CN108731586A - Rotation angle detection apparatus, rotary angle sensing system and rotary body - Google Patents
Rotation angle detection apparatus, rotary angle sensing system and rotary body Download PDFInfo
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- G—PHYSICS
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/30—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
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- G—PHYSICS
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
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Abstract
本发明提出了旋转角度检测装置、旋转角度检测系统和旋转体。该旋转角度检测装置包括定子检测齿,还包括多个线圈,各线圈绕在定子检测齿上,每个定子检测齿上最多绕一个线圈;旋转角度检测装置包括至少一套检测线圈系统,每套检测线圈系统包括由多个线圈组成的至少4列并联的多桥臂桥式电路;从每列桥臂的上下桥臂的接点均引出一根引线作为信号线;由其中的2根信号引线的差分信号生成第一信号电压,由另外2根信号线的差分信号生成第二信号电压,第一信号电压和第二信号电压的相位差为设定的角度,以检测转子的旋转角度。本发明采用差分方式,在信号线较长的应用中可以大大降低信号传输过程中外来干扰的影响。
The invention provides a rotation angle detection device, a rotation angle detection system and a rotating body. The rotation angle detection device includes a stator detection tooth, and also includes a plurality of coils, each coil is wound on the stator detection tooth, and each stator detection tooth is wound with at most one coil; the rotation angle detection device includes at least one set of detection coil systems, each set The detection coil system includes at least 4 columns of parallel multi-bridge arm bridge circuits composed of multiple coils; a lead wire is drawn from the contact of the upper and lower bridge arms of each column of bridge arms as a signal line; The differential signal generates a first signal voltage, and the differential signal of the other two signal lines generates a second signal voltage. The phase difference between the first signal voltage and the second signal voltage is a set angle to detect the rotation angle of the rotor. The present invention adopts the differential mode, and can greatly reduce the influence of external interference in the signal transmission process in the application of long signal lines.
Description
技术领域technical field
本发明属于检测技术领域,涉及一种变压器和旋转体,尤其是旋转角度检测装置和旋转体。The invention belongs to the technical field of detection, and relates to a transformer and a rotating body, in particular to a rotation angle detection device and a rotating body.
背景技术Background technique
电动汽车、工业自动化、机器人、纺织机械和航空航天等行业均离不开旋转电机的高性能控制,因而需要电机旋转角度传感器,并且经常要求将其应用在高温环境下。Industries such as electric vehicles, industrial automation, robotics, textile machinery and aerospace all rely on high-performance control of rotating electrical machines, requiring motor rotation angle sensors and often requiring them to be used in high-temperature environments.
当前,光电式角度编码器因可以容易地实现电机旋转角度的检测而得到了广泛应用,但这种光电式角度编码器含有光电元器件和半导体器件,因而无法应用在高温环境中。Currently, photoelectric angle encoders are widely used because they can easily detect the rotation angle of motors. However, this kind of photoelectric angle encoder contains photoelectric components and semiconductor devices, so it cannot be used in high temperature environments.
旋转变压器是一种可以实现旋转角度检测的传感器,由于其不使用光电转换器件,因而可以在较高温度的环境中使用。A resolver is a sensor that can detect rotation angles. Since it does not use a photoelectric conversion device, it can be used in a higher temperature environment.
现有电感式旋转变压器有两根励磁线和两根信号线,两根信号线中一根为正弦信号,另一根为余弦信号。在长距离传输过程中,容易受到周围的信号干扰,使检测精度受到不良影响,特别是周围干扰强烈情况下,可能导致无法正常地测量转子的旋转角度。The existing inductive rotary transformer has two excitation wires and two signal wires, one of the two signal wires is a sine signal, and the other is a cosine signal. In the process of long-distance transmission, it is easy to be interfered by surrounding signals, which will adversely affect the detection accuracy, especially in the case of strong surrounding interference, which may lead to the failure to measure the rotation angle of the rotor normally.
当前旋转变压器中,定子检测齿上绕有多组绕组,通常绕有三组绕组,使得其制造工艺很复杂,且由于绕组的位置不同使得旋转变压器的一致性受到不利影响;同时,由于在同一定子检测齿上绕有多组绕组,在生产和使用过程中,很容易由于振动冲击等原因出现绕组短路和断线等问题,进而导致旋转变压器失效,可靠性较差。In the current resolver, there are multiple sets of windings on the stator detection teeth, usually three sets of windings, which makes the manufacturing process very complicated, and the consistency of the resolver is adversely affected due to the different positions of the windings; at the same time, due to the same There are multiple sets of windings on the sub-detection teeth. In the process of production and use, problems such as winding short circuit and disconnection are likely to occur due to vibration and shock, which will lead to failure of the resolver and poor reliability.
发明内容Contents of the invention
本发明的目的在于提供一种测量精度和可靠性高的旋转角度检测装置、旋转角度检测系统及旋转体。An object of the present invention is to provide a rotation angle detection device, a rotation angle detection system, and a rotating body with high measurement accuracy and reliability.
为了达到上述目的,本发明的解决方案是:In order to achieve the above object, the solution of the present invention is:
一种旋转角度检测装置,包括定子和转子,所述定子包括定子轭和位于所述定子轭上的定子检测齿;所述转子具有转子凸极;所述定子轭、所述定子检测齿和所述转子凸极的材料均为导磁材料;所述旋转角度检测装置还包括多个线圈,各所述线圈绕在所述定子检测齿上,每个所述定子检测齿上最多绕一个所述线圈,每个所述线圈的电感随着所述转子的旋转角度的变化而变化,以用于检测所述转子的旋转角度;所述旋转角度检测装置包括至少一套检测线圈系统,每套所述检测线圈系统包括由多个所述线圈组成的至少4列并联的多桥臂桥式电路,每列桥臂包含至少两个桥臂,每个桥臂包括至少一个线圈;所述多桥臂桥式电路的两个并联接点引出两根引出线作为励磁线,从每列桥臂的上下桥臂的接点均引出一根引线作为信号线;由其中的2根所述信号引线的差分信号生成一路随所述转子的旋转角度变化的第一信号电压,由另外2根所述信号线的差分信号生成另一路随所述转子的旋转角度变化的第二信号电压,第一信号电压和第二信号电压的相位差为设定的角度,以检测所述转子的旋转角度。A rotation angle detection device, comprising a stator and a rotor, the stator includes a stator yoke and stator detection teeth located on the stator yoke; the rotor has rotor salient poles; the stator yoke, the stator detection teeth and the The materials of the salient poles of the rotor are all magnetically conductive materials; the rotation angle detection device also includes a plurality of coils, each of which is wound on the stator detection teeth, and each of the stator detection teeth is wound with at most one of the Coils, the inductance of each of the coils changes with the change of the rotation angle of the rotor, so as to detect the rotation angle of the rotor; the rotation angle detection device includes at least one set of detection coil systems, each set of The detection coil system includes at least 4 columns of parallel multi-bridge arm bridge circuits composed of a plurality of coils, each column of bridge arms includes at least two bridge arms, and each bridge arm includes at least one coil; the multi-bridge arms The two parallel connection points of the bridge circuit lead out two lead-out wires as excitation lines, and one lead-out wire is drawn out from the contact of the upper and lower bridge arms of each column of bridge arms as a signal line; a differential signal generated by two of the signal leads The first signal voltage varies with the rotation angle of the rotor, and another second signal voltage that varies with the rotation angle of the rotor is generated from the differential signals of the other two signal lines, the first signal voltage and the second signal The phase difference of the voltage is a set angle to detect the rotation angle of the rotor.
所述多桥臂桥式电路仅包含4列并联的桥臂;所述旋转角度检测装置共含有2根励磁线和4根信号线。The multi-arm bridge circuit only includes 4 columns of bridge arms connected in parallel; the rotation angle detection device includes 2 excitation wires and 4 signal wires in total.
定子检测齿数为8*K,转子凸极数为N;其中,K和N均为正整数;优选地,K等于1,N等于2。The number of teeth detected by the stator is 8*K, and the number of salient poles of the rotor is N; wherein, K and N are both positive integers; preferably, K is equal to 1, and N is equal to 2.
所有绕有线圈的所述定子检测齿沿所述定子轭的圆周呈规则分布,以确保第一信号电压和第二信号电压的相位差为90度。All the stator detection teeth wound with coils are regularly distributed along the circumference of the stator yoke to ensure that the phase difference between the first signal voltage and the second signal voltage is 90 degrees.
所述定子还包括定子解耦齿,以减少绕有线圈的所述定子检测齿之间的磁耦合;所述定子解耦齿设置在绕有线圈的所述定子检测齿的两侧,绕有线圈的所述定子检测齿之间至少设置1个定子解耦齿;所述定子解耦齿的材料为导磁材料。The stator also includes stator decoupling teeth to reduce the magnetic coupling between the stator detection teeth wound with coils; the stator decoupling teeth are arranged on both sides of the stator detection teeth wound with coils, wound with At least one stator decoupling tooth is arranged between the stator detection teeth of the coil; the material of the stator decoupling tooth is a magnetically permeable material.
所述定子还包括定子辅助齿,以改善磁路系统的对称性;所述定子辅助齿设置在所述定子检测齿的外侧;所述定子辅助齿的材料为导磁材料。The stator also includes stator auxiliary teeth to improve the symmetry of the magnetic circuit system; the stator auxiliary teeth are arranged outside the stator detection teeth; the material of the stator auxiliary teeth is magnetically permeable material.
所述定子轭所跨越的角度小于360度。The angle spanned by the stator yoke is less than 360 degrees.
所述旋转角度检测装置包括至少两套所述检测线圈系统;至少两套所述检测线圈系统设置在同一个定子上。The rotation angle detection device includes at least two sets of the detection coil system; at least two sets of the detection coil system are arranged on the same stator.
设置所述转子凸极的形状,以使得每个所述线圈的电感的变化部分随着所述转子的旋转角度的变化成正弦波变化;或者,设置所述转子凸极的形状,以使得每个所述线圈的电感的变化部分随着所述转子的旋转角度的变化成三角波变化。The shape of the salient poles of the rotor is set so that the change part of the inductance of each of the coils changes as a sine wave with the change of the rotation angle of the rotor; or, the shape of the salient poles of the rotor is set so that each The change part of the inductance of each of the coils changes as a triangular wave with the change of the rotation angle of the rotor.
具有定子机壳、端盖、轴承和转轴;所述定子包括定子铁心,所述定子铁心安装在所述定子机壳上;所述转子包括转子铁心,所述转子铁心安装在所述转轴上,与整个所述转子共同旋转。It has a stator casing, an end cover, a bearing, and a rotating shaft; the stator includes a stator iron core, and the stator iron core is installed on the stator casing; the rotor includes a rotor iron core, and the rotor iron core is installed on the rotating shaft, co-rotate with the entire rotor.
所述转子布置在所述定子的内部;或者,所述转子布置在所述定子的外部。The rotor is arranged inside the stator; alternatively, the rotor is arranged outside the stator.
一种上述旋转角度检测装置的旋转角度检测系统,包括至少两个所述旋转角度检测装置;所述至少两个旋转角度检测装置包括第一旋转角度检测装置和第二旋转角度检测装置;第一旋转角度检测装置的转子仅包括1个转子凸极;第二旋转角度检测装置的转子包括2个或2个以上的转子凸极;第一旋转角度检测装置的转子和第二旋转角度检测装置的转子设置为同步转动。A rotation angle detection system of the above rotation angle detection device, comprising at least two rotation angle detection devices; the at least two rotation angle detection devices include a first rotation angle detection device and a second rotation angle detection device; the first The rotor of the rotation angle detection device includes only one rotor salient pole; the rotor of the second rotation angle detection device includes two or more rotor salient poles; the rotor of the first rotation angle detection device and the rotor of the second rotation angle detection device The rotors are set to rotate synchronously.
一种包含前述旋转角度检测装置的旋转体,所述旋转体包括旋转体本体和所述旋转角度检测装置;所述旋转角度检测装置的旋转角度与所述旋转体本体的旋转角度成规则的关系,以通过所述旋转角度检测装置检测所述旋转体本体的旋转角度。A rotating body comprising the aforementioned rotation angle detection device, the rotation body comprising a rotation body body and the rotation angle detection device; the rotation angle of the rotation angle detection device is in a regular relationship with the rotation angle of the rotation body body , so that the rotation angle of the rotating body body can be detected by the rotation angle detection device.
所述旋转角度检测装置的转子铁心安装在所述旋转体本体的转轴上,与所述旋转体本体同步转动且形成一体式结构,以检测所述旋转体本体的旋转角度;所述旋转角度检测装置的定子安装在与所述旋转体本体共用的定子机壳上;优选地,所述旋转体本体为电动机;或者,所述旋转角度检测装置固定在所述旋转体本体的端部;所述旋转角度检测装置的转轴与所述旋转体本体的转轴连接以使得所述旋转角度检测装置和所述旋转体本体同轴转动;优选地,所述旋转角度检测装置的转轴与所述旋转体本体的转轴通过联轴节连接;优选地,所述旋转体本体为电动机。The rotor core of the rotation angle detecting device is installed on the rotating shaft of the rotating body, rotates synchronously with the rotating body and forms an integrated structure to detect the rotation angle of the rotating body; the rotation angle detection The stator of the device is installed on the stator casing shared with the rotating body body; preferably, the rotating body body is a motor; or, the rotation angle detection device is fixed at the end of the rotating body body; The rotating shaft of the rotation angle detecting device is connected to the rotating shaft of the rotating body so that the rotating angle detecting device and the rotating body rotate coaxially; preferably, the rotating shaft of the rotating angle detecting device is connected to the rotating body The rotating shafts are connected through couplings; preferably, the rotating body is an electric motor.
一种前述旋转角度检测系统的旋转体,所述旋转体包括旋转体本体和所述旋转角度检测系统;所述旋转角度检测系统的旋转角度与所述旋转体本体的旋转角度成规则的关系,以通过所述旋转角度检测系统检测所述旋转体本体的旋转角度。A rotating body of the aforementioned rotation angle detection system, wherein the rotation body includes a rotation body body and the rotation angle detection system; the rotation angle of the rotation angle detection system is in a regular relationship with the rotation angle of the rotation body body, The rotation angle of the rotating body body is detected by the rotation angle detection system.
所述旋转角度检测系统的各转子铁心安装在所述旋转体本体的转轴上,与所述旋转体本体同步转动且形成一体式结构,以检测所述旋转体本体的旋转角度;所述旋转角度检测系统的各定子安装在与所述旋转体本体共用的机壳上;优选地,所述旋转体本体为电动机;或者,所述旋转角度检测系统固定在所述旋转体本体的端部;所述旋转角度检测系统的转轴与所述旋转体本体的转轴连接以使得所述旋转角度检测系统和所述旋转体本体同轴转动;优选地,所述旋转角度检测系统的转轴与所述旋转体本体的转轴通过联轴节连接;优选地,所述旋转体本体为电动机。Each rotor core of the rotation angle detection system is installed on the shaft of the rotating body, rotates synchronously with the rotating body and forms an integrated structure to detect the rotation angle of the rotating body; the rotation angle The stators of the detection system are installed on the same casing as the rotating body; preferably, the rotating body is a motor; or, the rotation angle detection system is fixed at the end of the rotating body; The rotation shaft of the rotation angle detection system is connected to the rotation shaft of the rotation body so that the rotation angle detection system and the rotation body rotate coaxially; preferably, the rotation shaft of the rotation angle detection system is connected to the rotation body The rotating shaft of the body is connected through a coupling; preferably, the rotating body is a motor.
由于采用上述方案,本发明的有益效果是:本发明由于转子位置信号采用差分方式,在信号线较长的应用中可以大大降低信号传输过程中外来干扰的影响。同时,能够实现在每个定子检测齿上最多绕1个线圈,大大简化了生产工艺,有效防止了由于绕组的位置不同使得旋转角度检测装置的一致性受到不利影响,并克服了现有技术中同一定子检测齿上不同绕组间的短路风险。Due to the adoption of the above solution, the beneficial effect of the present invention is that the present invention can greatly reduce the influence of external interference in the signal transmission process in applications with long signal lines because the rotor position signal adopts a differential mode. At the same time, it is possible to wind at most one coil on each stator detection tooth, which greatly simplifies the production process, effectively prevents the consistency of the rotation angle detection device from being adversely affected due to the different positions of the windings, and overcomes the problems in the prior art. The same stator detects the risk of short circuits between different windings on the teeth.
在旋转角度检测装置的定子轭所跨越的角度小于360度的情况下,极大地促进了旋转角度检测装置的小型化和轻量化。通过设置定子解耦齿和/或定子辅助齿,主动避免磁耦合干扰的方式,大大优化了旋转角度检测装置的精度,同时提高了其快速响应性能,简化了旋转角度检测装置的系统结构。In the case where the angle spanned by the stator yoke of the rotation angle detection device is less than 360 degrees, miniaturization and weight reduction of the rotation angle detection device are greatly facilitated. By arranging stator decoupling teeth and/or stator auxiliary teeth to actively avoid magnetic coupling interference, the accuracy of the rotation angle detection device is greatly optimized, while its fast response performance is improved, and the system structure of the rotation angle detection device is simplified.
本发明能在一个旋转角度检测装置上设置两套或两套以上的检测线圈系统,相比于现有技术中具有同等可靠性的多旋转变压器系统,所需设置的旋转角度检测装置数量少,所占用的体积少,成本大大降低;相比于现有技术中设置相同数量旋转变压器的多旋转变压器系统,在占用体积相同时,可靠性则大大提高。The present invention can install two or more detection coil systems on one rotation angle detection device. Compared with the multi-resolver system with the same reliability in the prior art, the number of rotation angle detection devices required is less, The occupied volume is small, and the cost is greatly reduced; compared with the multi-rotary transformer system with the same number of rotary transformers in the prior art, when the occupied volume is the same, the reliability is greatly improved.
在本发明的旋转角度检测系统中,至少两个旋转角度检测装置组合使用,能够实现高精度地得到电机转子的绝对位置。In the rotation angle detection system of the present invention, at least two rotation angle detection devices are used in combination to obtain the absolute position of the motor rotor with high precision.
本发明的旋转体同样具有以上优点。The rotating body of the present invention also has the above advantages.
附图说明Description of drawings
图1为本发明第一实施例中旋转角度检测装置的定转子的截面示意图;1 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device in the first embodiment of the present invention;
图2为本发明第一实施例中旋转角度检测装置整体的结构示意图;2 is a schematic diagram of the overall structure of the rotation angle detection device in the first embodiment of the present invention;
图3为本发明第一实施例中多桥臂桥式电路的电路图;3 is a circuit diagram of a multi-arm bridge circuit in the first embodiment of the present invention;
图4为本发明第二实施例中旋转角度检测装置的定转子的截面示意图;4 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device in the second embodiment of the present invention;
图5为本发明第三实施例中旋转角度检测装置的定转子的截面示意图;5 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device in the third embodiment of the present invention;
图6为本发明第四实施例中旋转角度检测装置的定转子的截面示意图;6 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device in the fourth embodiment of the present invention;
图7a为本发明第四实施例中第一多桥臂桥式电路的电路图;7a is a circuit diagram of the first multi-arm bridge circuit in the fourth embodiment of the present invention;
图7b为本发明第四实施例中第二多桥臂桥式电路的电路图;7b is a circuit diagram of a second multi-arm bridge circuit in the fourth embodiment of the present invention;
图8a为本发明第五实施例中第一旋转角度检测装置的定转子的截面示意图;Fig. 8a is a schematic cross-sectional view of the stator and rotor of the first rotation angle detection device in the fifth embodiment of the present invention;
图8b为本发明第五实施例中第二旋转角度检测装置的定转子的截面示意图;Fig. 8b is a schematic cross-sectional view of the stator and rotor of the second rotation angle detection device in the fifth embodiment of the present invention;
图9a为本发明第五实施例中第一多桥臂桥式电路的电路图;Fig. 9a is a circuit diagram of the first multi-arm bridge circuit in the fifth embodiment of the present invention;
图9b为本发明第五实施例中第二多桥臂桥式电路的电路图;Fig. 9b is a circuit diagram of the second multi-arm bridge circuit in the fifth embodiment of the present invention;
图10为本发明第六实施例中旋转体的结构示意图;Fig. 10 is a schematic structural view of the rotating body in the sixth embodiment of the present invention;
图11为本发明第七实施例中旋转体的结构示意图。Fig. 11 is a schematic structural view of the rotating body in the seventh embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图所示实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.
本发明提出了一种旋转角度检测装置,该旋转角度检测装置包括定子和转子,定子包括定子轭和位于定子轭上的定子检测齿;转子具有转子凸极。定子轭、定子检测齿和转子凸极的材料均为导磁材料。该旋转角度检测装置还包括多个线圈,各线圈绕在定子检测齿上,每个定子检测齿上最多绕一个线圈,每个线圈的电感随着转子的旋转角度的变化而变化,以用于检测转子的旋转角度。The invention provides a rotation angle detection device, which includes a stator and a rotor, the stator includes a stator yoke and stator detection teeth on the stator yoke; the rotor has rotor salient poles. Materials of the stator yoke, the stator detection teeth and the salient poles of the rotor are all magnetically permeable materials. The rotation angle detection device also includes a plurality of coils, each coil is wound on the stator detection tooth, and each stator detection tooth is wound with at most one coil, and the inductance of each coil changes with the change of the rotation angle of the rotor for use in Detects the rotation angle of the rotor.
该旋转角度检测装置包括至少一套检测线圈系统,每套检测线圈系统包括由多个线圈组成的至少4列并联的多桥臂桥式电路,每列桥臂包含至少两个桥臂,每个桥臂包括至少一个线圈。多桥臂桥式电路中,每列桥臂的上下桥臂均包括至少1个线圈;多桥臂桥式电路的两个并联接点引出两根引出线作为励磁线,从每列桥臂的上下桥臂的接点均引出1根引线作为信号线。由其中的2根信号引线的差分信号生成一路随转子的旋转角度变化的第一信号电压,由另外2根信号线的差分信号生成另一路随转子的旋转角度变化的第二信号电压,第一信号电压和第二信号电压的相位差为设定的角度,以检测转子的旋转角度。The rotation angle detection device includes at least one set of detection coil systems, each set of detection coil systems includes at least 4 columns of parallel multi-bridge bridge circuits composed of multiple coils, each column of bridge arms contains at least two bridge arms, each The bridge arm includes at least one coil. In the multi-arm bridge circuit, the upper and lower bridge arms of each column of bridge arms include at least one coil; the two parallel connection points of the multi-arm bridge circuit lead out two lead-out lines as excitation lines, and the upper and lower bridge arms of each column of bridge arms The contacts of the arm lead out a lead wire as a signal line. A first signal voltage that varies with the rotation angle of the rotor is generated from the differential signals of the two signal leads, and another second signal voltage that varies with the rotation angle of the rotor is generated from the differential signals of the other two signal wires. The phase difference between the signal voltage and the second signal voltage is a set angle to detect the rotation angle of the rotor.
定子检测齿数为8*K,转子凸极数为N;其中,K和N均为正整数。The number of teeth detected by the stator is 8*K, and the number of salient poles of the rotor is N; where K and N are both positive integers.
优选地,所有绕有线圈的定子检测齿沿定子轭的圆周呈规则分布,以确保第一信号电压和第二信号电压的相位差为90度。Preferably, all the stator detection teeth wound with coils are regularly distributed along the circumference of the stator yoke, so as to ensure that the phase difference between the first signal voltage and the second signal voltage is 90 degrees.
优选地,定子还包括定子解耦齿(定子解耦齿上不绕线圈),以减少绕有线圈的定子检测齿之间的磁耦合。定子解耦齿设置在绕有线圈的定子检测齿的两侧,绕有线圈的定子检测齿之间至少设置1个定子解耦齿。定子解耦齿的材料为导磁材料。Preferably, the stator further includes stator decoupling teeth (no coils are wound on the stator decoupling teeth), so as to reduce the magnetic coupling between the stator detection teeth wound with coils. The stator decoupling teeth are arranged on both sides of the stator detection teeth wound with coils, and at least one stator decoupling tooth is arranged between the stator detection teeth wound with coils. The material of the stator decoupling teeth is magnetically permeable.
优选地,定子还包括定子辅助齿(定子辅助齿上不绕线圈),以改善磁路系统的对称性。定子辅助齿设置在整体定子检测齿的外侧;定子辅助齿的材料为导磁材料。Preferably, the stator further includes stator auxiliary teeth (no coils are wound on the stator auxiliary teeth), so as to improve the symmetry of the magnetic circuit system. The auxiliary teeth of the stator are arranged on the outside of the detection teeth of the integral stator; the auxiliary teeth of the stator are made of magnetically permeable materials.
本发明中,定子轭所跨越的角度可以小于360度,以减小体积和重量。In the present invention, the angle spanned by the stator yoke can be less than 360 degrees to reduce volume and weight.
优选地,该旋转角度检测装置包括至少两套检测线圈系统;至少两套检测线圈系统设置在同一个定子上。Preferably, the rotation angle detection device includes at least two sets of detection coil systems; at least two sets of detection coil systems are arranged on the same stator.
本发明中,该旋转角度检测装置具有定子机壳、端盖、轴承和转轴。定子包括定子铁心,定子铁心安装在定子机壳上;转子包括转子铁心,转子铁心安装在转轴上,与整个转子一同旋转。In the present invention, the rotation angle detection device has a stator casing, an end cover, a bearing and a rotating shaft. The stator includes a stator core, which is installed on the stator casing; the rotor includes a rotor core, which is installed on the rotating shaft and rotates together with the entire rotor.
第一实施例:First embodiment:
该实施例中,取K=1、N=2,因而该旋转角度检测装置的定子检测齿数为8,转子凸极数为2。图1所示为该旋转角度检测装置的定转子的截面示意图。定子包括定子铁心,转子包括转子铁心。定子铁心和转子铁心均采用硅钢片冲压形成。本实施例中,8个定子检测齿沿定子铁心均匀分布;2个转子凸极沿转子铁心的圆周在其外圆上均匀分布。In this embodiment, K=1 and N=2, so the number of teeth detected by the stator of the rotation angle detection device is 8, and the number of salient poles of the rotor is 2. FIG. 1 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device. The stator includes a stator core, and the rotor includes a rotor core. Both the stator core and the rotor core are formed by stamping silicon steel sheets. In this embodiment, 8 stator detection teeth are evenly distributed along the stator core; 2 rotor salient poles are evenly distributed along the circumference of the rotor core on its outer circle.
每个定子检测齿上有绝缘绕线骨架(图1中未示出)。每个定子检测齿上绕有1个线圈,8个定子检测齿上共有8个线圈沿圆周分布,8个定子检测齿沿圆周顺时针分布依次为1101、1102、1103、1104、1105、1106、1107、1108(为了附图的简明起见,图1中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。各线圈的电感随转子的旋转角度的变化而变化。本实施例中,通过电磁仿真选择转子凸极的形状,使得线圈的电感的变化部分随转子的旋转角度呈正弦变化。本实施例中,各线圈的电感的直流分量相等,各线圈的电感的基波幅值相等。Each stator detection tooth has an insulating winding frame (not shown in Figure 1). One coil is wound on each stator detection tooth, and there are 8 coils distributed along the circumference of the 8 stator detection teeth. 1107, 1108 (for the sake of simplicity of the drawings, not all stator detection teeth are marked in Fig. 1, only a few stator detection teeth are marked). The inductance of each coil changes as the rotation angle of the rotor changes. In this embodiment, the shape of the salient poles of the rotor is selected through electromagnetic simulation, so that the inductance of the coil varies sinusoidally with the rotation angle of the rotor. In this embodiment, the DC components of the inductances of the coils are equal, and the amplitudes of the fundamental waves of the inductances of the coils are equal.
图2所示为该旋转角度检测装置整体的结构示意图。该旋转角度检测装置包括定子2、转子3、转轴4、轴承5、定子机壳6、两侧的端盖701和702、轴承室、六根引出线801、802、803、804、805、806。转子铁心固定在转轴4上,能够与转轴4一同旋转。轴承5安装在转轴4上,轴承5支撑转子3平滑顺畅地转动。定子铁心安装固定在定子机壳6内。轴承室设置在旋转角度检测装置的两侧端盖701和702上,轴承5的外圈安装在两个端盖701和702的轴承室内,保证转轴4的中心线与定子2的内圆中心线一致。FIG. 2 is a schematic diagram of the overall structure of the rotation angle detection device. The rotation angle detection device includes a stator 2, a rotor 3, a rotating shaft 4, a bearing 5, a stator casing 6, end covers 701 and 702 on both sides, a bearing chamber, and six lead wires 801, 802, 803, 804, 805, 806. The rotor core is fixed on the rotating shaft 4 and can rotate together with the rotating shaft 4 . The bearing 5 is installed on the rotating shaft 4, and the bearing 5 supports the rotor 3 to rotate smoothly. The stator core is installed and fixed in the stator casing 6 . The bearing chambers are arranged on the two end covers 701 and 702 of the rotation angle detection device, and the outer rings of the bearing 5 are installed in the bearing chambers of the two end covers 701 and 702 to ensure that the centerline of the rotating shaft 4 is aligned with the centerline of the inner circle of the stator 2. unanimous.
本实施例中,该旋转角度检测装置共包括一套检测线圈系统,该检测线圈系统包括由上述8个线圈组成的4列并联的多桥臂桥式电路,每列桥臂包括两个桥臂,每个桥臂中连接有一个线圈。本实施例中,8个定子线圈共分为8组。每组定子线圈包括1个线圈;每个线圈的电感随转子的旋转角度呈正弦变化。8组定子线圈按图3所示接成多桥臂桥式电路。图3中,桥臂XAC由定子检测齿1101上的线圈Y1构成,桥臂XAD由定子检测齿1107上的线圈Y7构成,桥臂XAE由定子检测齿1102上的线圈Y2构成,桥臂XAF由定子检测齿1108上的线圈Y8构成,桥臂XBC由定子检测齿1103上的线圈Y3构成,桥臂XBD由定子检测齿1105上的线圈Y5构成,桥臂XBE由定子检测齿1104上的线圈Y4构成,桥臂XBF由定子检测齿1106上的线圈Y6构成。In this embodiment, the rotation angle detection device includes a set of detection coil system, the detection coil system includes 4 columns of parallel multi-bridge bridge circuits composed of the above 8 coils, each column of bridge arms includes two bridge arms , with a coil connected in each arm. In this embodiment, the 8 stator coils are divided into 8 groups. Each set of stator coils includes one coil; the inductance of each coil changes sinusoidally with the rotation angle of the rotor. 8 sets of stator coils are connected into a multi-arm bridge circuit as shown in Figure 3. In Fig. 3, the bridge arm X AC is formed by the coil Y1 on the stator detection tooth 1101, the bridge arm X AD is formed by the coil Y7 on the stator detection tooth 1107, the bridge arm X AE is formed by the coil Y2 on the stator detection tooth 1102, and the bridge arm X AD is formed by the coil Y2 on the stator detection tooth 1102. Arm X AF is composed of coil Y8 on stator detection tooth 1108, bridge arm X BC is composed of coil Y3 on stator detection tooth 1103, bridge arm X BD is composed of coil Y5 on stator detection tooth 1105, and bridge arm X BE is composed of stator detection tooth 1105. The coil Y4 on the detection tooth 1104 is formed, and the bridge arm XBF is formed by the coil Y6 on the stator detection tooth 1106 .
多桥臂桥式电路的6个接点A、B、C、D、E、F分别用6根引线引出作为旋转角度检测装置的引出线801、802、803、804、805、806,其中引出线801和802为励磁线,引出线803、804、805、806为信号线。The 6 contact points A, B, C, D, E, and F of the multi-arm bridge circuit are respectively led out by 6 lead wires as the lead wires 801, 802, 803, 804, 805, 806 of the rotation angle detection device, wherein the lead wires 801 and 802 are excitation lines, and lead lines 803, 804, 805, and 806 are signal lines.
本实施例中,正弦波位置信号产生的原理如下:In this embodiment, the principle of generating the sine wave position signal is as follows:
令定子检测齿1101、1102、1103、1104、1105、1106、1107、1108上的线圈的电感分别为L101、L102、L103、L104、L105、L106、L107、L108。由图1可以看出,随着转子的旋转角度的变化,各定子检测齿与转子凸极之间的间隙发生变化,使得各线圈的电感随之变化,其变化周期为2。各线圈的电感随转子的旋转角度θm1的变化可以分别表示为:Let the inductances of the coils on the stator detection teeth 1101, 1102, 1103, 1104, 1105, 1106, 1107, 1108 be L101, L102, L103, L104, L105, L106, L107, L108 respectively. It can be seen from Figure 1 that as the rotation angle of the rotor changes, the gap between each stator detection tooth and the salient pole of the rotor changes, so that the inductance of each coil changes accordingly, and the change cycle is 2. The change of the inductance of each coil with the rotation angle θm 1 of the rotor can be expressed as:
L101=L105=L1+Lm1*sin(2θm1) 式(101)L101=L105=L1+Lm 1 *sin(2θm 1 ) Formula (101)
L102=L106=L1+Lm1*sin(2θm1-90) 式(102)L102=L106=L1+Lm 1 *sin(2θm 1 -90) Formula (102)
L103=L107=L1+Lm1*sin(2θm1-180) 式(103)L103=L107=L1+Lm 1 *sin(2θm 1 -180) Formula (103)
L104=L108=L1+Lm1*sin(2θm1-270) 式(104)L104=L108=L1+Lm 1 *sin(2θm 1 -270) Formula (104)
其中,L1为本实施例中各电感的直流分量;Wherein, L1 is the DC component of each inductor in this embodiment;
Lm1为本实施例中各电感的基波幅值;Lm 1 is the fundamental wave amplitude of each inductor in the present embodiment;
θm1为本实施例中转子的旋转角度。θm 1 is the rotation angle of the rotor in this embodiment.
参照图3的桥式电路图,Referring to the bridge circuit diagram in Figure 3,
桥臂XAC的电感L_AC为:L_AC=L101 式(105)The inductance L_AC of the bridge arm X AC is: L_AC=L101 Formula (105)
桥臂XAD的电感L_AD为:L_AD=L107 式(106)The inductance L_AD of the bridge arm X AD is: L_AD=L107 Equation (106)
桥臂XAE的电感L_AE为:L_AE=L102 式(107)The inductance L_AE of the bridge arm X AE is: L_AE=L102 Equation (107)
桥臂XAF的电感L_AF为:L_AF=L108 式(108)The inductance L_AF of the bridge arm X AF is: L_AF=L108 Formula (108)
桥臂XBC的电感L_BC为:L_BC=L103 式(109)The inductance L_BC of the bridge arm X BC is: L_BC=L103 Formula (109)
桥臂XBD的电感L_BD为:L_BD=L105 式(110)The inductance L_BD of the bridge arm X BD is: L_BD=L105 Equation (110)
桥臂XBE的电感L_BE为:L_BE=L104 式(111)The inductance L_BE of the bridge arm X BE is: L_BE=L104 Equation (111)
桥臂XBF的电感L_BF为:L_BF=L106 式(112)The inductance L_BF of the bridge arm X BF is: L_BF=L106 Formula (112)
参考图3并根据式(101)-(112)通过电路的简单计算很容易求出多桥臂桥式电路的接点C、D、E、F的输出电压是随转子的旋转角度θm1的变化而变化的正弦信号,并且接点C的信号电压与接点D的信号电压反相,由此可以得到接点C和D之间的差分信号电压,此差分信号电压是转子的旋转角度θm1的正弦信号;接点E的信号电压与接点F的信号电压反相,由此可以得到接点E和F之间的差分信号电压,此差分信号电压是转子的旋转角度θm1的正弦信号,并且上述两组差分信号的相位彼此相差90度,即能够得到两组关于转子的旋转角度的相位差90度的正弦电压信号,此即为现有技术中求取转子的旋转角度所需的基础信号,因此将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm1。Referring to Figure 3 and according to equations (101)-(112), it is easy to obtain the output voltage of the contacts C, D, E, and F of the multi-arm bridge circuit with the change of the rotation angle θm 1 of the rotor through simple calculation of the circuit And the changing sinusoidal signal, and the signal voltage of the contact C and the signal voltage of the contact D are inverse phase, thus the differential signal voltage between the contact C and D can be obtained, and the differential signal voltage is the sinusoidal signal of the rotor rotation angle θm 1 ; The signal voltage of the contact point E and the signal voltage of the contact point F are reverse phase, thus the differential signal voltage between the contact points E and F can be obtained, this differential signal voltage is a sinusoidal signal of the rotation angle θm 1 of the rotor, and the above two groups of differential signals The phases of the signals differ by 90 degrees from each other, that is, two sets of sinusoidal voltage signals with a phase difference of 90 degrees with respect to the rotation angle of the rotor can be obtained, which is the basic signal required for obtaining the rotation angle of the rotor in the prior art, so these The basic signal is transmitted to the subsequently connected signal processing circuit or the rotation angle θm 1 of the rotor can be obtained through simple calculation.
由于转子位置信号采用差分方式,在信号线较长的应用中可以大大降低信号传输过程中外来干扰的影响。同时,本实施例能够实现在每个定子检测齿上最多绕1个线圈,大大简化了生产工艺,有效防止了由于绕组的位置不同使得旋转角度检测装置的一致性受到不利影响,并克服了现有技术中同一定子检测齿上不同绕组间的短路风险。Since the rotor position signal adopts a differential method, the influence of external interference during signal transmission can be greatly reduced in applications with long signal lines. At the same time, this embodiment can realize at most one coil wound on each stator detection tooth, which greatly simplifies the production process, effectively prevents the consistency of the rotation angle detection device from being adversely affected due to the different positions of the windings, and overcomes the current situation. There is a technical risk of short circuits between different windings on the same stator detection tooth.
第二实施例:Second embodiment:
该实施例中,取K=1、N=2,因而该旋转角度检测装置的定子检测齿数为8,转子凸极数为2;此外,在该旋转角度检测装置中,设置8个定子解耦齿,定子解耦齿上不缠绕线圈,定子解耦齿的材料为导磁材料。图4所示为该旋转角度检测装置的定转子的截面示意图。定子包括定子铁心,转子包括转子铁心。定子铁心和转子铁心均采用硅钢片冲压形成。本实施例中,8个定子检测齿沿定子铁心圆周均匀分布;8个定子解耦齿沿定子铁心圆周均匀分布,2个转子凸极沿转子铁心的圆周在其外圆上均匀分布。图4中用附图标记9标出一个定子解耦齿。In this embodiment, K=1, N=2, thus the number of teeth detected by the stator of the rotation angle detection device is 8, and the number of salient poles of the rotor is 2; in addition, in the rotation angle detection device, 8 stator decoupling Coils are not wound on the stator decoupling teeth, and the material of the stator decoupling teeth is magnetically permeable. FIG. 4 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device. The stator includes a stator core, and the rotor includes a rotor core. Both the stator core and the rotor core are formed by stamping silicon steel sheets. In this embodiment, 8 stator detection teeth are evenly distributed along the circumference of the stator core; 8 stator decoupling teeth are evenly distributed along the circumference of the stator core; and 2 rotor salient poles are evenly distributed along the circumference of the rotor core on its outer circle. A stator decoupling tooth is designated with reference numeral 9 in FIG. 4 .
每个定子检测齿上有绝缘绕线骨架(图4中未示出)。每个定子检测齿上绕有1个线圈,8个定子检测齿上共有8个线圈沿圆周分布,8个定子检测齿沿圆周顺时针分布依次为2101、2102、2103、2104、2105、2106、2107、2108(为了附图的简明起见,图4中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。各线圈的电感随转子的旋转角度的变化而变化。本实施例中,通过电磁仿真选择转子凸极的形状,使得线圈的电感的变化部分随转子的旋转角度呈正弦变化。本实施例中,各线圈的电感的直流分量相等,各线圈的电感的基波幅值相等。Each stator detection tooth has an insulating winding frame (not shown in Figure 4). There is one coil wound on each stator detection tooth, and there are 8 coils distributed along the circumference of the 8 stator detection teeth. 2107, 2108 (For the sake of simplicity of the drawings, not all stator detection teeth are marked in Fig. 4, only a few stator detection teeth are marked). The inductance of each coil changes as the rotation angle of the rotor changes. In this embodiment, the shape of the salient poles of the rotor is selected through electromagnetic simulation, so that the inductance of the coil varies sinusoidally with the rotation angle of the rotor. In this embodiment, the DC components of the inductances of the coils are equal, and the amplitudes of the fundamental waves of the inductances of the coils are equal.
该旋转角度检测装置整体的结构示意图可参考第一实施例中的图2。For the overall structural schematic diagram of the rotation angle detection device, reference may be made to FIG. 2 in the first embodiment.
本实施例中,该旋转角度检测装置包括一套检测线圈系统,该检测线圈系统包括由上述8个线圈组成的4列并联的多桥臂桥式电路。本实施例中,8个定子线圈共分为8组。每组定子线圈包括1个线圈;每个线圈的电感随转子的旋转角度的变化而变化。8组定子线圈连接成多桥臂桥式电路,该多桥臂桥式电路的电路图可参考第一实施例的图3。此时,桥臂XAC由定子检测齿2101上的线圈Y1构成,桥臂XAD由定子检测齿2107上的线圈Y7构成,桥臂XAE由定子检测齿2102上的线圈Y2构成,桥臂XAF由定子检测齿2108上的线圈Y8构成,桥臂XBC由定子检测齿2103上的线圈Y3构成,桥臂XBD由定子检测齿2105上的线圈Y5构成,桥臂XBE由定子检测齿2104上的线圈Y4构成,桥臂XBF由定子检测齿2106上的线圈Y6构成。In this embodiment, the rotation angle detection device includes a set of detection coil system, and the detection coil system includes a 4-column parallel multi-arm bridge circuit composed of the above 8 coils. In this embodiment, the 8 stator coils are divided into 8 groups. Each set of stator coils includes one coil; the inductance of each coil varies with the rotation angle of the rotor. Eight sets of stator coils are connected to form a multi-arm bridge circuit, and the circuit diagram of the multi-arm bridge circuit can refer to FIG. 3 of the first embodiment. At this time, the bridge arm X AC is formed by the coil Y1 on the stator detection tooth 2101, the bridge arm X AD is formed by the coil Y7 on the stator detection tooth 2107, the bridge arm X AE is formed by the coil Y2 on the stator detection tooth 2102, and the bridge arm X AF is composed of the coil Y8 on the stator detection tooth 2108, the bridge arm X BC is composed of the coil Y3 on the stator detection tooth 2103, the bridge arm X BD is composed of the coil Y5 on the stator detection tooth 2105, and the bridge arm X BE is composed of the stator detection tooth 2105. The coil Y4 on the tooth 2104 is formed, and the bridge arm XBF is formed by the coil Y6 on the stator detection tooth 2106 .
多桥臂桥式电路的6个接点A、B、C、D、E、F分别用6根引线引出作为旋转角度检测装置的引出线801、802、803、804、805、806,引出线801和802为励磁线,引出线803、804、805、806为信号线。The 6 contact points A, B, C, D, E, and F of the multi-arm bridge circuit are respectively led out by 6 lead wires as the lead wires 801, 802, 803, 804, 805, 806 of the rotation angle detection device, and the lead wire 801 and 802 are excitation lines, and lead lines 803, 804, 805, and 806 are signal lines.
本实施例中,正弦波位置信号产生的原理如下:In this embodiment, the principle of generating the sine wave position signal is as follows:
通过以上定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C和D之间的差分信号电压与接点E和F之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号,因此将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm2。Through the setting of the stator detection teeth and windings above, it is easy to obtain the differential signal voltage between the joints C and D and the differential signal voltage between the joints E and F according to the same analysis method as the first embodiment as the rotation angle of the rotor The sine wave voltage that changes with the change of the phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art, so these basic signals are transmitted to the subsequent signal processing circuit or passed through The rotation angle θm 2 of the rotor can be obtained by simple calculation.
除了具有第一实施例的优点外,本实施例由于定子采用了定子辅助齿,降低了定子检测齿之间的磁耦合影响,测试信号得到了改良。定子解耦齿设置在绕有线圈的定子检测齿的两侧,绕有线圈的定子检测齿之间至少设置1个定子解耦齿。In addition to the advantages of the first embodiment, this embodiment uses stator auxiliary teeth, which reduces the influence of magnetic coupling between the stator detection teeth and improves the test signal. The stator decoupling teeth are arranged on both sides of the stator detection teeth wound with coils, and at least one stator decoupling tooth is arranged between the stator detection teeth wound with coils.
第三实施例:Third embodiment:
该实施例中,取K=1,N=8,因而该旋转角度检测装置的定子检测齿数为8,转子凸极数为8。同时,在整体定子检测齿的两个外侧分别设置1个定子辅助齿,定子辅助齿上不缠绕线圈,定子辅助齿的材料为导磁材料。此外,本实施例中,定子轭的跨度小于360度。In this embodiment, K=1, N=8, so the number of teeth detected by the stator of the rotation angle detection device is 8, and the number of salient poles of the rotor is 8. At the same time, one stator auxiliary tooth is respectively arranged on the two outer sides of the overall stator detection tooth, no coil is wound on the stator auxiliary tooth, and the material of the stator auxiliary tooth is a magnetic conductive material. In addition, in this embodiment, the span of the stator yoke is less than 360 degrees.
图5所示为该旋转角度检测装置的定转子的截面示意图。定子包括定子铁心,转子包括转子铁心。定子铁心和转子铁心均采用硅钢片冲压形成。本实施例中,8个定子检测齿沿定子铁心圆周分布,各定子检测齿之间夹角为11.25度。第一辅助齿1001与定子检测齿3101之间的夹角为11.25度,第二辅助齿1002与定子检测齿3108之间的夹角为11.25度;8个转子凸极沿转子铁心的圆周在其外圆上均匀分布。FIG. 5 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device. The stator includes a stator core, and the rotor includes a rotor core. Both the stator core and the rotor core are formed by stamping silicon steel sheets. In this embodiment, eight stator detection teeth are distributed along the circumference of the stator core, and the angle between each stator detection tooth is 11.25 degrees. The angle between the first auxiliary tooth 1001 and the stator detection tooth 3101 is 11.25 degrees, the angle between the second auxiliary tooth 1002 and the stator detection tooth 3108 is 11.25 degrees; 8 salient poles of the rotor are located along the circumference of the rotor core. Evenly distributed on the outer circle.
每个定子检测齿上有绝缘绕线骨架(图5中未示出)。每个定子检测齿上绕有1个线圈,8个定子检测齿上共有8个线圈,8个定子检测齿沿圆周顺时针分布依次为3101、3102、3103、3104、3105、3106、3107、3108(为了附图的简明起见,图5中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。各线圈的电感随转子的旋转角度的变化而变化。本实施例中,通过电磁仿真选择转子凸极的形状,使得线圈的电感的变化部分随转子的旋转角度呈正弦变化。本实施例中,各线圈的电感的直流分量相等,各线圈的电感的基波幅值相等。Each stator detection tooth has an insulating winding frame (not shown in Figure 5). Each stator detection tooth is wound with 1 coil, and there are 8 coils on 8 stator detection teeth. The 8 stator detection teeth are distributed clockwise along the circumference as 3101, 3102, 3103, 3104, 3105, 3106, 3107, 3108 (For the sake of brevity in the drawings, all the stator detection teeth are not marked in Fig. 5, only a few stator detection teeth are marked). The inductance of each coil changes as the rotation angle of the rotor changes. In this embodiment, the shape of the salient poles of the rotor is selected through electromagnetic simulation, so that the inductance of the coil varies sinusoidally with the rotation angle of the rotor. In this embodiment, the DC components of the inductances of the coils are equal, and the amplitudes of the fundamental waves of the inductances of the coils are equal.
该旋转角度检测装置整体的结构示意图可参考第一实施例中的图2。For the overall structural schematic diagram of the rotation angle detection device, reference may be made to FIG. 2 in the first embodiment.
本实施例中,该旋转角度检测装置包括一套检测线圈系统,该检测线圈系统包括由上述8个线圈组成的4列并联的多桥臂桥式电路。本实施例中,8个定子线圈共分为8组。每组定子线圈包括1个线圈;每个线圈的电感随转子的旋转角度的变化而变化。8组定子线圈连接成多桥臂桥式电路,该多桥臂桥式电路的电路图可参考第一实施例的图3。此时,桥臂XAC由定子检测齿3101上的线圈Y1构成,桥臂XAD由定子检测齿3107上的线圈Y7构成,桥臂XAE由定子检测齿3102上的线圈Y2构成,桥臂XAF由定子检测齿3108上的线圈Y8构成,桥臂XBC由定子检测齿3103上的线圈Y3构成,桥臂XBD由定子检测齿3105上的线圈Y5构成,桥臂XBE由定子检测齿3104上的线圈Y4构成,桥臂XBF由定子检测齿3106上的线圈Y6构成。In this embodiment, the rotation angle detection device includes a set of detection coil system, and the detection coil system includes a 4-column parallel multi-arm bridge circuit composed of the above 8 coils. In this embodiment, the 8 stator coils are divided into 8 groups. Each set of stator coils includes one coil; the inductance of each coil varies with the rotation angle of the rotor. Eight sets of stator coils are connected to form a multi-arm bridge circuit, and the circuit diagram of the multi-arm bridge circuit can refer to FIG. 3 of the first embodiment. At this time, the bridge arm X AC is formed by the coil Y1 on the stator detection tooth 3101, the bridge arm X AD is formed by the coil Y7 on the stator detection tooth 3107, the bridge arm X AE is formed by the coil Y2 on the stator detection tooth 3102, and the bridge arm X AF is composed of the coil Y8 on the stator detection tooth 3108, the bridge arm X BC is composed of the coil Y3 on the stator detection tooth 3103, the bridge arm X BD is composed of the coil Y5 on the stator detection tooth 3105, and the bridge arm X BE is composed of the stator detection tooth 3105. The coil Y4 on the tooth 3104 is formed, and the bridge arm XBF is formed by the coil Y6 on the stator detection tooth 3106 .
多桥臂桥式电路的6个接点A、B、C、D、E、F分别用6根引线引出作为旋转角度检测装置的引出线801、802、803、804、805、806,其中引出线801和802为励磁线,引出线803、804、805、806为信号线。The 6 contact points A, B, C, D, E, and F of the multi-arm bridge circuit are respectively led out by 6 lead wires as the lead wires 801, 802, 803, 804, 805, 806 of the rotation angle detection device, wherein the lead wires 801 and 802 are excitation lines, and lead lines 803, 804, 805, and 806 are signal lines.
本实施例中,正弦波位置信号产生的原理如下:In this embodiment, the principle of generating the sine wave position signal is as follows:
通过以上定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C和D之间的差分信号电压与接点E和F之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号,因此将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm3。Through the setting of the stator detection teeth and windings above, it is easy to obtain the differential signal voltage between the joints C and D and the differential signal voltage between the joints E and F according to the same analysis method as the first embodiment as the rotation angle of the rotor The sine wave voltage that changes with the change of the phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art, so these basic signals are transmitted to the subsequent signal processing circuit or passed through The rotation angle θm 3 of the rotor can be obtained by simple calculation.
除了具有第一实施例的优点外,本实施例由于定子轭的跨度小于360度,并非为完整的圆形,因此能减小检测系统的体积、重量以及制造成本。此外,本实施例还设置定子辅助齿,即位于整体定子检测齿的外侧的不缠绕线圈的定子齿,以改善磁路系统的对称性,提高检测精度(若没有设置定子辅助齿,最外侧的定子检测齿与内侧的定子检测齿的磁阻会不一致,从而使得各定子检测齿上线圈的电感的基波幅值和直流分量不一致,对检测精度造成不利影响)。In addition to the advantages of the first embodiment, this embodiment can reduce the volume, weight and manufacturing cost of the detection system because the span of the stator yoke is less than 360 degrees and is not a complete circle. In addition, this embodiment also sets stator auxiliary teeth, that is, stator teeth that are not wound with coils on the outside of the overall stator detection teeth, so as to improve the symmetry of the magnetic circuit system and improve detection accuracy (if no stator auxiliary teeth are provided, the outermost The reluctance of the stator detection tooth and the inner stator detection tooth will be inconsistent, so that the fundamental wave amplitude and DC component of the coil inductance on each stator detection tooth will be inconsistent, which will adversely affect the detection accuracy).
第四实施例:Fourth embodiment:
该实施例中,取K=2,N=4,因而该旋转角度检测装置的定子检测齿数为16,转子凸极数为4。In this embodiment, K=2, N=4, so the number of teeth detected by the stator of the rotation angle detection device is 16, and the number of salient poles of the rotor is 4.
图6所示为本实施例中该旋转角度检测装置的定转子的截面示意图。定子包括定子铁心,转子包括转子铁心,定子铁心和转子铁心均采用硅钢片冲压形成。本实施例中,16个定子检测齿沿定子铁心内表面均匀分布;4个转子凸极沿转子铁心的外圆表面上均匀分布。FIG. 6 is a schematic cross-sectional view of the stator and rotor of the rotation angle detection device in this embodiment. The stator includes a stator core, the rotor includes a rotor core, and both the stator core and the rotor core are formed by stamping silicon steel sheets. In this embodiment, 16 stator detection teeth are evenly distributed along the inner surface of the stator core; 4 rotor salient poles are evenly distributed along the outer circular surface of the rotor core.
每个定子检测齿上有绝缘绕线骨架(图6中未示出)。每个定子检测齿上绕有且仅饶有1个线圈,16个定子检测齿上共有16个线圈沿圆周分布,16个定子检测齿沿圆周顺时针分布依次为4101、4102、4103、4104、4105、4106、4107、4108、4109、4110、4111、4112、4113、4114、4115、4116(为了附图的简明起见,图6中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。各线圈的电感随转子的旋转角度的变化而变化。本实施例中,通过电磁仿真选择转子凸极的形状,使得线圈的电感的变化部分随转子的旋转角度呈正弦变化。本实施例中,各线圈的电感的直流分量相等,各线圈的电感的基波幅值相等。Each stator detection tooth has an insulating winding frame (not shown in Figure 6). There is only one coil wound on each stator detection tooth, 16 coils are distributed along the circumference of the 16 stator detection teeth, and the 16 stator detection teeth are distributed clockwise along the circumference as 4101, 4102, 4103, 4104, 4105, 4106, 4107, 4108, 4109, 4110, 4111, 4112, 4113, 4114, 4115, 4116 (for the sake of simplicity in the drawings, all stator detection teeth are not marked in Figure 6, only a few stator detection teeth). The inductance of each coil changes as the rotation angle of the rotor changes. In this embodiment, the shape of the salient poles of the rotor is selected through electromagnetic simulation, so that the inductance of the coil varies sinusoidally with the rotation angle of the rotor. In this embodiment, the DC components of the inductances of the coils are equal, and the amplitudes of the fundamental waves of the inductances of the coils are equal.
本实施例中,该旋转角度检测装置共包括两套检测线圈系统,分别为第一检测线圈系统和第二检测线圈系统。第一检测线圈系统包括绕在定子检测齿4101、4102、4103、4104、4105、4106、4107、4108上的线圈,第二检测线圈系统包括绕在定子检测齿4109、4110、4111、4112、4113、4114、4115、4116上的线圈,两套检测线圈系统分别属于两个独立的旋转角度检测装置检测线圈系统,两个检测线圈系统分别组成第一多桥臂桥式电路、第二多桥臂桥式电路。第一多桥臂桥式电路、第二多桥臂桥式电路连接后的电路示意图分别如图7a和图7b所示。In this embodiment, the rotation angle detection device includes two sets of detection coil systems, respectively a first detection coil system and a second detection coil system. The first detection coil system includes coils wound on stator detection teeth 4101, 4102, 4103, 4104, 4105, 4106, 4107, 4108, and the second detection coil system includes coils wound on stator detection teeth 4109, 4110, 4111, 4112, 4113 , 4114, 4115, and 4116 coils, the two sets of detection coil systems belong to two independent rotation angle detection device detection coil systems, and the two detection coil systems respectively form the first multi-arm bridge circuit and the second multi-arm bridge circuit bridge circuit. The circuit schematic diagrams after the connection of the first multi-arm bridge circuit and the second multi-arm bridge circuit are shown in Fig. 7a and Fig. 7b respectively.
由接点A1、B1引出两根引线做为第一检测线圈系统的励磁信号,由接点C1、D1、E1、F1引出四根引线做为第一检测线圈系统的位置信号线。Two lead wires are drawn out from the contacts A1 and B1 as the excitation signal of the first detection coil system, and four lead wires are drawn out from the contacts C1, D1, E1, and F1 as the position signal lines of the first detection coil system.
由接点A2、B2引出两根引线做为第二检测线圈系统的励磁信号,由接点C2、D2、E2、F2引出四根引线做为第二检测线圈系统的位置信号线。Two lead wires are drawn out from the contacts A2 and B2 as the excitation signal of the second detection coil system, and four lead wires are drawn out from the contacts C2, D2, E2, and F2 as the position signal lines of the second detection coil system.
本实施例中,正弦波位置信号产生的原理如下:In this embodiment, the principle of generating the sine wave position signal is as follows:
令第一检测线圈系统检测齿4101、4102、4103、4104、4105、4106、4107、4108上的线圈的电感分别为L101、L102、L103、L104、L105、L106、L107,L108。由图6可以看出,随着转子的旋转角度的变化,各定子检测齿与转子凸极之间的间隙发生变化,使得各线圈的电感随之变化,其变化周期为4。各线圈的电感随转子的旋转角度θm4的变化可以分别表示为Let the inductances of the coils on the detection teeth 4101, 4102, 4103, 4104, 4105, 4106, 4107, 4108 of the first detection coil system be L101, L102, L103, L104, L105, L106, L107, L108 respectively. It can be seen from Figure 6 that as the rotation angle of the rotor changes, the gap between each stator detection tooth and the salient pole of the rotor changes, so that the inductance of each coil changes accordingly, and the change cycle is 4. The change of the inductance of each coil with the rotation angle θm4 of the rotor can be expressed as
L101=L105=L4+Lm4*sin(4θm4) 式(401)L101=L105=L4+Lm 4 *sin(4θm 4 ) Formula (401)
L102=L106=L4+Lm4*sin(4θm4-90) 式(402)L102=L106=L4+Lm 4 *sin(4θm 4 -90) Formula (402)
L103=L107=L4+Lm4*sin(4θm4-180) 式(403)L103=L107=L4+Lm 4 *sin(4θm 4 -180) Formula (403)
L104=L108=L4+Lm4*sin(4θm4-270) 式(404)L104=L108=L4+Lm 4 *sin(4θm 4 -270) Formula (404)
其中,L4为本实施例中各电感的直流分量;Wherein, L4 is the DC component of each inductor in this embodiment;
Lm4为本实施例中各电感的基波幅值,Lm 4 is the fundamental wave amplitude of each inductor in the present embodiment,
θm4为本实施例中转子的旋转角度。θm 4 is the rotation angle of the rotor in this embodiment.
通过以上定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C1和D1之间的差分信号电压与接点E1和F1之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号,因此将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm4。Through the setting of the stator detection teeth and windings above, it is easy to obtain the differential signal voltage between the joints C1 and D1 and the differential signal voltage between the joints E1 and F1 according to the same analysis method as the first embodiment. The sine wave voltage that changes with the change of the phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art, so these basic signals are transmitted to the subsequent signal processing circuit or passed through The rotation angle θm 4 of the rotor can be obtained by simple calculation.
同理,令第二检测线圈系统检测齿4109、4110、4111、4112、4113、4114、4115、4116上的线圈的电感分别为L109、L110、L111、L112、L113、L114、L115,L116。由图6可以看出,随着转子的旋转角度的变化,各定子检测齿与转子凸极之间的间隙发生变化,使得各线圈的电感随之变化,其变化周期为4。各线圈的电感随转子的旋转角度θm4的变化可以分别表示为Similarly, let the inductances of the coils on the detection teeth 4109, 4110, 4111, 4112, 4113, 4114, 4115, 4116 of the second detection coil system be L109, L110, L111, L112, L113, L114, L115, L116 respectively. It can be seen from Figure 6 that as the rotation angle of the rotor changes, the gap between each stator detection tooth and the salient pole of the rotor changes, so that the inductance of each coil changes accordingly, and the change cycle is 4. The change of the inductance of each coil with the rotation angle θm4 of the rotor can be expressed as
L109=L113=L4+Lm4*sin(4θm4) 式(405)L109=L113=L4+Lm 4 *sin(4θm 4 ) Formula (405)
L110=L114=L4+Lm4*sin(4θm4-90) 式(406)L110=L114=L4+Lm 4 *sin(4θm 4 -90) Formula (406)
L111=L115=L4+Lm4*sin(4θm4-180) 式(407)L111=L115=L4+Lm 4 *sin(4θm 4 -180) Formula (407)
L112=L116=L4+Lm4*sin(4θm4-270) 式(408)L112=L116=L4+Lm 4 *sin(4θm 4 -270) Formula (408)
其中,L4为本实施例中各电感的直流分量;Wherein, L4 is the DC component of each inductor in this embodiment;
Lm4为本实施例中各电感的基波幅值,Lm 4 is the fundamental wave amplitude of each inductor in the present embodiment,
θm4为本实施例中转子的旋转角度。θm 4 is the rotation angle of the rotor in this embodiment.
通过以上定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C2和D2之间的差分信号电压与接点E2和F2之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号,因此将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm4。Through the setting of the stator detection teeth and windings above, it is easy to obtain the differential signal voltage between the joints C2 and D2 and the differential signal voltage between the joints E2 and F2 according to the same analysis method as the first embodiment. The sine wave voltage that changes with the change of the phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art, so these basic signals are transmitted to the subsequent signal processing circuit or passed through The rotation angle θm 4 of the rotor can be obtained by simple calculation.
由此可见,除了具有第一实施例的优点外,本实施例在同一个定子上设置两套检测线圈系统,在使用过程中,可以将一套检测线圈系统作为备用系统,在当前使用的检测线圈系统出现故障时,切换到另一套检测线圈系统继续工作,大大提高了转子的旋转角度检测的可靠性;也可以使两套检测线圈系统同时工作检测旋转角度,检测结果相互对比,也能够大大提高检测结果的可靠性。其相比于现有技术中具有同等可靠性的多旋转变压器系统,所需设置的旋转角度检测装置数量少,所占用的体积少,成本大大降低;相比于现有技术中设置相同数量旋转变压器的多旋转变压器系统,在占用体积相同时,可靠性则大大提高。It can be seen that, in addition to the advantages of the first embodiment, this embodiment provides two sets of detection coil systems on the same stator. During use, one set of detection coil systems can be used as a backup system. When the coil system fails, switch to another set of detection coil system to continue to work, which greatly improves the reliability of the rotor rotation angle detection; it can also make the two sets of detection coil systems work at the same time to detect the rotation angle, and the detection results can be compared with each other. Greatly improve the reliability of the test results. Compared with the multi-resolver system with the same reliability in the prior art, the number of rotation angle detection devices required to be installed is small, the volume occupied is small, and the cost is greatly reduced; The multi-rotary transformer system of the transformer, while occupying the same volume, the reliability is greatly improved.
本发明(包括上述各实施例)中,旋转角度检测装置均可以是旋转变压器。In the present invention (including the above-mentioned embodiments), the rotation angle detecting device may be a resolver.
本发明还提出了一种旋转角度检测系统,该旋转角度检测系统至少包括两个旋转角度检测装置,这些旋转角度检测装置可以为本发明第一主题所述的旋转角度检测装置。The present invention also proposes a rotation angle detection system, which includes at least two rotation angle detection devices, and these rotation angle detection devices may be the rotation angle detection devices described in the first subject of the present invention.
优选地,其中一个旋转角度检测装置的转子仅包括1个转子凸极;一个旋转角度检测装置的转子包括2个或2个以上的转子凸极;至少这两个旋转角度检测装置的转子设置为同步转动。Preferably, the rotor of one of the rotation angle detection devices only includes one rotor salient pole; the rotor of one rotation angle detection device includes two or more rotor salient poles; at least the rotors of the two rotation angle detection devices are set to synchronous rotation.
第五实施例:Fifth embodiment:
该实施例为旋转角度检测系统,该旋转角度检测系统包括两个旋转角度检测装置,即第一旋转角度检测装置和第二旋转角度检测装置。This embodiment is a rotation angle detection system, which includes two rotation angle detection devices, namely a first rotation angle detection device and a second rotation angle detection device.
第一旋转角度检测装置为本发明第一主题所规定的旋转角度检测装置,其中K取值1,N取值1,因此第一旋转角度检测装置的定子检测齿数为8,转子凸极数为1。第二旋转角度检测装置也为本发明第一主题所规定的旋转角度检测装置,其中K取值为1,N取值为10,因此第二旋转角度检测装置的定子检测齿数为8,转子凸极数为10。The first rotation angle detection device is the rotation angle detection device specified in the first theme of the present invention, wherein K takes a value of 1, and N takes a value of 1, so the number of teeth detected by the stator of the first rotation angle detection device is 8, and the number of salient poles of the rotor is 1. The second rotation angle detection device is also the rotation angle detection device specified by the first theme of the present invention, wherein K takes a value of 1, and N takes a value of 10, so the number of teeth detected by the stator of the second rotation angle detection device is 8, and the rotor convex The number of poles is 10.
图8a为本实施例中第一旋转角度检测装置的定转子的截面示意图;图8b为本实施例中第二旋转角度检测装置的定转子的截面示意图。第一旋转角度检测装置和第二旋转角度检测装置中,定子均包括定子铁心,转子均包括转子铁心,定子铁心和转子铁心均采用硅钢片冲压形成。第一旋转角度检测装置和第二旋转角度检测装置的8个定子检测齿沿所在的定子铁心内表面均匀分布;第二旋转角度检测装置的10个转子凸极沿第二旋转角度检测装置的转子铁心的外圆周均匀分布。Fig. 8a is a schematic cross-sectional view of the stator and rotor of the first rotation angle detection device in this embodiment; Fig. 8b is a schematic cross-sectional view of the stator and rotor of the second rotation angle detection device in this embodiment. In the first rotation angle detection device and the second rotation angle detection device, the stators both include stator cores, and the rotors both include rotor iron cores. Both the stator iron cores and the rotor iron cores are formed by stamping silicon steel sheets. The 8 stator detection teeth of the first rotation angle detection device and the second rotation angle detection device are evenly distributed along the inner surface of the stator core; the 10 rotor salient poles of the second rotation angle detection device are along the rotor The outer circumference of the iron core is evenly distributed.
第一旋转角度检测装置和第二旋转角度检测装置的每个定子检测齿上有绝缘绕线骨架(图8a和图8b中未示出)。每个定子检测齿上绕有且仅饶有1个线圈,8个定子检测齿上共有8个线圈沿圆周分布。第一旋转角度检测装置中,8个定子检测齿沿圆周顺时针分布依次为5101A、5102A、5103A、5104A,5105A、5106A、5107A、5108A(为了附图的简明起见,图8a中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。第二旋转角度检测装置中,8个定子检测齿沿圆周顺时针分布依次为5101B、5102B、5103B、5104B,5105B、5106B、5107B、5108B(为了附图的简明起见,图8a中并未对全部的定子检测齿进行标记,仅标记若干个定子检测齿)。各线圈的电感随转子的旋转角度的变化而变化。本实施例中,通过电磁仿真选择转子凸极的形状,使得线圈的电感的变化部分随转子的旋转角度呈正弦变化。本实施例中,各线圈的电感的直流分量相等,各线圈的电感的基波幅值相等。Each stator detection tooth of the first rotation angle detection device and the second rotation angle detection device has an insulating winding frame (not shown in Fig. 8a and Fig. 8b). There is only one coil wound on each stator detection tooth, and there are 8 coils distributed along the circumference on the 8 stator detection teeth. In the first rotation angle detection device, the eight stator detection teeth are distributed clockwise along the circumference as 5101A, 5102A, 5103A, 5104A, 5105A, 5106A, 5107A, 5108A (for the sake of brevity of the drawings, not all The stator detection teeth are marked, and only a few stator detection teeth are marked). In the second rotation angle detection device, the eight stator detection teeth are distributed clockwise along the circumference as 5101B, 5102B, 5103B, 5104B, 5105B, 5106B, 5107B, 5108B (for the sake of brevity of the accompanying drawings, not all The stator detection teeth are marked, and only a few stator detection teeth are marked). The inductance of each coil changes as the rotation angle of the rotor changes. In this embodiment, the shape of the salient poles of the rotor is selected through electromagnetic simulation, so that the inductance of the coil varies sinusoidally with the rotation angle of the rotor. In this embodiment, the DC components of the inductances of the coils are equal, and the amplitudes of the fundamental waves of the inductances of the coils are equal.
本实施例中,第一旋转角度检测装置包括一套检测线圈系统,本实施例中称为第一检测线圈系统。第一检测线圈系统包括绕在定子检测齿5101A、5102A、5103A、5104A,5105A、5106A、5107A、5108A上的线圈。本实施例中,第二旋转角度检测装置包括一套检测线圈系统,本实施例中称为第二检测线圈系统。第二检测线圈系统包括绕在定子检测齿5101B、5102B、5103B、5104B,5105B、5106B、5107B、5108B上的线圈。上述两套检测线圈系统分别属于两个定子上的独立的旋转角度检测装置检测线圈系统,两个检测线圈系统分别组成第一旋转角度检测装置的多桥臂桥式电路、第二旋转角度检测装置的多桥臂桥式电路,本实施例中分别称为第一多桥臂桥式电路和第二多桥臂桥式电路,两者的电路示意图分别如图9a和图9b所示。In this embodiment, the first rotation angle detection device includes a set of detection coil system, which is referred to as the first detection coil system in this embodiment. The first detection coil system includes coils wound on stator detection teeth 5101A, 5102A, 5103A, 5104A, 5105A, 5106A, 5107A, 5108A. In this embodiment, the second rotation angle detection device includes a detection coil system, which is referred to as a second detection coil system in this embodiment. The second detection coil system includes coils wound on stator detection teeth 5101B, 5102B, 5103B, 5104B, 5105B, 5106B, 5107B, 5108B. The above two sets of detection coil systems respectively belong to the detection coil systems of independent rotation angle detection devices on the two stators, and the two detection coil systems respectively form the multi-arm bridge circuit of the first rotation angle detection device and the second rotation angle detection device. The multi-arm bridge circuit in this embodiment is respectively referred to as the first multi-arm bridge circuit and the second multi-arm bridge circuit, and the circuit schematic diagrams of the two are shown in Fig. 9a and Fig. 9b respectively.
由接点A1、B1引出两根引线作为第一检测线圈系统的励磁信号线,由接点C1、D1、E1、F1引出四根引线作为第一检测线圈系统的位置信号线。Two lead wires are drawn out from the contacts A1 and B1 as the excitation signal lines of the first detection coil system, and four lead wires are drawn out from the contacts C1, D1, E1, and F1 as the position signal lines of the first detection coil system.
由接点A2、B2引出两根引线作为第二检测线圈系统的励磁信号线,由接点C2、D2、E2、F2引出四根引线作为第二检测线圈系统的位置信号线。Two lead wires are drawn out from the contacts A2 and B2 as the excitation signal lines of the second detection coil system, and four lead wires are drawn out from the contacts C2, D2, E2, and F2 as the position signal lines of the second detection coil system.
通过以上第一旋转角度检测装置的定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C1和D1之间的差分信号电压与接点E1和F1之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号。因此,将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm5。并且,此信号的周期为1,由此可得到电机转子的绝对位置。Through the setting of the stator detection teeth and windings of the first rotation angle detection device above, it is easy to obtain the differential signal voltage between the contacts C1 and D1 and the differential signal between the contacts E1 and F1 according to the same analysis method as the first embodiment The voltage is a sine wave voltage that changes with the rotation angle of the rotor, and its phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art. Therefore, the rotation angle θm 5 of the rotor can be obtained by transmitting these basic signals to a subsequently connected signal processing circuit or through simple calculation. And, the period of this signal is 1, thus the absolute position of the motor rotor can be obtained.
通过以上第二旋转角度检测装置的定子检测齿和绕组的设置,根据与第一实施例相同的分析方法容易求出接点C2和D2之间的差分信号电压与接点E2和F2之间的差分信号电压为随转子的旋转角度的变化而变化的正弦波电压,其相位相差为90度,此即为现有技术中求取转子的旋转角度所需的基础信号。因此,将这些基础信号传送给后续连接的信号处理电路或者经过简单计算即可得到转子的旋转角度θm5。并且,此信号的周期为10。Through the setting of the stator detection teeth and windings of the second rotation angle detection device above, it is easy to obtain the differential signal voltage between the joints C2 and D2 and the differential signal between the joints E2 and F2 according to the same analysis method as the first embodiment The voltage is a sine wave voltage that changes with the rotation angle of the rotor, and its phase difference is 90 degrees, which is the basic signal required to obtain the rotation angle of the rotor in the prior art. Therefore, the rotation angle θm 5 of the rotor can be obtained by transmitting these basic signals to a subsequently connected signal processing circuit or through simple calculation. Also, the period of this signal is 10.
第二旋转角度检测装置中,转子每旋转1周,线圈的电感变化10个周期,即转子每转36度位置信号变化1个周期,由此与第一旋转角度检测装置的结果结合可以用来细分测试区间,大大提高检测精度。In the second rotation angle detection device, the inductance of the coil changes 10 cycles every time the rotor rotates 1 cycle, that is, the position signal changes 1 cycle every time the rotor rotates 36 degrees, so it can be used in combination with the results of the first rotation angle detection device Subdividing the test interval greatly improves the detection accuracy.
因此,本实施例中该旋转角度检测系统除了具有第一实施例中旋转角度检测装置的优点外,由第一旋转角度检测装置与第二旋转角度检测装置组合使用还可高精度地得到电机转子的绝对位置。Therefore, in addition to the advantages of the rotation angle detection device in the first embodiment, the rotation angle detection system in this embodiment can also obtain the motor rotor with high precision by using the first rotation angle detection device and the second rotation angle detection device in combination. the absolute position of .
上述实施例中,均设置转子凸极的形状,以使得每个线圈的电感的变化部分随着转子的旋转角度的变化成正弦波变化。在本发明中,还可以设置转子凸极的形状,以使得每个线圈的电感的变化部分随着转子的旋转角度的变化成三角波变化。上述实施例中,转子均布置在定子的内部。在本发明中,转子也可以布置在定子的外部。In the above-mentioned embodiments, the shape of the salient poles of the rotor is set so that the change part of the inductance of each coil changes in a sinusoidal wave with the change of the rotation angle of the rotor. In the present invention, the shape of the salient poles of the rotor can also be set so that the varying portion of the inductance of each coil changes in a triangular wave as the rotation angle of the rotor changes. In the above embodiments, the rotors are arranged inside the stators. In the present invention, the rotor can also be arranged outside the stator.
本发明(包括上述实施例)中,旋转角度检测装置均可以是旋转变压器。In the present invention (including the above-mentioned embodiments), the rotation angle detecting device may be a resolver.
本发明还提出了一种具有第一主题所述的旋转角度检测装置的旋转体。该旋转体包括旋转体本体和上述旋转角度检测装置。其中,旋转角度检测装置的旋转角度与旋转体本体的旋转角度成规则的关系,因此能够由旋转角度检测装置检测的旋转角度得到旋转体本体的旋转角度。The present invention also proposes a rotating body provided with the rotation angle detecting device described in the first subject. The rotating body includes a rotating body body and the above-mentioned rotation angle detecting device. Wherein, the rotation angle of the rotation angle detection device has a regular relationship with the rotation angle of the rotating body body, so the rotation angle of the rotating body body can be obtained from the rotation angle detected by the rotation angle detecting device.
第六实施例:Sixth embodiment:
第六实施例中,旋转体本体为电动机。图10所示为本实施例中旋转体的结构示意图。图10中,601表示旋转角度检测装置与电动机共用的机壳,602表示旋转角度检测装置的定子,旋转角度检测装置的定子602安装在与旋转体本体共用的机壳601上;603表示电动机的定子,604表示旋转角度检测装置的转子铁心,605表示电动机的转子铁心,旋转角度检测装置的转子铁心604与电动机的转子铁心605一同旋转,606表示转轴,旋转角度检测装置的转子铁心604安装在旋转体本体的转子606上,6071、6072分别表示前后端盖,608表示轴承,保证转子相对定子顺畅转动,6091、6092、6093、6094、6095、6096表示旋转角度检测装置的引出线,6091和6092为励磁引线,6093、6094、6095、6096为信号引线,6010表示电动机的引线,6011表示旋转角度检测装置线圈,6012表示电动机线圈。本实施例中,旋转体为旋转角度检测装置与电动机本体构成一体的一体式电动机。In the sixth embodiment, the rotating body body is an electric motor. FIG. 10 is a schematic structural view of the rotating body in this embodiment. In Fig. 10, 601 represents the casing shared by the rotation angle detection device and the motor, 602 represents the stator of the rotation angle detection device, and the stator 602 of the rotation angle detection device is installed on the casing 601 shared with the rotating body body; 603 represents the motor. Stator, 604 represents the rotor core of the rotation angle detection device, 605 represents the rotor core of the motor, the rotor core 604 of the rotation angle detection device rotates with the rotor core 605 of the motor, 606 represents the rotating shaft, and the rotor core 604 of the rotation angle detection device is installed on On the rotor 606 of the rotating body, 6071 and 6072 represent the front and rear end covers respectively; 608 represents the bearing to ensure the smooth rotation of the rotor relative to the stator; 6092 is an excitation lead wire, 6093, 6094, 6095, and 6096 are signal lead wires, 6010 is a motor lead wire, 6011 is a rotation angle detecting device coil, and 6012 is a motor coil. In this embodiment, the rotating body is an integrated motor in which the rotation angle detection device and the motor body are integrally formed.
第七实施例:Seventh embodiment:
第七实施例中,旋转体本体为电动机。图11所示为本实施例中旋转体的结构示意图。图11中,701表示旋转角度检测装置,702表示电动机,703表示电动机转轴,704表示旋转角度检测装置引出线,705表示电动机引线,706为螺钉。本实施例中,旋转角度检测装置701安装在电动机本体702的端部,电动机转轴703与旋转角度检测装置转轴用联轴节连接同步旋转(图11中未示出)。由此可见,本实施例中,旋转体为旋转角度检测装置与电动机本体构成的分体式结构。In the seventh embodiment, the rotating body body is an electric motor. FIG. 11 is a schematic structural view of the rotating body in this embodiment. In FIG. 11 , 701 represents a rotation angle detection device, 702 represents a motor, 703 represents a motor shaft, 704 represents a lead wire of the rotation angle detection device, 705 represents a motor lead wire, and 706 represents a screw. In this embodiment, the rotation angle detection device 701 is installed at the end of the motor body 702, and the motor shaft 703 is connected with the rotation angle detection device shaft by a coupling to rotate synchronously (not shown in FIG. 11 ). It can be seen that, in this embodiment, the rotating body is a split structure composed of the rotation angle detection device and the motor body.
本发明(包括上述两个实施例)中,旋转角度检测装置均可以是旋转变压器。In the present invention (including the above two embodiments), the rotation angle detection devices can be rotary transformers.
此外,本发明还提出了一种具有第二主题所述的旋转角度检测系统的旋转体。该旋转体包括旋转体本体和上述旋转角度检测系统。其中,旋转角度检测系统的旋转角度与旋转体本体的旋转角度成规则的关系,因此能够由旋转角度检测系统检测的旋转角度得到旋转体本体的旋转角度。In addition, the present invention also proposes a rotating body with the rotation angle detection system described in the second subject. The rotating body includes a rotating body body and the above-mentioned rotation angle detection system. Wherein, the rotation angle of the rotation angle detection system has a regular relationship with the rotation angle of the rotator body, so the rotation angle of the rotator body can be obtained from the rotation angle detected by the rotation angle detection system.
第八实施例:Eighth embodiment:
第八实施例中,旋转体本体为电动机,旋转角度检测系统的各转子铁心安装在旋转体本体的转轴上,与旋转体本体同步转动且形成一体式结构,以检测旋转体本体的旋转角度;旋转角度检测系统的各定子安装在与旋转体本体共用的机壳上。In the eighth embodiment, the rotating body is a motor, and each rotor core of the rotation angle detection system is installed on the rotating shaft of the rotating body, and rotates synchronously with the rotating body to form an integrated structure to detect the rotation angle of the rotating body; The stators of the rotation angle detection system are installed on the casing shared with the body of the rotating body.
第九实施例:Ninth embodiment:
旋转体本体为电动机,旋转角度检测系统固定在旋转体本体的端部;旋转角度检测系统的转轴与旋转体本体的转轴连接以使得旋转角度检测系统和旋转体本体同轴转动;旋转角度检测系统的转轴与旋转体本体的转轴通过联轴节连接。The rotating body is a motor, and the rotation angle detection system is fixed at the end of the rotating body; the rotating shaft of the rotating angle detecting system is connected with the rotating shaft of the rotating body so that the rotating angle detecting system and the rotating body rotate coaxially; the rotating angle detecting system The rotating shaft of the rotating body is connected with the rotating shaft of the rotating body body through a coupling.
本发明(包括上述两个实施例)中,旋转角度检测装置均可以是旋转变压器。In the present invention (including the above two embodiments), the rotation angle detection devices can be rotary transformers.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和应用本发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above description of the embodiments is for those of ordinary skill in the art to understand and apply the present invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the embodiments herein. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
Claims (16)
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