CN108714574B - Automatic sorting equipment of cylinder lithium cell - Google Patents
Automatic sorting equipment of cylinder lithium cell Download PDFInfo
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- CN108714574B CN108714574B CN201810611938.5A CN201810611938A CN108714574B CN 108714574 B CN108714574 B CN 108714574B CN 201810611938 A CN201810611938 A CN 201810611938A CN 108714574 B CN108714574 B CN 108714574B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
Description
技术领域technical field
本发明涉及锂电池加工领域,尤其涉及圆柱锂电池的自动分选设备。The invention relates to the field of lithium battery processing, in particular to automatic sorting equipment for cylindrical lithium batteries.
背景技术Background technique
随着锂电池在人们生活中的使用越来越多,锂电池的形式也越来越多样,锂电池在生产加工过程中,需要对锂电池分选排列,然后通过对排列的电池组进行电性检测,从而对电芯进行分选操作。其中,18650 电池是典型的圆柱形锂电池,也是人们生活中最常用的圆柱形锂电池。目前,18650 圆柱电芯产品在生产前都要对其进行的电压及内阻测试以便进行合理的并组匹配,选择电压值及内阻值相接近才可配组进行加工,以往18650分选机是在以人为主,设备辅助的基础上,进行操作,人工上料进行产品分选,而且每组电芯经过测试及分选后需要人工进行装盒再运送至产线,贴杜邦纸后再由人工进行辨别正负极装入点焊夹具进行点焊,需要约 4人才可完成,多部位需要人工操作,且产能较低,综合产能约为1000 颗 /H。With the increasing use of lithium batteries in people's lives, the forms of lithium batteries are also becoming more and more diverse. During the production and processing of lithium batteries, it is necessary to sort and arrange the lithium batteries, and then conduct electricity through the arranged battery packs. Check the properties of the cells to sort the cells. Among them, the 18650 battery is a typical cylindrical lithium battery, and it is also the most commonly used cylindrical lithium battery in people's lives. At present, 18650 cylindrical cell products must be tested for voltage and internal resistance before production in order to make a reasonable group matching. Only when the voltage value and internal resistance value are close can they be matched for processing. In the past, the 18650 sorting machine It is based on people-oriented, equipment-assisted operation, manual feeding for product sorting, and each group of cells needs to be manually boxed and transported to the production line after testing and sorting, and then paste DuPont paper. Manually identify the positive and negative electrodes and put them into the spot welding fixture for spot welding, which requires about 4 people to complete. Manual operation is required for many parts, and the production capacity is low. The comprehensive production capacity is about 1000 pieces/H.
在此基础上,现有技术进行改进如公开号为“CN203565387U”的中国实用新型专利中公开一种在线式圆柱电芯分选机,该分选机中包括极性转换机构,在测试后部增加一组极性选别机构,对电芯进行极性选别,由上位机控制,可以更改极性方向,即上位机设定正负极交叉排列时,机构在接到电芯后会顺时针放下一颗电芯,逆时针再放下一颗电芯,以此类推。该方案中对于分选机输送的圆柱电芯进行极性识别,对于不符合设定方向的圆柱电芯进行转向并送入下一工位;对此,该方案虽然具备在分选中进行极性识别的功能,但其分选效率较低,急需改进。On this basis, the prior art is improved. For example, a Chinese utility model patent with publication number "CN203565387U" discloses an online cylindrical cell sorting machine. The sorting machine includes a polarity conversion mechanism. A set of polarity selection mechanism is added to select the polarity of the battery cells, which is controlled by the host computer, and the polarity direction can be changed, that is, when the host computer sets the positive and negative poles to be arranged in a cross, the mechanism will follow the sequence after receiving the battery cells. Put down one cell clockwise, put down another cell counterclockwise, and so on. In this scheme, the polarity of the cylindrical cells conveyed by the sorting machine is identified, and the cylindrical cells that do not meet the set direction are turned and sent to the next station; in this regard, although this scheme has the ability to carry out polarity identification during sorting The function of identification, but its sorting efficiency is low, and it is in urgent need of improvement.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明的目的在于提供一种圆柱锂电池的自动分选设备,该设备基于极性检测结构分成两路进行分选,在传统分选设备中增加了极性检测分选的功能;而同时区别于如背景技术中对圆柱锂电池进行转向后输出的方案,具有质量可靠,复检率低,有效提高锂电池的检测效率且保证产品质量的优势。In order to solve the above problems, the purpose of the present invention is to provide an automatic sorting equipment for cylindrical lithium batteries. At the same time, it is different from the scheme of turning and outputting cylindrical lithium batteries in the background art, and has the advantages of reliable quality, low re-inspection rate, effectively improving the detection efficiency of lithium batteries and ensuring product quality.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme:
圆柱锂电池的自动分选设备,包括机架,以及设置在机架上的进料机构、输送机构、极性分选机构、分选机械手机构、料盒和两组OCV测试机构;其特征在于:The automatic sorting equipment for cylindrical lithium batteries includes a rack, and a feeding mechanism, a conveying mechanism, a polarity sorting mechanism, a sorting robot mechanism, a material box and two sets of OCV testing mechanisms arranged on the rack; it is characterized in that :
所述输送机构包括承接在进料机构输出端上的第一输送段,以及承接在第一输送段末端部上的两条第二输送段,以及分别承接在两条第二输送段末端部上的两条第三输送段;所述第一输送段的输送方向与第三输送段的输送方向相平行,第一输送段的输送方向与第二输送段的输送方向相垂直;所述两条第二输送段分别设置在第一输送段的两侧,且第二输送段的始端处于第一输送段的末端部下方;The conveying mechanism includes a first conveying section which is received on the output end of the feeding mechanism, and two second conveying sections which are carried on the end of the first conveying section, and are respectively carried on the end of the two second conveying sections. two third conveying sections; the conveying direction of the first conveying section is parallel to the conveying direction of the third conveying section, and the conveying direction of the first conveying section is perpendicular to the conveying direction of the second conveying section; the two The second conveying sections are respectively arranged on both sides of the first conveying section, and the start end of the second conveying section is below the end part of the first conveying section;
所述极性分选机构包括设置在第一输送段最末端工位上的极性检测组件,以及承接在第一输送段的末端部上的工件移送组件;所述工件移送组件包括移送架,以及设置在移送架内的分选阀,以及设置在移送架下方的两条移送通道,以及分别设置在两条移动通道上的两个移送气缸;所述两条移送通道平行设置于移送架的上下游两侧,两条第二输送段分别承接于两条移送通道的末端部上;所述移送架内部设有通道,通道呈倒置的Y形,包括进口通道段,以及与进口通道段相通的两条出口通道段,两条出口通道段分别导向于两条移送通道;两条出口通道段内均设有第一传感器,第一传感器用于感应检测圆柱锂电池经过该出口通道段;而两个移送气缸则分别由两个第一传感器的信号触发;所述的分选阀包括铰接在进口通道段与两条出口通道段交叉处的阀板,以及驱动所述阀板转动的分选电机;所述分选电机基于极性检测组件的检测结果控制阀板运动,使所述阀板选择性的封闭其中一条出口通道段的进口处。The polarity sorting mechanism includes a polarity detection assembly arranged on the most terminal station of the first conveying section, and a workpiece transfer assembly received on the end of the first conveying section; the workpiece transfer assembly includes a transfer frame, and a sorting valve arranged in the transfer rack, two transfer channels arranged below the transfer rack, and two transfer cylinders respectively arranged on the two moving channels; the two transfer channels are arranged parallel to the On the upstream and downstream sides, the two second conveying sections are respectively carried on the end parts of the two transfer channels; the transfer rack is provided with a channel inside, and the channel is in an inverted Y shape, including the inlet channel section and the inlet channel section. The two outlet channel sections are respectively guided to the two transfer channels; the two outlet channel sections are provided with a first sensor, and the first sensor is used to sense and detect the cylindrical lithium battery passing through the outlet channel section; and The two transfer cylinders are respectively triggered by the signals of the two first sensors; the sorting valve includes a valve plate hinged at the intersection of the inlet channel section and the two outlet channel sections, and a sorting valve that drives the valve plate to rotate motor; the sorting motor controls the movement of the valve plate based on the detection result of the polarity detection component, so that the valve plate selectively closes the inlet of one of the outlet channel segments.
作为优选,所述极性检测组件包括设置在第一输送段两侧的活动电极座,以及驱动所述活动电极座相对靠近或远离的极性检测气缸和复位弹簧,以及与所述活动电极座相连接的检测器;所述活动电极座均活动设置在同一光轴上,处于第一输送段的上输送面和下输送面之间的两个活动电极座之间通过复位弹簧相连接,复位弹簧以使两个活动电极座相互靠近;且两个活动电极座的相对面呈现斜面形状;而所述极性检测气缸的输出方向与所述第一输送段的送料方向相平行,极性检测气缸的输出端上连接有楔形块,楔形块与活动电极座斜面相抵。Preferably, the polarity detection assembly includes a movable electrode seat disposed on both sides of the first conveying section, a polarity detection cylinder and a return spring that drive the movable electrode seat to be relatively close to or away from the movable electrode seat, and a polarity detection cylinder and a return spring that drive the movable electrode seat relatively close to or away from the movable electrode seat. The connected detectors; the movable electrode seats are all movably arranged on the same optical axis, and the two movable electrode seats located between the upper conveying surface and the lower conveying surface of the first conveying section are connected by a return spring, and reset A spring is used to make the two movable electrode bases approach each other; and the opposite surfaces of the two movable electrode bases are in the shape of inclined planes; and the output direction of the polarity detection cylinder is parallel to the feeding direction of the first conveying section, and the polarity detection A wedge-shaped block is connected to the output end of the cylinder, and the wedge-shaped block is in contact with the inclined surface of the movable electrode seat.
作为优选,所述两组OCV测试机构分别设置在两条第三输送段上,第三输送段的输送面末端设有挡板,OCV测试机构处于挡板上游;所述OCV测试机构包括设置在第三输送段两侧的充放电基座,以及用于采集待测圆柱形锂电池OCV参数的OCV测试单元;所述充放电基座包括固定基座板,以及活动设置在固定基座板上的活动基座板,以及设置在活动基座板上的多个充放电单元;所述固定基座板上设有滑轨,活动基座板设置在滑轨上,活动基座板上固定有驱动气缸,驱动气缸的输出端连接在固定基座板上;所述多个充放电单元沿第三输送段的输送方向等间距规则分布。Preferably, the two groups of OCV testing mechanisms are respectively arranged on two third conveying sections, the end of the conveying surface of the third conveying section is provided with a baffle, and the OCV testing mechanism is located upstream of the baffle; the OCV testing mechanism includes a The charge and discharge bases on both sides of the third conveying section, and the OCV test unit for collecting the OCV parameters of the cylindrical lithium battery to be tested; the charge and discharge bases include a fixed base plate, and are movably arranged on the fixed base plate The movable base plate, and a plurality of charging and discharging units arranged on the movable base plate; the fixed base plate is provided with a sliding rail, the movable base plate is arranged on the sliding rail, and the movable base plate is fixed with a sliding rail. A driving cylinder is used, and the output end of the driving cylinder is connected to the fixed base plate; the plurality of charging and discharging units are regularly distributed at equal intervals along the conveying direction of the third conveying section.
作为优选,所述分选机械手机构包括固定在两条第三输送段之间的机架上的分选架,以及移动设置在分选架上的分选移动副,以及设置在分选移动副上的分选升降副,以及设置在分选升降幅上的多个分选抓取副;所述分选升降副包括固定在分选移动副上的基板,以及固定在基板上的升降气缸,以及连接在升降气缸输出端上的抓手架;所述升降气缸驱动抓手架纵向移动实现下降和抬升作用;所述抓手架的下端面上并排设有多个抓取槽,抓取槽的内部设有通孔;多个分选抓取副设置在抓手架上且与多个抓取槽分别对应;分选抓取副包括固定在抓取槽上方的抓取气缸,以及设置在抓取气缸输出端上的磁板,抓取气缸驱动磁板伸入或退出所述抓取槽。Preferably, the sorting manipulator mechanism includes a sorting rack fixed on the frame between the two third conveying sections, a sorting mobile pair movably arranged on the sorting rack, and a sorting mobile pair arranged on the sorting rack The sorting lifting pair on the sorting lifting pair, and a plurality of sorting grabbing pairs arranged on the sorting lifting amplitude; the sorting lifting pair includes a base plate fixed on the sorting moving pair, and a lifting cylinder fixed on the base plate, and a gripper frame connected to the output end of the lifting cylinder; the lifting cylinder drives the gripper frame to move longitudinally to achieve lowering and lifting; the lower end surface of the gripper frame is provided with a plurality of gripping grooves side by side, and the gripping grooves There is a through hole inside; a plurality of sorting and grabbing pairs are arranged on the hand frame and correspond to a plurality of grabbing grooves; the sorting and grabbing pairs include a grabbing cylinder fixed above the grabbing groove, and a Grab the magnetic plate on the output end of the air cylinder, and the grabbing cylinder drives the magnetic plate to extend into or out of the grab groove.
作为优选,所述分选机械手机构还包括设置在第三输送段下方的抓取抬升组件,抓取抬升组件包括抬升气缸,以及连接在抬升气缸输出端上的抬升架,抬升架包括处于第三输送段两侧的抬升板,抬升板上设有多个与所述抓取槽相适配的抓取辅助槽。Preferably, the sorting manipulator mechanism further includes a grasping and lifting assembly disposed below the third conveying section, the grasping and lifting assembly includes a lifting cylinder, and a lifting frame connected to the output end of the lifting cylinder, the lifting frame includes a third The lifting plates on both sides of the conveying section are provided with a plurality of grabbing auxiliary grooves adapted to the grabbing grooves.
作为优选,所述进料机构包括料盒架,以及设置在料盒架内的抽拉盒,以及设置在抽拉盒下方的料盒架内的输出组件;所述抽拉盒的内部设有第一导料板,第一导料板倾斜向下设置,第一导料板的倾斜下端与抽拉盒之间设有第一导料口;所述第一导料口下方的料盒架内设有第二导料板,第二导料板倾斜向下设置;所述输出组件则包括第一拨动轮,以及驱使第一拨动轮旋转的第一拨轮电机;第一拨轮电机可以通过皮带、齿轮等常规方式驱动第一拨动轮旋转;所述第一拨动轮承接在第二导料板输出端上,第一拨动轮的周向外侧面上设有多个拨动槽。Preferably, the feeding mechanism includes a material box frame, a drawer box arranged in the material box frame, and an output assembly arranged in the material box frame below the drawer box; the inside of the drawer box is provided with A first material guide plate, the first material guide plate is inclined downward, and a first material guide port is arranged between the inclined lower end of the first material guide plate and the drawing box; the material box frame below the first material guide port A second material guide plate is arranged inside, and the second material guide plate is inclined downward; the output assembly includes a first toggle wheel, and a first toggle wheel motor that drives the first toggle wheel to rotate; the first toggle wheel The motor can drive the first toggle wheel to rotate through conventional methods such as belts and gears; the first toggle wheel is supported on the output end of the second guide plate, and the peripheral outer side of the first toggle wheel is provided with a plurality of toggle slot.
作为优选,所述第三输送段的始端部低于第二输送段的末端部,且设有一斜面所述衔接;所述第二输送段的末端部上设有第二拨动轮,以及驱使第二拨动轮旋转的第二拨轮电机;所述第二拨动轮的轴线与于第二输送段的输送方向平行,第二拨动轮的周向外侧面上等角度规则设有多个拨动槽;所述第二输送段上设有用于检测圆柱锂电池完全进入拨动槽的第二传感器,第二传感器可以设置在拨动槽下游槽口处,当圆柱锂电池的前端部触碰所述第二传感器时,表明圆柱锂电池完全进入拨动槽,而后第二拨动轮旋转一个拨动角度,将圆柱锂电池输送到斜面上而后落入第三输送段。Preferably, the start end of the third conveying section is lower than the end of the second conveying section, and is provided with an inclined surface for the connection; the end of the second conveying section is provided with a second toggle wheel, and the drive The second dial motor is rotated by the second dial wheel; the axis of the second dial wheel is parallel to the conveying direction of the second conveying section, and the peripheral outer side of the second dial wheel is regularly provided with multiple a toggle slot; the second conveying section is provided with a second sensor for detecting that the cylindrical lithium battery completely enters the toggle slot, and the second sensor can be arranged at the slot downstream of the toggle slot, when the front end of the cylindrical lithium battery When the second sensor is touched, it indicates that the cylindrical lithium battery completely enters the toggle slot, and then the second toggle wheel rotates by a toggle angle to transport the cylindrical lithium battery to the inclined surface and then fall into the third conveying section.
本发明采用上述技术方案,该技术方案涉及一种圆柱锂电池的自动分选设备,该圆柱锂电池的自动分选设备包括机架,以及设置在机架上的进料机构、输送机构、极性分选机构、分选机械手机构、料盒和两组OCV测试机构。其中,极性分选机构包括设置在第一输送段最末端工位上的极性检测组件,以及承接在第一输送段的末端部上的工件移送组件;工件移送组件基于极性检测组件的检测结构将圆柱锂电池选择性地输送到其中一条第二输送段上。具体地,工件移送组件工作时,由第一输送段将圆柱锂电池输送在末端的检测工位上,经由极性检测组件对圆柱锂电池进行检测判断圆柱锂电池的正负极方向,然后输送到工件移送组件上。工件移送组件中的分选电机基于极性检测组件的检测结果控制阀板运动,关闭其中一条出口通道段。当经极性检测的圆柱锂电池送入移送架的移送通道内后,经重力作用经过指定的出口通道段并落入指定的移送通道内,而后对应的移送气缸触发驱动将圆柱锂电池送入对应的第二输送段上。因此,该设备基于极性检测结构分成两路进行分选,在传统分选设备中增加了极性检测分选的功能;而同时区别于如背景技术中对圆柱锂电池进行转向后输出的方案,具有质量可靠,复检率低,有效提高锂电池的检测效率且保证产品质量的优势。The present invention adopts the above technical solution, and the technical solution relates to an automatic sorting equipment for cylindrical lithium batteries. The automatic sorting equipment for cylindrical lithium batteries includes a frame, and a feeding mechanism, a conveying mechanism, a pole and a Sex sorting mechanism, sorting manipulator mechanism, material box and two sets of OCV testing mechanisms. Wherein, the polarity sorting mechanism includes a polarity detection assembly arranged on the most terminal station of the first conveying section, and a workpiece transfer assembly received on the end of the first conveying section; the workpiece transfer assembly is based on the polarity detection assembly. The detection structure selectively conveys the cylindrical lithium battery to one of the second conveying sections. Specifically, when the workpiece transfer assembly is working, the cylindrical lithium battery is transported to the detection station at the end by the first conveying section, and the cylindrical lithium battery is detected and judged by the polarity detection assembly to determine the positive and negative directions of the cylindrical lithium battery, and then conveyed. to the workpiece transfer unit. The sorting motor in the workpiece transfer assembly controls the movement of the valve plate based on the detection result of the polarity detection assembly, and closes one of the outlet passage sections. When the polarity-tested cylindrical lithium battery is sent into the transfer channel of the transfer rack, it passes through the designated outlet channel section and falls into the designated transfer channel under the action of gravity, and then the corresponding transfer cylinder triggers the drive to send the cylindrical lithium battery into the transfer frame. on the corresponding second conveying section. Therefore, based on the polarity detection structure, the device is divided into two channels for sorting, and the function of polarity detection and sorting is added to the traditional sorting device; at the same time, it is different from the scheme of turning the cylindrical lithium battery and outputting it in the background art. , has the advantages of reliable quality, low re-inspection rate, effectively improving the detection efficiency of lithium batteries and ensuring product quality.
附图说明Description of drawings
图1为圆柱锂电池的分选设备的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of a sorting equipment for cylindrical lithium batteries.
图2为圆柱锂电池的分选设备的顶面结构示意图。FIG. 2 is a schematic view of the top surface structure of a sorting device for cylindrical lithium batteries.
图3为进料机构的结构示意图。Figure 3 is a schematic structural diagram of the feeding mechanism.
图4为极性检测组件的结构示意图一。FIG. 4 is a schematic diagram 1 of the structure of the polarity detection assembly.
图5为极性检测组件的结构示意图二。FIG. 5 is a second structural schematic diagram of the polarity detection assembly.
图6为工件移送组件的结构示意图。FIG. 6 is a schematic structural diagram of the workpiece transfer assembly.
图7为第二输送段的结构示意图。FIG. 7 is a schematic structural diagram of the second conveying section.
图8为OCV测试机构的顶面结构示意图。FIG. 8 is a schematic diagram of the top structure of the OCV testing mechanism.
图9为OCV测试机构的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of an OCV testing mechanism.
图10为OCV测试机构的侧面结构示意图。FIG. 10 is a schematic side view of the structure of the OCV testing mechanism.
图11为分选机械手机构的结构示意图。FIG. 11 is a schematic structural diagram of a sorting manipulator mechanism.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship described in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
如图1~11所示的一种圆柱锂电池的分选设备,包括机架1,以及设置在机架1上的进料机构2、输送机构、极性分选机构、分选机械手机构4、料盒6和两组OCV测试机构5。As shown in Figures 1 to 11, a sorting equipment for cylindrical lithium batteries includes a rack 1, and a feeding mechanism 2, a conveying mechanism, a polarity sorting mechanism, and a sorting manipulator mechanism 4 arranged on the rack 1. , a
所述进料机构2包括料盒架21,以及设置在料盒架21内的抽拉盒22,以及设置在抽拉盒22下方的料盒架21内的输出组件。所述抽拉盒22的内部设有第一导料板23,第一导料板23倾斜向下设置,第一导料板23的倾斜下端与抽拉盒22之间设有第一导料口24。所述第一导料口24下方的料盒架21内设有第二导料板25,第二导料板25同样倾斜向下设置,但第二导料板25与第一导料板23的倾斜方向不同,如此当圆柱锂电池由第一导料板23滚动落至第二导料板25上后,其在第一导料板23上积累的动能会被消耗,启到缓冲作用。所述输出组件则包括第一拨动轮26,以及驱使第一拨动轮26旋转的第一拨轮电机27。第一拨轮电机27可以通过皮带、齿轮等常规方式驱动第一拨动轮26旋转。所述第一拨动轮26承接在第二导料板25输出端上,第一拨动轮26的周向外侧面上设有多个拨动槽。当抽拉盒22内补入圆柱锂电池后,圆柱锂电池由第一导料板23和第二导料板25导向,并在第二导料板25及其上方空间内积累,第二导料板25输出端上的圆柱锂电池在第一拨动轮26转动过程中,依次落入拨动槽内,而后第一拨动轮26将其放置到输送机构中。The feeding mechanism 2 includes a
所述输送机构包括承接在进料机构2输出端上的第一输送段6a,以及承接在第一输送段6a末端部上的两条第二输送段6b,以及分别承接在两条第二输送段6b末端部上的两条第三输送段6c。其中,第一输送段6a的输送方向与第三输送段6c的输送方向相平行,第一输送段6a的输送方向与第二输送段6b的输送方向相垂直;第一输送段6a和第三输送段6c是沿圆柱锂电池的径向方向输送,第二输送段6b是沿圆柱锂电池的轴向方向输送。具体地,所述第一输送段6a包括通过转轴定位在机架1上的第一输送带61,以及驱动第一输送带61的第一输送电机62,以及设置在第一输送带61两侧的第一导向侧壁63。所述的第一输送电机62通过皮带转轴,从而驱动第一输送带61转动送料,第一导向侧壁63则对于第一输送带61上的圆柱锂电池进行导向。所述第二输送段6b包括通过转轴定位在机架1上的第二输送带64,以及驱动第二输送带64的第二输送电机65,以及设置在第二输送带64两侧的第二导向侧壁66。所述的第二输送电机65通过皮带转轴,从而驱动第二输送带64转动送料,第二导向侧壁66则对于第二输送带64上的圆柱锂电池进行导向。所述第三输送带包括通过转轴定位在机架1上的第三输送带67,以及驱动第三输送带67的第三输送电机68,以及设置在第三输送带67两侧的第三导向侧壁69。所述的第三输送电机68通过皮带转轴,从而驱动第三输送带67转动送料,第三导向侧壁69则对于第三输送带67上的圆柱锂电池进行导向。The conveying mechanism includes a first conveying section 6a received on the output end of the feeding mechanism 2, and two second conveying sections 6b received on the end of the first conveying section 6a, and two second conveying sections 6b respectively received on the two Two third conveying
所述极性分选机构包括设置在第一输送带61最末端工位上的极性检测组件3,以及承接在第一输送带61的末端部上的工件移送组件7;所述极性检测组件3包括设置在第一输送带61两侧的活动电极座31,以及驱动所述活动电极座31相对靠近或远离的极性检测气缸32和复位弹簧33,以及与所述活动电极座31相连接的检测器。具体是所述活动电极座31均活动设置在同一光轴34上,处于第一输送带61的上输送面和下输送面之间的两个活动电极座31之间通过复位弹簧33相连接,复位弹簧33套设在两个活动电极座31之间的光轴上,复位弹簧33以使两个活动电极座31相互靠近;且两个活动电极座31的相对面呈现斜面形状。而所述极性检测气缸32的输出方向与所述第一输送带61的送料方向相平行,极性检测气缸32的输出端上连接有楔形块35,楔形块35与活动电极座31斜面相抵。当圆柱锂电池进入该检测工位时,楔形块35由两个活动电极座31之间退出,两个活动电极座31在复位弹簧33的作用下相对靠近,进一步地两个活动电极座31与圆柱锂电池两极接触,检测器进行极性检测(即判断圆柱锂电池的正负极方向)。当圆柱锂电池检测完毕后,极性检测气缸32驱动楔形块35,使楔形块35推入两个活动电极座31之间时,楔形块35将两个活动电极座31之间的距离撑大并同时克服复位弹簧33的弹力;此时,活动电极座31相对于圆柱锂电池分离,圆柱锂电池可以进行进一步输送。The polarity sorting mechanism includes a polarity detection assembly 3 arranged on the most terminal station of the
所述工件移送组件7承接在极性检测组件3下游,工件移送组件包括移送架71,以及设置在移送架71内的分选阀,以及设置在移送架71下方的两条移送通道73,以及分别设置在两条移动通道上的两个移送气缸74。所述两条第二输送段分别设置在第一输送段的两侧,且第二输送段的始端处于第一输送段的末端部下方。所述两条移送通道73平行设置于移送架71的上下游两侧,该处的上下游是以第一输送段的输送方向为基准,且两条第二输送段分别承接于两条移送通道73的末端部上。所述移送架71内部设有通道,通道呈倒置的Y形,包括进口通道段751,以及与进口通道段751相通的两条出口通道段752,两条出口通道段752分别导向于两条移送通道73;并且两条出口通道段752内均设有第一传感器,第一传感器用于感应检测圆柱锂电池经过该出口通道段752;而两个移送气缸74则分别由两个第一传感器的信号触发。所述的分选阀包括铰接在进口通道段751与两条出口通道段752交叉处的阀板72,以及驱动所述阀板72转动的分选电机;所述分选电机基于极性检测组件的检测结果控制阀板72运动,使所述阀板72选择性的封闭其中一条出口通道段752的进口处。上述工件移送组件工作时,由第一输送段将圆柱锂电池输送在末端的检测工位上,经由极性检测组件对圆柱锂电池进行检测判断圆柱锂电池的正负极方向,然后输送到工件移送组件上。工件移送组件中的分选电机基于极性检测组件的检测结果控制阀板72运动,关闭其中一条出口通道段752。当经极性检测的圆柱锂电池送入移送架71的通道内后,经重力作用经过指定的出口通道段752并落入指定的移送通道73内,而后对应的移送气缸74触发驱动将圆柱锂电池送入对应的第二输送段上。基于上述方案,进一步的优选方案是在极性检测组件和工件移送组件之间设有可活动挡板70,该活动挡板可对第一输送段上的圆柱锂电池进行阻挡或放行,其一方面可用于定位辅助圆柱锂电池极性检测组件进行工作,另一方面也控制工件移送组件的送料效率,避免出错。The workpiece transfer assembly 7 is received downstream of the polarity detection assembly 3, and the workpiece transfer assembly includes a
所述第三输送段6c的始端部低于第二输送带64的末端部,且设有一斜面60所述衔接。所述第二输送带64的末端部上设有第二拨动轮81,以及驱使第二拨动轮81旋转的第二拨轮电机82。第二拨轮电机82可以通过皮带、齿轮等常规方式驱动第二拨动轮81旋转。所述第二拨动轮81的轴线与于第二输送带64的输送方向平行,第二拨动轮81的周向外侧面上等角度规则设有多个拨动槽。所述第二输送带64上设有用于检测圆柱锂电池完全进入拨动槽的第二传感器,第二传感器可以设置在拨动槽下游槽口处,当圆柱锂电池的前端部触碰所述第二传感器时,表明圆柱锂电池完全进入拨动槽,而后第二拨动轮81旋转一个拨动角度(拨动角度是指相邻两个拨动槽的中心夹角),将圆柱锂电池输送到斜面60上而后落入第三输送段6c。The starting end of the third conveying
所述两组OCV测试机构5分别设置在两条第三输送带67上,第三输送带67的输送面末端设有挡板,OCV测试机构5处于挡板上游,OCV测试机构5包括设置在第三输送段6c两侧的充放电基座,以及用于采集待测圆柱形锂电池OCV参数的OCV测试单元。所述充放电基座包括固定基座板51,以及活动设置在固定基座板51上的活动基座板52,以及设置在活动基座板52上的多个充放电单元53。所述固定基座板51上设有滑轨,活动基座板52设置在滑轨上,活动基座板52上固定有驱动气缸,驱动气缸的输出端连接在固定基座板51上。当驱动气缸的输出量变化时,可以驱动活动基座板52在滑轨上移动。所述多个充放电单元53沿第三输送带67的输送方向等间距规则分布。基于上述结构,当两侧充放电基座相对靠近并接触圆柱锂电池端部时,OCV测试单元采集待测圆柱形锂电池OCV参数;待检测完毕后,两侧充放电基座相对远离。The two sets of OCV testing mechanisms 5 are respectively arranged on the two
所述分选机械手机构4包括固定在两条第三输送带67之间的机架1上的分选架41,以及移动设置在分选架41上的分选移动副42,以及设置在分选移动副42上的分选升降副,以及设置在分选升降幅上的多个分选抓取副。所述分选移动副42能够沿分选架41在两条第三输送带67的OCV测试机构5上方移动,分选移动副42可采用如直线电机副或丝杆副等多种方式实现。所述分选升降副包括固定在分选移动副42上的基板43,以及固定在基板43上的升降气缸44,以及连接在升降气缸44输出端上的抓手架45;所述升降气缸44驱动抓手架45纵向移动实现下降和抬升作用。所述抓手架45的下端面上并排设有多个抓取槽451,抓取槽451的内部设有通孔;多个分选抓取副设置在抓手架45上且与多个抓取槽451分别对应。分选抓取副包括固定在抓取槽451上方的抓取气缸46,以及设置在抓取气缸46输出端上的磁板47,抓取气缸46驱动磁板47伸入或退出所述抓取槽451。在进一步的优选方案中,分选机械手机构4还包括设置在第三输送带67下方的抓取抬升组件,抓取抬升组件包括抬升气缸48,以及连接在抬升气缸48输出端上的抬升架,抬升架包括处于第三输送带67两侧的抬升板49,抬升板49上设有多个与所述抓取槽451相适配的抓取辅助槽。所述料盒6设置在两条第三输送带67之间的机架1上,料盒6包括左右布置的第一区域61和第二区域62,第一区域61和第二区域62内均设有多个料槽63。基于上述结构,待OCV测试机构5检测完毕之后,分选机械手机构4中的分选移动副42移动至第三输送带67上方,抓取抬升组件执行,抬升气缸48通过抬升架将处于第三输送带67上的圆柱锂电池提升至一定高度;同步地,分选升降副执行,升降气缸44驱动抓手架45纵向移动;直至抓手架45与抬升架相贴合。而后,多个分选抓取副开始执行,抓取气缸46驱动磁板47伸入所述抓取槽451并吸附圆柱锂电池;而后抓取抬升组件和分选升降副复位,完成抓取。待抓取完成后,分选移动副42依次移动至对应的料槽上方,移动至特定料槽上方后,分选升降副开始下降,而后部分分选抓取副中的抓取气缸46驱动磁板47退出所述抓取槽451,撤销吸附,圆柱锂电池落入该料槽内。上述步骤中,分选抓取副的执行工作是基于OCV测试机构5检测数据,即OCV测试机构5检测后得到圆柱锂电池的开路电压,而后分选抓取副基于该开路电压只有移动至设定的料槽上方时,分选抓取副才会将圆柱锂电池放下。进一步地,由于分选机械手机构4单次执行转移的圆柱锂电池数量较多,一般在8~15件;相对于该设备上游的执行机构来说效率更高,故本方案采用同一分选机械手机构4配合两条第三输送带67进行分选。更进一步地,将料盒6分别第一区域61和第二区域62用以分别对应两条第三输送带67,是先基于极性分选和OCV测试分选两个步骤。另外,所述料盒6上还设有工件移送带,以及驱动工件移送带的移送电机,工件移送带能够将分选机械手机构4落入的圆柱锂电池快速输送至料盒6另一端,避免在落料处产生堆积。The sorting manipulator mechanism 4 includes a sorting rack 41 fixed on the frame 1 between the two
本圆柱锂电池的分选设备采用上述结构,先由进料机构2处送入圆柱锂电池,而后进入输送机构,输送机构中的第一输送段6a末端部进行极性分选,分别输送到两条第二输送段6b上,第二输送段6b的末端通过第二拨动轮81的拨动输送至第三输送段6c,在第三输送段6c上经由OCV测试机构5检测,最后由分选机械手机构4将圆柱锂电池移动至对应的料槽内,完成分选。The sorting equipment for cylindrical lithium batteries adopts the above structure. The cylindrical lithium batteries are first fed into the feeding mechanism 2, and then enter the conveying mechanism. On the two second conveying sections 6b, the end of the second conveying section 6b is conveyed to the third conveying
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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