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CN108714574B - Automatic sorting equipment of cylinder lithium cell - Google Patents

Automatic sorting equipment of cylinder lithium cell Download PDF

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Publication number
CN108714574B
CN108714574B CN201810611938.5A CN201810611938A CN108714574B CN 108714574 B CN108714574 B CN 108714574B CN 201810611938 A CN201810611938 A CN 201810611938A CN 108714574 B CN108714574 B CN 108714574B
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Prior art keywords
sorting
conveying
grabbing
sections
conveying section
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CN108714574A (en
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杨道救
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Jiangxi Tianxiang New Energy Technology Co ltd
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Jiangxi Tianxiang New Energy Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

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Abstract

The invention relates to the field of lithium battery processing, in particular to automatic sorting equipment for cylindrical lithium batteries. The automatic sorting equipment for the cylindrical lithium batteries comprises a rack, and a feeding mechanism, a conveying mechanism, a polarity sorting mechanism, a sorting manipulator mechanism, a material box and two groups of OCV testing mechanisms which are arranged on the rack; the equipment is divided into two paths for sorting based on a polarity detection structure, and the function of polarity detection sorting is added in the traditional sorting equipment; meanwhile, the method is different from the scheme of outputting the steering cylindrical lithium battery in the background technology, and has the advantages of reliable quality, low retest rate, effective improvement of the detection efficiency of the lithium battery and guarantee of the product quality.

Description

圆柱锂电池的自动分选设备Automatic sorting equipment for cylindrical lithium batteries

技术领域technical field

本发明涉及锂电池加工领域,尤其涉及圆柱锂电池的自动分选设备。The invention relates to the field of lithium battery processing, in particular to automatic sorting equipment for cylindrical lithium batteries.

背景技术Background technique

随着锂电池在人们生活中的使用越来越多,锂电池的形式也越来越多样,锂电池在生产加工过程中,需要对锂电池分选排列,然后通过对排列的电池组进行电性检测,从而对电芯进行分选操作。其中,18650 电池是典型的圆柱形锂电池,也是人们生活中最常用的圆柱形锂电池。目前,18650 圆柱电芯产品在生产前都要对其进行的电压及内阻测试以便进行合理的并组匹配,选择电压值及内阻值相接近才可配组进行加工,以往18650分选机是在以人为主,设备辅助的基础上,进行操作,人工上料进行产品分选,而且每组电芯经过测试及分选后需要人工进行装盒再运送至产线,贴杜邦纸后再由人工进行辨别正负极装入点焊夹具进行点焊,需要约 4人才可完成,多部位需要人工操作,且产能较低,综合产能约为1000 颗 /H。With the increasing use of lithium batteries in people's lives, the forms of lithium batteries are also becoming more and more diverse. During the production and processing of lithium batteries, it is necessary to sort and arrange the lithium batteries, and then conduct electricity through the arranged battery packs. Check the properties of the cells to sort the cells. Among them, the 18650 battery is a typical cylindrical lithium battery, and it is also the most commonly used cylindrical lithium battery in people's lives. At present, 18650 cylindrical cell products must be tested for voltage and internal resistance before production in order to make a reasonable group matching. Only when the voltage value and internal resistance value are close can they be matched for processing. In the past, the 18650 sorting machine It is based on people-oriented, equipment-assisted operation, manual feeding for product sorting, and each group of cells needs to be manually boxed and transported to the production line after testing and sorting, and then paste DuPont paper. Manually identify the positive and negative electrodes and put them into the spot welding fixture for spot welding, which requires about 4 people to complete. Manual operation is required for many parts, and the production capacity is low. The comprehensive production capacity is about 1000 pieces/H.

在此基础上,现有技术进行改进如公开号为“CN203565387U”的中国实用新型专利中公开一种在线式圆柱电芯分选机,该分选机中包括极性转换机构,在测试后部增加一组极性选别机构,对电芯进行极性选别,由上位机控制,可以更改极性方向,即上位机设定正负极交叉排列时,机构在接到电芯后会顺时针放下一颗电芯,逆时针再放下一颗电芯,以此类推。该方案中对于分选机输送的圆柱电芯进行极性识别,对于不符合设定方向的圆柱电芯进行转向并送入下一工位;对此,该方案虽然具备在分选中进行极性识别的功能,但其分选效率较低,急需改进。On this basis, the prior art is improved. For example, a Chinese utility model patent with publication number "CN203565387U" discloses an online cylindrical cell sorting machine. The sorting machine includes a polarity conversion mechanism. A set of polarity selection mechanism is added to select the polarity of the battery cells, which is controlled by the host computer, and the polarity direction can be changed, that is, when the host computer sets the positive and negative poles to be arranged in a cross, the mechanism will follow the sequence after receiving the battery cells. Put down one cell clockwise, put down another cell counterclockwise, and so on. In this scheme, the polarity of the cylindrical cells conveyed by the sorting machine is identified, and the cylindrical cells that do not meet the set direction are turned and sent to the next station; in this regard, although this scheme has the ability to carry out polarity identification during sorting The function of identification, but its sorting efficiency is low, and it is in urgent need of improvement.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明的目的在于提供一种圆柱锂电池的自动分选设备,该设备基于极性检测结构分成两路进行分选,在传统分选设备中增加了极性检测分选的功能;而同时区别于如背景技术中对圆柱锂电池进行转向后输出的方案,具有质量可靠,复检率低,有效提高锂电池的检测效率且保证产品质量的优势。In order to solve the above problems, the purpose of the present invention is to provide an automatic sorting equipment for cylindrical lithium batteries. At the same time, it is different from the scheme of turning and outputting cylindrical lithium batteries in the background art, and has the advantages of reliable quality, low re-inspection rate, effectively improving the detection efficiency of lithium batteries and ensuring product quality.

为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme:

圆柱锂电池的自动分选设备,包括机架,以及设置在机架上的进料机构、输送机构、极性分选机构、分选机械手机构、料盒和两组OCV测试机构;其特征在于:The automatic sorting equipment for cylindrical lithium batteries includes a rack, and a feeding mechanism, a conveying mechanism, a polarity sorting mechanism, a sorting robot mechanism, a material box and two sets of OCV testing mechanisms arranged on the rack; it is characterized in that :

所述输送机构包括承接在进料机构输出端上的第一输送段,以及承接在第一输送段末端部上的两条第二输送段,以及分别承接在两条第二输送段末端部上的两条第三输送段;所述第一输送段的输送方向与第三输送段的输送方向相平行,第一输送段的输送方向与第二输送段的输送方向相垂直;所述两条第二输送段分别设置在第一输送段的两侧,且第二输送段的始端处于第一输送段的末端部下方;The conveying mechanism includes a first conveying section which is received on the output end of the feeding mechanism, and two second conveying sections which are carried on the end of the first conveying section, and are respectively carried on the end of the two second conveying sections. two third conveying sections; the conveying direction of the first conveying section is parallel to the conveying direction of the third conveying section, and the conveying direction of the first conveying section is perpendicular to the conveying direction of the second conveying section; the two The second conveying sections are respectively arranged on both sides of the first conveying section, and the start end of the second conveying section is below the end part of the first conveying section;

所述极性分选机构包括设置在第一输送段最末端工位上的极性检测组件,以及承接在第一输送段的末端部上的工件移送组件;所述工件移送组件包括移送架,以及设置在移送架内的分选阀,以及设置在移送架下方的两条移送通道,以及分别设置在两条移动通道上的两个移送气缸;所述两条移送通道平行设置于移送架的上下游两侧,两条第二输送段分别承接于两条移送通道的末端部上;所述移送架内部设有通道,通道呈倒置的Y形,包括进口通道段,以及与进口通道段相通的两条出口通道段,两条出口通道段分别导向于两条移送通道;两条出口通道段内均设有第一传感器,第一传感器用于感应检测圆柱锂电池经过该出口通道段;而两个移送气缸则分别由两个第一传感器的信号触发;所述的分选阀包括铰接在进口通道段与两条出口通道段交叉处的阀板,以及驱动所述阀板转动的分选电机;所述分选电机基于极性检测组件的检测结果控制阀板运动,使所述阀板选择性的封闭其中一条出口通道段的进口处。The polarity sorting mechanism includes a polarity detection assembly arranged on the most terminal station of the first conveying section, and a workpiece transfer assembly received on the end of the first conveying section; the workpiece transfer assembly includes a transfer frame, and a sorting valve arranged in the transfer rack, two transfer channels arranged below the transfer rack, and two transfer cylinders respectively arranged on the two moving channels; the two transfer channels are arranged parallel to the On the upstream and downstream sides, the two second conveying sections are respectively carried on the end parts of the two transfer channels; the transfer rack is provided with a channel inside, and the channel is in an inverted Y shape, including the inlet channel section and the inlet channel section. The two outlet channel sections are respectively guided to the two transfer channels; the two outlet channel sections are provided with a first sensor, and the first sensor is used to sense and detect the cylindrical lithium battery passing through the outlet channel section; and The two transfer cylinders are respectively triggered by the signals of the two first sensors; the sorting valve includes a valve plate hinged at the intersection of the inlet channel section and the two outlet channel sections, and a sorting valve that drives the valve plate to rotate motor; the sorting motor controls the movement of the valve plate based on the detection result of the polarity detection component, so that the valve plate selectively closes the inlet of one of the outlet channel segments.

作为优选,所述极性检测组件包括设置在第一输送段两侧的活动电极座,以及驱动所述活动电极座相对靠近或远离的极性检测气缸和复位弹簧,以及与所述活动电极座相连接的检测器;所述活动电极座均活动设置在同一光轴上,处于第一输送段的上输送面和下输送面之间的两个活动电极座之间通过复位弹簧相连接,复位弹簧以使两个活动电极座相互靠近;且两个活动电极座的相对面呈现斜面形状;而所述极性检测气缸的输出方向与所述第一输送段的送料方向相平行,极性检测气缸的输出端上连接有楔形块,楔形块与活动电极座斜面相抵。Preferably, the polarity detection assembly includes a movable electrode seat disposed on both sides of the first conveying section, a polarity detection cylinder and a return spring that drive the movable electrode seat to be relatively close to or away from the movable electrode seat, and a polarity detection cylinder and a return spring that drive the movable electrode seat relatively close to or away from the movable electrode seat. The connected detectors; the movable electrode seats are all movably arranged on the same optical axis, and the two movable electrode seats located between the upper conveying surface and the lower conveying surface of the first conveying section are connected by a return spring, and reset A spring is used to make the two movable electrode bases approach each other; and the opposite surfaces of the two movable electrode bases are in the shape of inclined planes; and the output direction of the polarity detection cylinder is parallel to the feeding direction of the first conveying section, and the polarity detection A wedge-shaped block is connected to the output end of the cylinder, and the wedge-shaped block is in contact with the inclined surface of the movable electrode seat.

作为优选,所述两组OCV测试机构分别设置在两条第三输送段上,第三输送段的输送面末端设有挡板,OCV测试机构处于挡板上游;所述OCV测试机构包括设置在第三输送段两侧的充放电基座,以及用于采集待测圆柱形锂电池OCV参数的OCV测试单元;所述充放电基座包括固定基座板,以及活动设置在固定基座板上的活动基座板,以及设置在活动基座板上的多个充放电单元;所述固定基座板上设有滑轨,活动基座板设置在滑轨上,活动基座板上固定有驱动气缸,驱动气缸的输出端连接在固定基座板上;所述多个充放电单元沿第三输送段的输送方向等间距规则分布。Preferably, the two groups of OCV testing mechanisms are respectively arranged on two third conveying sections, the end of the conveying surface of the third conveying section is provided with a baffle, and the OCV testing mechanism is located upstream of the baffle; the OCV testing mechanism includes a The charge and discharge bases on both sides of the third conveying section, and the OCV test unit for collecting the OCV parameters of the cylindrical lithium battery to be tested; the charge and discharge bases include a fixed base plate, and are movably arranged on the fixed base plate The movable base plate, and a plurality of charging and discharging units arranged on the movable base plate; the fixed base plate is provided with a sliding rail, the movable base plate is arranged on the sliding rail, and the movable base plate is fixed with a sliding rail. A driving cylinder is used, and the output end of the driving cylinder is connected to the fixed base plate; the plurality of charging and discharging units are regularly distributed at equal intervals along the conveying direction of the third conveying section.

作为优选,所述分选机械手机构包括固定在两条第三输送段之间的机架上的分选架,以及移动设置在分选架上的分选移动副,以及设置在分选移动副上的分选升降副,以及设置在分选升降幅上的多个分选抓取副;所述分选升降副包括固定在分选移动副上的基板,以及固定在基板上的升降气缸,以及连接在升降气缸输出端上的抓手架;所述升降气缸驱动抓手架纵向移动实现下降和抬升作用;所述抓手架的下端面上并排设有多个抓取槽,抓取槽的内部设有通孔;多个分选抓取副设置在抓手架上且与多个抓取槽分别对应;分选抓取副包括固定在抓取槽上方的抓取气缸,以及设置在抓取气缸输出端上的磁板,抓取气缸驱动磁板伸入或退出所述抓取槽。Preferably, the sorting manipulator mechanism includes a sorting rack fixed on the frame between the two third conveying sections, a sorting mobile pair movably arranged on the sorting rack, and a sorting mobile pair arranged on the sorting rack The sorting lifting pair on the sorting lifting pair, and a plurality of sorting grabbing pairs arranged on the sorting lifting amplitude; the sorting lifting pair includes a base plate fixed on the sorting moving pair, and a lifting cylinder fixed on the base plate, and a gripper frame connected to the output end of the lifting cylinder; the lifting cylinder drives the gripper frame to move longitudinally to achieve lowering and lifting; the lower end surface of the gripper frame is provided with a plurality of gripping grooves side by side, and the gripping grooves There is a through hole inside; a plurality of sorting and grabbing pairs are arranged on the hand frame and correspond to a plurality of grabbing grooves; the sorting and grabbing pairs include a grabbing cylinder fixed above the grabbing groove, and a Grab the magnetic plate on the output end of the air cylinder, and the grabbing cylinder drives the magnetic plate to extend into or out of the grab groove.

作为优选,所述分选机械手机构还包括设置在第三输送段下方的抓取抬升组件,抓取抬升组件包括抬升气缸,以及连接在抬升气缸输出端上的抬升架,抬升架包括处于第三输送段两侧的抬升板,抬升板上设有多个与所述抓取槽相适配的抓取辅助槽。Preferably, the sorting manipulator mechanism further includes a grasping and lifting assembly disposed below the third conveying section, the grasping and lifting assembly includes a lifting cylinder, and a lifting frame connected to the output end of the lifting cylinder, the lifting frame includes a third The lifting plates on both sides of the conveying section are provided with a plurality of grabbing auxiliary grooves adapted to the grabbing grooves.

作为优选,所述进料机构包括料盒架,以及设置在料盒架内的抽拉盒,以及设置在抽拉盒下方的料盒架内的输出组件;所述抽拉盒的内部设有第一导料板,第一导料板倾斜向下设置,第一导料板的倾斜下端与抽拉盒之间设有第一导料口;所述第一导料口下方的料盒架内设有第二导料板,第二导料板倾斜向下设置;所述输出组件则包括第一拨动轮,以及驱使第一拨动轮旋转的第一拨轮电机;第一拨轮电机可以通过皮带、齿轮等常规方式驱动第一拨动轮旋转;所述第一拨动轮承接在第二导料板输出端上,第一拨动轮的周向外侧面上设有多个拨动槽。Preferably, the feeding mechanism includes a material box frame, a drawer box arranged in the material box frame, and an output assembly arranged in the material box frame below the drawer box; the inside of the drawer box is provided with A first material guide plate, the first material guide plate is inclined downward, and a first material guide port is arranged between the inclined lower end of the first material guide plate and the drawing box; the material box frame below the first material guide port A second material guide plate is arranged inside, and the second material guide plate is inclined downward; the output assembly includes a first toggle wheel, and a first toggle wheel motor that drives the first toggle wheel to rotate; the first toggle wheel The motor can drive the first toggle wheel to rotate through conventional methods such as belts and gears; the first toggle wheel is supported on the output end of the second guide plate, and the peripheral outer side of the first toggle wheel is provided with a plurality of toggle slot.

作为优选,所述第三输送段的始端部低于第二输送段的末端部,且设有一斜面所述衔接;所述第二输送段的末端部上设有第二拨动轮,以及驱使第二拨动轮旋转的第二拨轮电机;所述第二拨动轮的轴线与于第二输送段的输送方向平行,第二拨动轮的周向外侧面上等角度规则设有多个拨动槽;所述第二输送段上设有用于检测圆柱锂电池完全进入拨动槽的第二传感器,第二传感器可以设置在拨动槽下游槽口处,当圆柱锂电池的前端部触碰所述第二传感器时,表明圆柱锂电池完全进入拨动槽,而后第二拨动轮旋转一个拨动角度,将圆柱锂电池输送到斜面上而后落入第三输送段。Preferably, the start end of the third conveying section is lower than the end of the second conveying section, and is provided with an inclined surface for the connection; the end of the second conveying section is provided with a second toggle wheel, and the drive The second dial motor is rotated by the second dial wheel; the axis of the second dial wheel is parallel to the conveying direction of the second conveying section, and the peripheral outer side of the second dial wheel is regularly provided with multiple a toggle slot; the second conveying section is provided with a second sensor for detecting that the cylindrical lithium battery completely enters the toggle slot, and the second sensor can be arranged at the slot downstream of the toggle slot, when the front end of the cylindrical lithium battery When the second sensor is touched, it indicates that the cylindrical lithium battery completely enters the toggle slot, and then the second toggle wheel rotates by a toggle angle to transport the cylindrical lithium battery to the inclined surface and then fall into the third conveying section.

本发明采用上述技术方案,该技术方案涉及一种圆柱锂电池的自动分选设备,该圆柱锂电池的自动分选设备包括机架,以及设置在机架上的进料机构、输送机构、极性分选机构、分选机械手机构、料盒和两组OCV测试机构。其中,极性分选机构包括设置在第一输送段最末端工位上的极性检测组件,以及承接在第一输送段的末端部上的工件移送组件;工件移送组件基于极性检测组件的检测结构将圆柱锂电池选择性地输送到其中一条第二输送段上。具体地,工件移送组件工作时,由第一输送段将圆柱锂电池输送在末端的检测工位上,经由极性检测组件对圆柱锂电池进行检测判断圆柱锂电池的正负极方向,然后输送到工件移送组件上。工件移送组件中的分选电机基于极性检测组件的检测结果控制阀板运动,关闭其中一条出口通道段。当经极性检测的圆柱锂电池送入移送架的移送通道内后,经重力作用经过指定的出口通道段并落入指定的移送通道内,而后对应的移送气缸触发驱动将圆柱锂电池送入对应的第二输送段上。因此,该设备基于极性检测结构分成两路进行分选,在传统分选设备中增加了极性检测分选的功能;而同时区别于如背景技术中对圆柱锂电池进行转向后输出的方案,具有质量可靠,复检率低,有效提高锂电池的检测效率且保证产品质量的优势。The present invention adopts the above technical solution, and the technical solution relates to an automatic sorting equipment for cylindrical lithium batteries. The automatic sorting equipment for cylindrical lithium batteries includes a frame, and a feeding mechanism, a conveying mechanism, a pole and a Sex sorting mechanism, sorting manipulator mechanism, material box and two sets of OCV testing mechanisms. Wherein, the polarity sorting mechanism includes a polarity detection assembly arranged on the most terminal station of the first conveying section, and a workpiece transfer assembly received on the end of the first conveying section; the workpiece transfer assembly is based on the polarity detection assembly. The detection structure selectively conveys the cylindrical lithium battery to one of the second conveying sections. Specifically, when the workpiece transfer assembly is working, the cylindrical lithium battery is transported to the detection station at the end by the first conveying section, and the cylindrical lithium battery is detected and judged by the polarity detection assembly to determine the positive and negative directions of the cylindrical lithium battery, and then conveyed. to the workpiece transfer unit. The sorting motor in the workpiece transfer assembly controls the movement of the valve plate based on the detection result of the polarity detection assembly, and closes one of the outlet passage sections. When the polarity-tested cylindrical lithium battery is sent into the transfer channel of the transfer rack, it passes through the designated outlet channel section and falls into the designated transfer channel under the action of gravity, and then the corresponding transfer cylinder triggers the drive to send the cylindrical lithium battery into the transfer frame. on the corresponding second conveying section. Therefore, based on the polarity detection structure, the device is divided into two channels for sorting, and the function of polarity detection and sorting is added to the traditional sorting device; at the same time, it is different from the scheme of turning the cylindrical lithium battery and outputting it in the background art. , has the advantages of reliable quality, low re-inspection rate, effectively improving the detection efficiency of lithium batteries and ensuring product quality.

附图说明Description of drawings

图1为圆柱锂电池的分选设备的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of a sorting equipment for cylindrical lithium batteries.

图2为圆柱锂电池的分选设备的顶面结构示意图。FIG. 2 is a schematic view of the top surface structure of a sorting device for cylindrical lithium batteries.

图3为进料机构的结构示意图。Figure 3 is a schematic structural diagram of the feeding mechanism.

图4为极性检测组件的结构示意图一。FIG. 4 is a schematic diagram 1 of the structure of the polarity detection assembly.

图5为极性检测组件的结构示意图二。FIG. 5 is a second structural schematic diagram of the polarity detection assembly.

图6为工件移送组件的结构示意图。FIG. 6 is a schematic structural diagram of the workpiece transfer assembly.

图7为第二输送段的结构示意图。FIG. 7 is a schematic structural diagram of the second conveying section.

图8为OCV测试机构的顶面结构示意图。FIG. 8 is a schematic diagram of the top structure of the OCV testing mechanism.

图9为OCV测试机构的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of an OCV testing mechanism.

图10为OCV测试机构的侧面结构示意图。FIG. 10 is a schematic side view of the structure of the OCV testing mechanism.

图11为分选机械手机构的结构示意图。FIG. 11 is a schematic structural diagram of a sorting manipulator mechanism.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship described in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.

如图1~11所示的一种圆柱锂电池的分选设备,包括机架1,以及设置在机架1上的进料机构2、输送机构、极性分选机构、分选机械手机构4、料盒6和两组OCV测试机构5。As shown in Figures 1 to 11, a sorting equipment for cylindrical lithium batteries includes a rack 1, and a feeding mechanism 2, a conveying mechanism, a polarity sorting mechanism, and a sorting manipulator mechanism 4 arranged on the rack 1. , a material box 6 and two sets of OCV testing institutions 5.

所述进料机构2包括料盒架21,以及设置在料盒架21内的抽拉盒22,以及设置在抽拉盒22下方的料盒架21内的输出组件。所述抽拉盒22的内部设有第一导料板23,第一导料板23倾斜向下设置,第一导料板23的倾斜下端与抽拉盒22之间设有第一导料口24。所述第一导料口24下方的料盒架21内设有第二导料板25,第二导料板25同样倾斜向下设置,但第二导料板25与第一导料板23的倾斜方向不同,如此当圆柱锂电池由第一导料板23滚动落至第二导料板25上后,其在第一导料板23上积累的动能会被消耗,启到缓冲作用。所述输出组件则包括第一拨动轮26,以及驱使第一拨动轮26旋转的第一拨轮电机27。第一拨轮电机27可以通过皮带、齿轮等常规方式驱动第一拨动轮26旋转。所述第一拨动轮26承接在第二导料板25输出端上,第一拨动轮26的周向外侧面上设有多个拨动槽。当抽拉盒22内补入圆柱锂电池后,圆柱锂电池由第一导料板23和第二导料板25导向,并在第二导料板25及其上方空间内积累,第二导料板25输出端上的圆柱锂电池在第一拨动轮26转动过程中,依次落入拨动槽内,而后第一拨动轮26将其放置到输送机构中。The feeding mechanism 2 includes a magazine rack 21 , a drawer box 22 arranged in the magazine rack 21 , and an output assembly arranged in the magazine rack 21 below the puller box 22 . The inside of the drawer box 22 is provided with a first material guide plate 23 , the first material guide plate 23 is inclined downward, and a first material guide plate is arranged between the inclined lower end of the first material guide plate 23 and the drawer box 22 . mouth 24. A second material guide plate 25 is arranged in the material box frame 21 below the first material guide port 24 , and the second material guide plate 25 is also inclined downward, but the second material guide plate 25 and the first material guide plate 23 The inclination directions are different, so when the cylindrical lithium battery rolls from the first guide plate 23 to the second guide plate 25, the kinetic energy accumulated on the first guide plate 23 will be consumed, and the buffering effect will be activated. The output assembly includes a first toggle wheel 26 and a first toggle wheel motor 27 that drives the first toggle wheel 26 to rotate. The first toggle motor 27 can drive the first toggle wheel 26 to rotate through conventional methods such as belts and gears. The first toggle wheel 26 is supported on the output end of the second material guide plate 25 , and a plurality of toggle grooves are provided on the peripheral outer side of the first toggle wheel 26 . After the cylindrical lithium battery is filled into the pull-out box 22, the cylindrical lithium battery is guided by the first material guide plate 23 and the second material guide plate 25, and accumulates in the second material guide plate 25 and the space above it. During the rotation of the first toggle wheel 26, the cylindrical lithium battery on the output end of the material plate 25 falls into the toggle slot in sequence, and then the first toggle wheel 26 places it into the conveying mechanism.

所述输送机构包括承接在进料机构2输出端上的第一输送段6a,以及承接在第一输送段6a末端部上的两条第二输送段6b,以及分别承接在两条第二输送段6b末端部上的两条第三输送段6c。其中,第一输送段6a的输送方向与第三输送段6c的输送方向相平行,第一输送段6a的输送方向与第二输送段6b的输送方向相垂直;第一输送段6a和第三输送段6c是沿圆柱锂电池的径向方向输送,第二输送段6b是沿圆柱锂电池的轴向方向输送。具体地,所述第一输送段6a包括通过转轴定位在机架1上的第一输送带61,以及驱动第一输送带61的第一输送电机62,以及设置在第一输送带61两侧的第一导向侧壁63。所述的第一输送电机62通过皮带转轴,从而驱动第一输送带61转动送料,第一导向侧壁63则对于第一输送带61上的圆柱锂电池进行导向。所述第二输送段6b包括通过转轴定位在机架1上的第二输送带64,以及驱动第二输送带64的第二输送电机65,以及设置在第二输送带64两侧的第二导向侧壁66。所述的第二输送电机65通过皮带转轴,从而驱动第二输送带64转动送料,第二导向侧壁66则对于第二输送带64上的圆柱锂电池进行导向。所述第三输送带包括通过转轴定位在机架1上的第三输送带67,以及驱动第三输送带67的第三输送电机68,以及设置在第三输送带67两侧的第三导向侧壁69。所述的第三输送电机68通过皮带转轴,从而驱动第三输送带67转动送料,第三导向侧壁69则对于第三输送带67上的圆柱锂电池进行导向。The conveying mechanism includes a first conveying section 6a received on the output end of the feeding mechanism 2, and two second conveying sections 6b received on the end of the first conveying section 6a, and two second conveying sections 6b respectively received on the two Two third conveying segments 6c on the end of segment 6b. Among them, the conveying direction of the first conveying section 6a is parallel to the conveying direction of the third conveying section 6c, and the conveying direction of the first conveying section 6a is perpendicular to the conveying direction of the second conveying section 6b; The conveying section 6c is conveyed along the radial direction of the cylindrical lithium battery, and the second conveying section 6b is conveyed along the axial direction of the cylindrical lithium battery. Specifically, the first conveying section 6 a includes a first conveying belt 61 positioned on the frame 1 through a rotating shaft, a first conveying motor 62 for driving the first conveying belt 61 , and a first conveying belt 61 disposed on both sides of the first conveying belt 61 the first guide side wall 63. The first conveying motor 62 passes through the belt shaft to drive the first conveying belt 61 to rotate and feed, and the first guiding side wall 63 guides the cylindrical lithium battery on the first conveying belt 61 . The second conveying section 6b includes a second conveying belt 64 positioned on the frame 1 through a rotating shaft, a second conveying motor 65 for driving the second conveying belt 64, and a second conveying belt 64 disposed on both sides of the second conveying belt 64. Guide side wall 66 . The second conveying motor 65 drives the second conveying belt 64 to rotate and feed materials through the belt rotating shaft, and the second guiding side wall 66 guides the cylindrical lithium battery on the second conveying belt 64 . The third conveyor belt includes a third conveyor belt 67 positioned on the frame 1 through a rotating shaft, a third conveyor motor 68 for driving the third conveyor belt 67 , and a third guide provided on both sides of the third conveyor belt 67 . side wall 69. The third conveying motor 68 passes through the belt shaft to drive the third conveying belt 67 to rotate and feed, and the third guiding side wall 69 guides the cylindrical lithium battery on the third conveying belt 67 .

所述极性分选机构包括设置在第一输送带61最末端工位上的极性检测组件3,以及承接在第一输送带61的末端部上的工件移送组件7;所述极性检测组件3包括设置在第一输送带61两侧的活动电极座31,以及驱动所述活动电极座31相对靠近或远离的极性检测气缸32和复位弹簧33,以及与所述活动电极座31相连接的检测器。具体是所述活动电极座31均活动设置在同一光轴34上,处于第一输送带61的上输送面和下输送面之间的两个活动电极座31之间通过复位弹簧33相连接,复位弹簧33套设在两个活动电极座31之间的光轴上,复位弹簧33以使两个活动电极座31相互靠近;且两个活动电极座31的相对面呈现斜面形状。而所述极性检测气缸32的输出方向与所述第一输送带61的送料方向相平行,极性检测气缸32的输出端上连接有楔形块35,楔形块35与活动电极座31斜面相抵。当圆柱锂电池进入该检测工位时,楔形块35由两个活动电极座31之间退出,两个活动电极座31在复位弹簧33的作用下相对靠近,进一步地两个活动电极座31与圆柱锂电池两极接触,检测器进行极性检测(即判断圆柱锂电池的正负极方向)。当圆柱锂电池检测完毕后,极性检测气缸32驱动楔形块35,使楔形块35推入两个活动电极座31之间时,楔形块35将两个活动电极座31之间的距离撑大并同时克服复位弹簧33的弹力;此时,活动电极座31相对于圆柱锂电池分离,圆柱锂电池可以进行进一步输送。The polarity sorting mechanism includes a polarity detection assembly 3 arranged on the most terminal station of the first conveyor belt 61, and a workpiece transfer assembly 7 received on the end portion of the first conveyor belt 61; the polarity detection The assembly 3 includes a movable electrode seat 31 arranged on both sides of the first conveyor belt 61 , a polarity detection cylinder 32 and a return spring 33 that drive the movable electrode seat 31 relatively close to or away from the movable electrode seat 31 , and the movable electrode seat 31 is in phase with the movable electrode seat 31 . connected detector. Specifically, the movable electrode seats 31 are all movably arranged on the same optical axis 34, and the two movable electrode seats 31 between the upper conveying surface and the lower conveying surface of the first conveyor belt 61 are connected by a return spring 33, The return spring 33 is sleeved on the optical axis between the two movable electrode bases 31 , and the return spring 33 makes the two movable electrode bases 31 approach each other; and the opposite surfaces of the two movable electrode bases 31 are inclined. The output direction of the polarity detection cylinder 32 is parallel to the feeding direction of the first conveyor belt 61 , a wedge block 35 is connected to the output end of the polarity detection cylinder 32 , and the wedge block 35 is in contact with the inclined surface of the movable electrode seat 31 . When the cylindrical lithium battery enters the detection station, the wedge block 35 is withdrawn from between the two movable electrode seats 31, and the two movable electrode seats 31 are relatively close to each other under the action of the return spring 33. Further, the two movable electrode seats 31 and The two poles of the cylindrical lithium battery are in contact, and the detector performs polarity detection (that is, judging the positive and negative directions of the cylindrical lithium battery). After the cylindrical lithium battery is detected, the polarity detection cylinder 32 drives the wedge block 35 to push the wedge block 35 between the two movable electrode seats 31 , and the wedge block 35 expands the distance between the two movable electrode seats 31 At the same time, the elastic force of the return spring 33 is overcome; at this time, the movable electrode holder 31 is separated from the cylindrical lithium battery, and the cylindrical lithium battery can be further transported.

所述工件移送组件7承接在极性检测组件3下游,工件移送组件包括移送架71,以及设置在移送架71内的分选阀,以及设置在移送架71下方的两条移送通道73,以及分别设置在两条移动通道上的两个移送气缸74。所述两条第二输送段分别设置在第一输送段的两侧,且第二输送段的始端处于第一输送段的末端部下方。所述两条移送通道73平行设置于移送架71的上下游两侧,该处的上下游是以第一输送段的输送方向为基准,且两条第二输送段分别承接于两条移送通道73的末端部上。所述移送架71内部设有通道,通道呈倒置的Y形,包括进口通道段751,以及与进口通道段751相通的两条出口通道段752,两条出口通道段752分别导向于两条移送通道73;并且两条出口通道段752内均设有第一传感器,第一传感器用于感应检测圆柱锂电池经过该出口通道段752;而两个移送气缸74则分别由两个第一传感器的信号触发。所述的分选阀包括铰接在进口通道段751与两条出口通道段752交叉处的阀板72,以及驱动所述阀板72转动的分选电机;所述分选电机基于极性检测组件的检测结果控制阀板72运动,使所述阀板72选择性的封闭其中一条出口通道段752的进口处。上述工件移送组件工作时,由第一输送段将圆柱锂电池输送在末端的检测工位上,经由极性检测组件对圆柱锂电池进行检测判断圆柱锂电池的正负极方向,然后输送到工件移送组件上。工件移送组件中的分选电机基于极性检测组件的检测结果控制阀板72运动,关闭其中一条出口通道段752。当经极性检测的圆柱锂电池送入移送架71的通道内后,经重力作用经过指定的出口通道段752并落入指定的移送通道73内,而后对应的移送气缸74触发驱动将圆柱锂电池送入对应的第二输送段上。基于上述方案,进一步的优选方案是在极性检测组件和工件移送组件之间设有可活动挡板70,该活动挡板可对第一输送段上的圆柱锂电池进行阻挡或放行,其一方面可用于定位辅助圆柱锂电池极性检测组件进行工作,另一方面也控制工件移送组件的送料效率,避免出错。The workpiece transfer assembly 7 is received downstream of the polarity detection assembly 3, and the workpiece transfer assembly includes a transfer rack 71, a sorting valve arranged in the transfer rack 71, and two transfer channels 73 arranged below the transfer rack 71, and Two transfer cylinders 74 are respectively provided on the two moving passages. The two second conveying sections are respectively arranged on both sides of the first conveying section, and the start end of the second conveying section is below the end part of the first conveying section. The two transfer passages 73 are arranged in parallel on the upstream and downstream sides of the transfer rack 71, where the upstream and downstream are based on the conveying direction of the first conveying section, and the two second conveying sections are respectively carried on the two conveying passages. on the end of 73. The transfer rack 71 is provided with a channel inside, and the channel is in an inverted Y shape, including an inlet channel section 751, and two outlet channel sections 752 communicated with the inlet channel section 751. The two outlet channel sections 752 are respectively guided to the two transfer channels. channel 73; and the two outlet channel sections 752 are provided with first sensors, the first sensors are used to sense and detect the cylindrical lithium battery passing through the outlet channel section 752; and the two transfer cylinders 74 are respectively connected by two first sensors. signal trigger. The sorting valve includes a valve plate 72 hinged at the intersection of the inlet channel section 751 and the two outlet channel sections 752, and a sorting motor that drives the valve plate 72 to rotate; the sorting motor is based on a polarity detection assembly The detection result controls the movement of the valve plate 72 , so that the valve plate 72 selectively closes the inlet of one of the outlet channel segments 752 . When the above-mentioned workpiece transfer assembly is working, the cylindrical lithium battery is transported to the detection station at the end by the first conveying section, and the positive and negative directions of the cylindrical lithium battery are detected and judged by the polarity detection assembly, and then transported to the workpiece. on the transfer component. The sorting motor in the workpiece transfer assembly controls the movement of the valve plate 72 based on the detection result of the polarity detection assembly, and closes one of the outlet passage sections 752 . When the polarity-detected cylindrical lithium battery is sent into the channel of the transfer rack 71, it passes through the designated outlet channel section 752 and falls into the designated transfer channel 73 under the action of gravity, and then the corresponding transfer cylinder 74 is triggered to drive the cylindrical lithium battery. The battery is fed into the corresponding second conveying section. Based on the above solution, a further preferred solution is to provide a movable baffle 70 between the polarity detection assembly and the workpiece transfer assembly, and the movable baffle can block or release the cylindrical lithium battery on the first conveying section, one of which is On the one hand, it can be used to locate the auxiliary cylindrical lithium battery polarity detection component for work, and on the other hand, it can also control the feeding efficiency of the workpiece transfer component to avoid errors.

所述第三输送段6c的始端部低于第二输送带64的末端部,且设有一斜面60所述衔接。所述第二输送带64的末端部上设有第二拨动轮81,以及驱使第二拨动轮81旋转的第二拨轮电机82。第二拨轮电机82可以通过皮带、齿轮等常规方式驱动第二拨动轮81旋转。所述第二拨动轮81的轴线与于第二输送带64的输送方向平行,第二拨动轮81的周向外侧面上等角度规则设有多个拨动槽。所述第二输送带64上设有用于检测圆柱锂电池完全进入拨动槽的第二传感器,第二传感器可以设置在拨动槽下游槽口处,当圆柱锂电池的前端部触碰所述第二传感器时,表明圆柱锂电池完全进入拨动槽,而后第二拨动轮81旋转一个拨动角度(拨动角度是指相邻两个拨动槽的中心夹角),将圆柱锂电池输送到斜面60上而后落入第三输送段6c。The starting end of the third conveying section 6c is lower than the end of the second conveying belt 64, and is provided with an inclined surface 60 for the connection. The end portion of the second conveyor belt 64 is provided with a second toggle wheel 81 and a second toggle wheel motor 82 that drives the second toggle wheel 81 to rotate. The second dial motor 82 can drive the second dial wheel 81 to rotate through conventional methods such as belts, gears, and the like. The axis of the second toggle wheel 81 is parallel to the conveying direction of the second conveyor belt 64 , and a plurality of toggle grooves are regularly arranged on the outer peripheral surface of the second toggle wheel 81 at equal angles. The second conveyor belt 64 is provided with a second sensor for detecting that the cylindrical lithium battery completely enters the toggle slot. The second sensor can be arranged at the notch downstream of the toggle slot. When the front end of the cylindrical lithium battery touches the When the second sensor is used, it indicates that the cylindrical lithium battery completely enters the toggle slot, and then the second toggle wheel 81 rotates by a toggle angle (the toggle angle refers to the center angle between two adjacent toggle slots), and the cylindrical lithium battery It is conveyed onto the inclined surface 60 and then falls into the third conveying section 6c.

所述两组OCV测试机构5分别设置在两条第三输送带67上,第三输送带67的输送面末端设有挡板,OCV测试机构5处于挡板上游,OCV测试机构5包括设置在第三输送段6c两侧的充放电基座,以及用于采集待测圆柱形锂电池OCV参数的OCV测试单元。所述充放电基座包括固定基座板51,以及活动设置在固定基座板51上的活动基座板52,以及设置在活动基座板52上的多个充放电单元53。所述固定基座板51上设有滑轨,活动基座板52设置在滑轨上,活动基座板52上固定有驱动气缸,驱动气缸的输出端连接在固定基座板51上。当驱动气缸的输出量变化时,可以驱动活动基座板52在滑轨上移动。所述多个充放电单元53沿第三输送带67的输送方向等间距规则分布。基于上述结构,当两侧充放电基座相对靠近并接触圆柱锂电池端部时,OCV测试单元采集待测圆柱形锂电池OCV参数;待检测完毕后,两侧充放电基座相对远离。The two sets of OCV testing mechanisms 5 are respectively arranged on the two third conveyor belts 67, the end of the conveying surface of the third conveyor belt 67 is provided with a baffle plate, the OCV testing mechanism 5 is located upstream of the baffle plate, and the OCV testing mechanism 5 includes a The charging and discharging bases on both sides of the third conveying section 6c, and the OCV test unit used to collect the OCV parameters of the cylindrical lithium battery to be tested. The charging and discharging base includes a fixed base plate 51 , a movable base plate 52 movably arranged on the fixed base plate 51 , and a plurality of charge and discharge units 53 arranged on the movable base plate 52 . The fixed base plate 51 is provided with a slide rail, the movable base plate 52 is arranged on the slide rail, a driving cylinder is fixed on the movable base plate 52 , and the output end of the driving cylinder is connected to the fixed base plate 51 . When the output of the driving cylinder changes, the movable base plate 52 can be driven to move on the slide rail. The plurality of charging and discharging units 53 are regularly distributed at equal intervals along the conveying direction of the third conveying belt 67 . Based on the above structure, when the charging and discharging bases on both sides are relatively close to and contact the end of the cylindrical lithium battery, the OCV test unit collects the OCV parameters of the cylindrical lithium battery to be tested; after the detection is completed, the charging and discharging bases on both sides are relatively far away.

所述分选机械手机构4包括固定在两条第三输送带67之间的机架1上的分选架41,以及移动设置在分选架41上的分选移动副42,以及设置在分选移动副42上的分选升降副,以及设置在分选升降幅上的多个分选抓取副。所述分选移动副42能够沿分选架41在两条第三输送带67的OCV测试机构5上方移动,分选移动副42可采用如直线电机副或丝杆副等多种方式实现。所述分选升降副包括固定在分选移动副42上的基板43,以及固定在基板43上的升降气缸44,以及连接在升降气缸44输出端上的抓手架45;所述升降气缸44驱动抓手架45纵向移动实现下降和抬升作用。所述抓手架45的下端面上并排设有多个抓取槽451,抓取槽451的内部设有通孔;多个分选抓取副设置在抓手架45上且与多个抓取槽451分别对应。分选抓取副包括固定在抓取槽451上方的抓取气缸46,以及设置在抓取气缸46输出端上的磁板47,抓取气缸46驱动磁板47伸入或退出所述抓取槽451。在进一步的优选方案中,分选机械手机构4还包括设置在第三输送带67下方的抓取抬升组件,抓取抬升组件包括抬升气缸48,以及连接在抬升气缸48输出端上的抬升架,抬升架包括处于第三输送带67两侧的抬升板49,抬升板49上设有多个与所述抓取槽451相适配的抓取辅助槽。所述料盒6设置在两条第三输送带67之间的机架1上,料盒6包括左右布置的第一区域61和第二区域62,第一区域61和第二区域62内均设有多个料槽63。基于上述结构,待OCV测试机构5检测完毕之后,分选机械手机构4中的分选移动副42移动至第三输送带67上方,抓取抬升组件执行,抬升气缸48通过抬升架将处于第三输送带67上的圆柱锂电池提升至一定高度;同步地,分选升降副执行,升降气缸44驱动抓手架45纵向移动;直至抓手架45与抬升架相贴合。而后,多个分选抓取副开始执行,抓取气缸46驱动磁板47伸入所述抓取槽451并吸附圆柱锂电池;而后抓取抬升组件和分选升降副复位,完成抓取。待抓取完成后,分选移动副42依次移动至对应的料槽上方,移动至特定料槽上方后,分选升降副开始下降,而后部分分选抓取副中的抓取气缸46驱动磁板47退出所述抓取槽451,撤销吸附,圆柱锂电池落入该料槽内。上述步骤中,分选抓取副的执行工作是基于OCV测试机构5检测数据,即OCV测试机构5检测后得到圆柱锂电池的开路电压,而后分选抓取副基于该开路电压只有移动至设定的料槽上方时,分选抓取副才会将圆柱锂电池放下。进一步地,由于分选机械手机构4单次执行转移的圆柱锂电池数量较多,一般在8~15件;相对于该设备上游的执行机构来说效率更高,故本方案采用同一分选机械手机构4配合两条第三输送带67进行分选。更进一步地,将料盒6分别第一区域61和第二区域62用以分别对应两条第三输送带67,是先基于极性分选和OCV测试分选两个步骤。另外,所述料盒6上还设有工件移送带,以及驱动工件移送带的移送电机,工件移送带能够将分选机械手机构4落入的圆柱锂电池快速输送至料盒6另一端,避免在落料处产生堆积。The sorting manipulator mechanism 4 includes a sorting rack 41 fixed on the frame 1 between the two third conveyor belts 67, a sorting moving pair 42 arranged on the sorting rack 41, and The sorting lifting pair on the moving pair 42 and a plurality of sorting grabbing pairs arranged on the sorting lifting amplitude are selected. The sorting moving pair 42 can move along the sorting rack 41 above the OCV testing mechanisms 5 of the two third conveyor belts 67 . The sorting lifting pair includes a base plate 43 fixed on the sorting moving pair 42, a lifting cylinder 44 fixed on the base plate 43, and a gripper frame 45 connected to the output end of the lifting cylinder 44; the lifting cylinder 44 The driving gripper frame 45 is moved longitudinally to achieve the lowering and lifting action. The lower end surface of the gripper frame 45 is provided with a plurality of gripping grooves 451 side by side, and the interior of the gripping grooves 451 is provided with a through hole; The grooves 451 correspond respectively. The sorting and grabbing pair includes a grabbing cylinder 46 fixed above the grabbing groove 451, and a magnetic plate 47 arranged on the output end of the grabbing cylinder 46. The grabbing cylinder 46 drives the magnetic plate 47 to extend into or out of the grabbing Slot 451. In a further preferred solution, the sorting manipulator mechanism 4 further includes a grabbing and lifting assembly disposed under the third conveyor belt 67, the grabbing and lifting assembly includes a lifting cylinder 48, and a lifting frame connected to the output end of the lifting cylinder 48, The lifting frame includes lifting plates 49 on both sides of the third conveyor belt 67 , and the lifting plates 49 are provided with a plurality of grasping auxiliary grooves matching the grasping grooves 451 . The material box 6 is arranged on the frame 1 between the two third conveyor belts 67. The material box 6 includes a first area 61 and a second area 62 arranged left and right, and the first area 61 and the second area 62 are both inside. A plurality of troughs 63 are provided. Based on the above structure, after the OCV testing mechanism 5 completes the detection, the sorting moving pair 42 in the sorting manipulator mechanism 4 moves to the top of the third conveyor belt 67 to grab and lift the assembly, and the lifting cylinder 48 will be in the third position through the lifting frame. The cylindrical lithium battery on the conveyor belt 67 is lifted to a certain height; synchronously, the sorting lifting pair is performed, and the lifting cylinder 44 drives the gripper frame 45 to move longitudinally; until the gripper frame 45 is in contact with the lifting frame. Then, multiple sorting and grabbing pairs start to be executed, the grabbing cylinder 46 drives the magnetic plate 47 to extend into the grabbing groove 451 and absorbs the cylindrical lithium battery; then the grabbing and lifting components and the sorting and lifting pairs are reset to complete the grabbing. After the grasping is completed, the sorting moving pair 42 moves to the top of the corresponding trough in turn. After moving to the top of the specific feeding trough, the sorting lifting pair starts to descend, and then the grasping cylinder 46 in the partial sorting and grasping pair drives the magnet. The plate 47 exits the grab groove 451, the adsorption is cancelled, and the cylindrical lithium battery falls into the material groove. In the above steps, the execution work of the sorting and grabbing pair is based on the detection data of the OCV test mechanism 5, that is, the open circuit voltage of the cylindrical lithium battery is obtained after the OCV test mechanism 5 detects, and then the sorting and grabbing pair only moves to the setting based on the open circuit voltage. When it is above the fixed trough, the sorting and grabbing pair will put down the cylindrical lithium battery. Further, because the number of cylindrical lithium batteries transferred by the sorting manipulator mechanism 4 in a single transfer is relatively large, generally 8 to 15 pieces; it is more efficient than the actuator upstream of the equipment, so the same sorting manipulator is used in this scheme. The mechanism 4 cooperates with two third conveyor belts 67 for sorting. Further, the first area 61 and the second area 62 of the material box 6 are used to correspond to the two third conveyor belts 67 respectively, which is based on two steps of polarity sorting and OCV test sorting. In addition, the material box 6 is also provided with a workpiece transfer belt and a transfer motor for driving the workpiece transfer belt. The workpiece transfer belt can quickly transport the cylindrical lithium battery dropped by the sorting manipulator mechanism 4 to the other end of the material box 6. Accumulation occurs at the blanking place.

本圆柱锂电池的分选设备采用上述结构,先由进料机构2处送入圆柱锂电池,而后进入输送机构,输送机构中的第一输送段6a末端部进行极性分选,分别输送到两条第二输送段6b上,第二输送段6b的末端通过第二拨动轮81的拨动输送至第三输送段6c,在第三输送段6c上经由OCV测试机构5检测,最后由分选机械手机构4将圆柱锂电池移动至对应的料槽内,完成分选。The sorting equipment for cylindrical lithium batteries adopts the above structure. The cylindrical lithium batteries are first fed into the feeding mechanism 2, and then enter the conveying mechanism. On the two second conveying sections 6b, the end of the second conveying section 6b is conveyed to the third conveying section 6c by the toggle of the second toggle wheel 81, and is detected by the OCV testing mechanism 5 on the third conveying section 6c, and finally The sorting manipulator mechanism 4 moves the cylindrical lithium battery into the corresponding trough to complete the sorting.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (4)

1. The automatic sorting equipment for the cylindrical lithium batteries comprises a rack, and a feeding mechanism, a conveying mechanism, a polarity sorting mechanism, a sorting manipulator mechanism, a material box and two groups of OCV testing mechanisms which are arranged on the rack; the method is characterized in that:
the conveying mechanism comprises a first conveying section, two second conveying sections and two third conveying sections, wherein the first conveying section is connected to the output end of the feeding mechanism in a bearing mode, the two second conveying sections are connected to the tail end of the first conveying section in a bearing mode, and the two third conveying sections are connected to the tail ends of the two second conveying sections in a bearing mode; the conveying direction of the first conveying section is parallel to that of the third conveying section, and the conveying direction of the first conveying section is perpendicular to that of the second conveying section; the two second conveying sections are respectively arranged at two sides of the first conveying section, and the starting ends of the second conveying sections are positioned below the tail end part of the first conveying section;
the polarity sorting mechanism comprises a polarity detection component arranged on the extreme end station of the first conveying section and a workpiece transfer component received on the end part of the first conveying section; the workpiece transferring assembly comprises a transferring frame, a sorting valve arranged in the transferring frame, two transferring channels arranged below the transferring frame, and two transferring cylinders respectively arranged on the two moving channels; the two transfer channels are arranged on the two sides of the upstream and downstream of the transfer frame in parallel, and the two second conveying sections are respectively connected to the tail end parts of the two transfer channels; a channel is arranged in the transfer frame, is in an inverted Y shape and comprises an inlet channel section and two outlet channel sections communicated with the inlet channel section, and the two outlet channel sections are respectively guided to the two transfer channels; the two outlet channel sections are internally provided with first sensors which are used for sensing and detecting that the cylindrical lithium battery passes through the outlet channel sections; the two transfer cylinders are respectively triggered by signals of the two first sensors; the sorting valve comprises a valve plate hinged at the intersection of an inlet channel section and two outlet channel sections and a sorting motor for driving the valve plate to rotate; the sorting motor controls the valve plate to move based on the detection result of the polarity detection assembly, so that the valve plate selectively seals the inlet of one of the outlet channel sections.
2. The automatic sorting apparatus for cylindrical lithium batteries according to claim 1, wherein: the polarity detection assembly comprises movable electrode seats arranged on two sides of the first conveying section, a polarity detection cylinder and a return spring for driving the movable electrode seats to relatively approach or depart from, and a detector connected with the movable electrode seats; the movable electrode holders are movably arranged on the same optical axis, and two movable electrode holders positioned between the upper conveying surface and the lower conveying surface of the first conveying section are connected through a return spring which enables the two movable electrode holders to approach each other; and the opposite surfaces of the two movable electrode seats are in the shape of an inclined plane; the output direction of the polarity detection cylinder is parallel to the feeding direction of the first conveying section, and the output end of the polarity detection cylinder is connected with a wedge-shaped block which is abutted to the inclined surface of the movable electrode seat.
3. The automatic sorting apparatus for cylindrical lithium batteries according to claim 1, wherein: the two groups of OCV testing mechanisms are respectively arranged on the two third conveying sections, the tail ends of the conveying surfaces of the third conveying sections are provided with baffle plates, and the OCV testing mechanisms are positioned at the upstream of the baffle plates; the OCV testing mechanism comprises charge and discharge bases arranged on two sides of the third conveying section and an OCV testing unit used for collecting OCV parameters of the cylindrical lithium battery to be tested; the charging and discharging base comprises a fixed base plate, a movable base plate movably arranged on the fixed base plate, and a plurality of charging and discharging units arranged on the movable base plate; the fixed base plate is provided with a slide rail, the movable base plate is arranged on the slide rail, the movable base plate is fixedly provided with a driving cylinder, and the output end of the driving cylinder is connected to the fixed base plate; the plurality of charging and discharging units are regularly distributed at equal intervals along the conveying direction of the third conveying section.
4. The automatic sorting apparatus for cylindrical lithium batteries according to claim 1, wherein: the sorting manipulator mechanism comprises a sorting frame fixed on the rack between the two third conveying sections, a sorting moving pair movably arranged on the sorting frame, a sorting lifting pair arranged on the sorting moving pair, and a plurality of sorting grabbing pairs arranged on the sorting lifting frame; the sorting lifting pair comprises a base plate fixed on the sorting moving pair, a lifting cylinder fixed on the base plate and a gripper frame connected to the output end of the lifting cylinder; the lifting cylinder drives the gripper frame to move longitudinally to realize the functions of descending and lifting; a plurality of grabbing grooves are arranged on the lower end face of the grabbing hand rack side by side, and through holes are formed in the grabbing grooves; the plurality of sorting and grabbing pairs are arranged on the grabbing hand rack and respectively correspond to the plurality of grabbing grooves; the sorting grabbing pair comprises a grabbing cylinder fixed above the grabbing groove and a magnetic plate arranged on the output end of the grabbing cylinder, and the grabbing cylinder drives the magnetic plate to stretch into or withdraw from the grabbing groove.
CN201810611938.5A 2018-06-14 2018-06-14 Automatic sorting equipment of cylinder lithium cell Expired - Fee Related CN108714574B (en)

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CN111957580A (en) * 2020-07-14 2020-11-20 昆山金誉鑫自动化设备有限公司 Battery sorting machine
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