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CN108727955B - Multi-component water-based primer coating composition and coating method - Google Patents

Multi-component water-based primer coating composition and coating method Download PDF

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Publication number
CN108727955B
CN108727955B CN201810353261.XA CN201810353261A CN108727955B CN 108727955 B CN108727955 B CN 108727955B CN 201810353261 A CN201810353261 A CN 201810353261A CN 108727955 B CN108727955 B CN 108727955B
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component
water
mass
coating composition
primer coating
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CN108727955A (en
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堀雅司
境博之
藤田裕介
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Kansai Paint Co Ltd
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Kansai Paint Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002—Priming paints
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20—Diluents or solvents
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045—Sulfates

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides a multi-component water-based primer coating composition and a coating method, which can form a coating primer with excellent adhesion, particularly water-resistant adhesion. A multi-component water-based primer coating composition comprising a main agent component (I) and a curing agent component (II), wherein the main agent component (I) comprises a hydroxyl group-containing acrylic resin (A) having a hydroxyl value of 15 to 180mgKOH/g and a glass transition temperature of 30 to 70 ℃ and a pigment (B), the curing agent component (II) comprises a polyisocyanate compound (C) having an isocyanate group content of 10 mass% or more, the main agent (I) and/or the curing agent (II) component comprises a silane coupling agent (D), and the content of the component (D) is 0.01 to 10 mass% based on the mass of the curing agent component (II).

Description

Multi-component water-based primer coating composition and coating method
Technical Field
The present invention relates to a multi-component water-based primer coating composition which is useful as a primer surface paint in the field of automobile repair and which can form a coating film excellent in adhesion, particularly water-resistant adhesion.
Background
Conventionally, as a primer coating (first-layer surface paint) in the field of automobile repair, an organic solvent type acrylic clear coat coating and a two-pack type urethane coating have been the mainstream in view of importance on the performance such as quick drying property, adhesion property, water resistance, and polishing workability. However, in recent years, from the viewpoint of environmental conservation, a shift from organic solvent-based to aqueous coating materials has been advanced, and various aqueous primer coating materials for automobile repair have been proposed. For example, patent document 1 discloses an epoxy/amine two-component aqueous primer surfacer; patent document 2 discloses an epoxy-based one-pack aqueous coating composition. In addition, patent document 3 also discusses the water-based formation of a two-part urethane coating. However, for example, when repairing an automobile outer panel or the like, a primer (steel plate) portion partially exposed by polishing may be coated; however, when the coating material of the inventions of patent documents 1 to 3 is used to perform primer coating of a coating surface having such a partially exposed primer and then repair coating with a repair coating composition, the adhesion of the coating film, particularly the water-resistant adhesion and the finish (Shishang り property) in the repaired portion may be insufficient compared with the coating film in the unrepaired portion.
Documents of the prior art
Patent document
[ patent document 1 ] Japanese patent application laid-open No. H10-60369
[ patent document 2 ] Japanese patent application laid-open No. 7-258596
[ patent document 3] Japanese patent laid-open No. 2001-262053
Disclosure of Invention
Problems to be solved by the invention
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a multi-component water-based primer coating composition capable of forming a coating film excellent in adhesion, particularly water-resistant adhesion.
Means for solving the problems
Under such circumstances, the present inventors have intensively studied and found that the above-mentioned problems can be solved by using a multi-component type water-based primer coating composition in which a main agent component (I) contains an acrylic resin having a specific hydroxyl value and a glass transition temperature, a curing agent component (II) contains a polyisocyanate compound having a specific isocyanate group content, and the main agent component (I) and/or the curing agent component (II) contains a specific amount of a silane coupling agent.
The present invention provides a multi-component type water-based primer coating composition shown in the following items:
item 1. a multi-component type water-based primer coating composition comprising a main agent component (I) and a curing agent component (II), wherein,
the main component (I) comprises a hydroxyl group-containing acrylic resin (A) having a hydroxyl value of 15 to 180mgKOH/g and a glass transition temperature of 30 to 70 ℃ and a pigment (B),
the curing agent component (II) contains a polyisocyanate compound (C) having an isocyanate group content of 10 mass% or more, the main agent (I) and/or the curing agent component (II) contains a silane coupling agent (D), and the content of the component (D) is in the range of 0.01 to 10 mass% based on the mass of the curing agent component (II).
The multi-component water-based primer coating composition according to claim 1, wherein the pigment (B) contains at least 1 extender pigment selected from calcium carbonate, clay, talc, mica, barium sulfate and silica, and is contained in an amount of 30 to 350 parts by mass per 100 parts by mass of the resin solid content contained in the main component.
Item 3. the multi-component type water-based primer coating composition according to item 1 or item 2, wherein the aforementioned curing agent component (II) contains a water-soluble solvent (E) having no hydroxyl group.
The multi-component water-based primer coating composition according to any one of the above items 1 to 3, wherein the hydroxyl group-containing acrylic resin (A) contains, as copolymerized components, 3 to 45 mass% of a hydroxyl group-containing polymerizable unsaturated monomer (a), 40 to 85 mass% of a polymerizable unsaturated monomer (b) having a homopolymer glass transition temperature of 30 ℃ or higher, and 0 to 25 mass% of another polymerizable unsaturated monomer (c), based on the total amount of the copolymerized components.
The multi-component water-based primer coating composition according to any one of claims 1 to 4, wherein the main component (I) further comprises a resin (H) having a glass transition temperature of-10 ℃ or higher and less than 30 ℃ and/or a viscosity modifier.
The multi-component water-based primer coating composition according to any one of the above 1 to 5, wherein the multi-component water-based primer coating composition is a multi-component system comprising a main component (I) and a curing agent component (II), and further comprising a diluent component (III) mainly comprising water, and the diluent component (III) comprises a silicone resin-based surface conditioner (F).
The multi-component water-based primer coating composition according to the item 6, wherein the diluent component (III) further contains an inorganic viscosity modifier (G).
Item 8 is a coating method in which the multi-component water-based primer coating composition described in any one of items 1 to 7 is coated on a substrate.
ADVANTAGEOUS EFFECTS OF INVENTION
When the multi-component water-based primer coating composition of the present invention is used, a coating film having excellent adhesion, particularly water-resistant adhesion, and excellent finishing properties after topcoat coating can be formed.
Detailed Description
The water-based primer coating composition of the present invention is a multi-component water-based primer coating composition comprising a main component (I), a curing agent component (II), and if necessary, a diluent component (III). This will be explained in turn.
< main ingredient (I) >)
In the present invention, the main component (I) is characterized by comprising a hydroxyl group-containing acrylic resin (A) having a hydroxyl value in the range of 15 to 180mgKOH/g and a glass transition temperature in the range of 30 to 70 ℃ and a pigment (B).
(A) Acrylic resin containing hydroxyl group
In the present invention, the hydroxyl group-containing acrylic resin (A) contained in the main component (I) is a component which becomes a component for forming a polyurethane film together with the polyisocyanate compound (C) described later, and is a resin having a hydroxyl value in the range of 15 to 180mgKOH/g and a glass transition temperature in the range of 30 to 70 ℃.
In particular, the hydroxyl value of the hydroxyl group-containing acrylic resin (A) is preferably in the range of 30 to 160mgKOH/g, more preferably 50 to 140mgKOH/g, from the viewpoint of hardening the obtained coating film and satisfying both the polishing property and the water-resistant adhesion property of the coating film.
The glass transition temperature (hereinafter, sometimes abbreviated as Tg) of the hydroxyl group-containing acrylic resin (a) is preferably in the range of 40 to 68 ℃, and more preferably in the range of 45 to 65 ℃, from the viewpoint of hardening the obtained coating film and simultaneously satisfying both the polishing property and the adhesion property of the coating film.
In the present specification, the glass transition temperature (Tg) of the hydroxyl group-containing acrylic resin is a value calculated from the following formula.
1/Tg(K)＝W1/T1+W2/T2+···Wn/Tn
Tg(℃)＝Tg(K)-273
In the formula, W1、W2T is the mass fraction of each monomer1、T2···TnIs the glass transition temperature Tg (K) of the homopolymer of the respective monomer. The homopolymer glass transition temperature of each monomer is a value obtained based on the POLYMER HANDBOOK fountain Edition, J.Brandrup, E.h.Immergut, E.A.Grulke eds. (1999), and the glass transition temperature of a monomer not described in this document is a static glass transition temperature at the time when a homopolymer of the monomer is synthesized so that the weight average molecular weight becomes about 50,000.
In the present specification, the static glass transition temperature of the resin can be measured, for example, by collecting a sample in a measuring cup, completely removing the solvent by vacuum suction, measuring the change in heat at a temperature rise rate of 3 ℃/min in the range of-100 to 150 ℃ using a differential scanning calorimeter "DSC-50Q type" (manufactured by shimadzu corporation, trade name), and setting the change point of the first base line on the low temperature side as the static glass transition temperature.
The hydroxyl group-containing acrylic resin (a) may be, for example, a copolymer of a hydroxyl group-containing polymerizable unsaturated monomer (a) and another polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer.
The hydroxyl group-containing polymerizable unsaturated monomer (a) is a compound having 1 or more hydroxyl groups and polymerizable unsaturated bonds in each molecule, and specifically includes, for example, monoesters of (meth) acrylic acid and a dihydric alcohol having 2 to 8 carbon atoms, such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate; an epsilon-caprolactone modification of a monoester of the (meth) acrylic acid and a dihydric alcohol having 2 to 8 carbon atoms; n-hydroxymethyl (meth) acrylamide; allyl alcohol, and (meth) acrylates having a polyoxyethylene chain with a hydroxyl group at the molecular end. Among them, 2-hydroxyethyl methacrylate and/or 2-hydroxypropyl methacrylate are preferable from the viewpoint of the polishing property and the reactivity with a curing agent described later.
Examples of the other polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer include methyl (meth) acrylate, ethyl (meth) acrylate; linear or branched alkyl (meth) acrylates such as propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, and stearyl (meth) acrylate; alicyclic (meth) acrylate esters such as cyclohexyl (meth) acrylate, methylcyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, cyclododecyl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, and tricyclodecenyl (meth) acrylate; aralkyl (meth) acrylates such as benzyl (meth) acrylate; aromatic ring-containing polymerizable unsaturated monomers such as styrene, α -methylstyrene and vinyltoluene; alkoxyalkyl (meth) acrylates such as 2-methoxyethyl (meth) acrylate and 2-ethoxyethyl (meth) acrylate; perfluoroalkyl (meth) acrylates; nitrogen-containing polymerizable unsaturated monomers such as N, N-dialkylaminoalkyl (meth) acrylates such as (meth) acrylonitrile, (meth) acrylamide and N, N-diethylaminoethyl (meth) acrylate, and adducts of glycidyl (meth) acrylates with amine compounds; allyl (meth) acrylate, ethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1, 3-butanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, 1, 4-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, polymerizable unsaturated monomers having at least 2 polymerizable unsaturated groups in 1 molecule, such as 1, 6-hexanediol di (meth) acrylate, pentaerythritol tetra (meth) acrylate, glycerol di (meth) acrylate, 1,1, 1-trimethylolethane tri (meth) acrylate, and 1,1, 1-trihydroxymethylpropane tri (meth) acrylate; carboxyl group-containing polymerizable unsaturated monomers such as (meth) acrylic acid, maleic acid, crotonic acid, and 2-carboxyethyl (meth) acrylate; carbonyl group-containing polymerizable unsaturated monomers such as acetoacetoxyethyl (meth) acrylate and diacetone (meth) acrylamide; epoxy group-containing polymerizable unsaturated monomers such as glycidyl (meth) acrylate, 2-methylglycidyl (meth) acrylate, 3, 4-epoxycyclohexylmethyl (meth) acrylate, 3, 4-epoxycyclohexylethyl (meth) acrylate, 3, 4-epoxycyclohexylpropyl (meth) acrylate, and 4-hydroxybutylacrylate glycidyl ether; an isocyanato group-containing polymerizable unsaturated monomer such as isocyanatoethyl (meth) acrylate; alkoxysilyl group-containing polymerizable unsaturated monomers such as 3-methacryloxypropyltrimethoxysilane and 3-methacryloxypropyltriethoxysilane; and (c) an oxidative curable group-containing polymerizable unsaturated monomer such as dicyclopentenyloxyethyl (meth) acrylate, dicyclopentenyloxypropyl (meth) acrylate, and dicyclopentenyl (meth) acrylate, and these monomers may be used alone or in combination of 2 or more.
In the present specification, "(meth) acrylate" means "acrylate or methacrylate", "(meth) acrylic acid" means "acrylic acid or methacrylic acid", "(meth) acryloyl group means" acryloyl group or methacryloyl group "," (meth) acrylamide "means" methacrylamide or acrylamide ", and" (meth) acrylonitrile "means" acrylonitrile or methacrylonitrile ".
Among the other polymerizable unsaturated monomers, it is preferable to include the monomer (b) having a homopolymer glass transition temperature of 30 ℃ or higher as a part of the copolymerization component in order to set the glass transition temperature of the hydroxyl group-containing acrylic resin (a) within the above range and in view of the polishing property and water resistance of the obtained coating film.
Specific examples of the monomer (b) having a homopolymer Tg of 30 ℃ or higher include styrene [100], methyl methacrylate [105], tert-butyl methacrylate [107], neopentyl glycol diacrylate [117], 3-methyl-1, 5-pentanediol diacrylate [105], 1, 6-hexanediol diacrylate [105], isobornyl acrylate [94], tripropylene glycol diacrylate [90], 1, 9-nonane diacrylate [68], cyclohexyl methacrylate [66], ethyl methacrylate [65], benzyl methacrylate [54], isobutyl methacrylate [53], tert-butyl acrylate [43], stearyl acrylate [38], cetyl acrylate [35], neopentyl glycol dimethacrylate [33] (also referred to as cetyl acrylate ], etc. (among them, in addition to the polymerizable unsaturated monomer having a functional group such as a carboxyl group, an epoxy group, an alkoxysilyl group, an isocyanoyl group, or an oxidative curable group, and the hydroxyl group-containing polymerizable unsaturated monomer (a). The above-mentioned [ ] indicates the homopolymer glass transition temperature [. degree.C ] of each monomer.
Among the above, from the viewpoint of the polishing properties of the coating film, it is particularly preferable to use at least 1 monomer selected from the group of monomers having a homopolymer Tg of preferably 40 to 130 ℃, and more preferably 50 to 120 ℃.
The content of each of the copolymerizable components of the hydroxyl group-containing acrylic resin (a) may be appropriately adjusted so as to fall within the range of the hydroxyl group value and the glass transition temperature of the acrylic resin, but from the viewpoint of the polishing properties and water resistance of the resulting coating film, it is preferable to use, as the copolymerizable components, 3 to 45 mass%, preferably 5 to 40 mass%, of the hydroxyl group-containing polymerizable unsaturated monomer (a), 40 to 85 mass%, preferably 45 to 80 mass%, of the polymerizable unsaturated monomer (b) having a homopolymer glass transition temperature of 30 ℃ or higher, and 0 to 25 mass%, preferably 0 to 20 mass%, of the other polymerizable unsaturated monomer (c), based on the total amount of the copolymerizable components.
The monomer (b) having a Tg of 30 ℃ or higher can be used alone or in combination, but from the viewpoint of balance between weather resistance and production cost, it preferably contains styrene, and the content of styrene in the monomer (b) is in the range of 1 to 95% by mass, and further in the range of 5 to 95% by mass.
The hydroxyl group-containing acrylic resin (a) is preferably a particulate aqueous dispersion (also referred to as an emulsion).
Examples of the water dispersion technique of the hydroxyl group-containing acrylic resin include the following methods: a method in which a part or all of anionic groups such as carboxyl groups contained in an acrylic resin produced by solution polymerization in an organic solvent are neutralized with a basic compound and dispersed in water, or the acrylic resin is added to an aqueous medium containing a basic compound and dispersed; a method of emulsion-polymerizing a polymerizable unsaturated monomer component using a polymerization initiator in the presence of an emulsifier, and the like.
Examples of the emulsifier used in the emulsion polymerization include anionic surfactants and nonionic surfactants, and examples of the polymerization initiator include persulfates and peroxides.
In the present invention, from the viewpoint of excellent storage stability of the main component (I), the hydroxyl group-containing acrylic resin (a) is more preferably: an aqueous dispersion of an acrylic resin having a core/shell structure, which is obtained by copolymerizing polymerizable unsaturated monomer components having different compositions in multiple stages.
In the case of producing the aforementioned aqueous dispersion of an acrylic resin having a core/shell type structure, it can be obtained by, for example, the following method: a method in which a mixture of the monomer components (X) forming the core portion is emulsion-polymerized using a polymerization initiator in the presence of an emulsifier to obtain an aqueous dispersion of a copolymer, and then a mixture of the monomer components (Y) forming the shell portion is added to the aqueous dispersion to carry out emulsion polymerization using a polymerization initiator, and the like.
As the monomers of the core section and the shell section, specifically, monomers listed in the above-mentioned hydroxyl group-containing unsaturated monomer and other polymerizable unsaturated monomer copolymerizable with the above-mentioned monomers can be appropriately selected, but in the polymerizable unsaturated monomer component (X) forming the core section, it is preferable that at least a part of the component contains an epoxy group-containing polymerizable unsaturated monomer, and in the polymerizable unsaturated monomer component (Y) forming the shell section, it is preferable that at least a part of the component contains a carboxyl group-containing polymerizable unsaturated monomer. The epoxy group-containing polymerizable unsaturated monomer contained in the core-forming monomer component (X) is a monomer used for the following purposes: the water dispersion stability of the aqueous dispersion of the hydroxyl group-containing acrylic resin (a) can be further improved by reacting with the carboxyl group contained in the polymerizable unsaturated monomer component (Y) to graft the copolymer obtained based on the polymerizable unsaturated monomer component (X) and the copolymer obtained based on the polymerizable unsaturated monomer component (Y).
In the hydroxyl group-containing acrylic resin (a), the ratio of the epoxy group-containing polymerizable unsaturated monomer in the polymerizable unsaturated monomer component (X) may be appropriately adjusted within the range of the present invention, but may be generally in the range of 0.1 to 40% by mass, preferably 0.5 to 25% by mass, based on the total amount of the polymerizable unsaturated monomer component (X).
The ratio of the carboxyl group-containing polymerizable unsaturated monomer in the polymerizable unsaturated monomer component (Y) may be in the range of 5 to 60 mass%, preferably 10 to 50 mass%, based on the total amount of the polymerizable unsaturated monomer component (Y).
In addition, in the polymerizable unsaturated monomer components (X) and (Y), the amount of carboxyl groups contained in the polymerizable unsaturated monomer component (Y) is adjusted to be in the range of 3 to 30 moles, particularly 6 to 20 moles, relative to 1 mole of epoxy groups contained in the polymerizable unsaturated monomer component (X), which is also suitable from the viewpoint of storage stability, finishing property, and polishing property of the hydroxyl group-containing acrylic resin (a).
The ratio of the polymerizable unsaturated monomer component (X) forming the core portion and the monomer component (Y) forming the shell portion is preferably in the range of 60/40 to 95/5, particularly 70/30 to 90/10 in terms of the mass ratio of the monomer component (X)/the monomer component (Y), from the viewpoint of water dispersion stability and finishing properties of the hydroxyl group-containing acrylic resin (a).
When the hydroxyl group-containing acrylic resin (A) is an aqueous dispersion, the average particle diameter of the dispersion resin is preferably in the range of 0.05 to 1.0. mu.m, more preferably 0.08 to 0.8. mu.m.
In the present specification, the average particle diameter is defined as: the sample was diluted with deionized water to a concentration suitable for measurement using a Coulter counter N4 (trade name, manufactured by Beckman Coulter k.k., particle size distribution measuring instrument), and the obtained value was measured at room temperature (about 20 ℃).
The resin solid content of the hydroxyl group-containing acrylic resin (a) is preferably about 35 to 65 mass% from the viewpoint of dispersion stability of the hydroxyl group-containing acrylic resin (a).
Here, the resin solid content in the present specification means a value calculated by collecting about 2.0g of a sample in an aluminum foil cup having a diameter of about 5cm and measuring the residual part (g) after heating at 110 ℃ for 1 hour.
(B) Pigment (I)
In the present invention, as the pigment (B) contained in the main agent component (I), conventionally known pigments can be used, and examples thereof include coloring pigments such as titanium white, carbon black, and iron oxide red (Bengala); metal pigments such as fine aluminum powder; bulk pigments such as calcium carbonate, clay, talc, mica, barium sulfate, silica, alumina white, and the like; and rust preventive pigments such as aluminum tripolyphosphate, aluminum phosphomolybdate, and zinc phosphate, and they may be used alone or in combination of 2 or more depending on the color and coating film performance to be achieved.
The content of the pigment (B) is 100 to 500 parts by mass, preferably 120 to 400 parts by mass, based on 100 parts by mass of the resin solid content contained in the main component (I).
Among the above pigments, the extender pigment is preferably at least 1 selected from calcium carbonate, clay, talc, mica, barium sulfate and silica, more preferably at least 1 selected from calcium carbonate, talc and barium sulfate, and even more preferably talc and/or barium sulfate, from the viewpoint of cost, film-forming property, grindability, and balance between finishing property after coating and film-forming property.
The content of the extender pigment in the pigment is in the range of 30 to 350 parts by mass, preferably 100 to 340 parts by mass, based on 100 parts by mass of the resin solid content contained in the main component (I), from the viewpoint of the balance between the grindability and the coating performance.
The average particle diameter of the pigment (B) is in the range of 0.001 to 100 μm, preferably 0.05 to 50 μm, from the viewpoint of finishing.
The average particle diameter of the pigment in the present invention is a value of a median diameter (d50) of a volume-based particle size distribution measured by a laser diffraction scattering method using a Microtrac particle size distribution measuring apparatus MT3300 (trade name, manufactured by japanese machine).
The main component (I) may contain other components such as a resin other than the hydroxyl group-containing acrylic resin (a), a viscosity modifier, a pigment dispersant, an ultraviolet absorber, a light stabilizer, fine polymer particles, a dispersion aid, an antiseptic, an antifoaming agent, a curing catalyst, an organic solvent, a neutralizer and the like, which are generally used in the production of an aqueous coating material.
In the present invention, it is preferable that the main component (I) contains a hydroxyl group-containing acrylic resin (A), and further contains a resin (H) having a glass transition temperature in the range of-10 ℃ or higher and less than 30 ℃, particularly in the range of-5 to 10 ℃, and/or a viscosity modifier. Thus, the coating film formed from the water-based primer coating composition may have improved finish without impairing weather resistance and water resistance. The glass transition temperature of the resin (H) is a value calculated by using the formula described in the term of the glass transition temperature (Tg) of the hydroxyl group-containing acrylic resin (a).
The resin (H) is preferably a resin containing a hydroxyl group in view of crosslinking with a component of the curing agent (II) described later, and is preferably a resin containing a hydroxyl group together with an acid group in order to have solubility or dispersibility (also referred to as water solubility or water dispersibility) in water.
The hydroxyl value of the resin (H) is preferably 5 to 150mgKOH/g, particularly preferably 20 to 120mgKOH/g, and the acid value is preferably 10 to 120mgKOH/g, particularly preferably 30 to 70 mgKOH/g.
The resin (H) is not limited in kind, but from the viewpoint of water resistance and finish of the coating, an acrylic resin or a polyester resin is preferably used.
The resin (H) can be produced by a known technique as a method for producing the resin (H), but in the case of an acrylic resin, the resin (H) can be produced by a method similar to that for the hydroxyl group-containing acrylic resin (a).
The content of the resin (H) in the main agent component (I) is 40 parts by mass or less, preferably 5 to 25 parts by mass, based on 100 parts by mass of the solid resin content contained in the main agent component (I), from the viewpoint of the cracking resistance, the finishing property, and the water resistance when the primer coating film is dried.
As the viscosity modifier, known viscosity modifiers can be used as viscosity modifiers for coating materials, and examples thereof include polyamide-based viscosity modifiers, organic resin fine particle viscosity modifiers, diurea-based viscosity modifiers, urethane-associated viscosity modifiers, and alkali-swellable polyacrylic acid-based viscosity modifiers. The inorganic viscosity modifier (G) described later may be contained in the main component (I). These viscosity regulators can be used in 1 or can also be combined with 2 or more.
When the inorganic viscosity modifier (G) is used, it may be mixed with the pigment (B) component in advance to prepare a paste, or may be added later.
The content of the viscosity modifier to be blended as necessary in the main agent component (I) is 0.5 to 10 parts by mass, preferably 1 to 5 parts by mass, based on 100 parts by mass of the resin solid content contained in the main agent component (I), from the viewpoint of the balance between the polishing properties and the coating properties.
< curing agent component (II) >)
The curing agent component (II) used in the present invention is characterized by containing a polyisocyanate compound (C) having an isocyanate group content within a specific range.
(C) Polyisocyanate compound
The polyisocyanate compound (C) contained in the curing agent component (II) used in the present invention is a polyisocyanate compound having an isocyanate group content of 10 mass% or more.
In particular, the content of the isocyanate group in the polyisocyanate compound (C) is preferably 12 to 25% by mass, and more preferably 18 to 25% by mass, from the viewpoint of water-resistant adhesion.
In the present specification, the content of an isocyanate group is a content in which the amount of an isocyanate group contained in a compound is represented by a mass fraction. The amount of the isocyanate group can be measured in accordance with JIS K1603-1 (2007). Specifically, the value is determined by adding an excessive amount of dibutylamine to a sample and allowing the sample to react sufficiently, and then back-titrating the unreacted dibutylamine with a hydrochloric acid standard solution.
The polyisocyanate compound is a compound having 2 or more free isocyanate groups in 1 molecule, and polyisocyanate compounds used in the production of polyurethane from the past can be used. Examples thereof include aliphatic diisocyanates such as tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, and lysine diisocyanate; alicyclic diisocyanates such as 4, 4' -methylene-bis (cyclohexyl isocyanate) and isophorone diisocyanate; aromatic diisocyanates such as xylylene diisocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, and polyphenylmethane diisocyanate (hereinafter referred to as polymeric MDI); and isocyanurate compounds and biuret compounds thereof, and the like, and 1 or 2 or more of them may be mixed and used. Among them, it is particularly preferable that an aliphatic diisocyanate, an alicyclic diisocyanate, and a derivative thereof are used at least in part of the component; in particular, hexamethylene diisocyanate (HMDI), a derivative of hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), a derivative of isophorone diisocyanate (IPDI), or the like is preferably used.
In the present invention, as the polyisocyanate compound (C), it is preferable to use: the hydrophilized polyisocyanate compound obtained by introducing a hydrophilic group into the polyisocyanate compound is a polyisocyanate compound for aqueous coating materials such as a water-dispersible polyisocyanate compound in which the polyisocyanate compound is dispersed in water using a surfactant.
Examples of the hydrophilized polyisocyanate compound include: a polyether-modified polyisocyanate compound having a polyether skeleton introduced thereinto, and an anionic group-containing polyisocyanate compound. Examples of the polyether-modified polyisocyanate compound include compounds obtained by reacting a polyisocyanate compound with a hydrophilic polyether alcohol such as a monool such as polyethylene oxide. Examples of the anionic group-containing polyisocyanate compound include compounds obtained by reacting an active hydrogen group of an active hydrogen group-containing compound having an anionic group with an isocyanate group of a polyisocyanate compound. The active hydrogen group-containing compound having an anionic group is not particularly limited, and for example, compounds having 1 anionic group and at least 1 active hydrogen group are exemplified. Specifically, the method comprises the following steps: a compound having a carboxyl group, a sulfonic acid group, a phosphate group, a betaine structure-containing group, or the like as an anionic group in one molecule and having an active hydrogen group reactive with an isocyanate group; the polyisocyanate compound can be rendered hydrophilic by reacting the compound with the polyisocyanate compound. The active hydrogen group is a functional group reactive with an isocyanate group, and examples thereof include a hydroxyl group and an amino group.
Examples of the active hydrogen group-containing compound having a carboxyl group include dihydroxy carboxylic acids such as 2, 2-dimethylolacetic acid, 2-dimethylolactic acid, 2-dimethylolpropionic acid, 2-dimethylolbutyric acid, dimethylolheptanoic acid, dimethylolnonanoic acid, 2-dimethylolbutyric acid, and 2, 2-dimethylolpentanoic acid; 1-carboxy-1, 5-pentanediamine, dihydroxybenzoic acid, 3, 5-diaminobenzoic acid, lysine, arginine and other diaminocarboxylic acids; and half ester compounds of polyoxypropylene triol with maleic anhydride and/or phthalic anhydride.
Examples of the active hydrogen group-containing compound having a sulfonic acid group include N, N-bis (2-hydroxyethyl) -2-aminoethanesulfonic acid, 1, 3-phenylenediamine-4, 6-disulfonic acid, diaminobutanesulfonic acid, 3, 6-diamino-2-toluenesulfonic acid, 2, 4-diamino-5-toluenesulfonic acid, 2- (cyclohexylamino) -ethanesulfonic acid, and 3- (cyclohexylamino) -propanesulfonic acid.
Examples of the active hydrogen group-containing compound having a phosphoric acid group include 2, 3-dihydroxypropylphenyl phosphate and the like.
Examples of the active hydrogen group-containing compound having a betaine structure-containing group include: and sulfobetaine-containing compounds obtained by reacting a tertiary amine such as N-methyldiethanolamine with 1, 3-propane sultone.
The active hydrogen group-containing compound having an anionic group may be, for example, an alkylene oxide modified product obtained by adding an alkylene oxide such as ethylene oxide or propylene oxide.
Among the hydrophilized polyisocyanate compounds, from the viewpoint of smoothness of the obtained coating film and the like, anionic group-containing polyisocyanate compounds are preferable, and as the anionic group, polyisocyanate compounds having a sulfonic acid group and/or a phosphoric acid group are particularly preferable.
Examples of the water-dispersible polyisocyanate compound include: a water-dispersible polyisocyanate compound obtained by self-emulsifying a polyisocyanate, a water-dispersible polyisocyanate compound obtained by forcibly dispersing a polyisocyanate by a stirrer or the like, and a water-dispersible polyisocyanate compound obtained by dispersing a polyisocyanate by a surfactant. The surfactant used for obtaining the water-dispersible polyisocyanate compound is preferably an anionic surfactant and/or a nonionic surfactant, and more preferably an anionic surfactant.
Further, the curing agent component (II) may contain a hydrophobic polyisocyanate compound in addition to the hydrophilized polyisocyanate compound and/or water-dispersible polyisocyanate compound. As the relevant hydrophobic polyisocyanate compound, a hydrophobic polyisocyanate compound generally used in solvent-based coating compositions can be used.
The content of the polyisocyanate compound (C) in the curing agent component (II) is adjusted to 10 to 99.9 mass%, preferably 30 to 80 mass%, based on the mass of the curing agent component (II).
(D) Silane coupling agent
The silane coupling agent (D) is contained in the main agent component (I) and/or the curing agent component (II) in an amount of 0.01 to 10 mass% based on the mass of the curing agent component (II).
In particular, the content of the silane coupling agent (D) is in the range of 0.01 to 10 mass% based on the mass of the curing agent component (II), and is preferably in the range of 0.05 to 8 mass%, and more preferably in the range of 0.1 to 6 mass% from the viewpoint of improving the water-resistant adhesion and the adhesion of the obtained coating film to the steel sheet.
The type of the silane coupling agent is not particularly limited, but examples thereof include epoxy group-containing silane coupling agents such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3, 4-epoxycyclohexyl) methyltrimethoxysilane, 2- (3, 4-epoxycyclohexyl) methyltriethoxysilane, 2- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane and 2- (3, 4-epoxycyclohexyl) methyldimethoxysilane; amino group-containing silane coupling agents such as 3- (2-aminoethyl) aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N- (2-aminoethyl) 3-aminopropyltrimethoxysilane and N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane; mercapto group-containing silane coupling agents such as 3-mercaptopropyltrimethoxysilane; vinyl-containing silane coupling agents such as vinyltriethoxysilane, vinyltrimethoxysilane and vinyltris (methoxyethoxy) silane; (meth) acryloyl group-containing silane coupling agents such as 3- (meth) acryloyloxypropyltrimethoxysilane, 3- (meth) acryloyloxypropyltriethoxysilane, and 3- (meth) acryloyloxypropyldimethoxymethylsilane. Among them, an epoxy group-containing silane coupling agent is particularly preferable.
From the viewpoint of storage stability, the silane coupling agent (D) is preferably contained in the curing agent component (II).
The curing agent component (II) may be diluted with an organic solvent, and may contain other components such as ultraviolet absorbers, light stabilizers, fine polymer particles, dispersing aids, preservatives, defoaming agents, curing catalysts, neutralizing agents, dehydrating agents, and coating additives generally used in the production of aqueous coating materials.
(E) Water-soluble solvent
The organic solvent for diluting the curing agent (II) may react with the polyisocyanate compound (C), and therefore, a water-soluble solvent having no hydroxyl group is preferably selected as appropriate.
Examples of the acetate ester include ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono-n-butyl ether acetate (also known as n-butyl cellosolve acetate), diethylene glycol monoethyl ether acetate, diethylene glycol mono-n-butyl ether acetate, 3-methoxybutyl acetate, and propylene glycol monomethyl ether acetate (also known as methoxypropyl acetate).
Examples of the ketone system include acetone, methyl ethyl ketone, methyl amyl ketone, and methyl isobutyl ketone.
Examples of the ester group include ethyl acetate (also known as ethyl acetate), butyl acetate (also known as butyl acetate), isobutyl acetate (also known as isobutyl acetate), methyl benzoate (also known as methyl benzoate), ethyl ethoxypropionate, ethyl propionate, and methyl propionate.
Examples of the ether system include tetrahydrofuran, dioxane, dimethoxyethane, aromatic hydrocarbons, and aliphatic hydrocarbons.
Examples of the glycol ether system include ethylene glycol diethers such as ethylene glycol dimethyl ether and ethylene glycol diethyl ether; diethylene glycol diethers such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol divinyl ether, diethylene glycol ethyl methyl ether, diethylene glycol isopropyl methyl ether, and diethylene glycol butyl methyl ether; triethylene glycol diethers such as triethylene glycol dimethyl ether and triethylene glycol divinyl ether; tetraethylene glycol diethers such as tetraethylene glycol diethyl ether; propylene glycol diethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol di-n-propyl ether, propylene glycol diisopropyl ether, propylene glycol di-n-butyl ether, propylene glycol diisobutyl ether, propylene glycol diallyl ether and propylene glycol diphenyl ether; dipropylene glycol diethers such as dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, and dipropylene glycol di-n-butyl ether, dipropylene glycol diisobutyl ether, and dipropylene glycol diallyl ether; tripropylene glycol diethers such as tripropylene glycol dimethyl ether, tripropylene glycol diethyl ether, and tripropylene glycol di-n-butyl ether, tripropylene glycol diisobutyl ether, and tripropylene glycol diallyl ether; butanediol diethers such as butanediol dimethyl ether, butanediol diethyl ether, and butanediol di-n-butyl ether; 2-butoxyethyl diethoxyethyl ether, 2-butoxyethyl triethoxyethyl ether, 2-butoxyethyl tetraethoxyethyl ether and the like.
Among the organic solvents, at least 1 selected from an acetate-based water-soluble solvent having no hydroxyl group and a glycol ether-based water-soluble solvent having no hydroxyl group is preferable.
The content of the organic solvent is preferably adjusted to 10% by mass or more, particularly preferably within a range of 20 to 65% by mass, based on the mass of the curing agent component (II), and is particularly preferably from the viewpoint of miscibility with the polyisocyanate compound (C), that is, finishing properties.
The organic solvent may be used in combination as appropriate for the purpose of adjusting viscosity, coating properties, and the like.
The amount of the curing agent component (II) is preferably adjusted so that the equivalent ratio (NCO/OH) of the hydroxyl group contained in the main component to the isocyanate group contained in the curing agent (II) is usually in the range of 0.05 to 3.0, and is preferably in the range of 0.8 to 2.5 from the viewpoint of water-resistant adhesion of the coating film.
< diluent component (III) >
The aqueous primer coating composition of the present invention may contain a diluent (III) containing water as a main component from the viewpoint of improving the coating workability.
The diluent component (III) may contain water as a main component, and other components such as an ultraviolet absorber, a light stabilizer, fine polymer particles, a preservative, an antifoaming agent, a curing catalyst, an organic solvent, a viscosity adjuster, a surface adjuster, and coating additives generally used in the production of an aqueous coating material.
When the silicone resin-based surface conditioner (F) is contained as the surface conditioner, the finish and the coating film properties may be improved by adjusting the coatability to the base and the leveling property of the coating composition when the primer coating composition is prepared, and the foaming suppression and defoaming effect may be expected.
Examples of the silicone resin-based surface conditioner (F) include an organopolysiloxane such as dimethylpolysiloxane, and a modified silicone resin obtained by modifying an organopolysiloxane. Specific examples of the modified silicone resin include alkyl-modified polysiloxane, phenyl-modified polysiloxane, and polyether-modified polysiloxane. These can be used alone or in combination of 2 or more.
Specifically, for example, dimethylpolysiloxane; a methylphenyl polysiloxane; polyether-modified silicones such as polyether-modified polydimethylsiloxane and polyether-modified dimethylpolysiloxane; polyester-modified polyalkylsiloxanes such as polyester-modified dimethylpolysiloxane and polyester-modified polydimethylsiloxane; a polymethylalkylsiloxane; aralkyl modified polymethylalkylsiloxanes; polydimethylsiloxane containing polyether modified acryloyl group; and polydimethylsiloxanes containing polyester-modified acryloyl groups. Among these, polyether-modified silicones are preferred.
The weight average molecular weight of the polyether-modified siloxane is in the range of 400 to 3,000, and particularly preferably in the range of 500 to 2,000. The weight average molecular weight is a value obtained in terms of polystyrene measured by Gel Permeation Chromatography (GPC).
As the polyether-modified silicone, commercially available products can be used, and specific examples thereof include commercially available products such as BYK-345, BYK-347, BYK-348, BYK-349, BYK-UV3500, BYK-3510, BYK-3530, BYK-3570 (trade name, BYK Japan K.K., Co., Ltd.), TEGO Wet 245, TEGO Wet 250, TEGO Wet 260, TEGO Wet 270, and TEGO Wet280 (trade name, Evonik Degussa Co., Ltd.).
Examples of the surface conditioner other than the above include silicone-based, acetylene-based, acrylic-based, fluorine-based, and vinyl-based ones other than the polyether-modified siloxane.
The content of the silicone resin surface conditioner (F) is preferably in the range of 0.01 to 10 mass%, more preferably 0.3 to 2.0 mass%, based on the mass of the diluent component (III), from the viewpoint of improving the wettability and the finish of the aqueous primer coating composition.
In particular, the viscosity modifier preferably contains an inorganic viscosity modifier (G) from the viewpoint of storage stability.
As the inorganic viscosity modifier (G), inorganic viscosity modifiers known in the art can be used without limitation, and examples thereof include layered silicate minerals, silica fine particles, and the like, and they may be any of natural products, synthetic products, and processed products. Specific examples thereof include montmorillonite, beidellite, nontronite, saponite, hectorite, stevensite, mica, bentonite, and the like. These may be inorganic viscosity modifiers obtained by diluting with a diluting medium such as an organic solvent and/or water.
Commercially available Products include "Bentone 27", "Bentone 34", "Bentone 38", "Bentone SD-1", "Bentone SD-2", "Bentone SD-3", "Bentone 52", "Bentone 57" (any of which is a product name of Rheox corporation), "Tixogel VP", "Tixogel TE", "Tixogel UN", "Tixogel EZ 100", "Tixogel MP 250" (any of which is a product name of Sud Chemical corporation), "Claytone 40", "Claytone 34", "Claytone HT", "Claytone APA", "Claytone AF", "Claytone HY" (any of which is a product name of Southern Clay Products), "Aerosil RX 200", "Aerosil R812", "Aerosil R805", "Aerosil 200", "Aerosil 202" (any of which is a product name of Southern Clay Products), "Santonia" RDS.L., "Lancet.R 202", "L.," L., BYK-Chemie Co., Ltd.) and the like.
When the inorganic viscosity modifier (G) is contained in the diluent component (III), the content thereof is preferably in the range of 0.1 to 3.0% by mass, more preferably 0.3 to 2.0% by mass, based on the mass of the diluent component (III), from the viewpoint of the finish of the aqueous primer coating composition.
The amount of the diluent component (III) used may be in the range of 30 to 400 parts by mass, preferably 50 to 150 parts by mass, based on 100 parts by mass of the resin solid content contained in the main component (I), from the viewpoint of coating workability and finishing property.
The water-based primer coating composition of the present invention is a multi-component water-based primer coating composition comprising: a main agent component (I) and a curing agent component (II) containing the hydroxyl group-containing acrylic resin (a) and a pigment (B); diluting component (III) as required. Can be easily adjusted by mixing before using them.
The aqueous primer coating composition of the present invention thus obtained is applied to a substrate and cured to obtain a coated article having a cured coating film on the substrate.
The water absorption of the coating film obtained from the water-based primer coating composition of the present invention may be less than 10%, preferably in the range of 0.1 to less than 10%, which is particularly preferable from the viewpoint of water adhesion resistance.
In the present specification, the water absorption of the coating film was measured as follows.
The sample was uniformly coated on a polypropylene plate (300X 100X 5mm) so that the dry film thickness became 40 μm, and forced-dried at 60 ℃ for 30 minutes to obtain a coating film. Thereafter, a free coating film was cut out of the coating film at an arbitrary place in a square shape having sides of 3cm except for the range of 1cm from the end, immersed in deionized water at 20 ℃ for 24 hours, and then wiped off with water droplets on the surface, followed by rapid weighing, and the water absorption was measured according to the following formula.
Water absorption (%) [ (B-a)/a ] × 100
Wherein, A: mass (g) of free coating film before immersion in water, B: mass (g) of free coating film after immersion in water.
The substrate to which the aqueous primer coating composition of the present invention is applied is not limited, and examples thereof include substrates made of metal, plastic, and the like, and specifically, the aqueous primer coating composition is preferably applied to coating or repair coating of vehicles or parts such as automobiles, motorcycles, trucks, construction machines, and electric cars.
< repair coating method >
The water-based primer coating composition of the present invention is not particularly limited, but can be preferably used in, for example, the following repair coating method.
The method comprises the following steps:
in the damaged portion of the coated body,
(1) a step of forming a primer treatment layer by applying the multi-component water-based primer coating composition of the present invention,
(2) a step of drying and polishing the formed base treatment layer,
(3) and a step of applying a colored under-coat paint composition for repair to the ground base treatment layer to form a coating film.
(1) Process for forming base treatment layer
The water-based primer coating composition of the present invention is first applied to a region from a damaged portion of a coated body to the periphery thereof, and is previously subjected to cleaning, sand polishing with sandpaper, or the like, and the putty composition is filled with a putty as necessary, and then the water-based primer coating composition of the present invention can be applied as a primer/topcoat. The composition of the present invention can be coated by a conventionally known method such as spray coating. In the case of a putty applied, it is preferred that the putty side is ground after it is dried, but the composition of the present invention has good substrate hiding properties and thus the ground side can also be rough.
(2) Drying and polishing the base treatment layer
The method of drying the water-based primer coating composition of the present invention includes, for example, drying at room temperature or forced drying, and the water-based primer coating composition can be cured by the present drying step until the inside of the coating film is cured. In the case of drying at room temperature, specifically, drying can be carried out by leaving the mixture at room temperature (for example, 5 ℃ to less than 40 ℃) for 5 hours or more, and in the case of forced drying, drying can be carried out by heating the mixture at 40 ℃ to 120 ℃ for 5 to 60 minutes, preferably 20 to 40 minutes. In the case of forced drying, it is also possible to set (stand) at room temperature for 2 to 30 minutes before heat curing from the viewpoint of finishing. For drying, for example, a blower may be used.
The thickness of the obtained water-based primer coating composition (primer/topcoat) is usually 8 to 500 μm, and more preferably 10 to 150 μm in terms of dry film thickness, in consideration of the subsequent polishing.
As a method of polishing, for example, water-resistant paper, sandpaper, or the like can be used. Further, water-grinding may be performed using water-resistant paper, or the rough-grinding composite and the finish-grinding composite may be sequentially polished.
(3) Step of Forming colored base coating film
For forming the colored base coating film, for example, a colored base coating composition can be used.
As the top coating composition such as a colored base coating composition and a clear coating composition, conventionally known compositions can be used without particular limitation, and for example, a curable coating composition containing an acrylic resin, a polyester resin and/or a fluororesin containing a crosslinkable functional group such as a hydroxyl group as a main agent and a blocked polyisocyanate, a polyisocyanate and/or a melamine resin or an epoxy resin as a curing agent; or a lacquer coating containing an acrylic resin modified with cellulose acetate butyrate as a main component; further, if necessary, additives for coating materials such as pigments, cellulose derivatives, additive resins, ultraviolet absorbers, light stabilizers, surface control agents, curing catalysts, and the like may be contained. The form of the topcoat coating composition may be any of an organic solvent system, a water system, a powder, and the like.
The aqueous primer coating composition of the present invention is excellent in coating workability, surface coating suitability, and the like, and therefore, after the primer coating composition is coated, the topcoat coating composition can be coated by a 1-coat finish method using only a colored base coating material, or can be coated by a 2-coat finish method using a colored base coating material and a clear coating material. In particular, by coating a water-based paint or a high solid (high solid) type paint as a topcoat paint composition on a coating film layer obtained from the water-based primer paint composition of the present invention, an all-water-based paint system or an environmental-friendly paint system can be produced, and the aesthetic appearance of the substrate surface can be maintained for a long period of time while taking into consideration the human body and/or the environment, for example, the odor, etc.
The refinish topcoat coating composition that can be applied by overlaying may be any of the above-mentioned known coating materials, preferably an aqueous or high solid content type coating composition, and may be used alone or in combination of 2 or more kinds of coating materials, depending on the kind of the substrate surface, the coating environment, and the like.
Specifically, from the viewpoint of substrate hiding properties and finishing properties, it is preferable to use a colored base coating composition for repair containing a pigment at least in a part of the component, and the colored base coating composition for repair is preferably a colored aqueous base coating composition containing a water-soluble resin and/or a water-dispersible resin, a colored pigment and/or a bright pigment.
Further, the clear coating material may be applied after the colored water-based undercoat coating composition for repair is applied.
In the case where the coating composition of the present invention is used for refinish coating of automobiles and the like, polishing may be performed after a colored base coating film is formed on a coating film obtained from the aqueous primer coating composition or after a clear coating film is formed as required.
As described above, the coating film obtained by coating with the multi-component water-based primer coating composition of the present invention has excellent adhesion, particularly water-resistant adhesion, and can form a film having good topcoat finishing properties after topcoat coating.
Examples
The present invention will be described in further detail below with reference to examples. Unless otherwise specified, "part(s)" and "%" represent "part(s) by mass" and "% by mass".
Production example 1 production of hydroxyl group-containing acrylic resin
Into a 2 liter glass reaction vessel equipped with a stirrer, a thermometer and a condenser, 300 parts of deionized water and 1 part of sodium dodecylbenzenesulfonate were charged, and the inside air was replaced with nitrogen, and then the mixture was melted by raising the inside temperature to 82 ℃ while stirring. To another vessel, 320 parts of deionized water, 40 parts of sodium dodecylbenzenesulfonate and 2 parts of ammonium persulfate were added, followed by sufficiently stirring, and a monomer mixture comprising 136 parts of styrene, 120 parts of methyl methacrylate, 168 parts of isobutyl methacrylate, 152 parts of n-butyl methacrylate, 192 parts of 2-hydroxyethyl methacrylate and 32 parts of acrylic acid was added thereto, followed by stirring to prepare an emulsion, and the emulsion was continuously dropped into the previous reaction vessel over 4 hours.
After the completion of the dropwise addition, the mixture was further stirred at 82 ℃ for 2 hours and then cooled to 40 ℃ to obtain an aqueous dispersion of the hydroxyl group-containing acrylic resin (A-1) having an average particle diameter of 150nm and a solid content of 50%. The hydroxyl group-containing acrylic resin had a hydroxyl value of 103mgKOH/g and a glass transition temperature of 62 ℃.
Production example 2 production of hydroxyl group-containing acrylic resin
Into a 2 liter glass reaction vessel equipped with a stirrer, a thermometer and a condenser, 300 parts of deionized water and 1 part of sodium dodecylbenzenesulfonate were charged, and the inside air was replaced with nitrogen, and then the mixture was melted by raising the inside temperature to 82 ℃ while stirring. To another vessel, 320 parts of deionized water, 20 parts of sodium dodecylbenzenesulfonate and 1 part of ammonium persulfate were added, followed by sufficiently stirring, and a monomer mixture comprising 120 parts of styrene, 120 parts of methyl methacrylate, 120 parts of isobutyl methacrylate, 120 parts of n-butyl methacrylate, 152 parts of 2-hydroxyethyl methacrylate and 8 parts of glycidyl methacrylate was added thereto, followed by stirring to prepare an emulsion, and the emulsion was continuously dropped into the previous reaction vessel over 2 hours.
After completion of the dropwise addition, after aging at the same temperature for 30 minutes, 160 parts of deionized water, 20 parts of sodium dodecylbenzenesulfonate and 1 part of ammonium persulfate were added to another vessel, and while sufficiently stirring, a monomer mixture containing 16 parts of styrene, 40 parts of isobutyl methacrylate, 32 parts of n-butyl methacrylate, 40 parts of 2-hydroxyethyl methacrylate and 32 parts of acrylic acid was added and stirred, and the prepared emulsion was continuously dropwise added over 2 hours.
After completion of the dropwise addition, the mixture was aged at the same temperature for 2 hours and then cooled to 40 ℃ to obtain an aqueous dispersion of the hydroxyl group-containing acrylic resin (A-2) having an average particle diameter of 150nm and a solid content of 50%. The hydroxyl group-containing acrylic resin had a hydroxyl value of 103mgKOH/g and a glass transition temperature of 62 ℃.
Production examples 3 to 5 production of hydroxyl group-containing acrylic resin
Aqueous dispersions of the acrylic resins (a-3) to (a-5) were obtained in the same manner as in production example 2, except that the formulation of the monomer mixture in production example 2 was set as shown in table 1. The hydroxyl value and the glass transition temperature of the acrylic resin are also shown in table 1.
[ TABLE 1 ]
Figure BDA0001633943180000271
Production example 6 production of curing agent component
68 parts of a commercially available polyisocyanate compound No.1 (100% in solid content) having an isocyanate group content of 21%, 2 parts of 3-glycidoxypropyltrimethoxysilane as a silane coupling agent No.1, and 30 parts of dipropylene glycol dimethyl ether (a water-soluble solvent having no hydroxyl group) were added thereto, and stirred for 30 minutes to prepare a curing agent (B-1) having a solid content of 70%.
(production examples 7 to 14) production of curing agent component
Curing agents (B-2) to (B-9) were obtained in the same manner as in production example 6, except that the types and amounts of polyisocyanate compound and silane coupling agent were set as shown in table 2 in production example 6. The formulations of production examples 6 to 14 are shown in Table 2.
[ TABLE 2 ]
Figure BDA0001633943180000281
The polyisocyanate compounds Nos. 1 to 3 and 1 to 3 in the table are as follows.
Polyisocyanate compound No. 1: a commercially available polyisocyanate compound (hexamethylene diisocyanate compound having a sulfonic acid group in the molecule) having an isocyanate group content of 21%.
Polyisocyanate compound No. 2: a commercially available polyisocyanate compound (hexamethylene diisocyanate compound having a sulfonic acid group in the molecule) having an isocyanate group content of 14%.
Polyisocyanate compound No. 3: a commercially available polyisocyanate compound (hexamethylene diisocyanate compound having a sulfonic acid group in the molecule) having an isocyanate group content of 8%.
(. 1) silane coupling agent No. 1: 3-epoxy propoxy propyl trimethoxy silane,
(. 2) silane coupling agent No. 2: 2- (3, 4-epoxycyclohexyl) methyltrimethoxysilane,
(. 3) silane coupling agent No. 3: 3-mercaptopropyltrimethoxysilane.
Production example 15 production of pigment paste
To 100 parts of deionized water, 50 parts of titanium white ("JR-701", trade name, manufactured by Tayca corporation), 2 parts of carbon black ("MA-7", trade name, manufactured by mitsubishi chemical corporation), 200 parts of calcium carbonate ("Tancal 200", trade name, manufactured by triquette industries, inc.), 30 parts of rust preventive pigment ("Ruston RP", trade name, manufactured by first industrial chemical company) and 5 parts of dispersant ("DISPER BYK-187", trade name, manufactured by BYK-Chemie corporation) were added, and stirred and mixed for 15 minutes by a Disperser (DISPER), and further dispersed for 30 minutes by a sand mill. The obtained pigment paste P1 was 40 μm or less in terms of particle size analyzer.
Production example 16 production of pigment paste
Pigment paste P2 was obtained in the same manner as in production example 15, except that "Tancal 200" of the extender pigment was barium sulfate (sulfuric acid バリウム 100 ", made by Sakai chemical industry Co., Ltd., Settlable barium sulfate, average particle diameter 8 μm). The obtained pigment paste had a particle size of 40 μm or less.
Production example 17 production of pigment paste
In production example 15, a pigment paste P3 was obtained in the same manner as in production example 15, except that Talc ("タルク SSS", manufactured by Nippon Talc co., ltd., average particle diameter 12.0 μm) was used as "Tancal 200" of the extender pigment. The obtained pigment paste had a particle size of 40 μm or less.
Production example 18 production of pigment paste
A pigment paste P4 was obtained in the same manner as in production example 15, except that "Tancal 200" of the extender pigment was titanium white ("JR-701"). The obtained pigment paste had a particle size of 40 μm or less.
Production example 19 production of pigment paste
In production example 15, a pigment paste P5 was obtained in the same manner as above except that "Tancal 200" of the extender pigment was clay ("NN カオリンクレー", trade name, manufactured by bambusa chemical industry corporation). The obtained pigment paste had a particle size of 40 μm or less.
Production example 20 production of pigment paste
In production example 15, a pigment paste P6 was obtained in the same manner as in production example 15, except that "Tancal 200" of the extender pigment was changed to "Tancal 200" of 100 parts, Silica ("CM Silica flow M", trade name, manufactured by yokuwa mineral company) of 50 parts, and Mica ("SYA-21R", trade name, manufactured by Yamaguchi Mica co., ltd.) of 50 parts. The obtained pigment paste had a particle size of 50 μm or less.
(production example 21) production of Diluent
A diluent was prepared by adding 0.5 part of a silicone surface conditioner ("BYK-348", trade name, BYK-Chemie, manufactured by BYK-Chemie, polyether-modified siloxane, weight-average molecular weight 1,500, solid content 100 mass%) and 0.5 part of an inorganic viscosity conditioner ("LAPONITE RD", trade name, manufactured by BYK-Chemie, synthetic layered silicate) to 99 parts of deionized water and stirring for 10 minutes.
Examples 1 to 18 and comparative examples 1 to 6
According to the formulation shown in table 3, 200 parts by mass (100 parts by mass in solid matter) of each of the acrylic resins obtained in the above production examples was stirred with 30 parts by mass of propylene glycol mono-n-propyl ether (× 4) for 30 minutes, followed by addition of the pigment paste and further stirring for 1 hour. To these, an antiseptic agent (x 5) and an antifoaming agent (x 6) were added in this order, and the pH of the coating material was adjusted with triethylamine so as to be 8.0, and further stirring was continued for 1 hour to prepare each main component.
The main component prepared as described above and the curing agent component obtained in the production example were mixed by hand stirring in the kinds and amounts shown in tables 3 to 5 (NCO/OH equivalent ratio 1.5), and the diluent component prepared as described above was added in the amounts shown in tables 3 to 5, followed by further stirring to prepare respective aqueous primer coating compositions.
[ TABLE 3]
Figure BDA0001633943180000311
[ TABLE 4]
Figure BDA0001633943180000321
[ TABLE 5]
Figure BDA0001633943180000331
Tables 3 to 5 indicate the following.
(. 4) organic solvent: propylene glycol mono-n-propyl ether is used,
(. 5) preservatives: "デルトップ 33", trade name, manufactured by Wuta chemical industries, Inc.,
(. 6) antifoam agent: "BYK-024" trade name, BYK-Chemie, Inc., a water-based silicone defoaming agent.
(. 7) other resin (H) No. 1: acrylic resin, acrylic resin containing water-soluble hydroxyl group (methyl methacrylate/2-hydroxyethyl methacrylate/n-butyl acrylate/acrylic acid series), glass transition temperature (Tg) of 5 ℃, hydroxyl value of 52mgKOH/g, acid value of 50mgKOH/g, resin solid content of 50%.
(. 8) other resin (H) No. 2: a polyester resin, a water-soluble polyester resin, a mixed solvent of (1, 6-hexanediol/neopentyl glycol/hexahydrophthalic anhydride/adipic acid series) with a static glass transition temperature (Tg) of 5 ℃, a hydroxyl value of 50mgKOH/g, an acid value of 30mgKOH/g, a resin solid content of 40%, propylene glycol mono-n-propyl ether, and deionized water.
(x9) viscosity modifier: "SN THICKENER 612", trade name, manufactured by San Nopco Limited, urethane associative type viscosity modifier, resin solids 40%,
(x10) viscosity modifier: "ACRYSOL ASE-60", trade name, manufactured by Dow Chemical Co., Ltd., alkali-swelling polyacrylic acid-based tackiness modifier, resin solid content 28%.
(preparation of test plate)
An electrodeposition coating plate of 70X 150X 0.8mm coated with an epoxy resin-based electrodeposition coating was polished with #240 paper, and on the coating plate of the steel plate partially exposed, each aqueous primer coating composition was spray-coated so that the dry film thickness became 60 to 70 μm, dried at 60 ℃ for 30 minutes, and then water-polished with #400 paper. On the surface, the "RETAN WB ECO EV 202Sun Metallic" (Kansai Paint Co., Ltd., water-based repair colored under coat Paint) was spray-coated so that the dry film thickness became 15 μm, left to stand for 10 minutes and then forcibly dried at 60 ℃ for 10 minutes, and then the "Retan PG ECO HS (high solid) clear (Q)" (Kansai Paint Co., Ltd., urethane-curable environmental-friendly clear Paint) was spray-coated so that the dry film thickness became 50 μm and forcibly dried at 60 ℃ for 20 minutes to obtain each test coated board. Each of the test coated sheets obtained was subjected to the following performance test.
The water absorption of the coating films obtained from the water-based primer coating compositions of examples 1 to 18 was less than 10%, and the water absorption of the coating films obtained from the water-based primer coating compositions of comparative examples 1 to 6 was 10% or more. The results are shown in tables 3 to 5.
(Performance test)
Test item 1: adhesion Property
The coated surface of each test plate was subjected to 100 checkerboards of 2mm × 2mm in accordance with JIS K5600-5-6 (1990), an adhesive tape was applied to the surface, and after the surface was rapidly peeled off, the remaining state of the checkerboard coating film was examined and the adhesion was evaluated in accordance with the following criteria.
S: the number of survivors/total number is 100/100 and there is no edge deletion
A: number of survivors/total number of 100/100 and edge deletion
B: the number of survivors/total number is 99 to 90/100
C: the number of survivors/total number is 89 or less/100.
Test item 2: water resistance
Each test coated plate was immersed in a constant temperature water bath at 40 ℃ for 10 days and taken out, and then the state of the coated film after leaving for 1 hour was evaluated visually.
S: there is no exception to the one or more of the elements,
a: very little has low gloss, swelling, cracking, but practically no problem level,
b: partially having low gloss, swelling, cracking,
c: has low gloss, swelling and cracking on the whole surface.
Test item 3: resistance to water adhesion
After each test coated board was immersed in a constant temperature water bath at 40 ℃ for 10 days and taken out, the coated film was cut so as to reach the primer, a cellophane tape was adhered to the coated surface, and the coated surface was strongly peeled off, and then the coated surface was evaluated.
S: the film is not peeled off, and the film is not peeled off,
a: there is a partial peeling-off in some cases,
b: there is a peeling-off of the whole surface,
c: there was peeling at the crosscut.
Test item 4: abrasiveness property
After each initial layer surface paint coating, evaluation was performed based on the presence or absence of clogging of the paper when water-polishing was performed using #400 paper.
S: the eye-plugging is not caused and the effect is good,
a: although there is a level of little eye blockage that is not practically problematic,
b: there is a small amount of clogging of the eyes,
c: there is an occlusion of the eye.
Test item 5: solvent resistance
After the initial surface paint was applied, 0.5ml of xylene was dropped on the applied surface, and after leaving to stand for 10 minutes, the coated film was wiped with xylene, and the softening state of the coated film was evaluated.
S: there is no exception to the one or more of the elements,
a: the softening of the resin is extremely small and the resin is not easily softened,
b: the mixture is slightly softened and then is dried,
c: and (4) obviously softening.
Test item 6: finish coating property
The finish of each test coated sheet was visually observed.
S: the method has the advantages of extremely good performance,
a: a level of wrinkle reduction which is extremely small but has no problem in practice is produced,
b: the wrinkles are partially generated and are reduced in size,
c: wrinkles are generated on the whole surface.

Claims (8)

1. A multi-component water-based primer coating composition comprising a main component (I) and a curing agent component (II),
the main component (I) comprises a hydroxyl group-containing acrylic resin (A) having a hydroxyl value of 15 to 180mgKOH/g and a glass transition temperature of 30 to 70 ℃ and a pigment (B),
the curing agent component (II) contains a polyisocyanate compound (C) having an isocyanate group content of 10 mass% or more, the main agent (I) and/or the curing agent component (II) contains a silane coupling agent (D), and the content of the component (D) is in the range of 0.01 to 10 mass% based on the mass of the curing agent component (II).
2. The multi-component water-based primer coating composition according to claim 1, wherein the pigment (B) contains at least 1 extender pigment selected from calcium carbonate, clay, talc, mica, barium sulfate and silica, and is contained in an amount of 30 to 350 parts by mass per 100 parts by mass of the resin solids contained in the main component (I).
3. The multi-component type water-based primer coating composition according to claim 1 or 2, wherein the curing agent component (II) contains a water-soluble solvent (E) having no hydroxyl group.
4. The multi-component water-based primer coating composition according to claim 1 or 2, wherein the hydroxyl group-containing acrylic resin (A) contains, as copolymerized components, 3 to 45 mass% of a hydroxyl group-containing polymerizable unsaturated monomer (a), 40 to 85 mass% of a polymerizable unsaturated monomer (b) having a homopolymer glass transition temperature of 30 ℃ or higher, and 0 to 25 mass% of another polymerizable unsaturated monomer (c), based on the total amount of the copolymerized components.
5. The multi-component water-based primer coating composition according to claim 1 or 2, wherein the main agent component (I) further comprises a resin (H) having a glass transition temperature of-10 ℃ or higher and less than 30 ℃ and/or a viscosity modifier.
6. The multi-component water-based primer coating composition according to claim 1 or 2, which is a multi-component system comprising a main component (I) and a curing agent component (II), and further comprising a diluent component (III) mainly comprising water, wherein the diluent component (III) comprises a silicone resin-based surface conditioner (F).
7. The multi-component water-based primer coating composition according to claim 6, wherein the diluent component (III) further contains an inorganic viscosity modifier (G).
8. A coating method comprising applying the multi-component water-based primer coating composition according to any one of claims 1 to 7 to a substrate.
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