CN108720180A - Improved shoe-making assembly method and correction solution applied - Google Patents
Improved shoe-making assembly method and correction solution applied Download PDFInfo
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- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
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Abstract
Description
技术领域technical field
本发明是关于一种鞋类的制造方法,特别是关于一种制鞋装配步骤。本发明另关于一种前述制鞋装配步骤所应用的修正溶液。The present invention relates to a manufacturing method of footwear, in particular to an assembly step of shoe making. The present invention also relates to a correction solution applied in the aforementioned shoe assembly step.
背景技术Background technique
一般鞋类的制造方法包含有许多的步骤及程序,其中一种方法是将材质为橡胶和EVA(聚乙烯醋酸乙烯酯)的鞋底与鞋面材料(衬底)连接,并将鞋底及鞋面黏合组装在一起,前述鞋面的材料可为PU(聚氨酯)、合成皮革、皮革、网状结构或织物;The general manufacturing method of footwear includes many steps and procedures, one of which is to connect the sole made of rubber and EVA (polyethylene vinyl acetate) to the upper material (substrate), and connect the sole and the upper Adhesively assembled together, the material of the aforementioned upper can be PU (polyurethane), synthetic leather, leather, mesh structure or fabric;
为了让鞋面及鞋底能够可靠且牢固的结合,对于鞋子的每个部件(鞋底、鞋面)都需施予连续的预处理程序,诸如:脱脂、抛光、涂刷、烘箱加热、标记及涂覆胶合剂,且前述涂覆胶合剂的程序可以单独涂覆于鞋底或鞋面,也可以同时涂覆于鞋底及鞋面;In order to achieve a reliable and firm bond between the upper and the sole, each part of the shoe (sole, upper) needs to be subjected to a continuous pretreatment process, such as: degreasing, polishing, painting, oven heating, marking and painting. Coating glue, and the above procedure of coating glue can be applied to the sole or the upper alone, and can also be applied to the sole and the upper at the same time;
通常用于制鞋的胶合剂为适用于PU(聚氨酯)的胶合剂,此种胶合剂可以不同形态的方式呈现,如:溶液、胶黏剂、热熔膜和粉末热熔胶(TPU-热塑性PU)等型态。Adhesives commonly used in shoemaking are adhesives suitable for PU (polyurethane), which can be presented in different forms, such as: solutions, adhesives, hot-melt films and powdered hot-melt adhesives (TPU-thermoplastic PU) and other types.
其中,以溶液、胶黏剂作为溶剂/水基胶”形成”施用,在前述黏着剂干燥前将产生约100-200微米的湿层厚度,而在黏着剂干燥活化后,其厚度为20-60微米,因此,在涂布较厚的胶合剂层的情况下,需要非常长的干燥时间,且需要消耗较高的能量;反之,在胶合剂层涂布较薄的情况下,可能会导致黏附力不足甚至失效(黏附表面的空气腔)的情况,基于前述原因,涂覆在单一表面上的单层溶剂/水基胶并无法提供鞋部件(鞋底及鞋面)适当的黏着力。Among them, using solution, adhesive as solvent/water-based adhesive to "form" and apply, will produce a wet layer thickness of about 100-200 microns before the aforementioned adhesive is dried, and after the adhesive is dried and activated, its thickness is 20- 60 microns, therefore, in the case of applying a thick adhesive layer, it takes a very long drying time and consumes high energy; conversely, in the case of a thin adhesive layer, it may cause Insufficient adhesion or even failure (adhesive surface air cavity), for the aforementioned reasons, a single layer of solvent/water-based adhesive applied to a single surface cannot provide proper adhesion of shoe parts (sole and upper).
为解决前述的问题,业界的解决方案是透过分别在鞋底及鞋面上同时涂覆胶合剂/黏附剂层,在某些特殊的情况下(取决于物质材料的特性),需要分别在鞋底及鞋面上分别涂布双层的黏附剂,才能够实现适当的附着量。In order to solve the aforementioned problems, the solution in the industry is to apply the adhesive/adhesive layer on the sole and the upper at the same time. In some special cases (depending on the characteristics of the material), it is necessary to apply the Appropriate amount of adhesion can only be achieved by coating two layers of adhesive on the upper and upper of the shoe respectively.
鞋底及鞋面件之间的良好黏附剂是使用粉末热熔热塑性聚氨酯(TPU)黏合剂,如Orisol公司申请的美国专利申请号第20140093655号鞋部件黏接方法,便是采用热塑性聚氨酯(TPU)粉胶。A good adhesive between the sole and the upper part is to use a powder hot-melt thermoplastic polyurethane (TPU) adhesive, such as the US Patent Application No. 20140093655 shoe part bonding method applied by Orisol, which uses thermoplastic polyurethane (TPU) powder glue.
由于热塑性聚氨酯(TPU)的化学特性所致,因此不需要经过溶剂/水蒸发的程序,并且可以仅涂覆单层100至500微米的厚度,因此便能够仅涂布于其中一侧(鞋底及鞋面的其中一侧)上,再藉由将涂覆在黏性液体层或透过静电力技术黏接到鞋材料表面,使其能够黏附在任何3D基底的形状上。Due to the chemical properties of thermoplastic polyurethane (TPU), it does not need to go through the solvent/water evaporation process and can only be applied in a single layer with a thickness of 100 to 500 microns, so it can be coated on only one side (sole and One side of the shoe upper), and then stick to the surface of the shoe material by coating on a viscous liquid layer or through electrostatic force technology, so that it can adhere to the shape of any 3D substrate.
其可适用于黏接任何鞋部件材料类型(多孔材料或致密材料),而且在执行短期的活化过程中皆为环保且不会有有毒溶剂(VOC)挥发。It is suitable for bonding any type of shoe material (porous or dense), and it is environmentally friendly and does not emit toxic solvents (VOC) during a short-term activation process.
TPU材料虽然拥有前述优点外,可能存在一些限制,例如:Although the TPU material has the aforementioned advantages, there may be some limitations, such as:
为了在鞋底材料(用TPU黏合剂涂覆的材料)及鞋面材料之间实现适当的黏合,需要具有适用各种鞋面材料或不同类型的涂刷组合物,每种涂刷组合物皆具有特定黏度以匹配待黏合的鞋面材料的多孔性。In order to achieve proper bonding between the sole material (material coated with TPU adhesive) and the upper material, it is necessary to have a coating composition suitable for various upper materials or different types, and each coating composition has Specific viscosity to match the porosity of the upper materials to be bonded.
例如,易于胶渗透的多孔鞋面衬底(例如网)可能需要高黏度的底漆(3000-6000cP)填充孔隙;For example, porous shoe upper substrates (such as mesh) that are prone to glue penetration may require a high viscosity primer (3000-6000cP) to fill the pores;
而低黏度底漆(低于3000cP)将会渗透至网材的底部而不会于网材表面形成连续黏着,因此,密度大的材质可能需要用低黏度的底漆溶液先处理,以便处理剂能够更容易渗透到材质孔中。The low viscosity primer (less than 3000cP) will penetrate to the bottom of the mesh without forming a continuous adhesion on the surface of the mesh. Therefore, materials with high density may need to be treated with a low viscosity primer solution first, so that the treatment agent Allows for easier penetration into material pores.
为了能够”处理”对应不同特性的鞋面材料,必须处理及管理不同类型的处理剂,以适用于不同材料的需求,如此一来将产生库存的问题以及有效期限的问题,进而造成昂贵的费用。In order to be able to "handle" shoe upper materials corresponding to different characteristics, different types of treatment agents must be processed and managed to meet the needs of different materials, which will cause inventory problems and expiration date problems, which will cause expensive costs .
另外,习知的制鞋装配步骤中,鞋底及鞋面皆需要繁琐的预处理,其具体实施方法如图1所示:In addition, in the conventional shoe-making assembly steps, both the sole and the upper need cumbersome pretreatment, and the specific implementation method is shown in Figure 1:
鞋底必须依序执行:鞋底清理步骤51、鞋底鞋底涂刷步骤52、鞋底涂覆黏性液体步骤53、涂覆粉末步骤54;The sole must be executed in sequence: sole cleaning step 51, sole sole brushing step 52, sole coating viscous liquid step 53, and powder coating step 54;
鞋面必须依序执行:清洗步骤61、标记步骤62、涂覆处理步骤63、第二烘烤步骤64;The shoe upper must be executed in sequence: cleaning step 61, marking step 62, coating treatment step 63, second baking step 64;
在鞋底及鞋面执行完前述预处理步骤后才能够进行烘干处理步骤71、组装步骤72,其过程是相当繁琐。The drying treatment step 71 and the assembling step 72 can only be performed after the aforementioned pretreatment steps are performed on the sole and the upper, and the process is quite cumbersome.
发明内容Contents of the invention
本发明提供一种改良式制鞋装配方法,其主要目的是能够透过单一类型的TPU胶合剂/黏合剂来黏合不同种类的鞋衬底材料,以克服必须储存及管理各种类型的黏合剂的问题。The present invention provides an improved shoe-making assembly method, the main purpose of which is to be able to bond different types of shoe lining materials through a single type of TPU adhesive/adhesive to overcome the need to store and manage various types of adhesives The problem.
为达前述目的,本发明改良式制鞋装配方法,包括:To achieve the aforementioned purpose, the improved shoe-making assembly method of the present invention includes:
鞋底清理步骤,清洁一鞋底表面,使鞋底表面能被涂覆TPU粉末;The sole cleaning step is to clean the surface of a sole so that the surface of the sole can be coated with TPU powder;
鞋底涂刷步骤,涂刷底漆,使鞋底表面能被涂覆TPU粉末;The step of painting the sole is to apply the primer so that the surface of the sole can be coated with TPU powder;
鞋底涂覆黏性液体步骤,施予相关涂刷工艺涂上黏性或导电液体层;In the step of coating the viscous liquid on the sole, apply a viscous or conductive liquid layer to the relevant painting process;
鞋底涂覆TPU粉末步骤,将TPU粉末涂覆到黏性或导电液体层上,TPU粉末可藉由黏性液体层的黏性或导电液的静电提供黏附力;In the step of coating TPU powder on the sole, the TPU powder is coated on the viscous or conductive liquid layer, and the TPU powder can provide adhesion by the viscosity of the viscous liquid layer or the static electricity of the conductive liquid;
调整步骤,将修正溶液涂覆到TPU粉末上;Adjustment step, applying the correction solution to the TPU powder;
鞋面清洗步骤,清洗待组装的一鞋面;A shoe upper cleaning step, cleaning a shoe upper to be assembled;
烘干处理步骤,加热使修正溶液干燥并让TPU粉末活化;及Drying treatment step, heating to dry the correction solution and activate the TPU powder; and
组装步骤,连接按压鞋底表面和鞋面。The assembly step connects the pressed sole surface and the upper.
本发明另提供一种修正溶液,包括:The present invention also provides a correction solution, comprising:
添加量为5~90%的增塑剂或调整溶剂;Adding plasticizer or adjusting solvent in an amount of 5-90%;
添加量为2~15%的交联剂;2-15% cross-linking agent added;
添加量为0.01~2%的表面活性剂;Surfactant added in an amount of 0.01-2%;
添加量为适量的载体,使三者的总和为100%。The added amount is an appropriate amount of carrier, so that the sum of the three is 100%.
藉由应用修正溶液的改良式制鞋装配方法,使本发明能够达成克服必须储存及管理各种类型的黏合剂的问题,同时亦能够简化程序。The present invention enables to overcome the problem of having to store and manage various types of adhesives, while also simplifying the procedure, by applying a modified shoe assembly method using a correction solution.
附图说明Description of drawings
图1为习知橡胶鞋底和鞋面材料于组装过程中所需的工作流程的示意图。FIG. 1 is a schematic diagram of the required work flow in the assembly process of conventional rubber sole and shoe upper materials.
图2为本发明橡胶鞋底和鞋面材料于组装过程中较佳的工作流程示意图。Fig. 2 is a schematic diagram of a preferred workflow of the rubber sole and upper material of the present invention in the assembly process.
图3为本发明橡胶鞋底和鞋面材料于另一组装工作流程的示意图。3 is a schematic diagram of another assembly workflow of the rubber sole and upper material of the present invention.
图4为本发明橡胶鞋底和鞋面材料于组装过程中使用的TPU黏合剂所含的成分。Fig. 4 is the composition contained in the TPU adhesive used in the assembly process of the rubber sole and upper material of the present invention.
附图中符号标记说明:Explanation of symbols in the accompanying drawings:
鞋底清理步骤 51Sole cleaning step 51
鞋底鞋底涂刷步骤 52Sole Sole Painting Step 52
鞋底涂覆黏性液体步骤 53Coating Viscous Liquid on Sole Step 53
涂覆粉末步骤 54Coating Powder Step 54
清洗步骤 61Cleaning steps 61
标记步骤 62Labeling Step 62
涂覆处理步骤 63Coating Processing Step 63
第二烘烤步骤 64Second Baking Step 64
烘干处理步骤 71Drying Process Step 71
组装步骤 72Assembly steps 72
鞋底清理步骤 ASole Cleaning Step A
鞋底涂刷步骤 B1Sole painting step B1
鞋底涂覆黏性液体步骤 B2Step B2 of viscous liquid coating on shoe soles
鞋底涂覆TPU粉末步骤 CSole coating TPU powder step C
调整步骤 DAdjustment step D
鞋面清洗步骤 EUpper Cleaning Step E
烘干处理步骤 FDrying process step F
组装步骤 GAssembly step G
判断步骤 HJudgment step H
修正溶液 10Correction Solution 10
单一黏度的TPU黏合剂 20Single viscosity TPU adhesive 20
增塑剂 111Plasticizer 111
调整溶剂 112Adjusting solvents 112
交联剂 12Crosslinker 12
载体 13carrier 13
表面活性剂 14Surfactants 14
TPU黏合剂 XTPU Adhesive X
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
每种热熔型热塑性聚氨酯(以下称TPU)的特征在于活化温度下所产生的黏度,前述活化的温度是在黏合过程中TPU物质所达到的温度。Each hot-melt thermoplastic polyurethane (hereinafter referred to as TPU) is characterized by the viscosity generated at the activation temperature, which is the temperature reached by the TPU substance during the bonding process.
应用于基底鞋材料(本实施例中为橡胶鞋底)的TPU黏合剂必须根据待黏合的鞋材料(如,鞋面材料)的孔隙率调整黏度,较容易让胶渗透的多孔衬底材料需要涂覆黏度相对较低的溶化TPU黏合剂(3000-6000cP),而在配合较密集的衬底则需要在鞋基底材料上涂覆更高黏度的溶化TPU黏合剂(15000-20000cP)。The TPU adhesive applied to the base shoe material (rubber sole in this example) must adjust the viscosity according to the porosity of the shoe material to be bonded (such as the upper material), and the porous substrate material that is easier for the glue to penetrate needs to be coated. Cover with a relatively low viscosity melted TPU adhesive (3000-6000cP), while a denser substrate needs to be coated with a higher viscosity melted TPU adhesive (15000-20000cP) on the shoe base material.
值得一提的是,前述孔隙率或孔隙比是鞋面材料具有空隙体积的量度,并且是具有空隙的体积占材料总体积的比率,其为介于0至100%之间的百分比。孔的大小有着重要的作用,因为TPU黏合剂渗透小孔比渗透比大孔更困难。It is worth mentioning that the aforementioned porosity or void ratio is a measure of the void volume of the shoe upper material, and is the ratio of the volume with voids to the total volume of the material, which is a percentage between 0 and 100%. The size of the pores plays an important role, since the TPU adhesive has a harder time penetrating small pores than larger pores.
本发明具体实施例详述如下:Specific embodiments of the present invention are described in detail as follows:
本发明藉由将包含一增塑剂111或一调整溶剂112的一修正溶液10加入单一黏度的一TPU黏合剂20以实现TPU黏合剂黏度的管理方法,于本发明中加入含有调整溶剂112的修正溶液10为较佳方案,于本实施例中该单一黏度的TPU黏合剂20为黏度较高者。In the present invention, a correction solution 10 including a plasticizer 111 or an adjusting solvent 112 is added to a TPU adhesive 20 of a single viscosity to realize a method for managing the viscosity of the TPU adhesive. The correction solution 10 is a better solution, and in this embodiment, the single-viscosity TPU adhesive 20 has a higher viscosity.
根据待黏合材料的孔隙率或密度,并透过加入修正溶液10(包含增塑剂111或调整溶剂112)以降低单一黏度的TPU黏合剂20的黏度,进而形成调整后的一TPU黏合剂X,使调整后的该TPU黏着剂X能够达成良好的胶渗透并使鞋材料产生最佳黏合,另外,由于黏合强度是通过机械灌注的方式渗透至衬底,因此并不需要进行任何涂刷或填充。According to the porosity or density of the material to be bonded, the viscosity of the single-viscosity TPU adhesive 20 is reduced by adding a correction solution 10 (including a plasticizer 111 or an adjustment solvent 112), thereby forming an adjusted TPU adhesive X , so that the adjusted TPU adhesive X can achieve good glue penetration and make the shoe material produce the best adhesion. In addition, since the adhesive strength is penetrated into the substrate by mechanical perfusion, it does not need any brushing or filling.
因为添加到单一黏度的TPU黏合剂20的修正溶液10的量相对单一黏度的TPU黏合剂20非常的少,因此,于制式化的涂布过程中,一载体13便成为不可或缺者,另外,具有修正溶液10的单一黏度的TPU黏合剂20具有较差的可湿度,因此添加调整过的一表面活性剂14为本问题的解决方式,依据调整量混和该调整溶剂112/该增塑剂111、一交联剂12、该载体13以形成该修正溶液10,较佳的,该修正溶液10可另包含该表面活性剂14。Because the amount of the correction solution 10 added to the single-viscosity TPU adhesive 20 is very small relative to the single-viscosity TPU adhesive 20, a carrier 13 becomes indispensable during the standard coating process. , the TPU adhesive 20 with a single viscosity of the correction solution 10 has poor wettability, so adding an adjusted surfactant 14 is the solution to this problem, and the adjustment solvent 112/the plasticizer is mixed according to the adjusted amount 111 . A crosslinking agent 12 and the carrier 13 to form the correction solution 10 . Preferably, the correction solution 10 may further include the surfactant 14 .
本发明揭示,将含有不同浓度增塑剂111或调整溶剂112的修正溶液10添加到单一黏度的TPU黏合剂20中能产生不同黏度的调整后的该TPU黏合剂X,且该些浓度是依据待黏合的鞋材料孔隙率特性而定。The present invention discloses that adding correction solutions 10 containing different concentrations of plasticizer 111 or adjusting solvent 112 to a single viscosity TPU adhesive 20 can produce adjusted TPU adhesive X with different viscosities, and these concentrations are based on Depends on the porosity properties of the shoe materials to be bonded.
根据本发明,必须预先定义并选择该单一黏度的TPU黏合剂20,该单一黏度的TPU黏合剂20应预选为在传统黏合过程中黏度最高且能够适用于最密(孔隙率最低)鞋衬底材料的TPU黏合剂,因此可依据不同孔隙率的鞋衬底材料,将含有不同剂量增塑剂111或调整溶剂112的修正溶液10添入单一黏度的TPU黏合剂20中,形成调整后的该TPU黏合剂X,调整后的TPU黏合剂X能够与特定孔隙率的鞋衬底材料相互作用,达到最佳黏合效果。According to the present invention, the single viscosity TPU adhesive 20 must be pre-defined and selected, and the single viscosity TPU adhesive 20 should be pre-selected to be the highest viscosity in the traditional bonding process and suitable for the densest (lowest porosity) shoe lining The TPU adhesive of the material, so according to the sole material of different porosity, the correction solution 10 containing different doses of plasticizer 111 or adjustment solvent 112 can be added to the TPU adhesive 20 of single viscosity to form the adjusted TPU adhesive. TPU Adhesive X, the adjusted TPU Adhesive X can interact with the sole material of specific porosity to achieve the best adhesive effect.
前述的调整溶剂112或增塑剂111可设计一系列不同浓度,致使形成的调整后的TPU黏合剂X能够应用于各种鞋衬底材料,从最低孔隙率(低渗透性)到最高孔隙率(多孔)的鞋衬底材料。The aforementioned adjustment solvent 112 or plasticizer 111 can be designed with a series of different concentrations, so that the adjusted TPU adhesive X can be applied to various shoe backing materials, from the lowest porosity (low permeability) to the highest porosity (porous) shoe lining material.
本发明所揭示的调整溶剂112为:环己酮、二甲基亚砜(DMOS)及全氯乙烯及其他适合的溶剂,并不以此为限。The adjustment solvent 112 disclosed in the present invention is: cyclohexanone, dimethyl sulfoxide (DMOS), perchlorethylene and other suitable solvents, but not limited thereto.
所选用的调整溶剂112具有下数限制条件The selected adjustment solvent 112 has the following constraints
1.沸点高于100℃,以防止溶剂在活化前蒸发。1. The boiling point is higher than 100°C to prevent the solvent from evaporating before activation.
2.沸点低于250℃,使溶剂能够于48小时内蒸发。2. The boiling point is lower than 250°C, so that the solvent can evaporate within 48 hours.
3.为环保溶剂,无危险且无异味。3. It is an environmentally friendly solvent, non-hazardous and odorless.
于本发明中,较佳的调整溶剂112为二甲基亚砜(DMOS);In the present invention, the preferred adjusting solvent 112 is dimethyl sulfoxide (DMOS);
修正溶液10可以由四个主要成分构成,如图4所示:The correction solution 10 can consist of four main components, as shown in Figure 4:
(1)添加量为5~90%的增塑剂111或调整溶剂112;(1) Adding plasticizer 111 or adjusting solvent 112 in an amount of 5-90%;
(2)添加量为2~15%的交联剂12;(2) The addition amount is 2~15% crosslinking agent 12;
(3)添加量为0.01~2%的表面活性剂14;(3) Surfactant 14 with an addition amount of 0.01 to 2%;
(4)添加量为适量的载体13,使四者的总和为100%,该载体13可为溶剂或水。(4) Adding an appropriate amount of carrier 13, so that the sum of the four is 100%. The carrier 13 can be solvent or water.
关于孔隙度与修正溶液10添加比例的的例子是:网状材料的孔隙率约为80-95%,猪皮的空隙率约为40%,合成PU皮的孔隙率约为0-20%,于一般的状态下,单一黏度的一TPU黏合剂20(即TPU粉末)与修正溶液10的比例为1:0.2~1:3.5,其中1:0.2的比例适合于具有低孔隙率的材料(例如,合成皮革0-20%孔隙率),1:3.5的比例适合高孔隙率材料(如网状材料),特定材料的最佳比例需要一系列的粉末试验,再调整修正不同的比例。Examples of porosity and correction solution 10 addition ratio are: porosity of mesh material is about 80-95%, porosity of pigskin is about 40%, porosity of synthetic PU leather is about 0-20%, In general, the ratio of a single viscosity TPU adhesive 20 (ie TPU powder) to the correction solution 10 is 1:0.2 to 1:3.5, and the ratio of 1:0.2 is suitable for materials with low porosity (such as , Synthetic leather 0-20% porosity), the ratio of 1:3.5 is suitable for high porosity materials (such as mesh materials), the optimal ratio of specific materials requires a series of powder tests, and then adjust and correct different ratios.
以下是具体修正溶液10的实施例,其是基于水或甲基乙基酮(载体13):The following are examples of specific correction solutions 10, which are based on water or methyl ethyl ketone (carrier 13):
制剂1:Formulation 1:
(1)添加量为20%的二甲基亚砜(DMOS)(1) The addition amount is 20% dimethyl sulfoxide (DMOS)
(2)添加量为10%的交联剂R490(Artecola公司)(2) The cross-linking agent R490 (Artecola company) whose addition amount is 10%
(3)添加量为70%甲基乙基酮。(3) The addition amount is 70% methyl ethyl ketone.
制剂2:Formulation 2:
(1)添加量为20%的二甲基亚砜(DMOS)(1) The addition amount is 20% dimethyl sulfoxide (DMOS)
(2)添加量为10%的交联剂R490(Artecola公司)(2) The cross-linking agent R490 (Artecola company) whose addition amount is 10%
(3)添加量为69.9%甲基乙基酮。(3) The addition amount is 69.9% methyl ethyl ketone.
(4)添加量为0.1%的氟表面活性剂(Capstone FD-51)。(4) A fluorosurfactant (Capstone FD-51) was added in an amount of 0.1%.
另外,单一黏度的TPU黏合剂20可为TPU粉末,TPU粉末可以选择由Lubrizol,BASF,TPUCO所生产的产品;也可以使用其他公司生产的TPU粉末,所选择的TPU粉末应符合鞋子组装过程的规范及要求,以及能够适于透过添加修正溶液来改变黏度,以降低TPU的黏度,从纯TPU到高塑化TPU的机械性范围应涵盖所有鞋材料的需求,这可以透过以下对于TPU的限制来实现:In addition, the single-viscosity TPU adhesive 20 can be TPU powder. The TPU powder can be selected from products produced by Lubrizol, BASF, and TPUCO; TPU powder produced by other companies can also be used. The selected TPU powder should meet the requirements of the shoe assembly process. Specifications and requirements, and the ability to change the viscosity by adding a correction solution to reduce the viscosity of TPU, the mechanical range from pure TPU to high plasticized TPU should cover the needs of all shoe materials, which can be achieved through the following for TPU The constraints to achieve:
(1)TPU的类型为:聚酯、聚醚、己内酰胺、脂族及其他共聚物。(1) The types of TPU are: polyester, polyether, caprolactam, aliphatic and other copolymers.
(2)硬度:超过50A(2) Hardness: more than 50A
(3)熔点黏度:小于100g/10分钟(ASTM D-1238-170C,2.16kg)(3) Melting point viscosity: less than 100g/10 minutes (ASTM D-1238-170C, 2.16kg)
(4)玻璃转移温度(Glass Transition Temperature,Tg):低于-20℃(4) Glass transition temperature (Glass Transition Temperature, Tg): lower than -20°C
(5)活化温度:40~80℃(Kofler LA-17method)(5) Activation temperature: 40~80℃ (Kofler LA-17method)
任何能够将修正溶液10应用到单一黏度的TPU黏合剂20的方法都是合适的,这样的方法可以是:在涂覆到基底上之前与TPU粉末混合、喷涂在TPU粉末层上,刷涂在TPU粉末层上以及本领域已知的其它方法。上述方法可以手动或自动进行。Any method capable of applying the correction solution 10 to a single viscosity TPU adhesive 20 is suitable, such as: mixing with TPU powder prior to application to the substrate, spraying on a layer of TPU powder, brushing on TPU powder layer and other methods known in the art. The above methods can be performed manually or automatically.
图2显示本发明提出的橡胶鞋底(作为基底材料)和鞋面(目标材料)的组装流程图。在该组装流程中,仅将单一黏度的TPU粉末20涂覆到基材中,再使用限定浓度的修正溶液10进行“混合”处理,已获得调整后的TPU黏合剂X,前述修正溶液10内的调整溶剂112的浓度是依据待黏合的鞋面而定。Figure 2 shows the flow diagram of the assembly of the rubber sole (as the base material) and the upper (the target material) proposed by the present invention. In this assembly process, only the TPU powder 20 of a single viscosity is coated on the substrate, and then the correction solution 10 with a limited concentration is used for "mixing" treatment, and the adjusted TPU adhesive X has been obtained. The correction solution 10 mentioned above The concentration of the adjustment solvent 112 depends on the uppers to be bonded.
本发明的制鞋装配步骤,如图2所示,包括:The footwear assembly steps of the present invention, as shown in Figure 2, include:
鞋底清理步骤A,清洁一鞋底表面,使鞋底表面能被涂覆TPU粉末;Sole cleaning step A, cleaning the surface of a sole so that the surface of the sole can be coated with TPU powder;
鞋底涂刷步骤B1,涂刷底漆,使鞋底表面能被涂覆TPU粉末;The step B1 of painting the sole is to apply the primer so that the surface of the sole can be coated with TPU powder;
鞋底涂覆黏性液体步骤B2,施予相关涂刷工艺涂上黏性或导电液体层;Step B2 of coating viscous liquid on the sole, apply the relevant painting process to apply a viscous or conductive liquid layer;
鞋底涂覆TPU粉末步骤C,将TPU粉末涂覆到黏性或导电液体层上,TPU粉末可藉由黏性液体的黏性或导电液体层的静电提供黏附力;Coating TPU powder step C on the sole, coating the TPU powder on the viscous or conductive liquid layer, the TPU powder can provide adhesion by the viscosity of the viscous liquid or the static electricity of the conductive liquid layer;
调整步骤D,将修正溶液涂覆到TPU粉末上;Adjust step D, apply the correction solution to the TPU powder;
鞋面清洗步骤E,清洗待组装的一鞋面;Shoe upper cleaning step E, cleaning a shoe upper to be assembled;
烘干处理步骤F,加热使修正溶液干燥并让TPU粉末活化;及Drying treatment step F, heating to dry the correction solution and activate the TPU powder; and
组装步骤G,按压黏接鞋底表面和鞋面。Assembling step G, press and bond the surface of the sole and the upper.
于另一实施例中,该制鞋装配步骤,如图3所示,包括:In another embodiment, the shoe-making assembly steps, as shown in Figure 3, include:
鞋底清理步骤A,清洁一鞋底表面,使鞋底表面能被涂覆TPU粉末;Sole cleaning step A, cleaning the surface of a sole so that the surface of the sole can be coated with TPU powder;
鞋底涂刷步骤B1,涂刷底漆,使鞋底表面能被涂覆TPU粉末;The step B1 of painting the sole is to apply the primer so that the surface of the sole can be coated with TPU powder;
鞋底涂覆黏性液体步骤B2,施予相关涂刷工艺涂上黏性或导电液体层;Step B2 of coating viscous liquid on the sole, apply the relevant painting process to apply a viscous or conductive liquid layer;
鞋底涂覆TPU粉末步骤C,将TPU粉末涂覆到黏性或导电液体层上,TPU粉末可藉由黏性液体层的黏性或导电液的静电提供黏附力,以形成一粉末层;Coating TPU powder step C on the sole, coating the TPU powder on the viscous or conductive liquid layer, the TPU powder can provide adhesion by the viscosity of the viscous liquid layer or the static electricity of the conductive liquid to form a powder layer;
判断步骤H,判断一鞋面材料的孔隙率,进而判断是否执行调整步骤D,如需要则执行该调整步骤D,如不需要则执行该烘干处理步骤F;Judging step H, judging the porosity of a shoe upper material, and then judging whether to execute the adjustment step D, if necessary, execute the adjustment step D, if not, execute the drying treatment step F;
调整步骤D,将修正溶液10涂覆到该粉末层上;Conditioning step D, applying correction solution 10 to the powder layer;
烘干处理步骤F,加热使TPU粉末活化;Drying treatment step F, heating to activate the TPU powder;
鞋面清洗步骤E,清洗待组装的该鞋面;及shoe upper cleaning step E, cleaning the shoe upper to be assembled; and
组装步骤G,连接按压鞋底表面和鞋面。Assembling step G, connect and press the surface of the sole and the upper.
以下是依据不同孔隙率的鞋面材料应用不同浓度的溶剂的实例,亦为各步骤的具体实施例:The following are examples of applying different concentrations of solvents according to shoe upper materials with different porosities, and are also specific examples of each step:
实施例1:Example 1:
(a)鞋底涂覆黏性液体步骤B2:用黏性液体(TPU在水中的分散体)涂覆鞋底(橡胶);(a) Coating the viscous liquid on the sole Step B2: coating the sole (rubber) with the viscous liquid (dispersion of TPU in water);
(b)鞋底涂覆TPU粉末步骤C:利用Orisol公司生产的的机器(型号为OPS 410)将具有高分子量的粉末状的TPU涂覆在黏性液体上,每个鞋底分别涂覆3g,(值得一提的是,前述具有高分子量的粉末状的TPU可以是由Orisol公司生产的Artepowder 7080);(b) sole coating TPU powder step C: Utilize the machine (model is OPS 410) produced by Orisol Company to coat the powdery TPU with high molecular weight on the viscous liquid, each sole is coated with 3g respectively, ( It is worth mentioning that the aforementioned powdery TPU with high molecular weight can be Artepowder 7080 produced by Orisol);
(c)烘干处理步骤F:鞋底上的具有高分子量的粉末状的TPU在烤箱中以65℃/3分钟加热并以闪光活化器活化处理(在表面上达到90℃);(c) Drying treatment step F: the powdered TPU with high molecular weight on the sole is heated in an oven at 65°C/3 minutes and activated with a flash activator (up to 90°C on the surface);
(d)组装步骤G:在没有任何预处理的情况下黏接到由网制成的鞋面部件上,(e)试验步骤:于48小时后进行剥离试验,确认为鞋面的网与鞋底之间为低附着力,前述附着力介于2-10N/cm。(d) Assembly step G: Adhesive to the upper part made of mesh without any pretreatment, (e) Test step: Perform a peel test after 48 hours to confirm that it is the mesh of the upper and the sole Between low adhesion, the aforementioned adhesion is between 2-10N/cm.
实施例2:Example 2:
(a)鞋底涂覆黏性液体步骤B2:用黏性液体(TPU在水中的分散体)涂覆鞋底(橡胶);(a) Coating the viscous liquid on the sole Step B2: coating the sole (rubber) with the viscous liquid (dispersion of TPU in water);
(b)鞋底涂覆TPU粉末步骤C:利用Orisol公司生产的的机器(型号为OPS 410)将具有高分子量的粉末状的TPU涂覆在黏性液体上,每个鞋底分别涂覆3g,(值得一提的是,前述具有高分子量的粉末状的TPU可以是由Orisol公司生产的Artepowder 7080);(b) sole coating TPU powder step C: Utilize the machine (model is OPS 410) produced by Orisol Company to coat the powdery TPU with high molecular weight on the viscous liquid, each sole is coated with 3g respectively, ( It is worth mentioning that the aforementioned powdery TPU with high molecular weight can be Artepowder 7080 produced by Orisol);
(c)调整步骤D:在具有高分子量的粉末状的TPU层上用3g的修正溶液10涂覆,前述修正溶液10为上述制剂1;(c) Adjustment step D: coating the powdery TPU layer with high molecular weight with 3 g of correction solution 10, the aforementioned correction solution 10 being the above-mentioned formulation 1;
(d)烘干处理步骤F:经过前述喷雾步骤后,鞋底上的具有高分子量的粉末状的TPU在烤箱中以65℃/3分钟加热并以闪光活化器活化处理(在表面上达到90℃);(d) Drying treatment step F: After the aforementioned spraying step, the powdered TPU with high molecular weight on the sole is heated in an oven at 65°C/3 minutes and activated with a flash activator (reaching 90°C on the surface );
(e)组装步骤G:在没有任何预处理的情况下黏接到由网制成的鞋面部件上;(e) Assembly step G: Bonding without any pretreatment to upper parts made of mesh;
(f)试验步骤:于48小时后进行剥离试验,平均的剥离力为62N/cm,并以30N/cm为合格与否的测验标准。(f) Test procedure: Peel test was carried out after 48 hours. The average peel force was 62N/cm, and 30N/cm was used as the test standard for pass or fail.
实施例3:Embodiment 3:
(a)鞋底涂覆黏性液体步骤B2:用黏性液体(TPU在水中的分散体)涂覆鞋底,鞋底的材质为橡胶混和EVA(聚乙烯醋酸乙烯酯);(a) Coating the viscous liquid on the sole Step B2: coating the sole with a viscous liquid (TPU dispersion in water), the material of the sole is rubber mixed with EVA (polyethylene vinyl acetate);
(b)鞋底涂覆TPU粉末步骤C:利用Orisol公司生产的的机器(型号为OPS 410)将具有高分子量的粉末状的TPU涂覆在黏性液体上,每个鞋底分别涂覆3g,(值得一提的是,前述具有高分子量的粉末状的TPU可以是由Orisol公司生产的Artepowder 7080);(b) sole coating TPU powder step C: Utilize the machine (model is OPS 410) produced by Orisol Company to coat the powdered TPU with high molecular weight on the viscous liquid, each sole is coated with 3g respectively, ( It is worth mentioning that the aforementioned powdery TPU with high molecular weight can be Artepowder 7080 produced by Orisol);
(c)调整步骤D:在具有高分子量的粉末状的TPU层上用3g的修正溶液10涂覆,前述修正溶液10为上述制剂1;(c) Adjustment step D: coating the powdery TPU layer with high molecular weight with 3 g of correction solution 10, the aforementioned correction solution 10 being the above-mentioned formulation 1;
(d).烘干处理步骤F:经过前述喷雾步骤后,鞋底上的具有高分子量的粉末状的TPU在烤箱中以65℃/3分钟加热并以闪光活化器活化处理(在表面上达到90℃);(d). Drying treatment step F: After the aforementioned spraying step, the powdered TPU with high molecular weight on the sole is heated in an oven at 65°C/3 minutes and activated with a flash activator (reaching 90% on the surface) ℃);
(e)组装步骤G:在没有任何预处理的情况下黏接到由人造革制成的鞋面部件上,人造皮革将有部分区域于组装压接后立即与鞋面分离。(e) Assembly step G: Adhesion without any pretreatment to the upper part made of artificial leather, which will have some areas separated from the upper immediately after assembly crimping.
实施例4:Embodiment 4:
(a)鞋底涂覆黏性液体步骤B2:用黏性液体(TPU在水中的分散体)涂覆鞋底,鞋底的材质为橡胶混和EVA(聚乙烯醋酸乙烯酯);(a) Coating the viscous liquid on the sole Step B2: coating the sole with a viscous liquid (TPU dispersion in water), the material of the sole is rubber mixed with EVA (polyethylene vinyl acetate);
(b)鞋底涂覆TPU粉末步骤C:利用Orisol公司生产的的机器(型号为OPS 410)将具有高分子量的粉末状的TPU涂覆在黏性液体上,每个鞋底分别涂覆3g,(值得一提的是,前述具有高分子量的粉末状的TPU可以是由Orisol公司生产的Artepowder 7080);(b) sole coating TPU powder step C: Utilize the machine (model is OPS 410) produced by Orisol Company to coat the powdery TPU with high molecular weight on the viscous liquid, each sole is coated with 3g respectively, ( It is worth mentioning that the aforementioned powdery TPU with high molecular weight can be Artepowder 7080 produced by Orisol);
(c)调整步骤D:在具有高分子量的粉末状的TPU层上用1.5g的修正溶液10涂覆,前述修正溶液10为上述制剂1;(c) Adjustment step D: coating the powdery TPU layer with high molecular weight with 1.5 g of correction solution 10, the aforementioned correction solution 10 being the above-mentioned formulation 1;
(d)烘干处理步骤F:经过前述喷雾步骤后,鞋底上的具有高分子量的粉末状的TPU在烤箱中以65℃/3分钟加热并以闪光活化器烘干处理(在表面上达到90℃);(d) Drying treatment step F: After the aforementioned spraying step, the powdered TPU with high molecular weight on the sole is heated in an oven at 65°C/3 minutes and dried with a flash activator (reaching 90% on the surface). ℃);
(e)组装步骤G:在没有任何预处理的情况下黏接到由人造革制成的鞋面部件上,使最后的鞋体没有分离的问题;(e) Assembly step G: Bonding without any pretreatment to upper parts made of artificial leather, so that the final shoe body has no separation problems;
(f)试验步骤:于48小时后进行剥离试验,平均的剥离力为57N/cm,并以35N/cm为合格与否的测验标准。(f) Test procedure: After 48 hours, the peeling test was carried out. The average peeling force was 57N/cm, and 35N/cm was used as the test standard for passing or not.
实施例5:Embodiment 5:
(a)鞋底涂覆黏性液体步骤B2:用黏性液体(TPU在水中的分散体)涂覆鞋底,鞋底的材质为橡胶;(a) Coating the viscous liquid on the sole Step B2: coating the sole with a viscous liquid (dispersion of TPU in water), the material of the sole is rubber;
(b)鞋底涂覆TPU粉末步骤C:利用Orisol公司生产的的机器(型号为OPS 410)将具有高分子量的粉末状的TPU涂覆在黏性液体上,每个鞋底分别涂覆3g,(值得一提的是,前述具有高分子量的粉末状的TPU可以是由Orisol公司生产的Artepowder 7080);(b) sole coating TPU powder step C: Utilize the machine (model is OPS 410) produced by Orisol Company to coat the powdery TPU with high molecular weight on the viscous liquid, each sole is coated with 3g respectively, ( It is worth mentioning that the aforementioned powdery TPU with high molecular weight can be Artepowder 7080 produced by Orisol);
(c)调整步骤D:在具有高分子量的粉末状的TPU层上用3g的修正溶液10涂覆,前述修正溶液10为上述制剂2;(c) Adjustment step D: coating the powdery TPU layer with high molecular weight with 3 g of correction solution 10, the aforementioned correction solution 10 being the above-mentioned formulation 2;
(d)烘干处理步骤F:经过前述喷雾步骤后,鞋底上的具有高分子量的粉末状的TPU在烤箱中以65℃/3分钟加热并以闪光活化器烘干处理(在表面上达到90℃);(d) Drying treatment step F: After the aforementioned spraying step, the powdered TPU with high molecular weight on the sole is heated in an oven at 65°C/3 minutes and dried with a flash activator (reaching 90% on the surface). ℃);
(e)组装步骤G:在没有任何预处理的情况下黏接到由网制成的鞋面部件上;(e) Assembly step G: Bonding without any pretreatment to upper parts made of mesh;
(f)试验步骤:于48小时后进行剥离试验,平均的剥离力为45N/cm,并以30N/cm为合格与否的测验标准。(f) Test procedure: After 48 hours, the peeling test was carried out. The average peeling force was 45N/cm, and 30N/cm was used as the test standard for passing or not.
综上所述,上述各实施例及附图仅为本发明的较佳实施例而已,并不用以限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,皆应包含在本发明的保护范围内。In summary, the above-mentioned embodiments and accompanying drawings are only preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Any modifications made within the spirit and principles of the present invention, Equivalent replacements, improvements, etc., should all be included in the protection scope of the present invention.
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