CN108722327A - A kind of biomass membrane type micro-wave reactor and its experimental provision and method applied to methane reforming - Google Patents
A kind of biomass membrane type micro-wave reactor and its experimental provision and method applied to methane reforming Download PDFInfo
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- 239000012528 membrane Substances 0.000 title claims abstract description 82
- 239000002028 Biomass Substances 0.000 title claims abstract description 77
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 238000002407 reforming Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims description 20
- 239000003054 catalyst Substances 0.000 claims abstract description 51
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 42
- 239000010453 quartz Substances 0.000 claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910017709 Ni Co Inorganic materials 0.000 claims abstract description 16
- 229910003267 Ni-Co Inorganic materials 0.000 claims abstract description 16
- 229910003262 Ni‐Co Inorganic materials 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 238000002474 experimental method Methods 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 8
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 7
- 239000003610 charcoal Substances 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 30
- 238000001035 drying Methods 0.000 claims description 24
- 238000003763 carbonization Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 15
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000004014 plasticizer Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 239000000080 wetting agent Substances 0.000 claims description 11
- 239000011230 binding agent Substances 0.000 claims description 10
- 239000002244 precipitate Substances 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000012018 catalyst precursor Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 8
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical group CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 239000001569 carbon dioxide Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000003153 chemical reaction reagent Substances 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 239000012298 atmosphere Substances 0.000 claims description 5
- 230000007547 defect Effects 0.000 claims description 5
- 239000008367 deionised water Substances 0.000 claims description 5
- 229910021641 deionized water Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 5
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical group CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims description 4
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 4
- 229910021094 Co(NO3)2-6H2O Inorganic materials 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910018590 Ni(NO3)2-6H2O Inorganic materials 0.000 claims description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 4
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 4
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 4
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 4
- 239000000376 reactant Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 239000012494 Quartz wool Substances 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 10
- 229910017052 cobalt Inorganic materials 0.000 abstract description 2
- 239000010941 cobalt Substances 0.000 abstract description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 abstract description 2
- 239000003708 ampul Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 10
- 230000008021 deposition Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000005979 thermal decomposition reaction Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000003891 ferrous sulphate Nutrition 0.000 description 2
- 239000011790 ferrous sulphate Substances 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000006057 reforming reaction Methods 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 229910020068 MgAl Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KDRIEERWEFJUSB-UHFFFAOYSA-N carbon dioxide;methane Chemical compound C.O=C=O KDRIEERWEFJUSB-UHFFFAOYSA-N 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002779 inactivation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- FYDKNKUEBJQCCN-UHFFFAOYSA-N lanthanum(3+);trinitrate Chemical compound [La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O FYDKNKUEBJQCCN-UHFFFAOYSA-N 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/122—Incoherent waves
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Abstract
Description
技术领域technical field
本发明涉及甲烷重整的技术领域,尤其涉及一种生物质膜式微波反应器及其应用于甲烷重整的实验装置和方法。The invention relates to the technical field of methane reforming, in particular to a biomass membrane microwave reactor and its experimental device and method for methane reforming.
背景技术Background technique
CH4和CO2是结构稳定的小分子物质,CH4-CO2重整要在催化条件下进行。催化剂主要有贵金属催化剂、过渡金属催化剂和碳基催化剂。贵金属催化剂活性高,主要瓶颈是价格昂贵,推广难度大;过渡金属催化剂性能较好,主要有积碳失活、活性物质烧结等问题;碳基催化剂在原料来源和价格方面有明显优势,积碳可以直接用作载体。CH 4 and CO 2 are small molecular substances with stable structures, and the reforming of CH 4 -CO 2 should be carried out under catalytic conditions. Catalysts mainly include noble metal catalysts, transition metal catalysts and carbon-based catalysts. Precious metal catalysts have high activity, but the main bottleneck is high price and difficult promotion; transition metal catalysts have better performance, mainly due to problems such as carbon deposition inactivation and active material sintering; carbon-based catalysts have obvious advantages in raw material sources and prices, and carbon deposition Can be directly used as a carrier.
炭膜是一种由含碳物质经高温热解而成的膜材料,有耐高温、抗腐蚀、耐酸碱、良好的化学稳定性和较高的机械强度等特性。对炭膜氧化改性和负载活性物质可以改善炭膜的表面化学性质和催化性能。微波加热有即时性、整体性、高效性和可控性等特点,碳基催化剂的兴起促进了微波技术在CH4-CO2重整反应中的应用。Carbon film is a film material formed by pyrolysis of carbonaceous substances at high temperature. It has the characteristics of high temperature resistance, corrosion resistance, acid and alkali resistance, good chemical stability and high mechanical strength. Oxidative modification and loading of active substances on the carbon membrane can improve the surface chemical properties and catalytic performance of the carbon membrane. Microwave heating has the characteristics of immediacy, integrity, high efficiency and controllability, etc. The rise of carbon-based catalysts has promoted the application of microwave technology in the reforming reaction of CH 4 -CO 2 .
专利CN102416328A公开了一种甲烷二氧化碳重整制合成气的催化剂及其制备方法,该催化剂由镍、铁、氧化铈、美铝尖晶石组成;制备方法是先制备介孔MgAl2O4尖晶石载体,再制备镍基催化剂悬浮液,最后经过过滤、洗涤、干燥、焙烧制成。Patent CN102416328A discloses a catalyst for reforming methane and carbon dioxide to produce synthesis gas and its preparation method. The catalyst is composed of nickel, iron, cerium oxide, and Alcoa spinel; the preparation method is to first prepare mesoporous MgAl 2 O 4 spinel Stone carrier, then prepare nickel-based catalyst suspension, and finally filter, wash, dry and roast.
专利CN101637726A公开一种甲烷二氧化碳重整制合成气催化剂制备方法,通过将载体浸渍于硝酸亚铈和硝酸镧的混合溶液中,得到改性组分。再将改性组分浸渍到镍盐的可溶性溶液中,经干燥、焙烧得到催化剂前驱体。Patent CN101637726A discloses a method for preparing a catalyst for methane carbon dioxide reforming to synthesis gas, in which a modified component is obtained by immersing the carrier in a mixed solution of cerous nitrate and lanthanum nitrate. Then the modified component is immersed in the soluble solution of nickel salt, dried and calcined to obtain the catalyst precursor.
专利CN102464299A公开了一种流化床甲烷水蒸气重整制氢的方法,包括将低堆积密度的吸附催化剂在再生器中高温分解再生,再生吸附催化剂在反应器底部与外循环输送的高堆积密度的重整催化剂混合。其中实现了催化剂的再生,但是催化剂再生生成的CO2直接排入到大气中,并且工艺复杂,耗能比较多。Patent CN102464299A discloses a method for producing hydrogen by steam reforming of fluidized bed methane, which includes decomposing and regenerating the adsorption catalyst with low bulk density in the regenerator, and regenerating the adsorption catalyst at the bottom of the reactor and the high bulk density of the external circulation. reforming catalyst mix. Among them, the regeneration of the catalyst is realized, but the CO 2 generated by the regeneration of the catalyst is directly discharged into the atmosphere, and the process is complicated and consumes a lot of energy.
当前,常规的微波技术应用于CH4-CO2重整实验中,存在反应效率低、转化率低、成本高、能耗高的问题。At present, conventional microwave technology is applied to CH 4 -CO 2 reforming experiments, but there are problems of low reaction efficiency, low conversion rate, high cost and high energy consumption.
发明内容Contents of the invention
本发明针对上述不足,提出一种生物质膜式微波反应器及其应用于甲烷重整的实验装置和方法。Aiming at the above-mentioned deficiencies, the present invention proposes a biomass membrane microwave reactor and its experimental device and method for methane reforming.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种生物质膜式微波反应器,包括微波加热装置、生物质基炭膜催化剂和石英管,用聚四氟乙烯材质的法兰和螺杆将内部盛有生物质基炭膜催化剂的石英管固定于微波加热装置中心区域,距离石英管底部28~32mm处设置一个多孔石英板,生物质基炭膜催化剂与石英板之间用石英棉隔开。A biomass membrane microwave reactor, including a microwave heating device, a biomass-based carbon membrane catalyst and a quartz tube, the quartz tube containing the biomass-based carbon membrane catalyst is fixed to the microwave with a flange and a screw made of polytetrafluoroethylene. In the central area of the heating device, a porous quartz plate is set at a distance of 28-32mm from the bottom of the quartz tube, and the biomass-based carbon membrane catalyst and the quartz plate are separated by quartz wool.
以生物质炭膜为载体,Ni和Co为活性组分的催化剂,通过共浸渍法制得负载Ni-Co活性组分的生物质基炭膜催化剂。With the biochar membrane as the carrier and Ni and Co as the active components of the catalyst, the biomass-based carbon membrane catalyst loaded with Ni-Co active components was prepared by the co-impregnation method.
所述生物质炭膜的制备步骤如下:The preparation steps of the biochar membrane are as follows:
(1)泥料混合:将木屑、试剂按一定的比例混合,在捏合器中将其捏合均匀;(1) Mud mixing: mix wood chips and reagents in a certain proportion, and knead them evenly in a kneader;
(2)挤压成型:将泥料放入成型机料斗,在压杆作用下泥料被挤入模具,在其另一端就可得到产品,产品的形状取决于模具挤出嘴的内部形状,本实验中得到是原膜,批量生产能力强,通过调节挤出压力等工艺参数,获得表面光滑、形状规则的无缺陷原膜。(2) Extrusion molding: Put the mud material into the hopper of the molding machine, and the mud material is squeezed into the mold under the action of the pressing rod, and the product can be obtained at the other end. The shape of the product depends on the internal shape of the extrusion nozzle of the mold. The original film obtained in this experiment has strong mass production capacity. By adjusting the extrusion pressure and other process parameters, a defect-free original film with smooth surface and regular shape is obtained.
(3)干燥:采用恒温干燥方式,干燥过程是为了脱除原膜中的溶剂,让原膜固化成骨架,提高原膜的强度,以便于搬运和炭化,在干燥过程中随着溶剂的挥发,原膜将会出现收缩,因此必须严格控制干燥程序,以避免干燥时产生缺陷。(3) Drying: Constant temperature drying method is adopted. The drying process is to remove the solvent in the original film, let the original film solidify into a skeleton, and improve the strength of the original film for easy handling and carbonization. During the drying process, with the volatilization of the solvent , the original film will shrink, so the drying procedure must be strictly controlled to avoid defects during drying.
(4)炭化:将干燥后的原膜放入炭化炉中,在氮气保护下升温至940~960℃,恒温后,自然冷却到室温,即可得到生物质炭膜。将干燥后的原膜放入炭化炉中,为保持原膜在热分解条件下自然收缩制得平整炭膜,将预处理好的原膜平放于两片石片间,置于自制夹具中并用粉末压片机施以正压力5MPa均匀压紧后用螺栓紧固,然后装入反应器中,将反应器固定于管式炉膛恒温区中部,在N2气保护下升温炭化;热分解气体在高温下随载气从反应器导出先后进入20%H2SO4、铜氨溶液和10%硫酸亚铁溶液,以消除尾气中可能产生NH3、CO和HCN等有害气体,最后通入通风橱中排放。(4) Carbonization: put the dried original film into a carbonization furnace, raise the temperature to 940-960°C under the protection of nitrogen, and after constant temperature, naturally cool to room temperature to obtain a biomass carbon film. Put the dried original film into the carbonization furnace. In order to keep the original film shrinking naturally under the condition of thermal decomposition to obtain a flat carbon film, the pretreated original film was placed between two stone flakes, placed in a self-made fixture and used The powder tableting machine applies a positive pressure of 5MPa to evenly compress it and then tightens it with bolts, then puts it into the reactor, fixes the reactor in the middle of the constant temperature zone of the tubular furnace, and raises the temperature for carbonization under the protection of N2 gas; the pyrolysis gas is At high temperature, the carrier gas is exported from the reactor into 20% H 2 SO 4 , cuproammonia solution and 10% ferrous sulfate solution to eliminate harmful gases such as NH 3 , CO and HCN in the tail gas, and finally into the fume hood middle discharge.
本发明的技术方案还包括,步骤(1)中的试剂为粘结剂、造孔剂、润湿剂和增塑剂的混合剂,其中,粘结剂为羧甲基纤维素,造孔剂为聚乙烯醇缩丁醛,增塑剂为邻苯二甲酸二丁醋,润湿剂为十二烷基苯磺酸。The technical scheme of the present invention also includes that the reagent in step (1) is a mixture of a binder, a pore-forming agent, a wetting agent and a plasticizer, wherein the binder is carboxymethyl cellulose, and the pore-forming agent It is polyvinyl butyral, the plasticizer is dibutyl phthalate, and the wetting agent is dodecylbenzenesulfonic acid.
本发明的技术方案还包括,步骤(1)中的木屑与粘结剂、造孔剂、润湿剂和增塑剂的配比为8~10:1:1:1:1。The technical solution of the present invention also includes that the ratio of the sawdust to the binder, pore-forming agent, wetting agent and plasticizer in step (1) is 8-10:1:1:1:1.
本发明的技术方案还包括,步骤(4)的炭化过程为:N2气流速控制为320~350mL·min-1,升温速率为2.5~3.5℃·min-1,先升温至280~300℃,恒温55~65min,然后升温至550℃,并恒温110~130min,继续升温至不同炭化终温940~950℃,并恒温120~150min,最后在N2保护下自然冷却至室温。The technical solution of the present invention also includes that the carbonization process in step (4) is as follows: the flow rate of N 2 gas is controlled to be 320-350mL·min -1 , the heating rate is 2.5-3.5°C·min -1 , and the temperature is first raised to 280-300°C , keep the temperature for 55-65 minutes, then raise the temperature to 550°C, and keep the temperature for 110-130 minutes, continue to heat up to different carbonization final temperatures of 940-950°C, and keep the temperature for 120-150 minutes, and finally cool naturally to room temperature under the protection of N2 .
负载Ni-Co活性组分的生物质基炭膜催化剂的制备步骤如下:The preparation steps of the biomass-based carbon membrane catalyst loaded with Ni-Co active components are as follows:
(1)浸渍沉淀:将制得的生物质炭膜浸渍在Ni(NO3)2·6H2O与Co(NO3)2·6H2O混合溶液中1.5~2.5h,然后加入CO(NH2)室温搅拌0.4~0.6h,将该混合体系放入92~96℃的恒温水浴中,常压反应0.4~0.6h后开始出现沉淀,继续恒温处理3~5h,得到凝胶沉淀;(1) Immersion precipitation: The prepared biochar membrane was immersed in the mixed solution of Ni(NO 3 ) 2 6H 2 O and Co(NO 3 ) 2 6H 2 O for 1.5-2.5 hours, and then CO(NH 2 ) Stir at room temperature for 0.4 to 0.6 hours, put the mixed system in a constant temperature water bath at 92 to 96° C., react at normal pressure for 0.4 to 0.6 hours, then precipitate begins to appear, and continue the constant temperature treatment for 3 to 5 hours to obtain a gel precipitate;
(2)烘干:将凝胶沉淀过滤,并先后用去离子水和无水乙醇洗涤以除去未反应的反应物,随后将其置于干燥箱中110~130℃干燥10~12h,以去除自由水和部分结合水,制得催化剂前驱体;(2) Drying: filter the gel precipitate, and wash it successively with deionized water and absolute ethanol to remove unreacted reactants, and then place it in a drying oven at 110-130°C for 10-12 hours to remove free water and partially bound water to prepare catalyst precursor;
(3)煅烧:将催化剂前躯体置于马弗炉中N2气氛中,在500~550℃的条件下煅烧4~6h,得到负载Ni-Co活性组分的生物质炭膜;(3) Calcination: the catalyst precursor is placed in a N2 atmosphere in a muffle furnace, and calcined at 500-550°C for 4-6 hours to obtain a biochar membrane loaded with Ni-Co active components;
(4)还原:在氢气气氛下,将步骤(3)得到的生物质基炭膜进行活化还原,即得负载Ni-Co活性组分的生物质基炭膜催化剂。(4) Reduction: Under a hydrogen atmosphere, the biomass-based carbon membrane obtained in step (3) is activated and reduced to obtain a biomass-based carbon membrane catalyst loaded with Ni-Co active components.
一种将生物质膜式微波反应器应用于甲烷重整的实验装置,包括依次顺序连接的反应器、生物质膜式微波反应器、三短截线调谐器、定向耦合器、循环器、磁控管以及电源和控制装置,所述反应器的顶部通过管线连接甲烷罐和二氧化碳罐,氮气罐通过管线接入所述反应器中,所述反应器的底部出口管线还连接蒸汽发生装置,所述生物质膜式微波反应器还与气相色谱仪相连接。An experimental device for applying biomass membrane microwave reactors to methane reforming, including sequentially connected reactors, biomass membrane microwave reactors, three stub tuners, directional couplers, circulators, magnetic Control and power supply and control devices, the top of the reactor is connected to the methane tank and the carbon dioxide tank through the pipeline, the nitrogen tank is connected to the reactor through the pipeline, and the outlet pipeline at the bottom of the reactor is also connected to the steam generator, so The biomass membrane microwave reactor is also connected with a gas chromatograph.
一种甲烷重整的实验方法,使用上述的生物质膜式微波反应器应用于甲烷重整的实验装置,将CH4:CO2:N2:H2O以1:1:3:3~1.5:1.5:3:3比例进入反应器,反应后气体进入组装好的生物质膜式微波反应器中,生物质膜式微波反应器控制温度为950℃,气体在生物质膜式微波反应器滞留5s,即可得到合成气H2与CO。An experimental method for methane reforming, using the above-mentioned biomass membrane microwave reactor applied to the experimental device for methane reforming, CH 4 : CO 2 : N 2 : H 2 O at a ratio of 1:1:3:3~ The ratio of 1.5:1.5:3:3 enters the reactor, and the gas after the reaction enters the assembled biomass membrane microwave reactor. After staying for 5s, the synthesis gas H2 and CO can be obtained.
本发明的有益效果是,传统的甲烷重整实验中,加热都是常规加热装置,而本发明使用新式的生物质膜式微波反应器,以木屑制得的生物质炭膜为载体、以镍和钴为活性组分为催化剂,制得负载Ni-Co活性组分的生物质基炭膜催化剂,该新型催化剂克服了常规催化剂机械性能弱、稳定性差的缺陷,同时新型催化剂吸波性能良好;将制得的新型催化剂盛放于石英管中,组装了新式的生物质膜式微波反应器,将该微波反应器组装于甲烷重整实验装置,该甲烷重整实验装置应用于甲烷重整实验方法,该实验反应效率较常规反应装置提高20%,没有明显积碳,强化协同反应进行,H2与CO比值由0.83提高到1.10,节能27%,成本降低 10%,CH4和CO2转化率可达到95%,显著提高了甲烷和二氧化碳转化率,节能环保。The beneficial effect of the present invention is that in the traditional methane reforming experiment, the heating is a conventional heating device, while the present invention uses a new type of biomass membrane microwave reactor, with a biomass charcoal film made of wood chips as a carrier, nickel Using cobalt as the active component as the catalyst, a biomass-based carbon membrane catalyst loaded with Ni-Co active components was prepared. This new catalyst overcomes the defects of weak mechanical properties and poor stability of conventional catalysts, and the new catalyst has good wave-absorbing performance; Put the prepared new catalyst in a quartz tube, assemble a new type of biomass membrane microwave reactor, assemble the microwave reactor in the methane reforming experimental device, and the methane reforming experimental device is used in the methane reforming experiment method, the reaction efficiency of this experiment is 20% higher than that of the conventional reaction device, there is no obvious carbon deposition, the synergistic reaction is strengthened, the ratio of H2 to CO is increased from 0.83 to 1.10, the energy saving is 27%, the cost is reduced by 10%, and the conversion of CH4 and CO2 The efficiency can reach 95%, which significantly improves the conversion rate of methane and carbon dioxide, and is energy-saving and environmentally friendly.
附图说明Description of drawings
图1为本发明中的生物质炭膜炭化过程示意图;Fig. 1 is the schematic diagram of the carbonization process of biomass charcoal film among the present invention;
图2为甲烷重整实验装置图;Figure 2 is a diagram of the methane reforming experimental device;
其中,1—甲烷罐;2—二氧化碳罐;3—氮气罐;4—蒸汽发生装置;5—质量流量控制器; 6—反应器;7—生物质膜式微波反应器;8—三短截线调谐器;9—定向耦合器;10—循环器;11—磁控管;12—电源和控制装置;13—微波功率计;14—气相色谱仪;15—MS、FID、TCD 检测器;16—电脑。Among them, 1—methane tank; 2—carbon dioxide tank; 3—nitrogen tank; 4—steam generator; 5—mass flow controller; 6—reactor; 7—biomass membrane microwave reactor; 8—three short cuts Line tuner; 9—directional coupler; 10—circulator; 11—magnetron; 12—power supply and control device; 13—microwave power meter; 14—gas chromatograph; 15—MS, FID, TCD detector; 16—Computer.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
一种生物质膜式微波反应器,包括微波加热装置、生物质基炭膜催化剂和石英管,用聚四氟乙烯材质的法兰和螺杆将内部盛有生物质基炭膜催化剂的石英管固定于微波加热装置中心区域,距离石英管底部28~32mm处设置一个多孔石英板,生物质基炭膜催化剂与石英板之间用石英棉隔开。A biomass membrane microwave reactor, including a microwave heating device, a biomass-based carbon membrane catalyst and a quartz tube, the quartz tube containing the biomass-based carbon membrane catalyst is fixed to the microwave with a flange and a screw made of polytetrafluoroethylene. In the central area of the heating device, a porous quartz plate is set at a distance of 28-32mm from the bottom of the quartz tube, and the biomass-based carbon membrane catalyst and the quartz plate are separated by quartz wool.
以生物质炭膜为载体,Ni和Co为活性组分的催化剂,通过共浸渍法制得负载Ni-Co活性组分的生物质基炭膜催化剂。With the biochar membrane as the carrier and Ni and Co as the active components of the catalyst, the biomass-based carbon membrane catalyst loaded with Ni-Co active components was prepared by the co-impregnation method.
如图2所示,生物质炭膜的制备步骤如下:As shown in Figure 2, the preparation steps of the biochar membrane are as follows:
(1)泥料混合:将木屑、试剂按一定的比例混合,在捏合器中将其捏合均匀,试剂为粘结剂、造孔剂、润湿剂和增塑剂的混合剂,粘结剂为羧甲基纤维素,造孔剂为聚乙烯醇缩丁醛,增塑剂为邻苯二甲酸二丁醋,润湿剂为十二烷基苯磺酸,且木屑与粘结剂、造孔剂、润湿剂和增塑剂的配比为8~10:1:1:1:1。(1) Mud mixing: Mix wood chips and reagents in a certain proportion, and knead them evenly in a kneader. The reagents are a mixture of binders, pore-forming agents, wetting agents and plasticizers. It is carboxymethyl cellulose, the pore-forming agent is polyvinyl butyral, the plasticizer is dibutyl phthalate, the wetting agent is dodecylbenzenesulfonic acid, and the wood chips and binder, making The ratio of pore agent, wetting agent and plasticizer is 8-10:1:1:1:1.
(2)挤压成型:将泥料放入成型机料斗,在压杆作用下泥料被挤入模具,在其另一端就可得到产品,产品的形状取决于模具挤出嘴的内部形状,本实验中得到是原膜,批量生产能力强,通过调节挤出压力等工艺参数,获得表面光滑、形状规则的无缺陷原膜。(2) Extrusion molding: Put the mud material into the hopper of the molding machine, and the mud material is squeezed into the mold under the action of the pressing rod, and the product can be obtained at the other end. The shape of the product depends on the internal shape of the extrusion nozzle of the mold. The original film obtained in this experiment has strong mass production capacity. By adjusting the extrusion pressure and other process parameters, a defect-free original film with smooth surface and regular shape is obtained.
(3)干燥:采用恒温干燥方式,干燥过程是为了脱除原膜中的溶剂,让原膜固化成骨架,提高原膜的强度,以便于搬运和炭化,在干燥过程中随着溶剂的挥发,原膜将会出现收缩,因此必须严格控制干燥程序,以避免干燥时产生缺陷。(3) Drying: Constant temperature drying method is adopted. The drying process is to remove the solvent in the original film, let the original film solidify into a skeleton, and improve the strength of the original film for easy handling and carbonization. During the drying process, with the volatilization of the solvent , the original film will shrink, so the drying procedure must be strictly controlled to avoid defects during drying.
(4)炭化:将干燥后的原膜放入炭化炉中,在氮气保护下升温至940~960℃,恒温后,自然冷却到室温,即可得到生物质炭膜,如图1所示。将干燥后的原膜放入炭化炉中,为保持原膜在热分解条件下自然收缩制得平整炭膜,将预处理好的原膜平放于两片石片间,置于自制夹具中并用粉末压片机施以正压力5MPa均匀压紧后用螺栓紧固,然后装入反应器6中,将反应器6固定于管式炉膛恒温区中部,在N2气保护下升温炭化;热分解气体在高温下随载气从反应器6导出先后进入20%H2SO4、铜氨溶液和10%硫酸亚铁溶液,以消除尾气中可能产生NH3、CO和HCN等有害气体,最后通入通风橱中排放。(4) Carbonization: Put the dried original film into a carbonization furnace, raise the temperature to 940-960°C under the protection of nitrogen, and after constant temperature, cool it down to room temperature naturally to obtain a biomass carbon film, as shown in Figure 1. Put the dried original film into the carbonization furnace. In order to keep the original film shrinking naturally under the condition of thermal decomposition to obtain a flat carbon film, the pretreated original film was placed between two stone flakes, placed in a self-made fixture and used Apply a positive pressure of 5MPa to the powder tablet press and tighten it with bolts evenly, then put it into the reactor 6, fix the reactor 6 in the middle of the constant temperature zone of the tubular furnace, heat up and carbonize under the protection of N2 gas; thermal decomposition The gas is exported from the reactor 6 with the carrier gas at high temperature and successively enters 20% H 2 SO 4 , cuproammonia solution and 10% ferrous sulfate solution to eliminate harmful gases such as NH 3 , CO and HCN that may be produced in the tail gas. Drain into a fume hood.
其中,步骤(4)的炭化过程为:步骤(4)的炭化过程为:N2气流速控制为320~350mL·min -1,升温速率为2.5~3.5℃·min-1,先升温至280~300℃,恒温55~65min,然后升温至550℃,并恒温110~130min,继续升温至不同炭化终温940~950℃,并恒温120~150min,最后在N2保护下自然冷却至室温。Among them, the carbonization process of step (4) is: the carbonization process of step (4) is: the flow rate of N 2 gas is controlled at 320-350mL·min -1 , the heating rate is 2.5-3.5°C·min -1 , and the temperature is first raised to 280 ~300°C, keep the temperature constant for 55-65 minutes, then raise the temperature to 550°C, and keep the temperature constant for 110-130 minutes, continue to heat up to different carbonization final temperatures of 940-950°C, and keep the temperature constant for 120-150 minutes, and finally cool naturally to room temperature under the protection of N2 .
负载Ni-Co活性组分的生物质基炭膜催化剂的制备步骤如下:The preparation steps of the biomass-based carbon membrane catalyst loaded with Ni-Co active components are as follows:
(1)浸渍沉淀:将制得的生物质炭膜浸渍在Ni(NO3)2·6H2O与Co(NO3)2·6H2O混合溶液中2h,然后加入CO(NH2)室温搅拌0.5h,将该混合体系放入95℃的恒温水浴中,常压反应 0.5h后开始出现沉淀,继续恒温处理4h,得到凝胶沉淀;(1) Immersion precipitation: The prepared biochar membrane was immersed in the mixed solution of Ni(NO 3 ) 2 6H 2 O and Co(NO 3 ) 2 6H 2 O for 2 hours, then CO(NH 2 ) was added at room temperature Stir for 0.5h, put the mixed system into a constant temperature water bath at 95°C, react at normal pressure for 0.5h, and then precipitate begins to appear, continue constant temperature treatment for 4h, and obtain a gel precipitate;
(2)烘干:将凝胶沉淀过滤,并先后用去离子水和无水乙醇洗涤以除去未反应的反应物,随后将其置于干燥箱中120℃干燥10h,以去除自由水和部分结合水,制得催化剂前驱体;(2) Drying: filter the gel precipitate and wash it successively with deionized water and absolute ethanol to remove unreacted reactants, then place it in a drying oven at 120°C for 10 hours to remove free water and some Combined with water, the catalyst precursor is prepared;
(3)煅烧:将催化剂前躯体置于马弗炉中N2气氛中,在500℃的条件下煅烧5h,得到负载Ni-Co活性组分的生物质炭膜;(3) Calcination: the catalyst precursor is placed in a N2 atmosphere in a muffle furnace, and calcined at 500 ° C for 5 hours to obtain a biochar film loaded with Ni-Co active components;
(4)还原:在氢气气氛下,将步骤(3)得到的生物质基炭膜活化还原1h,即得负载Ni-Co活性组分的生物质基炭膜催化剂。(4) Reduction: Under a hydrogen atmosphere, activate and reduce the biomass-based carbon membrane obtained in step (3) for 1 h to obtain a biomass-based carbon membrane catalyst loaded with Ni-Co active components.
一种将生物质膜式微波反应器应用于甲烷重整的实验装置,如图2所示,包括依次顺序连接的反应器6、生物质膜式微波反应器7、三短截线调谐器8、定向耦合器9、循环器10、磁控管11以及电源和控制装置12,反应器6的顶部通过管线连接甲烷罐1和二氧化碳罐2,氮气罐3通过管线接入反应器6中,反应器6的底部出口管线还连接蒸汽发生装置4,生物质膜式微波反应器7还与安装有MS、FID、TCD检测器15的气相色谱仪14相连接,气相色谱仪14与一电脑16相连接,微波功率计13连接定向耦合器9,甲烷罐1、二氧化碳罐2、氮气罐3与反应器6连接管线上均设置有质量流量控制器5。An experimental device that applies a biomass membrane microwave reactor to methane reforming, as shown in Figure 2, includes a reactor 6, a biomass membrane microwave reactor 7, and a three-stub tuner 8 that are sequentially connected , directional coupler 9, circulator 10, magnetron 11 and power supply and control device 12, the top of reactor 6 connects methane tank 1 and carbon dioxide tank 2 through pipeline, nitrogen tank 3 is connected in reactor 6 through pipeline, reaction The outlet pipeline at the bottom of the device 6 is also connected with the steam generator 4, and the biomass membrane microwave reactor 7 is also connected with the gas chromatograph 14 equipped with MS, FID, TCD detector 15, and the gas chromatograph 14 is connected with a computer 16 Connection, the microwave power meter 13 is connected to the directional coupler 9, the methane tank 1, the carbon dioxide tank 2, the nitrogen tank 3 and the reactor 6 are all provided with a mass flow controller 5 on the connecting pipeline.
一种甲烷重整的实验方法,将上述的生物质膜式微波反应器7应用于甲烷重整的实验装置,将CH4:CO2:N2:H2O以1.5:1.5:3:3的比例进入反应器6,反应后的气体进入组装好的生物质膜式微波反应器7中,生物质膜式微波反应器7控制温度为950℃,气体在生物质膜式微波反应器7中滞留5s,即可得到合成气H2与CO。An experimental method for methane reforming. The above - mentioned biomass membrane microwave reactor 7 is applied to the experimental device for methane reforming. The ratio enters the reactor 6, and the gas after the reaction enters the assembled biomass membrane microwave reactor 7. After staying for 5s, the synthesis gas H2 and CO can be obtained.
实施例Example
(1)制备生物质炭膜(1) Preparation of biochar membrane
①将木屑研磨至80目,木屑与粘结剂、造孔剂、润湿剂和增塑剂按10:1:1:1:1的比例在捏合器将其捏合均匀,其中,粘结剂为羧甲基纤维素,造孔剂为聚乙烯醇缩丁醛,增塑剂为邻苯二甲酸二丁醋,润湿剂为十二烷基苯磺酸;① Grind the wood chips to 80 mesh, and knead them evenly in the kneader with the binder, pore-forming agent, wetting agent and plasticizer in the ratio of 10:1:1:1:1, among which, the binder It is carboxymethyl cellulose, the pore-forming agent is polyvinyl butyral, the plasticizer is dibutyl phthalate, and the wetting agent is dodecylbenzenesulfonic acid;
②将泥料放入10T成型机料斗,在压杆5MPa作用下泥料被挤入模具,在其另一端就得到表面光滑、形状规则的原膜;②Put the mud material into the hopper of the 10T molding machine, and the mud material is squeezed into the mold under the action of the pressure rod 5MPa, and the original film with smooth surface and regular shape is obtained at the other end;
③在120℃下对原膜进行恒温干燥,将得到的蜂窝状原膜干燥4d,其干燥过程必须严格控制干燥程序,以避免出现原膜缺陷的问题;③The original film was dried at a constant temperature at 120°C, and the obtained honeycomb original film was dried for 4 days. During the drying process, the drying procedure must be strictly controlled to avoid defects in the original film;
④为保持原膜在热分解条件下自然收缩制得平整炭膜,将预处理好的原膜平放于两片石片间,置于自制夹具中并用粉末压片机施以正压力5MPa均匀压紧后用螺栓紧固,然后装入石英容器中,将石英容器固定于管式炉膛恒温区中部,在N2保护下以3℃/min的升温速率升至950℃,恒温热解后自然冷却到室温。即可得到生物质炭膜。④ In order to keep the natural shrinkage of the original film under thermal decomposition conditions to obtain a flat carbon film, place the pretreated original film flat between two stone flakes, place it in a self-made fixture, and apply a positive pressure of 5 MPa with a powder tablet press to compress it evenly Fasten it with bolts, then put it into a quartz container, fix the quartz container in the middle of the constant temperature zone of the tubular furnace, raise the temperature to 950°C at a rate of 3°C/min under the protection of N2 , and cool it naturally after constant temperature pyrolysis to room temperature. The biochar membrane can be obtained.
(2)制备负载Ni-Co活性组分的生物质基炭膜的催化剂(2) Catalysts for preparation of biomass-based carbon membranes loaded with Ni-Co active components
①将Ni(NO3)2·6H2O与Co(NO3)2·6H2O以1:3的摩尔比例溶于去离子水中制得混合溶液,取该溶液浸渍所得生物质基膜,室温浸渍2h,室温搅拌0.5h,将该混合体系放入95℃的恒温水浴中,常压反应0.5h后开始出现沉淀,继续恒温处理4h,得到凝胶沉淀;① Dissolve Ni(NO 3 ) 2 6H 2 O and Co(NO 3 ) 2 6H 2 O in deionized water at a molar ratio of 1:3 to prepare a mixed solution, and soak the obtained biomass-based membrane in this solution, Immerse at room temperature for 2 hours, stir at room temperature for 0.5 hours, put the mixed system in a constant temperature water bath at 95°C, and react at normal pressure for 0.5 hours. After 0.5 hours, precipitation begins to appear. Continue constant temperature treatment for 4 hours to obtain gel precipitation;
②将沉淀过滤,并先后用去离子水和无水乙醇洗涤以除去未反应的反应物,随后将其置于干燥箱中110℃干燥12h,以去除自由水和部分结合水,制得催化剂前驱体;②Filtrate the precipitate, wash it with deionized water and absolute ethanol successively to remove unreacted reactants, and then place it in a drying oven at 110°C for 12 hours to remove free water and part of bound water to obtain a catalyst precursor body;
③将催化剂前躯体置于马弗炉中,N2气氛中焙烧温度为500℃的条件下焙烧5h;③The catalyst precursor is placed in a muffle furnace, and roasted for 5 hours under the condition of a roasting temperature of 500 ° C in an N2 atmosphere;
④将煅烧后的催化剂,在氢气气氛下还原1h后,即可得到负载Ni-Co的生物质基炭膜催化剂。④ After the calcined catalyst was reduced for 1 h under a hydrogen atmosphere, a Ni-Co-loaded biomass-based carbon membrane catalyst could be obtained.
(3)组装生物质膜式微波反应器(3) Assembly of biomass membrane microwave reactor
使用的微波加热装置的微波源具有10个可调功率(0~1000W),本实验微波采用1000W,用聚四氟乙烯材质的法兰和螺杆将盛有生物质基炭膜催化剂的内径40mm高200mm的石英管固定在微波加热装置中心区域,完成生物质模式反应器的组装。The microwave source of the microwave heating device used has 10 adjustable powers (0 ~ 1000W). The microwave used in this experiment is 1000W. The flange and screw made of polytetrafluoroethylene will hold the biomass-based carbon membrane catalyst with an inner diameter of 40mm and a height of 200mm. The quartz tube is fixed in the central area of the microwave heating device to complete the assembly of the biomass mode reactor.
(4)甲烷重整实验(4) Methane reforming experiment
将上述步骤组装好的生物质膜式微波反应器7安装于如图2所示的甲烷重整实验中。The biomass membrane microwave reactor 7 assembled in the above steps was installed in the methane reforming experiment shown in FIG. 2 .
(5)实验过程(5) Experimental process
将CH4/CO2/N2/H2O以1:1:3:3比例通入反应器,反应后的气体进入组装的新式生物质膜式微波反应器7,生物质膜式微波反应器7控制温度为950℃,气体在生物质膜式微波反应器 7中滞留5s,即可得到合成气H2与CO。Feed CH 4 /CO 2 /N 2 /H 2 O into the reactor at a ratio of 1:1:3:3, and the reacted gas enters the assembled new biomass membrane microwave reactor 7, and the biomass membrane microwave reaction The temperature of the device 7 is controlled at 950°C, and the gas stays in the biomass membrane microwave reactor 7 for 5s to obtain the synthesis gas H2 and CO.
(6)测试结果(6) Test results
测定实验后得到的合成气成分H2/CO=1.10,其H2和CO产率比常规装置提高了32%;其反应速度也比常规装置提高25%;CH4和CO2转化率约95%;复合重整反应能量利用效率为97%;且在制备合成气过程中没有出现明显积碳。The synthetic gas composition H 2 /CO=1.10 obtained after the experiment was measured, and its H 2 and CO yields were increased by 32% compared with conventional devices; its reaction speed was also increased by 25% compared with conventional devices; the conversion rate of CH 4 and CO 2 was about 95% %; the energy utilization efficiency of composite reforming reaction is 97%; and there is no obvious carbon deposition in the process of preparing synthesis gas.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.
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