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CN108729015A - A kind of mattress production soft face pad automatic processing apparatus - Google Patents

A kind of mattress production soft face pad automatic processing apparatus Download PDF

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Publication number
CN108729015A
CN108729015A CN201810658082.7A CN201810658082A CN108729015A CN 108729015 A CN108729015 A CN 108729015A CN 201810658082 A CN201810658082 A CN 201810658082A CN 108729015 A CN108729015 A CN 108729015A
Authority
CN
China
Prior art keywords
washing
stirring
processing apparatus
wool
automatic processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810658082.7A
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Chinese (zh)
Inventor
罗发业
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201810658082.7A priority Critical patent/CN108729015A/en
Publication of CN108729015A publication Critical patent/CN108729015A/en
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02Cotton wool; Wadding
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B3/00Mechanical removal of impurities from animal fibres
    • D01B3/02De-burring machines or apparatus
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a kind of soft faces of mattress production to pad automatic processing apparatus,Agitating shaft rotation is driven by the first electric rotating machine,To be rotated with piston carbon adsorption stick,Wool is cleaned using piston carbon adsorption stick,It goes to eliminate the unusual smell,After cleaning,Ejected wash water in stirring and washing deodouring case is imported by water-supply-pipe in header tank,Then utilize hydraulic cylinder by the first electric rotating machine,Agitating shaft and piston carbon adsorption stick rise,Open the second electric rotating machine,Second electric rotating machine makes stirring and washing deodouring case overturn 180 ° by swingle,So that the wool in stirring and washing deodouring case imports in spraying disk,Then painting apply flitch are moved to the surface of spraying disk using electric pushrod,Upper layer of silica gel is sprayed to the wool on spraying disk using spray coating plate,It is fabricated to wool pad,Wool pad is dried using air-dry machine after spraying,Whole process passes through intelligentized control method,It does not need artificial Unwinding and puts wool in order,Improve the efficiency of production,And it is time saving and energy saving.

Description

A kind of mattress production soft face pad automatic processing apparatus
Technical field
The present invention relates to wool mattress technical field of processing equipment, specially a kind of mattress production pads automation with soft face and adds Tooling is set.
Background technology
A few days ago, mattress becomes very extensive in the furniture daily necessities of people, sleeps mainly for people.Mattress belongs to existing For common, performance preferably mattress.In existing cooked mode, mattress generally after the completion of processing, need to its into Row compression is folded and is wound, and is finally transported it into each shops or client's hand using means of transport.It is existing compression and Winding mode is often using by carrying out by the way of artificial, and not only labor intensity is high, but also the mattress for compressing winding not enough fills Point, when transport, occupies larger space, causes the increase of transportation cost, currently, common sponge is divided into high density sea by structure Three kinds of continuous, middle density foam, low-density sponge.Wherein highdensity sponge, Kong Duo is very full, because having preferable gas permeability And elasticity, it is often used in doing the materials such as acoustical cotton, sofa cushion, mattress, Soft Roll, wherein sponge matress is made by more and more people With, but the production method of sponge matress there are still complex process, it is inconvenient, be difficult to sponge matress that is universal and producing The defect and problem for being easy raw dust is used for a long time.
With the continuous improvement that people require quality of the life, traditional mattress gradually cannot meet people for Health, ecology, the demand of environmental protection, more comfortable in order to allow the one third time of life to pass, consumer is in selection mattress When sight already from comfortableization turning function, for mattress materials in the prior art there are soft or hard not moderate, comfort level is poor.So Occurs wool mattress in the market to improve the comfort level of mattress.And traditional wool mattress process equipment is in the processed of wool Existing defects in journey, intelligence degree is low, and people's amount of labour is big, and the inefficiency processed.
Invention content
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of mattress production soft face pad automation Processing unit (plant) can effectively solve the problems in background technology.
To achieve the above object, the present invention provides the following technical solutions:A kind of mattress production soft face pad automation processing Device, including two supporting racks, two adjacent sides of support frame as described above are both provided with the first sliding groove, and in the first sliding groove Sliding is provided with transverse slat, and the top both sides of the transverse slat are welded with supporting rod, one end connection liquid cylinder pressure of the supporting rod Output end, and the hydraulic cylinder is fixed at the top of supporting rack, the top centre position of the transverse slat is provided with the first rotation The output end of rotating motor, first electric rotating machine is connected with agitating shaft, and one end of the agitating shaft passes through the top of transverse slat, institute It states one end that agitating shaft is located at below transverse slat and is provided with mounting plate, the bottom end of the mounting plate is evenly spaced to be provided with several Piston carbon adsorption stick is provided with stirring and washing deodouring case, the top setting of the stirring and washing deodouring case below the transverse slat For uncovered structure, the both sides of the stirring and washing deodouring case are connected to one end of swingle, the swingle by connecting bearing One end connect the second electric rotating machine output end, the bottom end side of the stirring and washing deodouring case is provided with water outlet, described Water outlet is connected with water-supply-pipe, and the water-supply-pipe is communicated with header tank, coating is provided with below the stirring and washing deodouring case The both ends of plate, the painting apply flitch are separately positioned in the second sliding slot of two supporting rack sides, are equipped in the second sliding slot Electric pushrod, the sides of the painting apply flitch are welded on one end of electric pushrod, and the inside of the painting apply flitch is by partition board by its point It is divided into upper chamber and lower chambers, the side of the upper chamber is communicated with material storing box by conveying pipeline, between the inside of the lower chambers Every being evenly provided with several air-dry machine mounting bases and conveying channel, it is installed in the air-dry machine mounting base air-dried One end of machine, the conveying channel is connected with nozzle, and spraying disk is provided with below the painting apply flitch, and the spraying disk fixation is set It sets in the upper end of pedestal.
As a preferred technical solution of the present invention, the first sliding groove is the sliding slot of vertical direction, and described second slides Slot is the sliding slot of horizontal direction.
As a preferred technical solution of the present invention, one end of the water outlet is provided with filter screen, the water-supply-pipe For rubber hose, solenoid valve is installed on the water-supply-pipe, and the water-supply-pipe is greater than painting apply flitch and arrives the distance between transverse slat.
As a preferred technical solution of the present invention, one end of the electric pushrod is fixed on electric pushrod pedestal, And the electric pushrod pedestal is set to the inside of supporting rack.
As a preferred technical solution of the present invention, the width of the spraying disk is greater than the width of stirring and washing deodouring case Degree.
As a preferred technical solution of the present invention, the one end in the conveying channel passes through the top of partition board, and is connected to Upper chamber.
As a preferred technical solution of the present invention, the air-dry machine insertion is set to the bottom end of painting apply flitch, and described Air-dry machine and nozzle is evenly spaced is arranged alternately.
Compared with prior art, the beneficial effects of the invention are as follows:A kind of mattress production soft face pad automation processing dress It sets, drives agitating shaft rotation to utilize piston carbon adsorption to be rotated with piston carbon adsorption stick by the first electric rotating machine Stick cleans wool, goes to eliminate the unusual smell, and after cleaning, the ejected wash water in stirring and washing deodouring case is imported by water-supply-pipe In header tank, then hydraulic cylinder is utilized to rise the first electric rotating machine, agitating shaft and piston carbon adsorption stick, rise to certain altitude Afterwards, the second electric rotating machine is opened, the second electric rotating machine makes stirring and washing deodouring case overturn 180 ° by swingle so that stirring It cleans the wool in deodouring case to import in spraying disk, then painting apply flitch is moved to the surface of spraying disk using electric pushrod, Upper layer of silica gel is sprayed to the wool on spraying disk using spray coating plate, wool pad is fabricated to, using air-dry machine to wool pad after spraying It is dried, whole process does not need artificial Unwinding and put wool in order, improve the efficiency of production, and time saving and energy saving by intelligentized control method.
Description of the drawings
Fig. 1 is the structural schematic diagram that a kind of mattress production of the present invention pads automatic processing apparatus with soft face;
Fig. 2 is structural schematic diagram when a kind of mattress production of the present invention pads automatic processing apparatus guide with soft face;
Fig. 3 is the structural schematic diagram that a kind of mattress production of the present invention pads automatic processing apparatus supporting rack with soft face;
Fig. 4 is the overlooking structure diagram that a kind of mattress production of the present invention pads automatic processing apparatus painting apply flitch with soft face;
Fig. 5 is the internal structure schematic diagram that a kind of mattress production of the present invention pads automatic processing apparatus painting apply flitch with soft face;
In figure:1, supporting rack;2, the first sliding groove;3, transverse slat;4, supporting rod;5, hydraulic cylinder;6, the first electric rotating machine;7, it stirs Axis;8, mounting plate;9, piston carbon adsorption stick;10, stirring and washing deodouring case;11, bearing is connected;12, swingle;13, solenoid valve; 14, the second electric rotating machine;15, water outlet;16, water-supply-pipe;17, header tank;18, painting apply flitch;19, second sliding slot;20, electronic to push away Bar;21, partition board;22, upper chamber;23, lower chambers;24, conveying pipeline;25, material storing box;26, air-dry machine mounting base;27, conveying is logical Road;28, air-dry machine;29, nozzle;30, disk is sprayed;31, pedestal;32, electric pushrod pedestal.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of mattress production soft face pad automation processing dress It sets, including two supporting racks 1, two adjacent sides of supporting rack 1 are both provided with the first sliding groove 2, and sliding is set in the first sliding groove 2 It is equipped with transverse slat 3, the top both sides of transverse slat 3 are welded with supporting rod 4, the output end of one end connection liquid cylinder pressure 5 of supporting rod 4, and Hydraulic cylinder 5 is fixed at the top of supporting rack 1, and the top centre position of transverse slat 3 is provided with the first electric rotating machine 6, the first rotation The output end of rotating motor 6 is connected with agitating shaft 7, and one end of agitating shaft 7 passes through the top of transverse slat 3, agitating shaft 7 to be located under transverse slat 3 One end of side is provided with mounting plate 8, and the bottom end of mounting plate 8 is evenly spaced to be provided with several piston carbon adsorption sticks 9, transverse slat 3 Lower section be provided with stirring and washing deodouring case 10, the top of stirring and washing deodouring case 10 is set as uncovered structure, and stirring and washing is removed The both sides of taste case 10 are connected to one end of swingle 12 by connecting bearing 11, and one end of swingle 12 connects the second electric rotating machine The bottom end side of 14 output end, stirring and washing deodouring case 10 is provided with water outlet 15, and water outlet 15 is connected with water-supply-pipe 16, defeated Water pipe 16 is communicated with header tank 17, and the lower section of stirring and washing deodouring case 10 is provided with painting apply flitch 18, the both ends difference of painting apply flitch 18 It is arranged in the second sliding slot 19 of two 1 sides of supporting rack, electric pushrod 20 is installed in second sliding slot 19, the one of painting apply flitch 18 Side is welded on one end of electric pushrod 20, and the inside of painting apply flitch 18 is divided into upper chamber 22 and lower chambers by partition board 21 23, the side of upper chamber 22 is communicated with material storing box 25 by conveying pipeline 24, is provided with if the inside of lower chambers 23 is evenly spaced Air-dry machine mounting base 26 and a conveying channel 27 are done, air-dry machine 28, conveying channel 27 are installed in air-dry machine mounting base 26 One end be connected with nozzle 29, the lower section of painting apply flitch 18 is provided with spraying disk 30, and spraying disk 30 is fixed at the upper of pedestal 31 End.
The first sliding groove 2 is the sliding slot of vertical direction, and second sliding slot 19 is the sliding slot of horizontal direction, facilitates and adjusts transverse slat 3 The horizontal position of height and painting apply flitch 18.
One end of water outlet 15 is provided with filter screen, and water-supply-pipe 16 is rubber hose, and solenoid valve is equipped on water-supply-pipe 16 13, and water-supply-pipe 16 is greater than painting apply flitch 18 and arrives the distance between transverse slat 3, the setting of filter screen can avoid wool from passing through defeated Water pipe 16 flows out, and when stirring and washing deodouring case 10 can be avoided to overturn using rubber hose, water-supply-pipe 16 damages.
One end of electric pushrod 20 is fixed on electric pushrod pedestal 32, and electric pushrod pedestal 32 is set to supporting rack 1 Inside.
The width of spraying disk 30 is greater than the width of stirring and washing deodouring case 10, when avoiding guide, stirring and washing deodouring case Wool in 10 falls into the outer end of spraying disk 30.
The one end in conveying channel 27 passes through the top of partition board 21, and is connected to upper chamber 22.
Air-dry machine 28 is embedded in the bottom end for being set to painting apply flitch 18, and air-dry machine 28 and 29 evenly spaced alternating of nozzle are set It sets so that coating and air-dry uniform, improve the quality of production of wool pad.
The operation principle and process for using of the present invention:Silica gel is added in material storing box 25, pending wool is put into and is stirred It mixes in cleaning deodouring case 10, opens the first electric rotating machine 6, drive agitating shaft 7 to rotate by the first electric rotating, 6, to drive work Plug carbon adsorption stick 9 is rotated, and is cleaned to wool using piston carbon adsorption stick 9, goes to eliminate the unusual smell, after cleaning a period of time, Solenoid valve 13 is opened, the ejected wash water in stirring and washing deodouring case 10 is imported by water-supply-pipe 16 in header tank 17, is then opened First electric rotating machine 6, agitating shaft 7 and piston carbon adsorption stick 9 are risen, after rising to certain altitude, are beaten by hydraulic cylinder 5, hydraulic cylinder 5 The second electric rotating machine 14 is opened, the second electric rotating machine 14 is by swingle 12 so that stirring and washing deodouring case 10 overturns 180 ° so that Wool in stirring and washing deodouring case 10 imports in spraying disk 30, and painting apply flitch 18 are then moved to spraying using electric pushrod 20 The surface of disk 30, in the upper chamber 22 that the silica gel in material storing box 25 is pumped to painting apply flitch 18 using suction pump, then silica gel Coating is flowed by conveying channel 27 in nozzle 29, and sprays upper layer of silica gel to the wool on spraying disk 30 using nozzle 29, It is fabricated to wool pad, the wool pad after spraying dries wool pad using air-dry machine 28, and whole process is by intelligentized control method, no It needs artificial Unwinding to put wool in order, improves the efficiency of production, and time saving and energy saving.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (7)

1. a kind of mattress production pads automatic processing apparatus, including two supporting racks with soft face(1), which is characterized in that two institutes State supporting rack(1)Adjacent side is both provided with the first sliding groove(2), and the first sliding groove(2)Upper sliding is provided with transverse slat (3), the transverse slat(3)Top both sides be welded with supporting rod(4), the supporting rod(4)One end connection liquid cylinder pressure(5)'s Output end, and the hydraulic cylinder(5)It is fixed at supporting rack(1)Top, the transverse slat(3)Top centre position setting There is the first electric rotating machine(6), first electric rotating machine(6)Output end be connected with agitating shaft(7), the agitating shaft(7)'s One end passes through transverse slat(3)Top, the agitating shaft(7)Positioned at transverse slat(3)One end of lower section is provided with mounting plate(8), described Mounting plate(8)Bottom end evenly spaced be provided with several piston carbon adsorption sticks(9), the transverse slat(3)Lower section be provided with Stirring and washing deodouring case(10), the stirring and washing deodouring case(10)Top be set as uncovered structure, the stirring and washing is removed Taste case(10)Both sides pass through connect bearing(11)It is connected to swingle(12)One end, the swingle(12)One end connection Second electric rotating machine(14)Output end, the stirring and washing deodouring case(10)Bottom end side be provided with water outlet(15), institute State water outlet(15)It is connected with water-supply-pipe(16), the water-supply-pipe(16)It is communicated with header tank(17), the stirring and washing taste removal Case(10)Lower section be provided with painting apply flitch(18), the painting apply flitch(18)Both ends be separately positioned on two supporting racks(1)Side Second sliding slot(19)In, the second sliding slot(19)Electric pushrod is inside installed(20), the painting apply flitch(18)Side weldering It is connected on electric pushrod(20)One end, the painting apply flitch(18)Inside pass through partition board(21)It is divided into upper chamber(22)With Lower chambers(23), the upper chamber(22)Side pass through conveying pipeline(24)It is communicated with material storing box(25), the lower chambers(23) Inside evenly spaced be provided with several air-dry machine mounting bases(26)With conveying channel(27), the air-dry machine mounting base (26)On be installed with air-dry machine(28), the conveying channel(27)One end be connected with nozzle(29), the painting apply flitch (18)Lower section be provided with spraying disk(30), the spraying disk(30)It is fixed at pedestal(31)Upper end.
2. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:Described One sliding slot(2)For the sliding slot of vertical direction, the second sliding slot(19)For the sliding slot of horizontal direction.
3. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:It is described go out The mouth of a river(15)One end be provided with filter screen, the water-supply-pipe(16)For rubber hose, the water-supply-pipe(16)On electricity is installed Magnet valve(13), and the water-supply-pipe(16)It is greater than painting apply flitch(18)To transverse slat(3)The distance between.
4. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:The electricity Dynamic push rod(20)One end be fixed on electric pushrod pedestal(32)On, and the electric pushrod pedestal(32)It is set to supporting rack (1)Inside.
5. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:The spray Apply disk(30)Width be greater than stirring and washing deodouring case(10)Width.
6. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:It is described defeated Expect channel(27)One end pass through partition board(21)Top, and be connected to upper chamber(22).
7. a kind of mattress production according to claim 1 pads automatic processing apparatus with soft face, it is characterised in that:The wind Dry machine(28)Insertion is set to painting apply flitch(18)Bottom end, and the air-dry machine(28)And nozzle(29)Evenly spaced alternating is set It sets.
CN201810658082.7A 2018-06-25 2018-06-25 A kind of mattress production soft face pad automatic processing apparatus Withdrawn CN108729015A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810658082.7A CN108729015A (en) 2018-06-25 2018-06-25 A kind of mattress production soft face pad automatic processing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810658082.7A CN108729015A (en) 2018-06-25 2018-06-25 A kind of mattress production soft face pad automatic processing apparatus

Publications (1)

Publication Number Publication Date
CN108729015A true CN108729015A (en) 2018-11-02

Family

ID=63930713

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810658082.7A Withdrawn CN108729015A (en) 2018-06-25 2018-06-25 A kind of mattress production soft face pad automatic processing apparatus

Country Status (1)

Country Link
CN (1) CN108729015A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417785A (en) * 1992-02-27 1995-05-23 Kem-Wove, Incorporated Laminated fabric material, nonwoven textile product and methods
CN107379398A (en) * 2017-08-22 2017-11-24 苏州星诺奇科技股份有限公司 Automatic feeder
CN107600787A (en) * 2017-09-22 2018-01-19 苏州水木康桥环境工程技术有限公司 A kind of method of work of the intelligent garbage bin of the rotary garbage throwing of manipulator
CN207259847U (en) * 2017-09-04 2018-04-20 安徽爱就爱家具制造有限公司 Mattress production pads processing unit (plant) with soft face

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5417785A (en) * 1992-02-27 1995-05-23 Kem-Wove, Incorporated Laminated fabric material, nonwoven textile product and methods
CN107379398A (en) * 2017-08-22 2017-11-24 苏州星诺奇科技股份有限公司 Automatic feeder
CN207259847U (en) * 2017-09-04 2018-04-20 安徽爱就爱家具制造有限公司 Mattress production pads processing unit (plant) with soft face
CN107600787A (en) * 2017-09-22 2018-01-19 苏州水木康桥环境工程技术有限公司 A kind of method of work of the intelligent garbage bin of the rotary garbage throwing of manipulator

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Application publication date: 20181102

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