CN108725134A - The heat management system and its adjusting method and new-energy automobile of a kind of new-energy automobile - Google Patents
The heat management system and its adjusting method and new-energy automobile of a kind of new-energy automobile Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 330
- 239000000110 cooling liquid Substances 0.000 claims abstract description 21
- 239000002826 coolant Substances 0.000 claims description 37
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 9
- 238000004378 air conditioning Methods 0.000 claims description 7
- 239000000446 fuel Substances 0.000 claims description 5
- 239000002918 waste heat Substances 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 14
- 238000001816 cooling Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
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- 230000008878 coupling Effects 0.000 description 1
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- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00357—Air-conditioning arrangements specially adapted for particular vehicles
- B60H1/00385—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
- B60H1/004—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell for vehicles having a combustion engine and electric drive means, e.g. hybrid electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/02—Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant
- B60H1/04—Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant from cooling liquid of the plant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
- H01M10/6571—Resistive heaters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/005—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric storage means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/006—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric motors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本发明实施方式公开了一种新能源汽车的热管理系统及其调节方法和新能源汽车。热管理系统包括:电池水路;电机水路;位于电机水路和电池水路之间的正温度系数(PTC)加热器,所述PTC加热器具有第一进水口、第二进水口、第一出水口和第二出水口,其中所述第一进水口和第一出水口连接到所述电池水路,所述第二进水口和第二出水口连接到所述电机水路;其中所述PTC加热器,适配于在所述PTC加热器的内部空间中混合电池水路中的冷却液和所述电机水路中的冷却液。本发明实施方式通过PTC加热器将电机水路与电池水路相接通,可以利用电机系统的废热给电池系统进行加热,合理利用及分配整车可用能源,减少电能多余消耗。
The embodiment of the present invention discloses a thermal management system of a new energy vehicle, an adjustment method thereof, and a new energy vehicle. The thermal management system includes: a battery water circuit; a motor water circuit; a positive temperature coefficient (PTC) heater located between the motor water circuit and the battery water circuit, and the PTC heater has a first water inlet, a second water inlet, a first water outlet and The second water outlet, wherein the first water inlet and the first water outlet are connected to the battery water circuit, and the second water inlet and the second water outlet are connected to the motor water circuit; wherein the PTC heater is suitable for It is configured to mix the cooling liquid in the water circuit of the battery and the cooling liquid in the water circuit of the motor in the internal space of the PTC heater. In the embodiment of the present invention, the water circuit of the motor is connected with the water circuit of the battery through the PTC heater, and the waste heat of the motor system can be used to heat the battery system, so that the available energy of the whole vehicle can be rationally used and distributed, and the redundant consumption of electric energy can be reduced.
Description
技术领域technical field
本发明涉及汽车技术领域,更具体地,涉及一种新能源汽车的热管理系统及其调节方法和新能源汽车。The present invention relates to the technical field of automobiles, and more specifically, relates to a thermal management system of a new energy vehicle, an adjustment method thereof, and a new energy vehicle.
背景技术Background technique
能源短缺、石油危机和环境污染愈演愈烈,给人们的生活带来巨大影响,直接关系到国家经济和社会的可持续发展。世界各国都在积极开发新能源技术。电动汽车作为一种降低石油消耗、低污染、低噪声的新能源汽车,被认为是解决能源危机和环境恶化的重要途径。混合动力汽车同时兼顾纯电动汽车和传统内燃机汽车的优势,在满足汽车动力性要求和续驶里程要求的前提下,有效地提高了燃油经济性,降低了排放,被认为是当前节能和减排的有效路径之一。Energy shortages, oil crises and environmental pollution are intensifying, which have a huge impact on people's lives and are directly related to the sustainable development of the country's economy and society. All countries in the world are actively developing new energy technologies. As a new energy vehicle with reduced oil consumption, low pollution, and low noise, electric vehicles are considered to be an important way to solve the energy crisis and environmental degradation. Hybrid vehicles take into account the advantages of pure electric vehicles and traditional internal combustion engine vehicles at the same time. On the premise of meeting the requirements of vehicle power and mileage, it effectively improves fuel economy and reduces emissions. It is considered to be the current energy-saving and emission reduction one of the valid paths.
当前新能源车辆的热管理系统中,普遍使用电加热元件对电池系统进行加热,这需要耗费动力电池组的能量。同时,在行驶过程中,驱动电机会产生废热,当前的做法是利用散热器将驱动电机的废热释放到环境中,这部分热量并没有利用起来。In the current thermal management system of new energy vehicles, electric heating elements are commonly used to heat the battery system, which consumes energy from the power battery pack. At the same time, during the driving process, the driving motor will generate waste heat. The current practice is to use the radiator to release the waste heat of the driving motor to the environment, and this part of the heat has not been utilized.
可见,在电池需要加热时,目前的新能源车辆一方面耗费能源去加热电池,一方面又将电机产生的热量直接舍弃,这样一进一出就造成了能源的浪费。It can be seen that when the battery needs to be heated, the current new energy vehicles consume energy to heat the battery on the one hand, and directly discard the heat generated by the motor on the other hand, which causes a waste of energy when it enters and exits.
发明内容Contents of the invention
本发明的目的是提出一种新能源汽车的热管理系统及其调节方法和新能源汽车,从而节约能源。The purpose of the present invention is to propose a thermal management system of a new energy vehicle and its adjustment method and the new energy vehicle, thereby saving energy.
本发明实施方式的技术方案如下:The technical scheme of the embodiment of the present invention is as follows:
一种新能源汽车的热管理系统,包括:A thermal management system for a new energy vehicle, comprising:
电池水路;battery waterway;
电机水路;Motor waterway;
位于电机水路和电池水路之间的正温度系数(PTC)加热器,所述PTC加热器具有第一进水口、第二进水口、第一出水口和第二出水口,其中所述第一进水口和第一出水口连接到所述电池水路,所述第二进水口和第二出水口连接到所述电机水路;A positive temperature coefficient (PTC) heater located between the water circuit of the motor and the water circuit of the battery, the PTC heater has a first water inlet, a second water inlet, a first water outlet and a second water outlet, wherein the first water inlet The water port and the first water outlet are connected to the battery water circuit, and the second water inlet and the second water outlet are connected to the motor water circuit;
其中所述PTC加热器,适配于在所述PTC加热器的内部空间中混合电池水路中的冷却液和所述电机水路中的冷却液。Wherein the PTC heater is adapted to mix the cooling liquid in the water circuit of the battery and the cooling liquid in the water circuit of the motor in the internal space of the PTC heater.
在一个实施方式中,所述电池水路包括:In one embodiment, the battery water circuit includes:
与第一进水口连接的第一水阀;a first water valve connected to the first water inlet;
与第一出水口连接的第二水阀;a second water valve connected to the first water outlet;
与第二水阀连接的温度传感器;a temperature sensor connected to the second water valve;
动力电池;Power Battery;
与所述动力电池连接的第一水泵;a first water pump connected to the power battery;
与动力电池和第一水阀分别连接的第三水阀;A third water valve connected to the power battery and the first water valve respectively;
热交换器,所述热交换器一侧与包含冷凝器和压缩机的空调系统连接,另一侧分别连接第三水阀、温度传感器和第一水泵。A heat exchanger, one side of the heat exchanger is connected to the air conditioning system including the condenser and the compressor, and the other side is respectively connected to the third water valve, the temperature sensor and the first water pump.
在一个实施方式中,所述电机水路包括:In one embodiment, the motor water circuit includes:
散热器,与第二进水口连接;The radiator is connected with the second water inlet;
第二水泵,与第二出水口连接;The second water pump is connected with the second water outlet;
电机控制器,与第二水泵连接;a motor controller connected to the second water pump;
驱动电机,与电机控制器连接;The drive motor is connected with the motor controller;
其中所述散热器还与所述驱动电机连接。Wherein the radiator is also connected with the drive motor.
一种新能源汽车的热管理系统的调节方法,所述热管理系统包括:电池水路;电机水路;位于电机水路和电池水路之间的PTC加热器,所述PTC加热器具有第一进水口、第二进水口、第一出水口和第二出水口,其中所述第一进水口和第一出水口连接到所述电池水路,所述第二进水口和第二出水口连接到所述电机水路;其中所述PTC加热器,适配于在所述PTC加热器的内部空间中混合电池水路中的冷却液和所述电机水路中的冷却液;所述电池水路包括:与第一进水口连接的第一水阀;与第一出水口连接的第二水阀;与第二水阀连接的温度传感器;动力电池;与所述动力电池连接的第一水泵;与动力电池和第一水阀分别连接的第三水阀;热交换器,所述热交换器一侧与包含冷凝器和压缩机的空调系统连接,另一侧分别连接第三水阀、温度传感器和第一水泵;所述电机水路包括:散热器,与第二进水口连接;第二水泵,与第二出水口连接;电机控制器,与第二水泵连接;驱动电机,与电机控制器连接;其中所述散热器还与所述驱动电机连接;A method for adjusting a heat management system of a new energy vehicle, the heat management system comprising: a battery water circuit; a motor water circuit; a PTC heater located between the motor water circuit and the battery water circuit, the PTC heater having a first water inlet, The second water inlet, the first water outlet and the second water outlet, wherein the first water inlet and the first water outlet are connected to the battery water circuit, and the second water inlet and the second water outlet are connected to the motor Waterway; wherein the PTC heater is adapted to mix the coolant in the battery waterway and the coolant in the motor waterway in the internal space of the PTC heater; the battery waterway includes: a first water inlet The first water valve connected; the second water valve connected with the first water outlet; the temperature sensor connected with the second water valve; the power battery; the first water pump connected with the power battery; the third water valve connected with the valves respectively; the heat exchanger, one side of the heat exchanger is connected with the air conditioning system including the condenser and the compressor, and the other side is respectively connected with the third water valve, the temperature sensor and the first water pump; The motor water circuit includes: a radiator connected to the second water inlet; a second water pump connected to the second water outlet; a motor controller connected to the second water pump; a drive motor connected to the motor controller; wherein the radiator Also connected with the drive motor;
该方法包括:The method includes:
当电池水路中的动力电池需要冷却时,发出开启第三水阀、关闭第一水阀和第二水阀的水阀控制指令;When the power battery in the battery water circuit needs to be cooled, a water valve control command is issued to open the third water valve and close the first water valve and the second water valve;
发出压缩机开启指令。Issue a command to turn on the compressor.
在一个实施方式中,该方法还包括:In one embodiment, the method also includes:
当电池水路中的动力电池需要加热时,发出关闭第三水阀、开启第一水阀和第二水阀的水阀控制指令;When the power battery in the battery water circuit needs to be heated, a water valve control command is issued to close the third water valve and open the first water valve and the second water valve;
发出压缩机停止工作指令。Issue a command to stop the compressor.
在一个实施方式中,该方法还包括:In one embodiment, the method also includes:
当温度传感器的检测值大于等于预定的第一门限值时,发出PTC加热器待机指令。When the detection value of the temperature sensor is greater than or equal to the predetermined first threshold value, a PTC heater standby command is issued.
在一个实施方式中,该方法还包括:In one embodiment, the method also includes:
当温度传感器的检测值小于所述第一门限值时,发出PTC加热器开启加热指令。When the detection value of the temperature sensor is less than the first threshold value, a PTC heater is issued to turn on the heating instruction.
在一个实施方式中,该方法还包括:In one embodiment, the method also includes:
当温度传感器的检测值大于等于预定的第二门限值时,发出PTC加热器停止加热指令,发出关闭第二水阀(F2)的水阀控制指令。When the detection value of the temperature sensor is greater than or equal to the predetermined second threshold value, a PTC heater stop heating command is issued, and a water valve control command for closing the second water valve (F2) is issued.
一种新能源汽车,包括如上任一项所述的新能源汽车的热管理系统。A new energy vehicle, including the thermal management system of the new energy vehicle described in any one of the above items.
在一个实施方式中,所述新能源汽车为纯电动汽车、混合动力汽车或燃料电池汽车。In one embodiment, the new energy vehicle is a pure electric vehicle, a hybrid vehicle or a fuel cell vehicle.
从上述技术方案可以看出,在本发明实施方式中,通过新颖设计的PTC加热器将电机水路与电池水路相接通,从而在电池需要加热时,可以利用电机水路的热量对电池水路中的电池组进行加热,从而达到节约能源的目的。From the above technical solution, it can be seen that in the embodiment of the present invention, the water circuit of the motor and the water circuit of the battery are connected through a novelly designed PTC heater, so that when the battery needs to be heated, the heat of the water circuit of the motor can be used to cool the water in the water circuit of the battery. The battery pack is heated to save energy.
另外,本发明还基于多种阀门的协同工作,实现了不同实施方式的能量传递,适用于多种应用场所。In addition, the present invention also realizes energy transfer in different implementations based on the cooperative work of various valves, and is applicable to various application places.
而且,本发明实施方式可以有效降低PTC加热器的功耗,可以选型更小功率的PTC加热器并减小PTC加热器的尺寸大小。同时,由于PTC加热器功耗的降低,还提升了整车续航里程。由于电池水路中的低温冷却液同时也对电机水路中的高温冷却液进行降温,可以起到提升电机功率,增强整车动力性的目的。Moreover, the embodiment of the present invention can effectively reduce the power consumption of the PTC heater, select a PTC heater with a smaller power and reduce the size of the PTC heater. At the same time, due to the reduction of power consumption of the PTC heater, the cruising range of the vehicle is also improved. Because the low-temperature coolant in the battery waterway also cools down the high-temperature coolant in the motor waterway, it can increase the power of the motor and enhance the power of the vehicle.
附图说明Description of drawings
以下附图仅对本发明做示意性说明和解释,并不限定本发明的范围。The following drawings only illustrate and explain the present invention schematically, and do not limit the scope of the present invention.
图1为根据本发明新能源汽车的热管理系统的结构图。Fig. 1 is a structural diagram of a thermal management system of a new energy vehicle according to the present invention.
图2为根据本发明实施方式的新能源汽车的热管理系统的示范性结构图。FIG. 2 is an exemplary structural diagram of a thermal management system of a new energy vehicle according to an embodiment of the present invention.
图3为图2中热管理系统处于单独工作模式的示范性结构图。FIG. 3 is an exemplary structural diagram of the thermal management system in FIG. 2 in a single working mode.
图4为图2中热管理系统处于耦合工作模式的示范性结构图。FIG. 4 is an exemplary structural diagram of the thermal management system in FIG. 2 in a coupled working mode.
图5为根据本发明的新能源汽车的热管理系统的调节方法流程图。Fig. 5 is a flow chart of the adjustment method of the thermal management system of the new energy vehicle according to the present invention.
图6为根据本发明的PTC加热器的示范性原理结构图。Fig. 6 is an exemplary schematic structure diagram of a PTC heater according to the present invention.
图7为根据本发明的PTC加热器的示范性结构的第一示意图。FIG. 7 is a first schematic diagram of an exemplary structure of a PTC heater according to the present invention.
图8为根据本发明的PTC加热器的示范性结构的第二示意图。FIG. 8 is a second schematic diagram of an exemplary structure of a PTC heater according to the present invention.
具体实施方式Detailed ways
为了对发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式,在各图中相同的标号表示相同的部分。In order to have a clearer understanding of the technical features, purposes and effects of the invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings, in which the same reference numerals represent the same parts.
为了描述上的简洁和直观,下文通过描述若干代表性的实施方式来对本发明的方案进行阐述。实施方式中大量的细节仅用于帮助理解本发明的方案。但是很明显,本发明的技术方案实现时可以不局限于这些细节。为了避免不必要地模糊了本发明的方案,一些实施方式没有进行细致地描述,而是仅给出了框架。下文中,“包括”是指“包括但不限于”,“根据……”是指“至少根据……,但不限于仅根据……”。由于汉语的语言习惯,下文中没有特别指出一个成分的数量时,意味着该成分可以是一个也可以是多个,或可理解为至少一个。For the sake of brevity and intuition in description, the solution of the present invention is described below by describing several representative implementation manners. Numerous details in the embodiments are only used to help the understanding of the solutions of the present invention. But obviously, the technical solutions of the present invention may not be limited to these details when implemented. In order to avoid unnecessarily obscuring the solution of the present invention, some embodiments are not described in detail, but only a framework is given. Hereinafter, "including" means "including but not limited to", and "according to..." means "at least according to, but not limited to only based on...". Due to the language habits of Chinese, when the quantity of a component is not specifically indicated below, it means that the component can be one or more, or can be understood as at least one.
在本发明实施方式中,在电池需要加热时,可以利用电机废热对电池组进行加热,从而使电池加热器功率降低或者不使用电池加热器,达到节约能源的目的。具体的,本发明实施方式利用一个新型PTC加热器对电池热管理系统及电机热管理系统进行耦合,从而利用电机系统的废热给电池系统进行加热,达到合理利用及分配整车可用能源,减少电能多余消耗,延长纯电动汽车续航里程的目的。In the embodiment of the present invention, when the battery needs to be heated, the waste heat of the motor can be used to heat the battery pack, thereby reducing the power of the battery heater or not using the battery heater, so as to save energy. Specifically, the embodiment of the present invention uses a new type of PTC heater to couple the battery thermal management system and the motor thermal management system, so that the waste heat of the motor system is used to heat the battery system, so as to achieve reasonable utilization and distribution of available energy for the entire vehicle, and reduce electric energy. Excessive consumption, the purpose of extending the mileage of pure electric vehicles.
图1为根据本发明新能源汽车的热管理系统的结构图。Fig. 1 is a structural diagram of a thermal management system of a new energy vehicle according to the present invention.
如图1所示,该系统包括:As shown in Figure 1, the system includes:
电池水路1;Battery waterway 1;
电机水路2;motor waterway 2;
位于电机水路2和电池水路1之间的PTC加热器10,PTC加热器10具有第一进水口3、第二进水口4、第一出水口5和第二出水口6,其中第一进水口3和第一出水口5连接到电池水路1,第二进水口4和第二出水口6连接到所述电机水路2;The PTC heater 10 located between the motor water circuit 2 and the battery water circuit 1, the PTC heater 10 has a first water inlet 3, a second water inlet 4, a first water outlet 5 and a second water outlet 6, wherein the first water inlet 3 and the first water outlet 5 are connected to the battery waterway 1, and the second water inlet 4 and the second water outlet 6 are connected to the motor waterway 2;
其中PTC加热器10,适配于在PTC加热器10的内部空间中混合电池水路1中的冷却液和电机水路2中的冷却液。Wherein the PTC heater 10 is adapted to mix the cooling liquid in the battery water circuit 1 and the cooling liquid in the motor water circuit 2 in the internal space of the PTC heater 10 .
可见,电池热管理系统(电池水路)与电机热管理系统(电机水路)中间增加了PTC加热器耦合。PTC加热器既可以为电池水路提供加热功能,还可以将电机水路与电池水路中的冷却液混合起来,从而利用电机系统的废热给电池系统进行加热。驱动电机工作时产生较大的热量,需通过散热器将高温的冷却液进行冷却,由于冷却液的比热容较大,短时间内不会出现较大的温降,因此通过散热器降温后的冷却液温度仍高于电池箱内循环的冷却液温度,将此部分冷却液通过PTC加热器后与PTC内部的电池冷却液进行混合,从而将原先较低的电池冷却液进行加热,以达到降低PTC功耗的目的。It can be seen that a PTC heater coupling is added between the battery thermal management system (battery water circuit) and the motor thermal management system (motor water circuit). The PTC heater can not only provide heating for the battery water circuit, but also mix the motor water circuit with the coolant in the battery water circuit, thereby using the waste heat of the motor system to heat the battery system. The drive motor generates a lot of heat when it is working, and it needs to cool the high-temperature coolant through the radiator. Due to the large specific heat capacity of the coolant, there will be no large temperature drop in a short time, so the cooling after cooling through the radiator The temperature of the liquid is still higher than the temperature of the cooling liquid circulating in the battery box. This part of the cooling liquid passes through the PTC heater and mixes with the battery cooling liquid inside the PTC, so as to heat the original low battery cooling liquid to reduce the PTC. power consumption purposes.
因此,通过本发明实施方式可以有效降低动力电池热管理系统中PTC加热器的功耗,可以选型更小功率的PTC加热器并减小PTC加热器的尺寸大小,同时由于PTC加热器功耗的降低从而提升了整车续航里程;由于电池热管理系统中的低温冷却液同时也对电机热管理系统中的高温冷却液进行降温,可以起到提升电机功率,增强整车动力性的目的。Therefore, through the embodiment of the present invention, the power consumption of the PTC heater in the power battery thermal management system can be effectively reduced, and a smaller power PTC heater can be selected and the size of the PTC heater can be reduced. The cruising range of the whole vehicle is improved by the reduction; since the low-temperature coolant in the battery thermal management system also cools down the high-temperature coolant in the motor thermal management system, it can increase the power of the motor and enhance the power of the vehicle.
在一个实施方式中,电池水路1包括:与第一进水口3连接的第一水阀;与第一出水口连接的第二水阀;与第二水阀连接的温度传感器;动力电池;与动力电池连接的第一水泵;与动力电池和第一水阀分别连接的第三水阀;热交换器,热交换器一侧与包含冷凝器和压缩机的空调系统连接,另一侧分别连接第三水阀、温度传感器和第一水泵。In one embodiment, the battery water circuit 1 includes: a first water valve connected to the first water inlet 3; a second water valve connected to the first water outlet; a temperature sensor connected to the second water valve; a power battery; The first water pump connected to the power battery; the third water valve respectively connected to the power battery and the first water valve; the heat exchanger, one side of the heat exchanger is connected to the air conditioning system including the condenser and the compressor, and the other side is connected to the A third water valve, a temperature sensor and a first water pump.
在一个实施方式中,电机水路包括:散热器,与第二进水口连接;第二水泵,与第二出水口连接;电机控制器,与第二水泵连接;驱动电机,与电机控制器连接;其中散热器还与驱动电机连接。In one embodiment, the motor water circuit includes: a radiator connected to the second water inlet; a second water pump connected to the second water outlet; a motor controller connected to the second water pump; a drive motor connected to the motor controller; Wherein the radiator is also connected with the driving motor.
图2为根据本发明实施方式的新能源汽车的热管理系统的示范性结构图。FIG. 2 is an exemplary structural diagram of a thermal management system of a new energy vehicle according to an embodiment of the present invention.
在图2中,该系统包括:In Figure 2, the system includes:
电池水路1;Battery waterway 1;
电机水路2;motor waterway 2;
位于电机水路2和电池水路1之间的PTC加热器10,所述PTC加热器10具有第一进水口3、第二进水口4、第一出水口5和第二出水口6,其中第一进水口3和第一出水口5连接到电池水路1,第二进水口4和第二出水口6连接到电机水路2;其中PTC加热器10,适配于在PTC加热器10的内部空间中混合电池水路1中的冷却液和电机水路2中的冷却液。A PTC heater 10 located between the motor water circuit 2 and the battery water circuit 1, the PTC heater 10 has a first water inlet 3, a second water inlet 4, a first water outlet 5 and a second water outlet 6, wherein the first The water inlet 3 and the first water outlet 5 are connected to the battery water circuit 1, and the second water inlet 4 and the second water outlet 6 are connected to the motor water circuit 2; wherein the PTC heater 10 is adapted to be in the inner space of the PTC heater 10 Mix the coolant in battery water circuit 1 with the coolant in motor water circuit 2.
如图2所示,电池水路1包括:与第一进水口3连接的第一水阀F1;与第一出水口5连接的第二水阀F2;与第二水阀F2连接的温度传感器;动力电池;与所述电池连接的第一水泵B1;与动力电池和第一水阀F1分别连接的第三水阀F3;热交换器,热交换器一侧与包含冷凝器和压缩机的空调系统连接,另一侧分别连接第三水阀F3、温度传感器和第一水泵B1。As shown in Figure 2, the battery water circuit 1 includes: a first water valve F1 connected to the first water inlet 3; a second water valve F2 connected to the first water outlet 5; a temperature sensor connected to the second water valve F2; power battery; the first water pump B1 connected to the battery; the third water valve F3 respectively connected to the power battery and the first water valve F1; a heat exchanger, one side of the heat exchanger is connected to the air conditioner including the condenser and the compressor The system is connected, and the other side is respectively connected to the third water valve F3, the temperature sensor and the first water pump B1.
如图2所示,电机水路2包括:散热器,与第二进水口5连接;第二水泵B2,与第二出水口6连接;电机控制器,与第二水泵B2连接;驱动电机,与电机控制器连接;其中散热器还与驱动电机连接。As shown in Figure 2, the motor waterway 2 includes: a radiator connected to the second water inlet 5; a second water pump B2 connected to the second water outlet 6; a motor controller connected to the second water pump B2; a drive motor connected to the second water pump B2 The motor controller is connected; wherein the radiator is also connected with the drive motor.
基于图2所示的结构,可以在多种应用场景中实施本发明实施方式。Based on the structure shown in FIG. 2 , the embodiments of the present invention can be implemented in various application scenarios.
图3为图2中热管理系统处于单独工作模式的示范性结构图。在图3中,电池热管理与电机热管理单独工作。FIG. 3 is an exemplary structural diagram of the thermal management system in FIG. 2 in a single working mode. In Figure 3, battery thermal management and motor thermal management work independently.
当外界环境温度较高,电池系统需要冷却时,整车ECU等控制单元生成开启第三水阀F3、关闭第一水阀F1和第二水阀F2的指令,同时开启压缩机工作。When the ambient temperature is high and the battery system needs to be cooled, the vehicle ECU and other control units generate commands to open the third water valve F3, close the first water valve F1 and the second water valve F2, and simultaneously turn on the compressor to work.
压缩机被开启后,带动冷凝器产生的低温冷媒将热交换器内流经电池箱内部的冷却液降温。由于第一水阀F1和第二水阀F2为关闭状态,此时电池冷却系统与电机冷却系统为各自独立的冷却系统,电池系统通过热交换器进行冷却液降温,电机系统通过散热器进行冷却液降温,两者独立工作互不影响。After the compressor is turned on, it drives the low-temperature refrigerant generated by the condenser to cool down the coolant flowing through the battery box in the heat exchanger. Since the first water valve F1 and the second water valve F2 are closed, the battery cooling system and the motor cooling system are independent cooling systems at this time, the battery system cools down the coolant through the heat exchanger, and the motor system cools down through the radiator Liquid cooling, both work independently without affecting each other.
在图3中,由于第一水阀F1和第二水阀F2为关闭状态,PTC加热器的第一进水口3与第一水阀F1之间的水路如虚线所示断开;PTC加热器的第一出水口5与第三水阀F3之间的水路如虚线所示断开。此时,电池水路1的水路运行轨迹为:第一水泵B1→动力电池→第三水阀F3→热交换器,而且热交换器中的冷却液被包含压缩机和冷凝器的空调系统所冷却。电机水路2的水路运行轨迹为:第二水泵B2→电机控制器→驱动电机→散热器→PTC的加热器的第二进水口4→PTC的加热器的第二出水口6→第二水泵B2。In Fig. 3, since the first water valve F1 and the second water valve F2 are closed, the water path between the first water inlet 3 of the PTC heater and the first water valve F1 is disconnected as shown by the dotted line; the PTC heater The water path between the first water outlet 5 and the third water valve F3 is disconnected as shown by the dotted line. At this time, the waterway running track of the battery waterway 1 is: first water pump B1→power battery→third water valve F3→heat exchanger, and the coolant in the heat exchanger is cooled by the air conditioning system including the compressor and the condenser . The waterway running track of the motor waterway 2 is: second water pump B2→motor controller→drive motor→radiator→second water inlet 4 of PTC heater→second water outlet 6 of PTC heater→second water pump B2 .
图4为图2中热管理系统处于耦合工作模式的示范性结构图。在图4中,电池热管理与电机热管理耦合工作。FIG. 4 is an exemplary structural diagram of the thermal management system in FIG. 2 in a coupled working mode. In Figure 4, battery thermal management works coupled with motor thermal management.
当外界环境温度较低,电池系统需要加热时,整车ECU等控制单元生成关闭第三水阀F3、开启第一水阀F1和第二水阀F2的指令,同时指令压缩机不工作,此时PTC加热器会串联至整个热管理系统回路中,经过驱动电机加热后的高温冷却液在PTC加热器中与电池低温冷却液混合,从而快速提高了电池冷却液的温度。When the ambient temperature is low and the battery system needs to be heated, the control unit such as the vehicle ECU generates an instruction to close the third water valve F3, open the first water valve F1 and the second water valve F2, and at the same time instruct the compressor not to work. When the PTC heater is connected in series to the entire thermal management system circuit, the high-temperature coolant heated by the drive motor is mixed with the low-temperature battery coolant in the PTC heater, thereby rapidly increasing the temperature of the battery coolant.
PTC加热器的第一出口5处设置有温度传感器(与第二水阀F2连接)。当温度传感器检测到冷却液温度满足电池加热所需冷却液温度时,整车ECU等控制单元指令PTC加热器处于待机状态。在待机状态中,PTC加热器并不执行加热处理,但是PTC加热器的内部空间依然可以混合电池水路中的冷却液和电机水路中的冷却液。The first outlet 5 of the PTC heater is provided with a temperature sensor (connected with the second water valve F2). When the temperature sensor detects that the coolant temperature meets the coolant temperature required for battery heating, the control unit such as the vehicle ECU instructs the PTC heater to be in a standby state. In the standby state, the PTC heater does not perform heating treatment, but the internal space of the PTC heater can still mix the coolant in the battery water circuit and the coolant in the motor water circuit.
当温度传感器检测到冷却液温度低于电池加热所需冷却液温度时,整车ECU等控制单元指令开启PTC加热器工作。PTC加热器被开启后,PTC加热器一方面对电池系统冷却液进行加热,另一方面PTC加热器的内部空间依然混合电池水路中的冷却液和电机水路中的冷却液。When the temperature sensor detects that the coolant temperature is lower than the coolant temperature required for battery heating, the vehicle ECU and other control units command to turn on the PTC heater. After the PTC heater is turned on, the PTC heater heats the battery system coolant on the one hand, and on the other hand, the internal space of the PTC heater still mixes the coolant in the battery water circuit and the coolant in the motor water circuit.
当温度传感器检测到冷却液温度高于电池工作所需冷却液温度时,整车ECU等控制单元指令关闭第二水阀F2,同时关闭PTC加热器,这样将电池热管理系统与电机热管理系统分开,而且PTC加热器不再执行加热工作。When the temperature sensor detects that the coolant temperature is higher than the coolant temperature required for battery work, the control unit such as the vehicle ECU commands to close the second water valve F2, and at the same time close the PTC heater, so that the battery thermal management system and the motor thermal management system are connected. separated, and the PTC heater no longer performs heating work.
基于上述分析,本发明实施方式还提出了一种新能源汽车的热管理系统的调节方法。Based on the above analysis, the embodiment of the present invention also proposes a method for adjusting the thermal management system of a new energy vehicle.
图5为根据本发明的新能源汽车的热管理系统的调节方法流程图,图5所示方法适用于图2所示的新能源汽车的热管理系统。FIG. 5 is a flow chart of a method for adjusting a thermal management system of a new energy vehicle according to the present invention, and the method shown in FIG. 5 is applicable to the thermal management system of a new energy vehicle shown in FIG. 2 .
该系统包括:电池水路1;电机水路2;位于电机水路2和电池水路1之间的PTC加热器10,所述PTC加热器10具有第一进水口3、第二进水口4、第一出水口5和第二出水口6,其中第一进水口3和第一出水口5连接到电池水路1,第二进水口4和第二出水口6连接到电机水路2;其中PTC加热器10,适配于在PTC加热器10的内部空间中混合电池水路1中的冷却液和电机水路2中的冷却液。电池水路1包括:与第一进水口3连接的第一水阀F1;与第一出水口5连接的第二水阀F2;与第二水阀F2连接的温度传感器;动力电池;与所述电池连接的第一水泵B1;与动力电池和第一水阀F1分别连接的第三水阀F3;热交换器,热交换器一侧与包含冷凝器和压缩机的空调系统连接,另一侧分别连接第三水阀F3、温度传感器和第一水泵B1。电机水路2包括:散热器,与第二进水口5连接;第二水泵B2,与第二出水口6连接;电机控制器,与第二水泵B2连接;驱动电机,与电机控制器连接;其中散热器还与驱动电机连接。The system includes: a battery waterway 1; a motor waterway 2; a PTC heater 10 located between the motor waterway 2 and the battery waterway 1, the PTC heater 10 has a first water inlet 3, a second water inlet 4, a first outlet The water port 5 and the second water outlet 6, wherein the first water inlet 3 and the first water outlet 5 are connected to the battery water circuit 1, and the second water inlet 4 and the second water outlet 6 are connected to the motor water circuit 2; wherein the PTC heater 10, It is suitable for mixing the cooling liquid in the battery water circuit 1 and the cooling liquid in the motor water circuit 2 in the inner space of the PTC heater 10 . The battery water circuit 1 includes: a first water valve F1 connected to the first water inlet 3; a second water valve F2 connected to the first water outlet 5; a temperature sensor connected to the second water valve F2; a power battery; The first water pump B1 connected to the battery; the third water valve F3 respectively connected to the power battery and the first water valve F1; the heat exchanger, one side of which is connected to the air conditioning system including the condenser and compressor, and the other side Connect the third water valve F3, the temperature sensor and the first water pump B1 respectively. The motor waterway 2 includes: a radiator connected to the second water inlet 5; a second water pump B2 connected to the second water outlet 6; a motor controller connected to the second water pump B2; a drive motor connected to the motor controller; The radiator is also connected with the drive motor.
如图5所示,该方法包括:As shown in Figure 5, the method includes:
步骤501:当电池水路1中的动力电池需要冷却时,发出开启第三水阀F3、关闭第一水阀F1和第二水阀F2的水阀控制指令。Step 501: When the power battery in the battery water circuit 1 needs to be cooled, issue a water valve control command to open the third water valve F3 and close the first water valve F1 and the second water valve F2.
步骤502:发出压缩机开启指令。Step 502: Issue a compressor start command.
在一个实施方式中,该方法还包括:In one embodiment, the method also includes:
步骤503:当电池水路1中的动力电池需要加热时,发出关闭第三水阀F3、开启第一水阀F1和第二水阀F2的水阀控制指令。Step 503: When the power battery in the battery water circuit 1 needs to be heated, issue a water valve control command to close the third water valve F3 and open the first water valve F1 and the second water valve F2.
步骤504:发出压缩机停止工作指令。Step 504: Issue a compressor stop working instruction.
在一个实施方式中该方法还包括:当温度传感器的检测值大于等于预定的第一门限值时,发出PTC加热器待机指令。In one embodiment, the method further includes: when the detection value of the temperature sensor is greater than or equal to a predetermined first threshold value, issuing a PTC heater standby instruction.
在一个实施方式中该方法还包括:当温度传感器的检测值小于第一门限值时,发出PTC加热器开启加热指令。In one embodiment, the method further includes: when the detection value of the temperature sensor is smaller than the first threshold value, sending a PTC heater to turn on the heating instruction.
在一个实施方式中该方法还包括:当温度传感器的检测值大于等于预定的第二门限值时,发出PTC加热器停止加热指令,发出关闭第二水阀F2的水阀控制指令。In one embodiment, the method further includes: when the detection value of the temperature sensor is greater than or equal to a predetermined second threshold value, issuing a PTC heater stop heating command, and issuing a water valve control command to close the second water valve F2.
在这里,第一门限值对应于电池加热所需冷却液温度门限值;第二门限值对应于电池工作所需冷却液温度门限值。Here, the first threshold value corresponds to the threshold value of the coolant temperature required for battery heating; the second threshold value corresponds to the threshold value of the coolant temperature required for battery operation.
优选地,适宜给电池组进行加热的水温一般为30度左右,因此可以将第一门限值设置为20度;第二门限值设置为40度。一般认为,电机水路的温度过高(70-90℃),而电池组加热用的水温不能过高(不超过45℃),所以电机的冷却液不能用于电池组加热。本发明使用PTC加热器的耦合作用,将电机水路的热水(70-90℃)和低温下的电池水路的冷水(0℃左右)进行混合,得到适宜给电池组进行加热的水温(30℃左右)。从而实现了将电机的废热回收利用的目的。Preferably, the water temperature suitable for heating the battery pack is generally about 30 degrees, so the first threshold can be set to 20 degrees; the second threshold can be set to 40 degrees. It is generally believed that the temperature of the water circuit of the motor is too high (70-90°C), and the temperature of the water used for heating the battery pack cannot be too high (not exceeding 45°C), so the coolant of the motor cannot be used for heating the battery pack. The present invention uses the coupling effect of the PTC heater to mix the hot water (70-90°C) of the motor waterway and the cold water (about 0°C) of the battery waterway at low temperature to obtain the water temperature (30°C) suitable for heating the battery pack. about). Therefore, the purpose of recycling the waste heat of the motor is realized.
而且,本发明还基于多种类型阀门的协同工作,实现了不同实施方式的能量传递,适用于多种应用场所。可以将本发明应用到新能源汽车中,比如纯电动汽车、混合动力汽车、燃料电池汽车等等。Moreover, the present invention also realizes energy transfer in different implementations based on the cooperative work of various types of valves, and is applicable to various application places. The present invention can be applied to new energy vehicles, such as pure electric vehicles, hybrid vehicles, fuel cell vehicles and the like.
基于上述描述,本发明实施方式还提出了一种PTC加热器。该PTC加热器可以实施到图1的PTC加热器10。Based on the above description, the embodiment of the present invention also proposes a PTC heater. The PTC heater may be implemented to the PTC heater 10 of FIG. 1 .
图6为根据本发明的PTC加热器的示范性原理结构图。图7为根据本发明的PTC加热器的示范性结构的第一示意图。图8为根据本发明的PTC加热器的示范性结构的第二示意图。Fig. 6 is an exemplary schematic structure diagram of a PTC heater according to the present invention. FIG. 7 is a first schematic diagram of an exemplary structure of a PTC heater according to the present invention. FIG. 8 is a second schematic diagram of an exemplary structure of a PTC heater according to the present invention.
如图6所示,该PTC加热器包含壳体51及布置在壳体51中的腔室52;腔室52内布置有PTC加热元件80;As shown in Figure 6, the PTC heater includes a housing 51 and a chamber 52 arranged in the housing 51; a PTC heating element 80 is arranged in the chamber 52;
PTC加热器还包括第一进水口53、第二进水口54、第一出水口55和第二出水口56;第一进水口53、第二进水口54、第一出水口55和第二出水口56分别与腔室52连通;The PTC heater also includes a first water inlet 53, a second water inlet 54, a first water outlet 55 and a second water outlet 56; the first water inlet 53, the second water inlet 54, the first water outlet 55 and the second water outlet The nozzles 56 communicate with the chambers 52 respectively;
第一进水口53和第一出水口55适配于与新能源汽车的电池水路相连接;第二进水口54和第二出水口56适配于与新能源汽车的电机水路相连接。The first water inlet 53 and the first water outlet 55 are adapted to be connected to the battery waterway of the new energy vehicle; the second water inlet 54 and the second water outlet 56 are adapted to be connected to the motor waterway of the new energy vehicle.
第一进水口53可以将电池水路中的冷却液引入腔室52,第二进水口54可以将电机水路中的冷却液引入腔室52。因此,PTC加热器的腔室52中可以混合电池水路中的冷却液和电机水路中的冷却液。而且,第一出水口55可以将在腔室52中已混合的冷却液引出到电池水路,第二出水口56可以将在腔室52中已混合的冷却液引出到电机水路。壳体51可以包括上壳体和下壳体;其中上壳体和下壳体经由卡扣连接。The first water inlet 53 can introduce the cooling liquid in the water circuit of the battery into the chamber 52 , and the second water inlet 54 can introduce the cooling liquid in the water circuit of the motor into the chamber 52 . Therefore, the cooling liquid in the water circuit of the battery and the cooling liquid in the water circuit of the motor can be mixed in the chamber 52 of the PTC heater. Moreover, the first water outlet 55 can lead the cooling liquid mixed in the chamber 52 to the battery water circuit, and the second water outlet 56 can lead the cooling liquid mixed in the chamber 52 to the motor water circuit. The casing 51 may include an upper casing and a lower casing; wherein the upper casing and the lower casing are connected via buckles.
如图7和图8所示,下壳体上布置有第一紧固件57、第二紧固件58、第三紧固件59和第四紧固件60。上壳体上布置有放气阀61和线束固定件58。放气阀61用于为腔室52中的冷却液放气;线束固定件58用于固定PTC加热器的线束。As shown in FIGS. 7 and 8 , a first fastener 57 , a second fastener 58 , a third fastener 59 and a fourth fastener 60 are arranged on the lower housing. An air release valve 61 and a wire harness fixing member 58 are arranged on the upper housing. The deflation valve 61 is used to deflate the coolant in the chamber 52; the wire harness fixing member 58 is used to fix the wire harness of the PTC heater.
优选的,第一紧固件57、第二紧固件58、第三紧固件59和第四紧固件60实施为螺栓紧固件。Preferably, the first fastener 57 , the second fastener 58 , the third fastener 59 and the fourth fastener 60 are implemented as bolt fasteners.
PTC加热元件80可以被电能驱动发热,以加热腔室52内的冷却液。优选的,PTC加热元件80具有等螺距的螺旋状结构。PTC加热元件80可以实施为PTC热敏电阻器。PTC热敏电阻器的典型特点是对温度敏感,不同的温度下表现出不同的电阻值。PTC热敏电阻器在温度越高时电阻值越大。可以将本发明提出的PTC加热器应用到新能源汽车中,比如纯电动汽车、混合动力汽车、燃料电池汽车等等。The PTC heating element 80 can be driven by electric energy to generate heat to heat the coolant in the chamber 52 . Preferably, the PTC heating element 80 has a helical structure with equal pitch. The PTC heating element 80 may be implemented as a PTC thermistor. The typical characteristic of PTC thermistor is that it is sensitive to temperature and exhibits different resistance values at different temperatures. The resistance value of PTC thermistor increases when the temperature is higher. The PTC heater proposed by the present invention can be applied to new energy vehicles, such as pure electric vehicles, hybrid vehicles, fuel cell vehicles and the like.
因此,在本发明实施方式中,PTC加热器包含壳体及布置在壳体中的腔室;腔室内布置有PTC加热元件;PTC加热器还包括第一进水口、第二进水口、第一出水口和第二出水口;第一进水口、第二进水口、第一出水口和第二出水口分别与腔室连通;第一进水口和第一出水口适配于与新能源汽车的电池水路相连接;所述第二进水口和第二出水口适配于与新能源汽车的电机水路相连接。可见,不同于现有技术中只有一个进水口及一个出水口的PTC加热器,本发明的PTC加热器可以同时与电池水路和电机水路连接,并通过腔室实现电池水路和电机水路中冷却液的混合,并由此将驱动电机的废热提供到电池,从而降低PTC加热器的能耗。Therefore, in the embodiment of the present invention, the PTC heater includes a housing and a chamber arranged in the housing; a PTC heating element is arranged in the chamber; the PTC heater also includes a first water inlet, a second water inlet, a first The water outlet and the second water outlet; the first water inlet, the second water inlet, the first water outlet and the second water outlet are respectively communicated with the chamber; the first water inlet and the first water outlet are adapted to the new energy vehicle The battery is connected to the water circuit; the second water inlet and the second water outlet are adapted to be connected to the water circuit of the motor of the new energy vehicle. It can be seen that, unlike the PTC heater in the prior art with only one water inlet and one water outlet, the PTC heater of the present invention can be connected to the battery waterway and the motor waterway at the same time, and realize the coolant in the battery waterway and the motor waterway through the chamber. , and thus provide the waste heat of the drive motor to the battery, thereby reducing the energy consumption of the PTC heater.
而且,本发明可以选型更小功率的PTC加热器并减小PTC加热器的尺寸大小。同时,由于PTC加热器功耗的降低,还提升了整车续航里程。Moreover, the present invention can select a PTC heater with a smaller power and reduce the size of the PTC heater. At the same time, due to the reduction of power consumption of the PTC heater, the cruising range of the vehicle is also improved.
另外,由于电池水路中的低温冷却液同时也对电机水路中的高温冷却液进行降温,可以起到提升电机功率,增强整车动力性的目的。In addition, since the low-temperature coolant in the battery waterway also cools down the high-temperature coolant in the motor waterway, it can increase the power of the motor and enhance the power of the vehicle.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,而并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方案或变更,如特征的组合、分割或重复,均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of the feasible implementation modes of the present invention, and are not intended to limit the protection scope of the present invention. Any equivalent implementation or Changes, such as combination, division or repetition of features, should be included in the protection scope of the present invention.
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