CN108716169A - The first product forming machine of service plate - Google Patents
The first product forming machine of service plate Download PDFInfo
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- CN108716169A CN108716169A CN201810635749.1A CN201810635749A CN108716169A CN 108716169 A CN108716169 A CN 108716169A CN 201810635749 A CN201810635749 A CN 201810635749A CN 108716169 A CN108716169 A CN 108716169A
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- 230000007246 mechanism Effects 0.000 claims abstract description 207
- 239000002002 slurry Substances 0.000 claims abstract description 65
- 238000010438 heat treatment Methods 0.000 claims description 91
- 239000002351 wastewater Substances 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 20
- 238000001914 filtration Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims 8
- 238000000926 separation method Methods 0.000 claims 3
- 235000003166 Opuntia robusta Nutrition 0.000 abstract description 8
- 244000218514 Opuntia robusta Species 0.000 abstract description 8
- 238000005192 partition Methods 0.000 description 10
- 230000004308 accommodation Effects 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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Abstract
本发明公开了一种餐盘初品成型机,包括湿坯成型机构、湿坯拾取机构、机架、加热干坯上模机构、加热干坯下模机构及第一驱动器至第三驱动器。湿坯成型机构装于机架上,湿坯拾取机构沿高度方向滑于机架上并位于湿坯成型机构正上方;第一驱动器装于机架并驱使湿坯拾取机构做移向或移离湿坯成型机构的运动;加热干坯下模机构沿长度方向或宽度方向滑设于机架,第二驱动器装于机架上并驱使加热干坯下模机构滑至或滑离湿坯成型机构与湿坯拾取机构之间的位置;加热干坯上模机构沿高度方向滑设于机架并位于加热干坯下模机构的正上方,第三驱动器装于机架并驱使加热干坯上模机构做移向或移离加热干坯下模机构的运动;以实现将浆液自动成型出餐盘初品的目的。
The invention discloses a forming machine for primary plate products, which comprises a wet blank forming mechanism, a wet blank picking mechanism, a frame, a heated dry blank upper mold mechanism, a heated dry blank lower mold mechanism, and first to third drivers. The wet billet forming mechanism is installed on the frame, and the wet billet picking mechanism slides on the frame along the height direction and is located directly above the wet billet forming mechanism; the first driver is installed on the frame and drives the wet billet picking mechanism to move toward or away The movement of the wet billet forming mechanism; the heated dry billet lower die mechanism is slid on the frame along the length or width direction, and the second driver is installed on the frame and drives the heated dry billet lower die mechanism to slide to or from the wet billet forming mechanism The position between the pick-up mechanism and the wet blank; the heated dry blank upper mold mechanism is slid on the frame along the height direction and is located directly above the heated dry blank lower mold mechanism, and the third driver is installed on the frame to drive the heated dry blank upper mold The mechanism moves toward or away from the lower mold mechanism of the heated dry blank; in order to realize the purpose of automatically forming the slurry into the first product of the dinner plate.
Description
技术领域technical field
本发明涉及一种餐盘制造领域,尤其涉及一种将植物纤维的浆液自动成型出餐盘初品的餐盘初品成型机。The invention relates to the field of tableware manufacturing, in particular to a tableware forming machine for automatically forming a vegetable fiber slurry into a tabletop product.
背景技术Background technique
随着经济的不断发展及科学技术的不断进步,为人们的生活提供极其丰富的物质消费品,餐盘就是诸多的物质消费品中的一种。With the continuous development of the economy and the continuous progress of science and technology, extremely rich material consumer goods are provided for people's lives, and dinner plates are just one of many material consumer goods.
众所周知,在餐盘生产过程中,离不开餐盘的湿坯成型步骤、将成型后的湿坯进行干燥以形成干坯(简称为餐盘初品)的步骤及将干坯切边以形成餐盘的步骤。其中,在餐盘初品的成型过程,由于现有的餐盘初品成型设备设计不合理而导致用于成型出湿坯的湿坯成型机及用于对湿坯进行干燥的干坯成型机为两个相互独立的机器,分别安装在不同的地方,从而使得盘餐初品成型设备在湿坯成型及对湿坯进行加工以形成干坯之间的连贯性差,故存在餐盘初品成型质量差及餐盘初品成型效率的缺陷。As we all know, in the production process of the dinner plate, it is inseparable from the step of forming the wet base of the dinner plate, drying the formed wet base to form a dry base (referred to as the initial product of the dinner plate), and cutting the edge of the dry base to form a dry base. The steps of the dinner plate. Among them, in the forming process of the initial plate product, due to the unreasonable design of the existing plate initial product forming equipment, the wet blank forming machine used to form the wet blank and the dry blank forming machine used to dry the wet blank They are two independent machines, which are installed in different places, so that the consistency between the forming of the wet blank and the processing of the wet blank to form the dry blank is poor, so there is a problem in the forming of the primary plate. Poor quality and defects in the efficiency of the initial plate forming.
因此,有必要提供一种餐盘初品成型质量好及餐盘初品成型效率高的餐盘初品成型机来克服上述的缺陷。Therefore, it is necessary to provide a primary plate forming machine with good quality and high forming efficiency of the primary plate to overcome the above-mentioned defects.
发明内容Contents of the invention
本发明的目的在于提供一种餐盘初品成型质量好及餐盘初品成型效率高的餐盘初品成型机。The object of the present invention is to provide a primary plate forming machine with good quality and high forming efficiency of the primary plate.
为实现上述目的,本发明的技术方案为:提供一种餐盘初品成型机,适用将浆液成型出餐盘初品,包括湿坯成型机构、湿坯拾取机构、机架、加热干坯上模机构、加热干坯下模机构、第一驱动器、第二驱动器和第三驱动器。所述湿坯成型机构安装在所述机架上,所述湿坯拾取机构沿所述机架的高度方向滑设于所述机架上,所述湿坯拾取机构还位于所述湿坯成型机构的正上方;所述第一驱动器安装于所述机架上并用于驱使所述湿坯拾取机构做移向或移离所述湿坯成型机构的配合运动;所述加热干坯下模机构沿所述机架的长度方向或宽度方向滑设于所述机架,所述第二驱动器安装于所述机架,所述第二驱动器用于驱使所述加热干坯下模机构滑至或滑离所述湿坯成型机构与所述湿坯拾取机构之间的位置;所述加热干坯上模机构沿所述机架的高度方向滑设于所述机架并位于所述加热干坯下模机构的正上方,所述第三驱动器安装于所述机架并用于驱使所述加热干坯上模机构做移向或移离所述加热干坯下模机构的配合运动。In order to achieve the above object, the technical solution of the present invention is to provide a forming machine for primary plate products, which is suitable for forming the primary plate products from the slurry, including a wet blank forming mechanism, a wet blank pick-up mechanism, a frame, a heated dry blank upper A mold mechanism, a heated dry blank lower mold mechanism, a first driver, a second driver and a third driver. The wet blank forming mechanism is installed on the frame, the wet blank pick-up mechanism is slid on the frame along the height direction of the frame, and the wet blank pick-up mechanism is also located on the wet blank forming directly above the mechanism; the first driver is installed on the frame and is used to drive the wet blank pick-up mechanism to move toward or away from the wet blank forming mechanism; the heated dry blank lower mold mechanism Sliding on the frame along the length direction or width direction of the frame, the second driver is installed on the frame, and the second driver is used to drive the heated dry billet lower mold mechanism to slide to or Sliding away from the position between the wet blank forming mechanism and the wet blank pick-up mechanism; the heated dry blank upper mold mechanism is slid on the frame along the height direction of the frame and located Directly above the lower mold mechanism, the third driver is installed on the frame and is used to drive the heated dry blank upper mold mechanism to move toward or away from the heated dry blank lower mold mechanism.
较佳地,所述加热干坯下模机构及加热干坯上模机构各沿所述机架的长度方向呈一左一右的布置,所述湿坯拾取机构位于左方和右方的加热干坯上模机构之间,所述湿坯成型机构位于左方和右方的加热干坯下模机构之间。Preferably, the heated dry blank lower mold mechanism and the heated dry blank upper mold mechanism are arranged one left and one right along the length direction of the frame, and the wet blank pick-up mechanism is located at the left and right heating Between the dry blank upper mold mechanism, the wet blank forming mechanism is located between the left and right heated dry blank lower mold mechanisms.
较佳地,所述加热干坯下模机构及加热干坯上模机构各沿所述机架的宽度方向呈一前一后的布置,所述湿坯拾取机构位于前方和后方的加热干坯上模机构之间,所述湿坯成型机构位于前方和后方的加热干坯下模机构之间。Preferably, the heated dry billet lower mold mechanism and the heated dry billet upper die mechanism are arranged in tandem along the width direction of the frame, and the wet billet pick-up mechanism is located at the front and rear heated dry billets Between the upper mold mechanism, the wet blank forming mechanism is located between the front and rear heated dry blank lower mold mechanisms.
较佳地,所述湿坯成型机构包含浆池、进浆口管道及湿坯成型模,所述浆池安装在所述机架上,所述浆池开设有容置腔、供浆液流入所述容置腔的浆液进口及供所述容置腔内的浆液废水流出所述容置腔的浆液废水出口,所述容置腔的腔口朝上布置,所述进浆口管道安装在所述浆池上并与所述浆液进口相通,所述湿坯成型模安装于所述浆池上并位于所述容置腔内,所述湿坯成型模还遮盖所述浆液废水出口,所述湿坯成型模具有轮廓匹配餐盘外形的过滤成型模芯单元;所述湿坯拾取机构包含真空腔体及湿坯拾取模,所述真空腔体具有真空腔及与所述真空腔连通的真空口,所述真空腔形成于所述真空腔体的内部,所述真空口形成于所述真空腔体的外部,所述第一驱动器的输出端与所述真空腔体连接,所述湿坯拾取模安装于所述真空腔体的底端部处,所述湿坯拾取模具有匹配所述过滤成型模芯单元的湿坯拾取模芯单元,所述湿坯拾取模芯单元开设有与所述真空腔相通的真空孔。Preferably, the wet blank forming mechanism includes a pulp tank, a pulp inlet pipe and a wet blank forming die, the pulp tank is installed on the frame, and the pulp tank is provided with an accommodating chamber for the slurry to flow into the The slurry inlet of the accommodating cavity and the slurry wastewater outlet for the slurry wastewater in the accommodating cavity to flow out of the accommodating cavity, the mouth of the accommodating cavity is arranged upward, and the slurry inlet pipeline is installed on the On the slurry tank and communicated with the slurry inlet, the wet base forming mold is installed on the slurry tank and located in the accommodating cavity, the wet base forming mold also covers the slurry wastewater outlet, and the wet base The forming mold has a filter molding core unit whose outline matches the shape of the dinner plate; the wet blank picking mechanism includes a vacuum cavity and a wet blank picking mold, and the vacuum cavity has a vacuum cavity and a vacuum port communicated with the vacuum cavity, The vacuum chamber is formed inside the vacuum chamber, the vacuum port is formed outside the vacuum chamber, the output end of the first driver is connected to the vacuum chamber, and the wet blank pick-up mold Installed at the bottom end of the vacuum cavity, the wet blank pick-up mold has a wet blank pick-up core unit that matches the filter molding core unit, and the wet blank pick-up core unit is provided with the vacuum Vacuum holes connected to the cavity.
较佳地,所述浆池具有位于所述容置腔内的分隔板块,所述分隔板块将所述容置腔分隔出上容置腔和下容置腔,所述分隔板块开设有避让空间,所述避让空间连通所述上容置腔和下容置腔,所述湿坯成型模安装于所述分隔板块上并遮盖所述避让空间,且所述过滤成型模芯单元伸置于所述避让空间内,所述浆液进口与所述上容置腔相通,所述浆液废水出口与所述下容置腔相通。Preferably, the slurry tank has a partition plate located in the accommodating chamber, the partition plate separates the accommodating chamber into an upper accommodating chamber and a lower accommodating chamber, and the partition plate is provided with an avoidance space , the avoidance space communicates with the upper accommodating cavity and the lower accommodating cavity, the wet blank forming mold is installed on the partition plate and covers the avoiding space, and the filter molding core unit is extended in the In the avoidance space, the slurry inlet communicates with the upper accommodating cavity, and the slurry wastewater outlet communicates with the lower accommodating cavity.
较佳地,所述浆液进口位于所述分隔板块处,所述浆液废水出口位于所述下容置腔的底部处。Preferably, the slurry inlet is located at the partition plate, and the slurry wastewater outlet is located at the bottom of the lower chamber.
较佳地,所述加热干坯上模机构包含上腔体和加热干坯上模,所述上腔体沿所述机架的高度方向滑设于所述机架上,所述第三驱动器的输出端与所述上腔体连接,所述加热干坯上模安装于所述上腔体的底端部处并具有匹配所述湿坯成型机构所成型出的湿坯之上表面的上模芯单元。Preferably, the heated dry blank upper mold mechanism includes an upper cavity and a heated dry blank upper mold, the upper cavity is slid on the frame along the height direction of the frame, and the third driver The output end of the upper cavity is connected with the upper cavity, and the heated dry blank upper mold is installed at the bottom end of the upper cavity and has an upper surface matching the upper surface of the wet blank formed by the wet blank forming mechanism. Core unit.
较佳地,所述上腔体具有形成于所述上腔体内的上真空腔及形成于所述上腔体外并与所述上真空腔相通的上真空口,所述上模芯单元开设有与所述上真空腔相通的上真空孔;所述加热干坯上模具有形成于所述加热干坯上模内的上加热腔、形成于所述加热干坯上模外并与所述上加热腔相通的上加热入口接头及形成于所述加热干坯上模外并与所述上加热腔相通的上加热出口接头。Preferably, the upper cavity body has an upper vacuum chamber formed in the upper cavity and an upper vacuum port formed outside the upper cavity and communicated with the upper vacuum chamber, and the upper core unit is provided with The upper vacuum hole communicated with the upper vacuum cavity; the upper mold of the heated dry blank has an upper heating cavity formed in the upper mold of the heated dry blank, formed outside the upper mold of the heated dry blank and connected with the upper mold An upper heating inlet joint communicating with the heating chamber and an upper heating outlet joint formed outside the upper mold of the heated dry body and communicating with the upper heating chamber.
较佳地,所述加热干坯下模机构包含下腔体及加热干坯下模,所述下腔体沿所述机架水平方向滑设于所述机架上,所述第二驱动器的输出端与所述下腔体连接,所述加热干坯下模安装于所述下腔体的顶端部处并具有匹配所述湿坯成型机构所成型出的湿坯之下表面的下模芯单元。Preferably, the heated dry blank lower mold mechanism includes a lower cavity and a heated dry blank lower mold, the lower cavity is slid on the frame along the horizontal direction of the frame, and the second driver The output end is connected to the lower cavity, and the heated dry blank lower mold is installed at the top end of the lower cavity and has a lower mold core matching the lower surface of the wet blank formed by the wet blank forming mechanism unit.
较佳地,所述下腔体具有形成于所述下腔体内的下真空腔及形成于所述下腔体外并与所述下真空腔相通的下真空口,所述下模芯单元开设有与所述下真空腔相通的下真空孔;所述加热干坯下模具有形成于所述加热干坯下模内的下加热腔、形成于所述加热干坯下模外并与所述下加热腔相通的下加热入口接头及形成于所述加热干坯下模外并与所述下加热腔相通的下加热出口接头。Preferably, the lower cavity has a lower vacuum chamber formed in the lower cavity and a lower vacuum port formed outside the lower cavity and communicated with the lower vacuum chamber, and the lower core unit is provided with The lower vacuum hole communicated with the lower vacuum chamber; the lower mold of the heated dry blank has a lower heating cavity formed in the lower mold of the heated dry blank, formed outside the lower mold of the heated dry blank and connected to the lower mold The lower heating inlet joint communicated with the heating chamber and the lower heating outlet joint formed outside the lower mold of the heated dry blank and communicated with the lower heating chamber.
与现有技术相比,藉由湿坯成型机构将植物纤维的浆液成型出湿坯;接着由第一驱动器驱使湿坯拾取机构移向湿坯成型机构并与湿坯成型机构做合模配合,从而由湿坯拾取机构将湿坯成型机构处的湿坯拾取,并在第一驱动器的驱使下使得拾取有湿坯的湿坯拾取机构向上移离湿坯成型机构;然后,由第二驱动器驱使加热干坯下模机构滑移至湿坯成型机构与湿坯拾取机构之间的位置,处于该位置的加热干坯下模机构位于湿坯拾取机构的正下方,并位于湿坯成型机构的正止方;紧接着,湿坯拾取机构将拾取的湿坯置于加热干坯下模机构处,由第二驱动器再驱使装有湿坯的加热干坯下模机构滑移至加热干坯上模机构的正下方,最后,由第三驱动器驱使加热干坯上模机构移向加热干坯下模机构并与加热干坯下模机构做合配合,从而由加热干坯下模机构与加热干坯上模机构一起定位并夹紧湿坯,再对定位及夹紧的湿坯进行加热干燥,从而使得湿坯被加热成干坯即餐盘初品,因而提高餐盘初品的成型质量。其中,在加热干坯下模机构与加热干坯上模机构一起对湿坯定位、夹紧及加热过程中,不影响到湿坯成型机构对植物纤维的浆液成型出湿坯的工作,以及湿坯拾取机构对湿坯进行拾取工作,因此,本发明的餐盘初品成型机能提高餐盘初品的成型效率。Compared with the prior art, the plant fiber slurry is formed into a wet billet by the wet billet forming mechanism; then the wet billet pick-up mechanism is driven by the first driver to move to the wet billet forming mechanism and cooperate with the wet billet forming mechanism, Thereby pick up the wet billet at the wet billet forming mechanism by the wet billet pick-up mechanism, and make the wet billet pick-up mechanism with the wet billet move upwards away from the wet billet forming mechanism under the drive of the first driver; then, driven by the second driver The heated dry billet lower mold mechanism slides to the position between the wet billet forming mechanism and the wet billet pick-up mechanism. Then, the wet billet pick-up mechanism places the picked up wet billet at the heated dry billet lower die mechanism, and the second driver drives the heated dry billet lower die mechanism equipped with the wet billet to slide to the heated dry billet upper die Right below the mechanism, finally, the third driver drives the heated dry blank upper mold mechanism to move to the heated dry blank lower mold mechanism and cooperates with the heated dry blank lower mold mechanism, so that the heated dry blank lower mold mechanism and the heated dry blank The upper mold mechanism positions and clamps the wet base together, and then heats and dries the positioned and clamped wet base, so that the wet base is heated into a dry base, that is, the original dish, thus improving the molding quality of the original plate. Wherein, in the process of positioning, clamping and heating the wet billet together by the heated dry billet lower die mechanism and the heated dry billet upper die mechanism, the work of the wet billet forming mechanism forming the plant fiber slurry into a wet billet is not affected, and the wet billet The base pick-up mechanism picks up the wet base, therefore, the forming machine of the primary plate product of the present invention can improve the forming efficiency of the primary plate product.
附图说明Description of drawings
图1是本发明的餐盘初品成型机的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a forming machine for a primary dish of the present invention.
图2是本发明的餐盘初品成型机在主视方向的平面结构示意图。Fig. 2 is a schematic diagram of the planar structure of the primary plate forming machine of the present invention in the direction of the front view.
图3是本发明的餐盘初品成型机中的湿坯成型机构的立体结构示意图。Fig. 3 is a three-dimensional structural schematic view of the wet base forming mechanism in the primary plate forming machine of the present invention.
图4是图3所示的湿坯成型机构在隐藏湿坯成型模后的立体结构示意图。Fig. 4 is a three-dimensional schematic diagram of the wet body forming mechanism shown in Fig. 3 after the wet body forming mold is hidden.
图5是本发明的餐盘初品成型机中的湿坯拾取机构一角度的立体结构示意图。Fig. 5 is a three-dimensional schematic view of the wet body picking mechanism in the primary plate forming machine of the present invention.
图6是本发明的餐盘初品成型机中的湿坯拾取机构另一角度的立体结构示意图。Fig. 6 is a three-dimensional structural schematic diagram of another angle of the wet body picking mechanism in the primary plate forming machine of the present invention.
图7是本发明的餐盘初品成型机中的加热干坯上模机构一角度的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of an angle of the upper mold mechanism of the heated dry base in the forming machine for the primary dish of the present invention.
图8是本发明的餐盘初品成型机中的加热干坯上模机构另一角度的立体结构示意图。Fig. 8 is a three-dimensional structural schematic diagram of another angle of the heated dry blank upper mold mechanism in the primary dish forming machine of the present invention.
图9是本发明的餐盘初品成型机中的加热干坯下模机构一角度的立体结构示意图。Fig. 9 is a three-dimensional structural schematic view of the lower mold mechanism of the heated dry base in the forming machine for the primary dish of the present invention.
图10是本发明的餐盘初品成型机中的加热干坯下模机构另一角度的立体结构示意图。Fig. 10 is a three-dimensional structural schematic diagram of another angle of the heated dry blank lower mold mechanism in the primary dish forming machine of the present invention.
具体实施方式Detailed ways
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。Embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals represent like elements.
请参阅图1及图2,本发明的餐盘初品成型机100用于将植物纤维的浆液成型出餐盘初品,以供后续对餐盘初品进行切边处理以形成餐盘成品。其中,本发明的餐盘初品成型机100包括湿坯成型机构10、湿坯拾取机构20、机架30、加热干坯上模机构40、加热干坯下模机构50、第一驱动器60、第二驱动器70和第三驱动器80。湿坯成型机构10安装在机架30上,湿坯拾取机构20沿机架30的高度方向(即双箭头C所指方向)滑设于机架30上,使得湿坯拾取机构20能相对机架30做上下滑移,湿坯拾取机构20还位于湿坯成型机构10的正上方,以便于湿坯拾取机构20相对湿坯成型机构10做开合模运动。第一驱动器60安装于机架30上并用于驱使湿坯拾取机构20做移向或移离湿坯成型机构10的配合运动,较优的是,第一驱动器60位于湿坯拾取机构20的正上方,更利于第一驱动器60对湿坯拾取机构20的驱使,当然,根据实际需要而位于湿坯拾取机构20的下方,此时第一驱动器60需与湿坯拾取机构20错开,以防止第一驱动器60处于湿坯拾取机构20的正下方而对湿坯拾取机构20的上下移动造成阻挡,举例而言,第一驱动器60选择为油缸以提供更大的动力,当然,根据实际需要而选择为气缸或其它液压缸,故不以此为限。加热干坯下模机构50沿机架30的长度方向(即双箭头A所指)滑设于机架30上,当然,根据实际需要而沿机架30的宽度方向(即双箭头B所指)滑设于机架30上,故不以此为限。第二驱动器70安装于机架30,第二驱动器70用于驱使加热干坯下模机构50滑至或滑离湿坯成型机构10与湿坯拾取机构20之间的位置,使得处于该位置的加热干坯下模机构50位于湿坯拾取机构20的正上方,还位于湿坯成型机构10的正上方,较优的是,第二驱动器70选择为油缸以提供更大的动力,当然,根据实际需要而选择为气缸或其它液压缸。加热干坯上模机构40沿机架30的高度方向滑设于机架30并位于加热干坯下模机构50的正上方,以便于加热干坯上模机构40相对加热干坯下模机构30做配合的开合模运动。第三驱动器80安装于机架30并用于驱使加热干坯上模机构40做移向或移离加热干坯下模机构50的配合运动,较优的是,第三驱动器80位于加热干坯上模机构40的正上方,更利于第三驱动器80对加热干坯上模机构40的驱使,当然,根据实际需要而位于加热干坯上模机构40的下方,此时第三驱动器80需与加热干坯上模机构40错开,以防止第三驱动器80处于加热干坯上模机构40的正下方而对加热干坯上模机构40的上下移动造成阻挡,举例而言,第三驱动器80选择为油缸以提供更大的动力,当然,根据实际需要而选择为气缸或其它液压缸,故不以此为限。Please refer to FIG. 1 and FIG. 2 , the preliminary dish forming machine 100 of the present invention is used to form the initial dish from the plant fiber slurry for subsequent trimming of the initial dish to form a finished dish. Wherein, the tableware primary product forming machine 100 of the present invention includes a wet blank forming mechanism 10, a wet blank picking mechanism 20, a frame 30, a heated dry blank upper mold mechanism 40, a heated dry blank lower mold mechanism 50, a first driver 60, The second driver 70 and the third driver 80 . The wet blank forming mechanism 10 is installed on the frame 30, and the wet blank pick-up mechanism 20 is slid on the frame 30 along the height direction of the frame 30 (i.e. the direction indicated by the double arrow C), so that the wet blank pick-up mechanism 20 can be opposite to the machine The frame 30 slides up and down, and the wet blank pick-up mechanism 20 is also located directly above the wet blank forming mechanism 10, so that the wet blank pick-up mechanism 20 performs mold opening and closing movements relative to the wet blank forming mechanism 10. The first driver 60 is installed on the frame 30 and is used to drive the wet blank pick-up mechanism 20 to move toward or move away from the matching movement of the wet blank forming mechanism 10. Preferably, the first driver 60 is positioned at the front of the wet blank pick-up mechanism 20 Above, it is more conducive to the driving of the first driver 60 to the wet blank pick-up mechanism 20. Of course, it is located below the wet blank pick-up mechanism 20 according to actual needs. At this time, the first driver 60 needs to be staggered with the wet blank pick-up mechanism 20 to prevent the first A driver 60 is located directly below the wet blank pick-up mechanism 20 to block the up and down movement of the wet blank pick-up mechanism 20. For example, the first driver 60 is selected as an oil cylinder to provide greater power. Of course, it is selected according to actual needs. It is an air cylinder or other hydraulic cylinders, so it is not limited thereto. The heated dry billet lower mold mechanism 50 is slidably installed on the frame 30 along the length direction of the frame 30 (that is, indicated by the double arrow A). ) is slidably located on the frame 30, so it is not limited to this. The second driver 70 is installed on the frame 30, and the second driver 70 is used to drive the heated dry blank lower mold mechanism 50 to slide to or from the position between the wet blank forming mechanism 10 and the wet blank pick-up mechanism 20, so that the person in this position The heated dry blank lower mold mechanism 50 is located directly above the wet blank pick-up mechanism 20, and is also located directly above the wet blank forming mechanism 10. Preferably, the second driver 70 is selected as an oil cylinder to provide greater power. Of course, according to According to actual needs, it is selected as an air cylinder or other hydraulic cylinder. The heated dry blank upper mold mechanism 40 is slidably arranged on the frame 30 along the height direction of the frame 30 and is positioned directly above the heated dry blank lower mold mechanism 50, so that the heated dry blank upper mold mechanism 40 is relatively heated to the dry blank lower mold mechanism 30 Make coordinated mold opening and closing movements. The third driver 80 is installed on the frame 30 and is used to drive the heated dry blank upper mold mechanism 40 to move toward or away from the heated dry blank lower mold mechanism 50. Preferably, the third driver 80 is located on the heated dry blank The top of the die mechanism 40 is more conducive to the driving of the third driver 80 to the heating dry blank upper mold mechanism 40. Of course, it is located under the heating dry blank upper mold mechanism 40 according to actual needs. At this time, the third driver 80 needs to be connected with the heating The dry blank upper mold mechanism 40 is staggered to prevent the third driver 80 from being directly below the heated dry blank upper mold mechanism 40 and blocking the up and down movement of the heated dry blank upper mold mechanism 40. For example, the third driver 80 is selected as The oil cylinder is used to provide greater power, of course, it is selected as an air cylinder or other hydraulic cylinders according to actual needs, so it is not limited thereto.
为了进一步地提高本发明的餐盘初品成型机100的工作效率,加热干坯下模机构50及加热干坯上模机构40各沿机架30的长度方向呈一左一右的布置,湿坯拾取机构20位于左方和右方的加热干坯上模机构40之间,湿坯成型机构10位于左方和右方的加热干坯下模机构50之间,较优的是,每个加热干坯上模机构40对应一个第三驱动器80,以实现每个加热干坯上模机构40的单独运动,每个加热干坯下模机构50对应一个第二驱动器70,以实现每个加热干坯下模机构50的单独运动。可理解的是,根据实际需要,加热干坯下模机构50及加热干坯上模机构40还可以各沿机架30的宽度方向呈一前一后的布置,湿坯拾取机构20位于前方和后方的加热干坯上模机构40之间,湿坯成型机构10位于前方和后方的加热干坯下模机构50之间,故不以此为限。更具体地,如下:In order to further improve the working efficiency of the plate forming machine 100 of the present invention, the heated dry blank lower mold mechanism 50 and the heated dry blank upper mold mechanism 40 are respectively arranged one left and one right along the length direction of the frame 30, and the wet molds The blank pick-up mechanism 20 is located between the left and right heated dry blank upper mold mechanisms 40, and the wet blank forming mechanism 10 is located between the left and right heated dry blank lower mold mechanisms 50. Preferably, each The heated dry blank upper mold mechanism 40 corresponds to a third driver 80 to realize the individual movement of each heated dry blank upper mold mechanism 40, and each heated dry blank lower mold mechanism 50 corresponds to a second driver 70 to realize each heating The individual movement of the dry blank lower mold mechanism 50. It can be understood that, according to actual needs, the heated dry blank lower mold mechanism 50 and the heated dry blank upper mold mechanism 40 can also be arranged in tandem along the width direction of the frame 30, and the wet blank pick-up mechanism 20 is located at the front and Between the heated dry blank upper mold mechanism 40 at the rear, the wet blank forming mechanism 10 is located between the front and rear heated dry blank lower mold mechanisms 50, so it is not limited thereto. More specifically, as follows:
如图3及图4所示,湿坯成型机构10包含浆池11、进浆口管道12及湿坯成型模13;浆池11安装在机架30上,浆池11开设有容置腔111、供浆液流入容置腔111的浆液进口112及供容置腔111内的浆液废水流出容置腔111的浆液废水出口113;容置腔111的腔口朝上布置;进浆口管道12安装在浆池11上,较优的是,进浆口管道12位于浆池11的底端处,这样能有效地将浆池11的底端空间利用起来,防止进浆口管道12因安装于浆池11的侧壁而造成横向尺寸增加,但不限于此;进浆口管道12还与浆液进口112相通。湿坯成型模13安装于浆池11上并位于容置腔111内,湿坯成型模13还遮盖浆液废水出口113,湿坯成型模13具有轮廓匹配餐盘外形的过滤成型模芯单元131,较优的是,过滤成型模芯单元131呈盘形,如圆盘形而不限于此,以使得容置腔111内的浆液在过滤成型模芯单元131过滤后才回流浆液废水出口113处。具体地,浆池11具有位于容置腔111内的分隔板块14,分隔板块14将容置腔111分隔出上容置腔111a和下容置腔111b,分隔板块14开设有避让空间141,避让空间141连通上容置腔111a和下容置腔111b,即上容置腔111a藉由避让空间141与下容置腔111b相连通;湿坯成型模13安装于分隔板块14上并遮盖避让空间141,且过滤成型模芯单元131伸置于避让空间141内,浆液进口112与上容置腔111a相通,浆液废水出口113与下容置腔111b相通,故藉由分隔板块14,将容置腔111分隔出的由避让空间141来实现两者连通的上容置腔111a和下容置腔111b,故在浆液由浆液进口112流入上容置腔111a后,再流向过滤成型模芯单元131,由过滤成型模芯单元131对上容置腔111a流来的浆液进行过滤,使得浆液中被过滤后剩下的废水流入下容置腔111b内,而浆液中不能被过滤的植物纤维便慢慢沉积于过滤成型模芯单元131内而成型湿坯;流入下容置腔111b内的剩下废水再由浆液废水出口113流出浆池11以重复利用,因此,下容置腔111b能先对废水进行暂时存放,相应地延长过滤成型模芯单元131对浆液的过滤时间,从而提高了湿坯的成型质量,但不以此为限。更具体地,如图3及图4所示,浆液进口112位于分隔板块14处,浆液废水出口113位于下容置腔111b的底部处,这样设计能有效地延长浆液的流动时间,从而提升湿坯的成型质量。具体地,避让空间141沿浆池11的长度方向排列成行,当然,根据实际需要而沿浆池11的宽度方向排列成行,故不以此为限;而过滤成型模芯单元131呈向下凸出的布置,更可靠地收容于避让空间141内,但不限于此。As shown in Fig. 3 and Fig. 4, the wet base forming mechanism 10 includes a pulp tank 11, a pulp inlet pipe 12 and a wet base forming mold 13; the pulp tank 11 is installed on the frame 30, and the pulp tank 11 is provided with an accommodating cavity 111 , the slurry inlet 112 for the slurry to flow into the accommodation cavity 111 and the slurry wastewater outlet 113 for the slurry wastewater in the accommodation cavity 111 to flow out of the accommodation cavity 111; the mouth of the accommodation cavity 111 is arranged upward; the slurry inlet pipeline 12 is installed On the pulp tank 11, preferably, the pulp inlet pipe 12 is located at the bottom of the pulp tank 11, so that the space at the bottom of the pulp tank 11 can be effectively utilized to prevent the pulp inlet pipe 12 from being installed on the pulp tank. The lateral dimension increases due to the side wall of the tank 11 , but is not limited thereto; the slurry inlet pipe 12 is also communicated with the slurry inlet 112 . The wet base forming die 13 is installed on the slurry pool 11 and is located in the accommodating cavity 111. The wet base forming die 13 also covers the slurry waste water outlet 113. The wet base forming die 13 has a filter molding core unit 131 whose outline matches the shape of the dinner plate. Preferably, the filter forming core unit 131 is disc-shaped, such as a disc, but not limited thereto, so that the slurry in the accommodating cavity 111 returns to the slurry wastewater outlet 113 after being filtered by the filter forming core unit 131 . Specifically, the slurry tank 11 has a partition plate 14 located in the accommodation chamber 111, the partition plate 14 separates the accommodation chamber 111 into an upper accommodation chamber 111a and a lower accommodation chamber 111b, and the partition plate 14 is provided with an avoidance space 141 to avoid The space 141 communicates with the upper accommodating chamber 111a and the lower accommodating chamber 111b, that is, the upper accommodating chamber 111a communicates with the lower accommodating chamber 111b through the avoidance space 141; the wet blank molding die 13 is installed on the partition plate 14 and covers the avoidance space 141, and the filter molding core unit 131 is stretched in the avoidance space 141, the slurry inlet 112 communicates with the upper chamber 111a, and the slurry waste water outlet 113 communicates with the lower chamber 111b, so by separating the plates 14, the housing The cavity 111 separates the upper accommodating cavity 111a and the lower accommodating cavity 111b which are connected by the avoidance space 141. Therefore, after the slurry flows into the upper accommodating cavity 111a from the slurry inlet 112, it flows to the filter molding core unit 131 , the slurry flowing from the upper accommodating cavity 111a is filtered by the filter forming core unit 131, so that the remaining waste water after being filtered in the slurry flows into the lower accommodating cavity 111b, and the plant fibers that cannot be filtered in the slurry are slowed down. Slowly deposited in the filter molding core unit 131 to form a wet billet; the remaining waste water flowing into the lower accommodating cavity 111b flows out of the slurry pool 11 through the slurry wastewater outlet 113 to be reused. Therefore, the lower accommodating cavity 111b can be used first Temporary storage of the waste water prolongs the filtering time of the slurry by the filtering molding core unit 131 accordingly, thereby improving the molding quality of the wet billet, but not limited thereto. More specifically, as shown in Figures 3 and 4, the slurry inlet 112 is located at the partition plate 14, and the slurry wastewater outlet 113 is located at the bottom of the lower chamber 111b. This design can effectively prolong the flow time of the slurry, thereby improving the wetness. The molding quality of the billet. Specifically, the avoidance spaces 141 are arranged in rows along the length direction of the pulp tank 11. Of course, they are arranged in rows along the width direction of the pulp tank 11 according to actual needs, so it is not limited to this; and the filter forming core unit 131 is convex downward. The arrangement shown above is more reliably accommodated in the escape space 141, but is not limited thereto.
其中,在湿坯成型机构10对湿坯成型的过程中,外界的浆液沿着进浆口管道12和浆液进口112流入容置腔111,再被过滤成型模芯单元131过滤后而流向浆液废水出口113,由浆液废水出口113对由浆液中的废水进行回收,而浆液中的过滤不了的植物纤维便慢慢沉积在过滤成型模芯单元131处以成型出湿坯,因而提高了湿坯成型质量好;正由于湿坯成型机构10藉由浆池11、进浆口管道12及湿坯成型模13的配合就能成型出湿坯,故还具有结构简单的优点。Wherein, during the process of forming the wet blank by the wet blank forming mechanism 10, the external slurry flows into the accommodating cavity 111 along the slurry inlet pipe 12 and the slurry inlet 112, and then is filtered by the filter forming core unit 131 to flow to the slurry wastewater Outlet 113, the wastewater in the slurry is recovered by the slurry wastewater outlet 113, and the unfiltered plant fibers in the slurry are slowly deposited at the filter molding core unit 131 to form a wet blank, thus improving the quality of wet blank molding Good; just because the wet base forming mechanism 10 can form the wet base through the cooperation of the stock tank 11, the stock inlet pipeline 12 and the wet base forming die 13, it also has the advantage of simple structure.
如图5及图6所示,湿坯拾取机构20包含真空腔体21及湿坯拾取模22;真空腔体21具有真空腔及与真空腔连通的真空口211,真空腔形成于真空腔体21的内部,真空口211形成于真空腔体21的外部,以便于真空腔体21与外部真空发生装置(如真空泵等)连通;第一驱动器60的输出端与真空腔体21连接以驱使真空腔体21上下移动;湿坯拾取模22安装于真空腔体21的底端部处,湿坯拾取模22具有匹配过滤成型模芯单元131的湿坯拾取模芯单元221,较优的是,湿坯拾取模芯单元221呈盘形,如圆盘形而不限于此,湿坯拾取模芯单元221开设有与真空腔相通的真空孔;故在对过滤成型模芯单元131处的湿坯拾取时,此时的第一驱动器60驱使真空腔体21及真空腔体21上的湿坯拾取模芯单元22一起移向过滤成型模芯单元131,直到湿坯拾取模芯单元221与过滤成型模芯单元131上的湿坯贴合为止,此时,外界真空发生装置工作,使得湿坯拾取模芯单元221处形成负压,从而由形成负压的湿坯拾取模芯单元221将湿坯从过滤成型模芯单元131抓走,实现湿坯拾取机构20将湿坯成型机构10处的湿坯拾取的目的。As shown in Figures 5 and 6, the wet blank pick-up mechanism 20 includes a vacuum chamber 21 and a wet blank pick-up mold 22; the vacuum chamber 21 has a vacuum chamber and a vacuum port 211 communicated with the vacuum chamber, and the vacuum chamber is formed in the vacuum chamber 21, the vacuum port 211 is formed on the outside of the vacuum chamber 21, so that the vacuum chamber 21 communicates with the external vacuum generating device (such as a vacuum pump, etc.); the output end of the first driver 60 is connected with the vacuum chamber 21 to drive the vacuum The cavity 21 moves up and down; the wet blank pick-up mold 22 is installed at the bottom end of the vacuum cavity 21, and the wet blank pick-up mold 22 has a wet blank pick-up core unit 221 matching the filter forming core unit 131, preferably, The wet base picks up the mold core unit 221 to be disc-shaped, such as a disk and is not limited thereto. The wet base picks up the mold core unit 221 to offer a vacuum hole communicating with the vacuum cavity; When picking up, the first driver 60 at this time drives the vacuum cavity 21 and the wet blank picking core unit 22 on the vacuum cavity 21 to move to the filter molding core unit 131 together until the wet blank picks the core unit 221 and filter molding Until the wet billet on the mold core unit 131 is attached, at this time, the external vacuum generating device works, so that the wet billet picks up the mold core unit 221 to form a negative pressure, so that the wet billet picks up the mold core unit 221 that forms the negative pressure. Grab it from the filter molding core unit 131 to achieve the purpose of picking up the wet billet at the wet billet forming mechanism 10 by the wet billet pick-up mechanism 20 .
如图7及图8所示,加热干坯上模机构40包括上腔体41及加热干坯上模42。上腔体41沿机架30的高度方向滑设于机架30上,使得上腔体41能相对机架30上下升降;具体地,上腔体41之顶端的四周角落处各安装有沿机架30的高度方向布置的上下导柱43,机架30对应地安装有上下导套31,上下导柱43呈滑动地穿置于上下导套31内,使得上腔体41的四周角落处受到机架30的支撑,从而使得上腔体41能更平稳可靠地悬置于机架30上,提高上腔体41上下滑移的可靠性,但不限于此。第三驱动器80的输出端与上腔体41连接,较优的是,第三驱动器80被上腔体41之顶端的四周角落处的上下导柱43从四周包围,第三驱动器80选择为油缸以提供更大的动力,当然,根据实际需要而选择为气缸或其它的液压缸,故不以此为限。加热干坯上模42安装于上腔体41的底端部处并具有匹配湿坯成型机构10所成型出的湿坯之上表面轮廓的上模芯单元421。具体地,上腔体41具有形成于上腔体41内的上真空腔及形成于上腔体41外并与上真空腔相通的上真空口411,上模芯单元421开设有与上真空腔相通的上真空孔,以藉由上真空口411与外界的真空发生装置(如真空泵)而使得上模芯单元421的上真空孔处形成负压,故在对湿坯加热过程中能对湿坯之上表面进行真空吸附,进一步地防止湿坯于加热过程中变形,因而确保湿坯转变成干坯的质量,但不以此为限;同时,加热干坯上模42具有形成于加热干坯上模42内的上加热腔、形成于加热干坯上模42外并与上加热腔相通的上加热入口接头422及形成于加热干坯上模42外并与上加热腔相通的上加热出口接头423,以藉由上加热腔、上加热入口接头422及上加热出口接头423的配合,使得上加热腔内的加热油与外界的加热油循环起来,从而能连续不断地对加热干坯上模42提供加热能源,提高湿坯转换干坯的速度及效率,但不以此为限。As shown in FIG. 7 and FIG. 8 , the heated dry blank upper mold mechanism 40 includes an upper cavity 41 and a heated dry blank upper mold 42 . The upper cavity 41 is slidably arranged on the frame 30 along the height direction of the frame 30, so that the upper cavity 41 can be lifted up and down relative to the frame 30; The upper and lower guide pillars 43 arranged in the height direction of the frame 30 are installed with the upper and lower guide sleeves 31 correspondingly. The support of the frame 30 enables the upper cavity 41 to be suspended on the frame 30 more stably and reliably, and improves the reliability of the upper cavity 41 sliding up and down, but is not limited thereto. The output end of the third driver 80 is connected with the upper cavity 41. Preferably, the third driver 80 is surrounded by the upper and lower guide posts 43 at the corners around the top of the upper cavity 41. The third driver 80 is selected as an oil cylinder. In order to provide greater power, of course, it is selected as an air cylinder or other hydraulic cylinder according to actual needs, so it is not limited thereto. The heated dry billet upper mold 42 is installed at the bottom end of the upper cavity 41 and has an upper mold core unit 421 matching the upper surface profile of the wet billet formed by the wet billet forming mechanism 10 . Specifically, the upper chamber 41 has an upper vacuum chamber formed in the upper chamber 41 and an upper vacuum port 411 formed outside the upper chamber 41 and communicating with the upper vacuum chamber. The upper vacuum hole connected to each other is to form a negative pressure at the upper vacuum hole of the upper mold core unit 421 by means of the upper vacuum port 411 and an external vacuum generating device (such as a vacuum pump), so that the wet blank can be heated during the process of heating the wet billet. Vacuum adsorption is carried out on the upper surface of the billet to further prevent the deformation of the wet billet during the heating process, thereby ensuring the quality of the wet billet being transformed into a dry billet, but not limited thereto; The upper heating cavity in the blank upper mold 42, the upper heating inlet joint 422 formed outside the heated dry blank upper mold 42 and communicated with the upper heating cavity, and the upper heating inlet joint 422 formed outside the heated dry blank upper mold 42 and communicated with the upper heating cavity. The outlet joint 423 is used to circulate the heating oil in the upper heating chamber and the external heating oil through the cooperation of the upper heating chamber, the upper heating inlet joint 422 and the upper heating outlet joint 423, thereby continuously heating the dry billet The upper mold 42 provides heating energy to improve the speed and efficiency of converting the wet billet into a dry billet, but it is not limited thereto.
如图9及图10所示,加热干坯下模机构50包含下腔体51及加热干坯下模52;下腔体51沿机架30水平方向滑设于机架30上,使得下腔体51能相对机架30的水平滑移;第二驱动器70的输出端与下腔体51连接,较优的是,第二驱动器70为油缸以提供更大的动力,当然,根据实际需要而选择为气缸或其它的液压缸,故不以此为限。加热干坯下模52安装于下腔体51的顶端部处并具有匹配湿坯成型机构10所成型出的湿坯之下表面轮廓的下模芯单元521。具体地,下腔体51具有形成于下腔体51内的下真空腔及形成于下腔体51外并与下真空腔相通的下真空口511,下模芯单元521开设有与下真空腔相通的下真空孔,以藉由下真空口511与外界的真空发生装置(如真空泵)而使得下模芯单元521的下真空孔处形成负压,故在对湿坯加热过程中能对湿坯之下表面进行真空吸附,进一步地防止湿坯于加热过程中变形,因而确保湿坯转变成干坯(即餐盘初品)的质量,但不以此为限。同时,加热干坯下模52具有形成于加热干坯下模52内的下加热腔、形成于加热干坯下模52外并与下加热腔相通的下加热入口接头522及形成于加热干坯下模52外并与下加热腔相通的下加热出口接头523,以藉由下加热腔、下加热入口接头522及下加热出口接头523的配合,使得下加热腔内的加热油与外界的加热油循环起来,从而能连续不断地对加热干坯下模25提供加热能源,提高湿坯转换干坯的速度及效率,但不以此为限。As shown in Figures 9 and 10, the heated dry blank lower mold mechanism 50 includes a lower cavity 51 and a heated dry blank lower mold 52; the lower cavity 51 is slid on the frame 30 along the horizontal direction of the frame 30, so that the lower cavity The body 51 can slide horizontally relative to the frame 30; the output end of the second driver 70 is connected to the lower chamber 51, preferably, the second driver 70 is an oil cylinder to provide greater power, of course, according to actual needs The selection is an air cylinder or other hydraulic cylinders, so it is not limited thereto. The heated dry billet lower mold 52 is installed at the top end of the lower cavity 51 and has a lower mold core unit 521 matching the lower surface profile of the wet billet formed by the wet billet forming mechanism 10 . Specifically, the lower chamber 51 has a lower vacuum chamber formed in the lower chamber 51 and a lower vacuum port 511 formed outside the lower chamber 51 and communicating with the lower vacuum chamber. Connected lower vacuum hole, so that the lower vacuum hole of the lower core unit 521 forms a negative pressure through the lower vacuum port 511 and an external vacuum generating device (such as a vacuum pump), so that the wet blank can be heated in the process of heating the wet billet. Vacuum adsorption is performed on the lower surface of the billet to further prevent the deformation of the wet billet during the heating process, thereby ensuring the quality of the wet billet being transformed into a dry billet (ie, the original plate product), but not limited thereto. Simultaneously, the heated dry blank lower mold 52 has a lower heating cavity formed in the heated dry blank lower mold 52, a lower heating inlet joint 522 formed outside the heated dry blank lower mold 52 and communicated with the lower heating cavity, and a lower heating inlet joint 522 formed in the heated dry blank lower mold 52. The lower heating outlet joint 523 outside the lower mold 52 and communicated with the lower heating chamber, through the cooperation of the lower heating chamber, the lower heating inlet joint 522 and the lower heating outlet joint 523, the heating oil in the lower heating chamber can be heated with the outside world. The oil is circulated so as to continuously provide heating energy to the lower mold 25 for heating the dry billet, and improve the speed and efficiency of converting the wet billet into a dry billet, but it is not limited thereto.
其中,藉由加热干坯上模机构40和加热干坯下模机构50的协调配合,故在对湿坯加热干燥以形成干坯过程中,由第二驱动器70驱使加热干坯下模机构50滑移至使湿坯拾取机构20的湿坯拾取模芯单元221与加热干坯下模机构50的下模芯单元521正对位置,再由第一驱动器60驱使湿坯拾取机构20向下滑移至使湿坯拾取模芯单元221与下模芯单元521相合模的位置,此时外界的真空发生装置暂停工作,从而使湿坯拾取模芯单元221失去对湿坯的真空吸附而使湿坯承载于下模芯单元521处;当湿坯承载于下模芯单元521处时,此时第一驱动器60驱使湿坯拾取机构20向上滑移至使湿坯拾取模芯单元221与下模芯单元521相分离为止,接着,由第二驱动器70驱使加热干坯下模机构50滑移至使下模芯单元521与上模芯单元421正对位置,此时,由第三驱动器80驱使加热干坯上模机构40向下滑移至使上模芯单元421与下模芯单元521相合模为止,实现由上模芯单元421和下模芯单元521对湿坯的定位和夹紧作用;与此同时,上模芯单元421与下模芯单元521定位及夹紧时,藉由上真空口411与外界的真空发生装置(如真空泵)而使得上模芯单元421的上真空孔处形成负压,以对湿坯之上表面进行真空吸附而定位,藉由上加热腔、上加热入口接头422及上加热出口接头423的配合,以湿坯之上表面进行加热;同样,藉由下真空口511与外界的真空发生装置(如真空泵)而使得下模芯单元521的下真空孔处形成负压,以对湿坯之下表面进行真空吸附而定位,藉由下加热腔、下加热入口接头522及下加热出口接头523的配合,以湿坯之下表面进行加热。Wherein, through the coordinated cooperation of the heated dry blank upper mold mechanism 40 and the heated dry blank lower mold mechanism 50, in the process of heating and drying the wet blank to form a dry blank, the second driver 70 drives the heated dry blank lower mold mechanism 50 Slide to the position where the wet blank pick-up core unit 221 of the wet blank pick-up mechanism 20 is facing the lower mold core unit 521 of the heated dry blank lower mold mechanism 50, and then the wet blank pick-up mechanism 20 is driven down by the first driver 60 Move to the position where the wet billet pick-up core unit 221 and the lower die core unit 521 are mold-closed. At this time, the external vacuum generating device suspends work, so that the wet billet pick-up core unit 221 loses the vacuum adsorption to the wet billet and makes the wet billet The blank is carried on the lower mold core unit 521; when the wet blank is carried on the lower mold core unit 521, the first driver 60 drives the wet blank pick-up mechanism 20 to slide upwards to make the wet blank pick up the mold core unit 221 and the lower mold Until the core unit 521 is separated, then the second driver 70 drives the heated dry base lower mold mechanism 50 to slide to the position where the lower core unit 521 and the upper core unit 421 face each other. At this time, the third driver 80 drives The heated dry blank upper mold mechanism 40 slides down until the upper mold core unit 421 and the lower mold core unit 521 are molded together, so as to realize the positioning and clamping of the wet blank by the upper mold core unit 421 and the lower mold core unit 521 At the same time, when the upper mold core unit 421 and the lower mold core unit 521 are positioned and clamped, the upper vacuum hole of the upper mold core unit 421 is made A negative pressure is formed to position the upper surface of the wet billet by vacuum adsorption, and through the cooperation of the upper heating chamber, the upper heating inlet joint 422 and the upper heating outlet joint 423, the upper surface of the wet billet is heated; similarly, by The lower vacuum port 511 and the external vacuum generating device (such as a vacuum pump) make the lower vacuum hole of the lower mold core unit 521 form a negative pressure, so as to vacuum absorb and position the lower surface of the wet billet. The cooperation of the heating inlet joint 522 and the lower heating outlet joint 523 is used to heat the lower surface of the wet billet.
与现有技术相比,藉由湿坯成型机构10将植物纤维的浆液成型出湿坯;接着由第一驱动器60驱使湿坯拾取机构20移向湿坯成型机构10并与湿坯成型机构10做合模配合,从而由湿坯拾取机构20将湿坯成型机构10处的湿坯拾取,并在第一驱动器60的驱使下使得拾取有湿坯的湿坯拾取机构20向上移离湿坯成型机构10;然后,由第二驱动器70驱使加热干坯下模机构50滑移至湿坯成型机构10与湿坯拾取机构20之间的位置,处于该位置的加热干坯下模机构50位于湿坯拾取机构20的正下方,并位于湿坯成型机构10的正止方;紧接着,湿坯拾取机构20将拾取的湿坯置于加热干坯下模机构50处,由第二驱动器70再驱使装有湿坯的加热干坯下模机构50滑移至加热干坯上模机构40的正下方,最后,由第三驱动器80驱使加热干坯上模机构40移向加热干坯下模机构50并与加热干坯下模机构50做合配合,从而由加热干坯下模机构50与加热干坯上模机构40一起定位并夹紧湿坯,再对定位及夹紧的湿坯进行加热干燥,从而使得湿坯被加热成干坯即餐盘初品,因而提高餐盘初品的成型质量。其中,在加热干坯下模机构50与加热干坯上模机构40一起对湿坯定位、夹紧及加热过程中,不影响到湿坯成型机构10对植物纤维的浆液成型出湿坯的工作,以及湿坯拾取机构20对湿坯进行拾取工作,因此,本发明的餐盘初品成型机100能提高餐盘初品的成型效率。Compared with the prior art, the slurry of plant fibers is molded into a wet base by the wet base forming mechanism 10; Do mold clamping, so that the wet blank pick-up mechanism 20 picks up the wet blank at the wet blank forming mechanism 10, and under the drive of the first driver 60, the wet blank pick-up mechanism 20 that has picked up the wet blank is moved upwards away from the wet blank forming mechanism 10; then, the second driver 70 drives the heated dry blank lower mold mechanism 50 to slide to a position between the wet blank forming mechanism 10 and the wet blank pick-up mechanism 20, and the heated dry blank lower mold mechanism 50 at this position is located in the wet Right below the blank pick-up mechanism 20, and at the stop of the wet blank forming mechanism 10; then, the wet blank pick-up mechanism 20 places the picked wet blank at the heated dry blank lower mold mechanism 50, and the second driver 70 again Drive the heated dry billet lower mold mechanism 50 with the wet billet to slide directly under the heated dry billet upper die mechanism 40, and finally, the third driver 80 drives the heated dry billet upper die mechanism 40 to move to the heated dry billet lower die mechanism 50 and cooperate with the heated dry blank lower mold mechanism 50, so that the heated dry blank lower mold mechanism 50 and the heated dry blank upper mold mechanism 40 position and clamp the wet blank together, and then heat the positioned and clamped wet blank Drying, so that the wet body is heated into a dry body, that is, the original plate, thus improving the molding quality of the initial plate. Wherein, in the process of positioning, clamping and heating the wet billet by the heated dry billet lower die mechanism 50 and the heated dry billet upper die mechanism 40 together, the work of the wet billet forming mechanism 10 forming a wet billet from the slurry of plant fibers is not affected , and the wet base pick-up mechanism 20 picks up the wet base, therefore, the preliminary plate forming machine 100 of the present invention can improve the forming efficiency of the preliminary plate.
值得注意者,当本发明的餐盘初品成型机100与一控制器90电性连接时,由控制器90通过编程去控制餐盘初品成型机100,以实现餐盘初品成型机100的自动化作业的目的。It should be noted that when the primary plate forming machine 100 of the present invention is electrically connected to a controller 90, the controller 90 controls the primary plate forming machine 100 through programming to realize the primary plate forming machine 100. for the purpose of automating operations.
上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still fall within the scope of the present invention.
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US3147180A (en) * | 1960-12-23 | 1964-09-01 | Gen Fibre Company | Automatic molding apparatus for forming pulp articles |
US3235445A (en) * | 1962-07-04 | 1966-02-15 | Lesieur & Ses Fils Sa | Automatic moulding machine for paper pulp articles |
KR20100097385A (en) * | 2009-02-26 | 2010-09-03 | 주식회사 시노펙스그린테크 | Pulp molding machine |
CN201785677U (en) * | 2010-08-03 | 2011-04-06 | 杭州欧亚机械制造有限公司 | Full-automatic plant fiber molding forming machine adopting heat conducting oil as heating carrier |
CN103015273A (en) * | 2012-12-19 | 2013-04-03 | 杭州欧亚环保工程有限公司 | Vegetable fiber molded product full-automatic manufacturing method and molding and trimming integrated machine |
CN203569392U (en) * | 2013-05-24 | 2014-04-30 | 湘潭市双环机械设备开发有限公司 | Automatic paper pulp moulding all-in-one machine |
CN108716167A (en) * | 2018-06-20 | 2018-10-30 | 东莞三润田智能科技股份有限公司 | plate forming machine |
CN208501400U (en) * | 2018-06-20 | 2019-02-15 | 东莞三润田智能科技股份有限公司 | The first product forming machine of service plate |
Cited By (1)
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CN109680562A (en) * | 2018-12-29 | 2019-04-26 | 常州格瑞恩斯智能科技有限公司 | With the high speed paper pulp model fully automatic forming machine from lifting slurry pool |
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