CN108718122A - A kind of motor for taking into account high speed and low-speed performance - Google Patents
A kind of motor for taking into account high speed and low-speed performance Download PDFInfo
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- CN108718122A CN108718122A CN201810577317.XA CN201810577317A CN108718122A CN 108718122 A CN108718122 A CN 108718122A CN 201810577317 A CN201810577317 A CN 201810577317A CN 108718122 A CN108718122 A CN 108718122A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及电机结构领域,特别是一种兼顾高速和低速性能的电机。The invention relates to the field of motor structure, in particular to a motor with both high-speed and low-speed performances.
背景技术Background technique
电机(英文:Electric machinery,俗称"马达")是指依据电磁感应定律实现电能转换或传递的一种电磁装置,它的主要作用是产生驱动转矩,作为用电器或各种机械的动力源。一台电机通常只能在高速性能和低速性能中择一选择,电机定子和转子一旦制作完成其性能就确定。而通过改变转子的位置就可以实现低速性能和高速性能切换,当定子上的定子线圈和转子上的磁钢对齐,接触面积大时,该电机的低速性能良好;当定子线圈和转子上的磁钢错位,接触面积减少时,该电机的高速性能良好。目前市场上的电机只能根据产品的用途来选择高速性能而放弃低速性能,或者选择低速性能而放弃高速性能,鱼与熊掌不能兼得,因此电机的适用性往往不够好,使用受到一定的限制。Motor (English: Electric machinery, commonly known as "motor") refers to an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. Its main function is to generate driving torque as a power source for electrical appliances or various machines. A motor can usually only choose between high-speed performance and low-speed performance, and the performance of the motor stator and rotor will be determined once the motor stator and rotor are manufactured. By changing the position of the rotor, low-speed performance and high-speed performance can be switched. When the stator coil on the stator is aligned with the magnetic steel on the rotor and the contact area is large, the low-speed performance of the motor is good; when the stator coil and the magnetic steel on the rotor The high-speed performance of this motor is good when the steel is misaligned and the contact area is reduced. At present, the motors on the market can only choose high-speed performance and give up low-speed performance according to the purpose of the product, or choose low-speed performance and give up high-speed performance. You can’t have both, so the applicability of the motor is often not good enough, and the use is subject to certain restrictions. limit.
发明内容Contents of the invention
为解决上述问题,本发明的目的在于提供一种兼顾高速和低速性能的电机,能够很好地解决了电机高速性能和低速性能的兼容性问题,且制作工艺简单,运行平稳。In order to solve the above problems, the purpose of the present invention is to provide a motor with both high-speed and low-speed performance, which can well solve the compatibility problem of high-speed performance and low-speed performance of the motor, and has a simple manufacturing process and stable operation.
本发明解决其问题所采用的技术方案是:The technical scheme that the present invention solves its problem adopts is:
一种兼顾高速和低速性能的电机,包括定子、转子和电机转轴,所述电机转轴上设置有外螺纹和套在所述外螺纹上的轴套,所述轴套内部设置有与所述外螺纹匹配的内螺纹,所述转子与所述轴套连接,所述电机转轴上还设置有限制所述轴套旋转升降的限位装置。当电机正转或者反转启动时,所述转子带动所述轴套转动,由于轴套内部设置有与电机转轴上的外螺纹匹配的内螺纹,轴套先沿着电机转轴上升,并带动所述转子向上活动,使转子与定子错位,接触面积减少,此时电机具有较好的高速性能;当电机以另一转向启动时,所述转子带动所述轴套转动,轴套先沿着电机转轴下降,并带动所述转子向下活动,使转子与定子对齐,接触面积大,此时电机具有较好的低速性能,很好地解决了电机高速性能和低速性能的兼容性问题,还设置有限位装置来限定轴套旋转升降的幅度,保证转子与定子的相对位置,电机结构设计合理,制作工艺简单,通过轴套来带动转子升降,可以有效降低转子的摆动,电机运行平稳。A motor with both high-speed and low-speed performance, including a stator, a rotor and a motor shaft, the motor shaft is provided with an external thread and a sleeve sleeved on the external thread, and the sleeve is internally provided with the external thread. The internal thread matched with the thread, the rotor is connected with the shaft sleeve, and the motor shaft is also provided with a limiting device that restricts the rotation and lifting of the shaft sleeve. When the motor rotates forward or reversely, the rotor drives the sleeve to rotate. Since the sleeve is provided with an internal thread that matches the external thread on the motor shaft, the sleeve first rises along the shaft of the motor and drives the shaft sleeve. The rotor moves upwards, so that the rotor and the stator are dislocated, and the contact area is reduced. At this time, the motor has better high-speed performance; The rotating shaft descends, and drives the rotor to move downward, so that the rotor is aligned with the stator, and the contact area is large. At this time, the motor has better low-speed performance, which solves the compatibility problem of high-speed performance and low-speed performance of the motor. The finite limit device is used to limit the range of rotation and lifting of the shaft sleeve to ensure the relative position of the rotor and the stator. The motor structure design is reasonable and the manufacturing process is simple. The shaft sleeve is used to drive the rotor up and down, which can effectively reduce the swing of the rotor and ensure the smooth operation of the motor.
进一步,所述限位装置包括扣在所述外螺纹上的上限位环和下限位环。Further, the limiting device includes an upper limiting ring and a lower limiting ring buckled on the external thread.
进一步,还包括电机轴承座,所述电机转轴放置在所述电机轴承座内部,所述定子套在所述电机轴承座外部,所述转子包括套在所述定子外部的转子环和镶嵌在所述转子环内部的磁钢,所述轴套通过连接端盖与所述转子环连接。Further, it also includes a motor bearing seat, the motor shaft is placed inside the motor bearing seat, the stator is sleeved on the outside of the motor bearing seat, and the rotor includes a rotor ring sleeved on the outside of the stator and embedded in the motor bearing seat. The magnetic steel inside the rotor ring, the shaft sleeve is connected with the rotor ring through the connecting end cover.
进一步,所述连接端盖设置在所述电机轴承座的上方或者下方。Further, the connection end cover is arranged above or below the motor bearing housing.
进一步,所述轴套的一端伸入所述电机轴承座内部,所述轴套伸入所述电机轴承座内部的一端与所述电机轴承座之间设置有含油轴承。Further, one end of the shaft sleeve extends into the motor bearing seat, and an oil bearing is arranged between the end of the shaft sleeve extending into the motor bearing seat and the motor bearing seat.
进一步,所述电机转轴和所述电机轴承座之间设置有第一轴承和第二轴承。Further, a first bearing and a second bearing are arranged between the motor shaft and the motor bearing seat.
进一步,还包括与所述电机轴承座连接的支撑端盖,所述支撑端盖上设置有用于安装和固定整个电机的安装部,所述安装部设置有安装孔。Further, it also includes a support end cover connected to the motor bearing seat, the support end cover is provided with a mounting part for mounting and fixing the entire motor, and the mounting part is provided with a mounting hole.
本发明的有益效果是:本发明采用的一种兼顾高速和低速性能的电机,当电机正转或者反转启动时,所述转子带动所述轴套转动,由于轴套内部设置有与电机转轴上的外螺纹匹配的内螺纹,轴套先沿着电机转轴上升,并带动所述转子向上活动,使转子与定子错位,接触面积减少,此时电机具有较好的高速性能;当电机以另一转向启动时,所述转子带动所述轴套转动,轴套先沿着电机转轴下降,并带动所述转子向下活动,使转子与定子对齐,接触面积大,此时电机具有较好的低速性能,很好地解决了电机高速性能和低速性能的兼容性问题,还设置有限位装置来限定轴套旋转升降的幅度,保证转子与定子的相对位置,电机结构设计合理,制作工艺简单,通过轴套来带动转子升降,可以有效降低转子的摆动,保证电机运行平稳。The beneficial effects of the present invention are: the present invention adopts a motor with both high-speed and low-speed performance. When the motor is started in forward rotation or reverse rotation, the rotor drives the shaft sleeve to rotate. The external thread on the top matches the internal thread, the bushing first rises along the motor shaft, and drives the rotor to move upward, so that the rotor and the stator are misaligned, and the contact area is reduced. At this time, the motor has better high-speed performance; when the motor is in another When turning to start, the rotor drives the bushing to rotate, and the bushing first descends along the motor shaft, and drives the rotor to move downward, so that the rotor is aligned with the stator, and the contact area is large. At this time, the motor has better The low-speed performance solves the compatibility problem between the high-speed performance and low-speed performance of the motor. A limit device is also set to limit the range of rotation and lifting of the shaft sleeve to ensure the relative position of the rotor and the stator. The motor structure design is reasonable and the manufacturing process is simple. The shaft sleeve is used to drive the rotor up and down, which can effectively reduce the swing of the rotor and ensure the smooth operation of the motor.
附图说明Description of drawings
下面结合附图和实例对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing and example.
图1是本发明一种兼顾高速和低速性能的电机的结构剖视图;Fig. 1 is a structural cross-sectional view of a motor with both high-speed and low-speed performance of the present invention;
图2是本发明一种兼顾高速和低速性能的电机整体外观图。Fig. 2 is an overall appearance diagram of a motor with both high-speed and low-speed performances in accordance with the present invention.
具体实施方式Detailed ways
实施例一Embodiment one
参照图1-图2,本发明的一种兼顾高速和低速性能的电机,包括定子1、转子2和电机转轴3,所述电机转轴3上设置有外螺纹和套在所述外螺纹上的轴套4,所述轴套4内部设置有与所述外螺纹匹配的内螺纹,所述转子2与所述轴套4连接,所述电机转轴3上还设置有限制所述轴套4旋转升降的限位装置5,所述限位装置5包括扣在所述外螺纹上的上限位环51和下限位环52。当电机正转或者反转启动时,所述转子2带动所述轴套4转动,由于轴套4内部设置有与电机转轴3上的外螺纹匹配的内螺纹,轴套4先沿着电机转轴3上升,并带动所述转子2向上活动,使转子2与定子1错位,接触面积减少,此时电机具有较好的高速性能;当电机以另一转向启动时,所述转子2带动所述轴套4转动,轴套4先沿着电机转轴3下降,并带动所述转子2向下活动,使转子2与定子1对齐,接触面积大,此时电机具有较好的低速性能,很好地解决了电机高速性能和低速性能的兼容性问题,还设置有限位装置5来限定轴套4旋转升降的幅度,保证转子2与定子1的相对位置,电机结构设计合理,制作工艺简单,通过轴套4来带动转子2升降,可以有效降低转子2的摆动,电机运行平稳。Referring to Fig. 1-Fig. 2, a motor of the present invention that takes into account both high-speed and low-speed performance includes a stator 1, a rotor 2 and a motor shaft 3, and the motor shaft 3 is provided with an external thread and a sleeve on the external thread. A shaft sleeve 4, the inside of the shaft sleeve 4 is provided with an internal thread that matches the external thread, the rotor 2 is connected to the shaft sleeve 4, and the motor shaft 3 is also provided with a ring that restricts the rotation of the shaft sleeve 4 The lifting limit device 5 includes an upper limit ring 51 and a lower limit ring 52 buckled on the external thread. When the motor rotates forward or reversely, the rotor 2 drives the shaft sleeve 4 to rotate. Since the shaft sleeve 4 is provided with an internal thread that matches the external thread on the motor shaft 3, the shaft sleeve 4 first moves along the motor shaft. 3 rises, and drives the rotor 2 to move upward, so that the rotor 2 and the stator 1 are dislocated, and the contact area is reduced. At this time, the motor has better high-speed performance; when the motor is started in another direction, the rotor 2 drives the When the shaft sleeve 4 rotates, the shaft sleeve 4 first descends along the motor shaft 3, and drives the rotor 2 to move downward, so that the rotor 2 is aligned with the stator 1, and the contact area is large. At this time, the motor has better low-speed performance and is very good. The compatibility problem between the high-speed performance and the low-speed performance of the motor is perfectly solved, and the limiting device 5 is also set to limit the range of rotation and lifting of the shaft sleeve 4, so as to ensure the relative position of the rotor 2 and the stator 1. The motor structure design is reasonable, and the manufacturing process is simple. Through The shaft sleeve 4 drives the rotor 2 up and down, which can effectively reduce the swing of the rotor 2, and the motor runs smoothly.
优选地,本电机采用外转子电机结构,还包括电机轴承座6,所述电机转轴3放置在所述电机轴承座6内部,所述定子1套在所述电机轴承座6外部,所述转子2包括套在所述定子1外部的转子环21和镶嵌在所述转子环21内部的磁钢22,所述轴套4通过连接端盖7与所述转子环21连接,所述连接端盖7设置在所述电机轴承座6的上方或者下方。Preferably, the motor adopts an outer rotor motor structure, and also includes a motor bearing seat 6, the motor shaft 3 is placed inside the motor bearing seat 6, the stator 1 is sleeved outside the motor bearing seat 6, and the rotor 2 includes a rotor ring 21 sleeved on the outside of the stator 1 and a magnetic steel 22 embedded in the rotor ring 21, the sleeve 4 is connected to the rotor ring 21 through a connecting end cover 7, and the connecting end cover 7 is arranged above or below the motor bearing seat 6.
由于轴套4和电机转轴3之间的螺纹配合,转子2转动时会有一定的摆动,为了进一步增强电机运行的稳定性,所述轴套4的一端伸入所述电机轴承座6内部,所述轴套4伸入所述电机轴承座6内部的一端与所述电机轴承座6之间设置有含油轴承8,设置含油轴承8与轴套4配合,可以很好限制转子2的摆动,从而增强电机运行的稳定性,也可以一定程度上降低运行噪音。Due to the threaded fit between the shaft sleeve 4 and the motor shaft 3, the rotor 2 will oscillate to a certain extent when it rotates. In order to further enhance the stability of the motor operation, one end of the shaft sleeve 4 extends into the inside of the motor bearing seat 6, An oil-impregnated bearing 8 is arranged between the end of the shaft sleeve 4 extending into the motor bearing housing 6 and the motor bearing housing 6, and the oil-impregnated bearing 8 is arranged to cooperate with the shaft sleeve 4, which can well limit the swing of the rotor 2. In this way, the stability of the motor operation can be enhanced, and the running noise can also be reduced to a certain extent.
为了增强电机转轴3转动时的稳定性,所述电机转轴3和所述电机轴承座6之间设置有第一轴承31和第二轴承32,设置两个轴承可以有效降低电机转轴3的旋转时的抖动。In order to enhance the stability when the motor shaft 3 rotates, a first bearing 31 and a second bearing 32 are arranged between the motor shaft 3 and the motor bearing seat 6, and two bearings can effectively reduce the rotation time of the motor shaft 3. jitter.
为了方便将电机安装在使用该电机的设备上,还包括与所述电机轴承座6连接的支撑端盖9,所述支撑端盖9上设置有用于安装和固定整个电机的安装部91,所述安装部91设置有安装孔92。In order to facilitate the installation of the motor on the equipment using the motor, it also includes a support end cover 9 connected to the motor bearing seat 6, and the support end cover 9 is provided with a mounting part 91 for installing and fixing the entire motor. The mounting portion 91 is provided with a mounting hole 92 .
实施例二Embodiment two
作为本发明的另一实施方案,本电机也可以采用内转子电机结构:包括定子、设置在定子内部的转子和电机转轴,所述电机转轴上设置有外螺纹和套在所述外螺纹上的轴套,所述轴套内部设置有与所述外螺纹匹配的内螺纹,所述转子与所述轴套连接,所述电机转轴上还设置有限制所述轴套旋转升降的限位装置,所述限位装置包括扣在所述外螺纹上的上限位环和下限位环。As another embodiment of the present invention, the motor can also adopt an inner rotor motor structure: including a stator, a rotor arranged inside the stator, and a motor shaft, and the motor shaft is provided with external threads and sleeved on the external threads. A shaft sleeve, the interior of the shaft sleeve is provided with an internal thread that matches the external thread, the rotor is connected to the shaft sleeve, and the motor shaft is also provided with a limit device that limits the rotation of the shaft sleeve. The limiting device includes an upper limiting ring and a lower limiting ring buckled on the external thread.
以上所述,只是本发明的较佳实施例而已,本发明并不局限于上述实施方式,只要其以相同的手段达到本发明的技术效果,都应属于本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and the present invention is not limited to the above-mentioned embodiments, as long as they achieve the technical effects of the present invention by the same means, they should all belong to the protection scope of the present invention.
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Effective date of registration: 20190809 Address after: 529724 Chaoyang Industrial Road, Yayao Town, Heshan City, Jiangmen City, Guangdong Province Applicant after: HESHAN HENGFU MICRO MOTOR CO.,LTD. Address before: 528318 Fenghua Garden B11, Longjiang Town, Shunde District, Foshan City, Guangdong Province Applicant before: Lin Qiao Applicant before: Wen Zhiheng Applicant before: Li Dan |
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Application publication date: 20181030 |