图4所示。在依次准备好衬底、底电极、空穴注入层、空穴传输层、量子点发光层之后,在A点低速旋转是加入ETL-1的溶液,使其均匀的铺展在基片上。随着时间的增加以及转速的提升,溶液开始挥发,在第40秒时,加入溶剂(醇类,例如甲醇、乙醇、丙醇等等),由于溶剂的作用,且处于高速旋转,溶剂带动量子点颗粒排布发生变化,从而使纳米粒子形成一定分布和大小的团聚,从而破坏了表面的平整度,增加出光效率。ETL-1材料的表面发生团聚,蒸镀金属后的表面如图5所示。表面分布了大小不一的凸起,破坏了金属电极的平整性,如图6所示,QLED经过处理相比于未经处理的发光光强提高了10%。In this embodiment, the material of the nanoparticle layer is ETL-1, and the ETL-1 is specifically ZnO, and the corresponding relationship between the rotational speed and time during spin coating is shown in FIG. 4 . After preparing the substrate, bottom electrode, hole injection layer, hole transport layer, and quantum dot light-emitting layer in sequence, the solution of ETL-1 is added to the low-speed rotation at point A to spread it evenly on the substrate. As the time increases and the rotation speed increases, the solution begins to volatilize. At the 40th second, a solvent (alcohols, such as methanol, ethanol, propanol, etc.) is added. Due to the action of the solvent and the high-speed rotation, the solvent drives the quantum The point particle arrangement changes, so that the nanoparticles form agglomeration of a certain distribution and size, thereby destroying the flatness of the surface and increasing the light extraction efficiency. The surface of the ETL-1 material was agglomerated, and the surface after metal deposition was shown in Figure 5. Bumps of different sizes are distributed on the surface, which destroys the flatness of the metal electrode. As shown in Figure 6, the QLED treated QLED has a 10% higher luminous intensity than the untreated one.
实施例二Embodiment 2
在旋涂ETL-1的材料后,旋涂另外一层纳米粒子材料ETL-2,ETL-2材料具体为Y掺杂ZnO,掺杂比例为2.5%(即ETL-2材料中,Y的质量比为2.5%)。旋涂ETL-2时的转速与时间的对应关系如图7所示。在A点低速旋转是加入ETL-2的溶液,使其均匀的铺展在基片上。随着时间的增加以及转速的提升,溶液开始挥发,在第20秒时,加入ETL-1的溶剂(醇类,例如甲醇、乙醇、丙醇等等),由于溶剂的作用,在高速旋转,ETL-1和ETL-2两层材料发生部分渗透,导致薄膜的粗糙度增加,从而破坏了表面的平整度,增加出光效率。After spin-coating the material of ETL-1, spin-coat another layer of nanoparticle material ETL-2. The ETL-2 material is specifically Y-doped ZnO, and the doping ratio is 2.5% (that is, in the ETL-2 material, the mass of Y ratio of 2.5%). The corresponding relationship between the rotational speed and time during spin coating of ETL-2 is shown in Figure 7. Spinning at low speed at point A is to add the solution of ETL-2 to spread it evenly on the substrate. As the time increases and the rotation speed increases, the solution begins to volatilize. At the 20th second, the solvent of ETL-1 (alcohols, such as methanol, ethanol, propanol, etc.) is added. Partial penetration of the ETL-1 and ETL-2 two-layer materials leads to an increase in the roughness of the film, thereby destroying the flatness of the surface and increasing the light extraction efficiency.
实施例三Embodiment 3
ETL-3是两种纳米材料N和M的混合体(N和M的质量比例从1:99至99:1之间均可),溶剂L对于N的溶解度远大于对M的溶解度,其中M是ZnO,N是TiOx,L是苯类(如甲苯)或醇类(如甲醇、乙醇、丙醇等等)。ETL-3旋涂时的转速与时间的对应关系如图8所示。在A点低速旋转是加入ETL-3溶液,使其均匀的铺展在基片上。随着时间的增加以及转速的提升,溶液开始挥发,在第80秒时,加入L溶剂,以100微升为一次,间隔10秒,连续加入3次。由于溶剂的作用,在高速旋转,薄膜表面的N材料被部分溶解,导致薄膜的粗糙度增加,从而破坏了表面的平整度,增加出光效率。ETL-3 is a mixture of two nanomaterials N and M (the mass ratio of N and M can range from 1:99 to 99:1). The solubility of solvent L for N is much greater than that for M, where M is ZnO, N is TiO x , and L is benzene (such as toluene) or alcohol (such as methanol, ethanol, propanol, etc.). The corresponding relationship between the rotational speed and time during spin coating of ETL-3 is shown in Figure 8. Spinning at low speed at point A is to add the ETL-3 solution to spread it evenly on the substrate. With the increase of time and the increase of rotation speed, the solution began to volatilize. At the 80th second, L solvent was added, and 100 microliters was added at a time, and the interval was 10 seconds. Due to the action of the solvent, the N material on the surface of the film is partially dissolved during high-speed rotation, resulting in an increase in the roughness of the film, thereby destroying the flatness of the surface and increasing the light extraction efficiency.
上述实施例中,通过对QLED结构进行改进,经试验验证,可以提升QLED的出光效率5%~30%。In the above embodiment, by improving the structure of the QLED, it is verified by experiments that the light extraction efficiency of the QLED can be improved by 5% to 30%.
综上所述,本发明在QLED的顶部引入纳米粒子间相互团聚的纳米粒子层,且纳米粒子层具有非平面结构,利用所述纳米粒子层可以提高QLED的光学提取率,从而有效的提高QLED的发光效率。同时本发明的结构不影响QLED的器件电学性能,满足工业化要求。To sum up, the present invention introduces a nanoparticle layer in which the nanoparticles are agglomerated with each other at the top of the QLED, and the nanoparticle layer has a non-planar structure. The use of the nanoparticle layer can improve the optical extraction rate of the QLED, thereby effectively improving the QLED. luminous efficiency. At the same time, the structure of the present invention does not affect the electrical performance of the QLED device and meets the requirements of industrialization.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples. For those of ordinary skill in the art, improvements or transformations can be made according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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