CN108713387A - A kind of combined harvester ceding of Taiwan - Google Patents
A kind of combined harvester ceding of Taiwan Download PDFInfo
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- CN108713387A CN108713387A CN201810425007.6A CN201810425007A CN108713387A CN 108713387 A CN108713387 A CN 108713387A CN 201810425007 A CN201810425007 A CN 201810425007A CN 108713387 A CN108713387 A CN 108713387A
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 131
- 239000010959 steel Substances 0.000 claims abstract description 131
- 230000003014 reinforcing effect Effects 0.000 claims description 23
- 238000003466 welding Methods 0.000 claims description 13
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000003306 harvesting Methods 0.000 abstract description 5
- 235000004977 Brassica sinapistrum Nutrition 0.000 abstract description 2
- 244000188595 Brassica sinapistrum Species 0.000 abstract 1
- 235000013339 cereals Nutrition 0.000 description 14
- 230000002787 reinforcement Effects 0.000 description 5
- 241001124569 Lycaenidae Species 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
- A01D41/14—Mowing tables
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- Life Sciences & Earth Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种联合收获机用割台,属于联合收获机技术领域。The invention relates to a header for a combine harvester, which belongs to the technical field of combine harvesters.
背景技术Background technique
目前市面上履带式联合收获机收割对象的品种比较单一,通用性较弱。此外,收获机输送槽与割台机架多是通过螺栓进行刚性连接,输送槽位于割台的左后方,例如实用新型专利CN2247412Y公开了一种收割机割台机架包括左右侧板、割台前梁、割台后板、上梁、悬挂管和割台出口,其中左右侧板为整板结构,并且割台出口位于整个割台的右后方;发明专利CN103828540B公开了一种联合收割机的割台,包括簸箕形割台机架、簸箕口处的切割器及前上方的拨禾轮、簸箕内后方的割台搅龙、横跨框架且支撑在框架后上方的拨禾轮撑杆以及传动机构,其输送槽位于割台机架的左后方。这样配置方式(输送槽偏置在割台左后侧)使得整个割台形成了以输送槽为支点的左右不等臂的悬梁结构。现有的收获机割台机架左右为对称结构,两侧通常采用同种规格的型材和钢板拼焊而成,即割台机架左右刚度相同。在联合收获机实际工作时,割台右侧竖切割器振动显著大于左侧,造成右侧竖切割分禾损失大幅增加,分禾困难。At present, the crawler combine harvester on the market has a relatively single variety of harvesting objects, and its versatility is weak. In addition, the conveying trough of the harvester and the header frame are mostly rigidly connected by bolts, and the conveying trough is located at the left rear of the header. For example, utility model patent CN2247412Y discloses a harvester header frame including left and right The front beam, the header rear panel, the upper beam, the suspension pipe and the header outlet, wherein the left and right side panels are a whole panel structure, and the header outlet is located at the right rear of the entire header; the invention patent CN103828540B discloses a combine harvester The header includes a dustpan-shaped header frame, a cutter at the mouth of the dustpan, a reel at the front and upper side, a header auger at the rear of the dustpan, a reel strut that spans the frame and is supported at the rear and upper part of the frame, and The transmission mechanism, its conveying chute is located at the left rear of the header frame. This arrangement (the conveying trough is offset on the left rear side of the header) makes the whole header form a cantilever structure with unequal arms on the left and right with the conveying trough as the fulcrum. The left and right sides of the existing harvester header frame are symmetrical structures, and the two sides are usually formed by tailor-welding of profiles and steel plates of the same specification, that is, the left and right rigidity of the header frame is the same. When the combine harvester is actually working, the vibration of the vertical cutter on the right side of the header is significantly greater than that on the left side, resulting in a significant increase in the loss of the vertical cutting on the right side, making it difficult to divide the crops.
发明内容Contents of the invention
针对履带式联合收获机因输送槽偏置而导致的割台左右振动位移差异大,从而使得收获时右侧分禾损失显著增大以及割台右侧零部件容易疲劳损伤、寿命降低等问题,本发明提供一种刚度不等的联合收获机用割台。In view of the large difference in the left and right vibration displacement of the header due to the offset of the conveying trough of the crawler combine harvester, the loss of the right side of the crop is significantly increased during harvesting, and the parts on the right side of the header are prone to fatigue damage and reduced service life. The invention provides a header for combine harvesters with different stiffness.
为实现上述发明目的,本发明采取的技术方案为:一种联合收获机用割台,包括割台机架、输送槽、分禾器、双竖切割器、主切割器、拨禾轮和螺旋输送搅龙,所述输送槽位于割台机架前进方向的左后侧,所述分禾器包括左分禾器和右分禾器,所述左分禾器和所述右分禾器分别布置在割台机架前进方向的左前方和右前方,所述双竖切割器包括左竖切割器和右竖切割器,所述左竖切割器和所述右竖切割器分别布置在左分禾器和右分禾器的上方,所述主切割器位于所述割台机架前进方向的最前端,所述拨禾轮和所述螺旋输送搅龙依次安装在所述割台机架前进方向的前端和后端,其特征在于,所述割台机架右侧零部件的刚度大于所述割台机架左侧零部件的刚度。In order to realize the above-mentioned invention object, the technical scheme that the present invention takes is: a kind of header for combine harvester, comprises header frame, conveying trough, crop divider, double vertical cutter, main cutter, reel and spiral Conveying the auger, the conveying trough is located on the left rear side of the advancing direction of the header frame, and the grain divider includes a left grain divider and a right grain divider, and the left grain divider and the right grain divider are respectively Arranged in the left front and right front of the advancing direction of the header frame, the double vertical cutter includes a left vertical cutter and a right vertical cutter, and the left vertical cutter and the right vertical cutter are respectively arranged on the left side Above the grain divider and the right grain divider, the main cutter is located at the forefront of the advance direction of the header frame, and the reel and the screw conveying auger are sequentially installed on the header frame to advance The front end and the rear end of the direction are characterized in that the rigidity of the parts on the right side of the header frame is greater than the rigidity of the parts on the left side of the header frame.
上述方案中,所述割台机架包括割台加长机架和割台喂入机架,所述割台加长机架和所述割台喂入机架可拆卸连接在一起。In the above solution, the header frame includes a header extension frame and a header feeding frame, and the header extension frame and the header feeding frame are detachably connected together.
上述方案中,所述割台加长机架和所述割台喂入机架左右部分的零部件采用刚度不同的材料。In the above solution, the components of the header extension frame and the left and right parts of the header feeding frame are made of materials with different rigidities.
上述方案中,所述割台加长机架由支撑钢、加长底板以及位于输送槽左侧的左侧加长板、左侧底方钢、左侧板上方钢和位于输送槽右侧的右侧加长板、右侧底方钢、右侧板上方钢、右前端支撑梁组成,所述支撑钢焊接在加长底板最前端,右前端支撑梁焊接于加长底板底部的右前侧,左侧加长板和右侧加长板分别焊接于加长底板的左右两侧,左侧板上方钢和左侧底方钢分别焊接于左侧加长板的上下两侧,右侧板上方钢和右侧底方钢分别焊接于右侧加长板的上下两侧。In the above scheme, the extended frame of the header is composed of supporting steel, an extended bottom plate, a left extended plate located on the left side of the conveying trough, a left bottom square steel, a steel above the left plate and a right extended plate located on the right side of the conveying trough. plate, the right bottom square steel, the steel above the right plate, and the right front support beam, the support steel is welded at the front end of the extended base plate, the right front support beam is welded The side extension plates are respectively welded to the left and right sides of the extended bottom plate, the upper steel of the left plate and the left bottom square steel are respectively welded to the upper and lower sides of the left extended plate, and the upper steel of the right plate and the right bottom square steel are respectively welded to the The upper and lower sides of the right side extension board.
上述方案中,所述支撑钢为不等刚度变截面的形状。In the above solution, the supporting steel is in the shape of variable section with unequal rigidity.
上述方案中,左侧加长板厚度为0.5mm-1mm,右侧加长板厚度为1.5mm-2.0mm;左侧底方钢和左侧板上方钢(规格为30mm×30mm×(1mm-2mm),右侧底方钢和右侧板上方钢规格为30mm×30mm× (2mm-3mm)。In the above scheme, the thickness of the left side extension plate is 0.5mm-1mm, and the thickness of the right side extension plate is 1.5mm-2.0mm; , the specifications of the right bottom square steel and the upper steel on the right side plate are 30mm×30mm×(2mm-3mm).
上述方案中,所述割台喂入机架由底部连接横梁、弧背板上方钢以及位于输送槽左侧的左侧弧板、左侧弧板上方钢、左侧弧板下角钢、左侧弧底板、加强杆和位于输送槽右侧的右侧弧板、右侧弧板上方钢、右侧弧板下角钢、右侧弧底板、弧底板加强方钢组成,所述左侧弧底板和右侧弧底板通过焊接相连,底部连接横梁与弧背板上方钢分别焊接于割台喂入机架的上方与中间位置,加强杆焊接于输送槽左侧的左侧弧底板上,弧底板加强方钢焊接于输送槽右侧的右侧弧底板上,左侧弧板和右侧弧板分别焊接于割台喂入机架的左右两侧,左侧弧板上方钢和左侧弧板下角钢分别焊接于左侧弧板的上下两侧,右侧弧板上方钢和右侧弧板下角钢分别焊接于右侧弧板的上下两侧,输送槽通过螺栓连接于底部连接横梁和弧背板上方钢上。In the above scheme, the header feeding frame is composed of the bottom connecting beam, the steel above the arc back plate, the left arc plate located on the left side of the conveying trough, the steel above the left arc plate, the lower angle steel of the left arc plate, the left The arc bottom plate, the reinforcing bar and the right arc plate on the right side of the conveying trough, the upper steel of the right arc plate, the lower angle steel of the right arc plate, the right arc bottom plate, and the reinforced square steel of the arc bottom plate, the left arc bottom plate and The right arc bottom plate is connected by welding, the bottom connecting beam and the steel above the arc back plate are respectively welded to the upper and middle positions of the feeding frame of the header, and the reinforcing rod is welded to the left arc bottom plate on the left side of the conveying trough, and the arc bottom plate strengthens The square steel is welded on the right arc bottom plate on the right side of the conveying trough, the left arc plate and the right arc plate are respectively welded on the left and right sides of the feeding frame of the header, the steel above the left arc plate and the bottom of the left arc plate The angle steel is welded to the upper and lower sides of the left arc plate, the upper steel of the right arc plate and the lower angle steel of the right arc plate are respectively welded to the upper and lower sides of the right arc plate, and the conveying trough is connected to the bottom by bolts to connect the beam and the arc back on the steel above the plate.
上述方案中,所述底部连接横梁和所述弧背板上方钢为不等刚度变截面的形状。In the above solution, the bottom connecting beam and the steel above the arc back plate are in the shape of unequal rigidity and variable cross-section.
上述方案中,左侧弧板和左侧弧底板厚度为0.5mm-1mm,右侧弧板和右侧弧底板厚度为1.5mm- 2.0mm;左侧弧板上方钢和加强杆规格为30mm×30mm×(1mm-2mm),右侧弧板上方钢和弧底板加强方钢规格为30mm×30mm×(2mm-3mm);左侧弧板下角钢规格为30mm×30mm×(2mm-3mm),右侧弧板下角钢规格为30mm×30mm×(4mm-5mm)。In the above scheme, the thickness of the left arc plate and the left arc bottom plate is 0.5mm-1mm, the thickness of the right arc plate and the right arc bottom plate is 1.5mm-2.0mm; the specification of the steel and reinforcing rod above the left arc plate is 30mm× 30mm×(1mm-2mm), the specifications of the steel above the right arc plate and the reinforced square steel of the arc bottom plate are 30mm×30mm×(2mm-3mm); the specification of the angle steel under the left arc plate is 30mm×30mm×(2mm-3mm), The specification of the angle steel under the right arc plate is 30mm×30mm×(4mm-5mm).
上述方案中,所述左竖切割器包括左竖割刀、左侧挡板、左侧加强钢、左侧割刀架、左竖割刀连接板、左加强板,其中左竖割刀通过焊接与左侧割刀架相连,左竖割刀连接板通过螺栓连接于左侧割刀架上,左加强板焊接于左竖割刀连接板上,左侧挡板通过螺栓连接于割台加长机架中的左侧板上方钢上,同时与左侧割刀架通过焊接相连,左侧加强钢焊接于左侧挡板、左侧割刀架和割台加长机架;所述右竖切割器包括右竖割刀、右侧挡板、右侧加强钢、右侧割刀架、右竖割刀连接板、右加强板,其中右竖割刀通过焊接与右侧割刀架相连,右竖割刀连接板通过螺栓连接于右侧割刀架上,右加强板焊接于右竖割刀连接板上,右侧挡板通过螺栓连接于割台加长机架中的右侧板上方钢上,同时与右侧割刀架通过焊接相连,右侧加强钢焊接于右侧挡板、右侧割刀架和割台加长机架。In the above scheme, the left vertical cutter includes a left vertical cutter, a left baffle plate, a left reinforcing steel, a left cutter frame, a left vertical cutter connecting plate, and a left reinforcing plate, wherein the left vertical cutter is welded Connected with the left cutter frame, the left vertical cutter connecting plate is connected to the left cutter frame by bolts, the left reinforcement plate is welded to the left vertical cutter connecting plate, and the left baffle is connected to the header extension machine by bolts On the steel above the left plate in the frame, it is connected with the left cutter frame by welding at the same time. Including right vertical cutter, right baffle plate, right reinforcement steel, right cutter frame, right vertical cutter connection plate, right reinforcement plate, the right vertical cutter is connected with right cutter frame by welding, right vertical cutter The cutter connecting plate is connected to the right cutter frame by bolts, the right reinforcing plate is welded to the right vertical cutter connecting plate, and the right side baffle is connected to the steel above the right side plate in the header extension frame by bolts. At the same time, it is connected with the right cutter frame by welding, and the right reinforcement steel is welded to the right baffle plate, the right cutter frame and the header extension frame.
上述方案中,所述左侧挡板厚度为1mm,右侧挡板厚度为1.5mm-2.0mm,左侧加强钢和左侧割刀架规格为30mm×30mm×(1mm-2mm),右侧加强钢和右侧割刀架规格为30mm×30mm×(2mm-3mm),左加强板厚度为3mm-5mm,右加强板厚度为(6mm-8mm)。In the above scheme, the thickness of the left baffle is 1mm, the thickness of the right baffle is 1.5mm-2.0mm, the specifications of the left reinforcement steel and the left cutter frame are 30mm×30mm×(1mm-2mm), and the right side Reinforced steel and the cutter frame specification on the right side are 30mm * 30mm * (2mm-3mm), the thickness of the left reinforcing plate is 3mm-5mm, and the thickness of the right reinforcing plate is (6mm-8mm).
本发明的有益效果:(1)所设计的不等刚度油菜割台通过增加输送槽右侧割台机架中钢板及型钢的壁厚,以及在右侧焊接支撑梁来增加右侧割台机架的刚度,增加油菜割台右侧刚度,降低右侧割台机架振幅,减小右侧分禾损失和疲劳损伤。(2)将割台机架改造成割台加长机架和割台喂入机架,并且割台加长机架和割台喂入机架可拆卸连接在一起,可以同时实现对水稻和油菜两种作物的收割,提高了联合收获机作物收割的通用性。Beneficial effects of the present invention: (1) The designed unequal rigidity rape header increases the thickness of the right header by increasing the wall thickness of the steel plate and section steel in the header frame on the right side of the conveying trough, and welding the support beam on the right side. Increase the rigidity of the frame, increase the rigidity of the right side of the rape header, reduce the amplitude of the frame of the right header, and reduce the loss and fatigue damage of the right side. (2) The header frame is transformed into a header extension frame and a header feeding frame, and the header extension frame and the header feeding frame are detachably connected together, which can realize both rice and rapeseed. The harvesting of different crops improves the versatility of the combine harvester for crop harvesting.
附图说明Description of drawings
图1是一种联合收获机用割台的主视图。Fig. 1 is a front view of a header for a combine harvester.
图2是一种联合收获机用割台的左视图。Fig. 2 is a left view of a header for a combine harvester.
图3是割台加长机架的左视图。Fig. 3 is the left view of header extension frame.
图4是割台加长机架的右视图。Fig. 4 is the right side view of header extension frame.
图5是割台加长机架的仰视图。Fig. 5 is the bottom view of header extension frame.
图6是割台喂入机架的左视图。Figure 6 is a left side view of the header feeding frame.
图7是割台喂入机架的右视图。Fig. 7 is the right side view of header feeding frame.
图8是割台喂入机架的主视图。Fig. 8 is a front view of header feeding frame.
图9是左竖切割器的主视图。Fig. 9 is a front view of the left vertical cutter.
图10是右竖切割器的主视图。Figure 10 is a front view of the right vertical cutter.
图中:1割台机架 2输送槽 3分禾器 4双竖切割器 5主切割器 6拨禾轮 7螺旋输送搅龙 1-1割台加长机架 1-2割台喂入机架 1-101左侧加长板 1-102右侧加长板 1-103左侧底方钢 1-104 右侧底方钢 1-105左侧板上方钢 1-106右侧板上方钢 1-107支撑钢1-108加长底板 1-109右前端支撑横梁 1-201左侧弧板 1-202右侧弧板 1-203左侧弧板上方钢 1-204右侧弧板上方钢 1-205左侧弧板下角钢 1-206右侧弧板下角钢 1-207底部连接横梁 1-208左侧弧底板 1-209右侧弧底板 1-210 加强杆 1-211弧底板加强方钢 1-212弧背板上方钢 3-1左分禾器 3-2右分禾器 4-1左竖切割器 4- 2右竖切割器 4-101左竖割刀 4-102左侧挡板 4-103左侧加强钢 4-104左侧割刀架 4-105左竖割刀连接板 4-106左加强板 4-201右竖割刀 4-202右侧挡板 4-203右侧加强钢 4-204右侧割刀架 4- 205右竖割刀连接板 4-206右加强板In the figure: 1 header frame 2 conveying trough 3 grain divider 4 double vertical cutter 5 main cutter 6 reel 7 spiral conveying auger 1-1 header extension frame 1-2 header feeding frame 1-101 Left extension board 1-102 Right extension board 1-103 Left bottom square steel 1-104 Right bottom square steel 1-105 Left board top steel 1-106 Right board top steel 1-107 Support Steel 1-108 Extended bottom plate 1-109 Right front support beam 1-201 Left arc plate 1-202 Right arc plate 1-203 Left upper arc plate Steel 1-204 Right upper arc plate Steel 1-205 Left side Arc plate lower angle steel 1-206 right arc plate lower angle steel 1-207 bottom connecting beam 1-208 left arc bottom plate 1-209 right arc bottom plate 1-210 reinforcing bar 1-211 arc bottom plate reinforced square steel 1-212 arc Steel above the back plate 3-1 left grain divider 3-2 right grain divider 4-1 left vertical cutter 4-2 right vertical cutter 4-101 left vertical cutter 4-102 left baffle 4-103 left Side reinforcement steel 4-104 left side cutter holder 4-105 left vertical cutter connecting plate 4-106 left reinforcement plate 4-201 right vertical cutter 4-202 right baffle 4-203 right reinforcement steel 4-204 Right side cutter frame 4-205 right vertical cutter connecting plate 4-206 right reinforcement plate
具体实施方式Detailed ways
下面结合附图和具体实施方式进一步阐述本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例一:如图1所示,一种联合收获机用割台,包括割台机架1、输送槽2分禾器3、双竖切割器 4、主切割器5、拨禾轮6、螺旋输送搅龙7,其中输送槽2位于割台机架1前进方向的左后侧,其中心线距割台机架1最左端约276mm-296mm,距割台机架1最右端约707mm-727mm,分禾器3分为左分禾器 3-1和右分禾器3-2,两者分别布置在油菜割台机架1前进方向的左前方和右前方,双竖切割器4分为左竖切割器4-1和右竖切割器4-2,两者分别布置在左分禾器3-1和右分禾器3-2的上方,主切割器5位于油菜割台机架1前进方向的最前端,拨禾轮6和螺旋输送搅龙7依次横卧于割台机架1前进方向的前端和后端。Embodiment one: as shown in Figure 1, a kind of combine harvester uses header, comprises header frame 1, conveying trough 2 grain dividing device 3, double vertical cutter 4, main cutter 5, reel 6, Spiral conveying auger 7, wherein the conveying trough 2 is located on the left rear side of the header frame 1 in the forward direction, and its center line is about 276mm-296mm away from the leftmost end of the header frame 1, and about 707mm-296mm away from the rightmost end of the header frame 1. 727mm, the grain divider 3 is divided into the left grain divider 3-1 and the right grain divider 3-2, which are respectively arranged in the left front and right front of the rape cutting platform frame 1, and the double vertical cutter 4 points It is a left vertical cutter 4-1 and a right vertical cutter 4-2, both of which are respectively arranged above the left crop divider 3-1 and the right crop divider 3-2, and the main cutter 5 is located on the rape header frame 1 at the front end of the advancing direction, the reel 6 and the screw conveying auger 7 lie successively on the front end and the rear end of the header frame 1 advancing direction.
如图2所示,割台机架1由割台加长机架1-1以及割台喂入机架1-2组成,两者通过螺栓相连。如图 3、图4和图5所示,割台加长机架由支撑钢1-107、加长底板1-108以及位于输送槽2左侧的左侧加长板1-101、左侧底方钢1-103和左侧板上方钢1-105和位于输送槽2右侧的右侧加长板1-102、右侧底方钢 1-104、右侧板上方钢1-106、右前端支撑梁1-109组成。其中支撑钢1-107焊接在加长底板1-108最前端,右前端支撑梁1-109焊接于加长底板1-108底部的右前侧,左侧加长板1-101和右侧加长板1-102分别焊接于加长底板1-108的左右两侧,左侧板上方钢1-105和左侧底方钢1-103分别焊接于左侧加长板1- 101的上下两侧,右侧板上方钢1-106和右侧底方钢1-104分别焊接于右侧加长板1-102的上下两侧。上述割台加长机架1-1中,因输送槽的偏置导致割台左右振动不一,为增加其右侧刚度,各相关零件规格设置如下:左侧加长板1-101厚度为0.5mm-1mm,右侧加长板1-102厚度为1.5mm-2.0mm,左侧底方钢1- 103和左侧板上方钢1-105规格为30mm×30mm*(1mm-2mm),右侧底方钢1-104和右侧板上方钢1-106 规格为30mm*30mm*(2mm-3mm),同时在加长底板1-108右前侧焊接右前端支撑梁1-109。As shown in Figure 2, header frame 1 is made up of header extension frame 1-1 and header feeding frame 1-2, and the two are connected by bolts. As shown in Fig. 3, Fig. 4 and Fig. 5, the extension frame of header is composed of support steel 1-107, extension base plate 1-108, left side extension plate 1-101 on the left side of conveying trough 2, left bottom square steel 1-103 and the steel 1-105 above the left plate and the right extended plate 1-102 on the right side of the conveying trough 2, the right bottom square steel 1-104, the steel 1-106 above the right plate, and the right front support beam 1-109 compositions. Among them, the supporting steel 1-107 is welded on the front end of the extended bottom plate 1-108, the right front support beam 1-109 is welded on the right front side of the bottom of the extended bottom plate 1-108, the left extended plate 1-101 and the right extended plate 1-102 Welded on the left and right sides of the extended bottom plate 1-108 respectively, the steel 1-105 on the left side plate and the bottom square steel 1-103 on the left side are respectively welded on the upper and lower sides of the left side extended plate 1-101, and the steel on the right side plate 1-106 and the right bottom square steel 1-104 are respectively welded to the upper and lower sides of the right side extension plate 1-102. In the above header extension frame 1-1, due to the offset of the conveying trough, the left and right vibrations of the header are different. In order to increase the rigidity of the right side, the specifications of the relevant parts are set as follows: the thickness of the left extension plate 1-101 is 0.5mm -1mm, the right side extension plate 1-102 has a thickness of 1.5mm-2.0mm, the left bottom square steel 1-103 and the left side upper steel 1-105 have a specification of 30mm×30mm*(1mm-2mm), and the right bottom Square steel 1-104 and steel 1-106 above the right side plate have a specification of 30mm*30mm*(2mm-3mm), and the right front end support beam 1-109 is welded on the right front side of the lengthened bottom plate 1-108 simultaneously.
如图6、图7和图8所示,割台喂入机架1-2由底部连接横梁1-207、弧背板上方钢1-212以及位于输送槽2左侧的左侧弧板1-201、左侧弧板上方钢1-203、左侧弧板下角钢1-205、左侧弧底板1-208和加强杆1-210和位于输送槽2右侧的右侧弧板1-202、右侧弧板上方钢1-204、右侧弧板下角钢1-206、右侧弧底板1-209、和弧底板加强方钢1-211组成。其中左侧弧底板1-208和右侧弧底板1-209通过焊接相连,底部连接横梁1-207与弧背板上方钢1-212分别焊接于割台喂入机架1-2的上方与中间位置,加强杆 1-210焊接于输送槽2左侧的左侧弧底板1-208上,弧底板加强方钢1-211焊接于输送槽2右侧的右侧弧底板1-209上,左侧弧板1-201和右侧弧板1-202分别焊接于割台喂入机架1-2的左右两侧,左侧弧板上方钢1-203和左侧弧板下角钢1-205分别焊接于左侧弧板1-201的上下两侧,右侧弧板上方钢1-204和右侧弧板下角钢1-206分别焊接于右侧弧板1-202的上下两侧,输送槽2通过螺栓连接于底部连接横梁1- 207和弧背板上方钢1-212上;在割台喂入机架1-2中,因输送槽的偏置导致割台左右振动不一,为增加其右侧刚度,各相关零件规格设置如下:左侧弧板1-201和左侧弧底板1-208厚度为0.5mm-1mm,右侧弧板1-202和右侧弧底板1-209厚度为1.5mm-2.0mm,左侧弧板上方钢1-203和加强杆1-210规格为 30mm×30mm×(1mm-2mm),右侧弧板上方钢1-204和弧底板加强方钢1-211规格为30mm×30mm× (2mm-3mm),左侧弧板下角钢1-205规格为30mm×30mm×(2mm-3mm),右侧弧板下角钢1-206规格为30mm×30mm×(4mm-5mm)。As shown in Fig. 6, Fig. 7 and Fig. 8, the header feeding frame 1-2 is composed of the bottom connecting beam 1-207, the steel 1-212 above the arc back plate and the left arc plate 1 on the left side of the conveying trough 2. -201, the steel 1-203 above the left arc plate, the angle steel 1-205 under the left arc plate, the left arc bottom plate 1-208 and the reinforcing rod 1-210, and the right arc plate 1- on the right side of the conveying trough 2 202, the steel 1-204 above the right arc plate, the angle steel 1-206 under the right arc plate, the right arc bottom plate 1-209, and the arc bottom plate reinforced square steel 1-211. Wherein the arc bottom plate 1-208 on the left side and the arc bottom plate 1-209 on the right side are connected by welding, and the bottom connecting beam 1-207 and the steel 1-212 above the arc back plate are respectively welded on the top of the header feeding frame 1-2 and In the middle position, the reinforcing rod 1-210 is welded on the left arc bottom plate 1-208 on the left side of the conveying trough 2, and the arc bottom plate strengthening square steel 1-211 is welded on the right arc bottom plate 1-209 on the right side of the conveying trough 2, The left arc plate 1-201 and the right arc plate 1-202 are respectively welded to the left and right sides of the header feeding frame 1-2, the steel 1-203 above the left arc plate and the angle steel 1-203 under the left arc plate 205 are respectively welded on the upper and lower sides of the left arc plate 1-201, the upper steel 1-204 of the right arc plate and the lower angle steel 1-206 of the right arc plate are respectively welded on the upper and lower sides of the right arc plate 1-202, The conveying trough 2 is connected to the bottom connecting beam 1-207 and the steel 1-212 above the arc backboard by bolts; in the feeding frame 1-2 of the header, the left and right vibrations of the header are different due to the offset of the conveying trough. In order to increase the rigidity of the right side, the specifications of the relevant parts are set as follows: the thickness of the left arc plate 1-201 and the left arc bottom plate 1-208 is 0.5mm-1mm, the right arc plate 1-202 and the right arc bottom plate 1- The thickness of 209 is 1.5mm-2.0mm, the specification of steel 1-203 and reinforcing rod 1-210 above the left arc plate is 30mm×30mm×(1mm-2mm), and the steel 1-204 above the right arc plate and the reinforcing square of arc bottom plate The specification of steel 1-211 is 30mm×30mm× (2mm-3mm), the specification of angle steel 1-205 under the left arc plate is 30mm×30mm×(2mm-3mm), and the specification of angle steel 1-206 under the right arc plate is 30mm× 30mm×(4mm-5mm).
如图9所示,上述左竖切割器4-1包括左竖割刀4-101、左侧挡板4-102、左侧加强钢4-103、左侧割刀架4-104、左竖割刀连接板4-105、左加强板4-106,其中左竖割刀4-101通过焊接与左侧割刀架4-104 相连,左竖割刀连接板4-105通过螺栓连接于左侧割刀架4-104上,左加强板4-106焊接于左竖割刀连接板4-105上,左侧挡板4-102通过螺栓连接于割台加长机架1-1中的左侧板上方钢1-105上,同时与左侧割刀架4-104通过焊接相连,左侧加强钢4-103焊接于左侧挡板4-102、左侧割刀架4-104和割台加长机架1-1;如图10所示,上述右竖切割器4-2包括右竖割刀4-201、右侧挡板4-202、右侧加强钢4-203、右侧割刀架4-204、右竖割刀连接板4-205、右加强板4-206;其中右竖割刀4-201通过焊接与右侧割刀架4- 204相连,右竖割刀连接板4-205通过螺栓连接于右侧割刀架4-204上,右加强板4-206焊接于右竖割刀连接板4-205上,右侧挡板4-202通过螺栓连接于割台加长机架1-1中的右侧板上方钢1-106上,同时与右侧割刀架4-204通过焊接相连,右侧加强钢4-203焊接于右侧挡板4-202、右侧割刀架4-204和割台加长机架1-1。As shown in Figure 9, the above-mentioned left vertical cutter 4-1 includes a left vertical cutter 4-101, a left side baffle 4-102, a left side reinforced steel 4-103, a left side cutter frame 4-104, a left vertical Cutter connecting plate 4-105, left reinforcing plate 4-106, wherein left vertical cutting knife 4-101 links to each other with left side cutting knife frame 4-104 by welding, left vertical cutting knife connecting plate 4-105 is connected to the left by bolt On the side cutter frame 4-104, the left reinforcing plate 4-106 is welded on the left vertical cutter connecting plate 4-105, and the left baffle plate 4-102 is connected to the left side of the header extension frame 1-1 by bolts. On the steel 1-105 above the side plate, it is connected with the left side cutter frame 4-104 by welding at the same time, and the left reinforcement steel 4-103 is welded on the left side baffle plate 4-102, the left side cutter frame 4-104 and the cutting tool frame 4-104. Table lengthening frame 1-1; As shown in Figure 10, above-mentioned right vertical cutter 4-2 comprises right vertical cutter 4-201, right side baffle plate 4-202, right side reinforcing steel 4-203, right side cutting Knife rest 4-204, right vertical cutter connecting plate 4-205, right reinforcing plate 4-206; wherein right vertical cutter 4-201 links to each other with right side cutter frame 4-204 by welding, right vertical cutter connecting plate 4-205 is connected to the right cutter frame 4-204 by bolts, the right reinforcement plate 4-206 is welded to the right vertical cutter connecting plate 4-205, and the right side baffle 4-202 is connected to the header by bolts to lengthen On the steel 1-106 above the right side plate in the frame 1-1, it is connected with the right side cutter frame 4-204 by welding at the same time, and the right side reinforcement steel 4-203 is welded on the right side baffle plate 4-202, the right side Cutter frame 4-204 and header extension frame 1-1.
因输送槽的偏置导致割台左右振动不一,为增加右侧刚度,相关零件规格设置如下:左侧挡板4-102 厚度为1mm,右侧挡板4-202厚度为1.5mm-2.0mm,左侧加强钢4-103和左侧割刀架4-104规格为 30mm×30mm×(1mm-2mm),右侧加强钢4-203和右侧割刀架4-204规格为30mm×30mm×(2mm-3mm),左加强板4-106厚度为3mm-5mm,右加强板4-206厚度为(6mm-8mm)。Due to the offset of the conveying trough, the left and right vibrations of the header are different. In order to increase the rigidity of the right side, the specifications of the relevant parts are set as follows: the thickness of the left baffle 4-102 is 1mm, and the thickness of the right baffle 4-202 is 1.5mm-2.0 mm, the specifications of the left reinforced steel 4-103 and the left cutter frame 4-104 are 30mm×30mm×(1mm-2mm), the specifications of the right reinforced steel 4-203 and the right cutter frame 4-204 are 30mm× 30mm × (2mm-3mm), the thickness of the left reinforcing plate 4-106 is 3mm-5mm, and the thickness of the right reinforcing plate 4-206 is (6mm-8mm).
实施例二:割台的零部件组成与实施例一完全相同,但为了实现割台机架1右侧零部件的刚度大于所述割台机架1左侧零部件的刚度,可以将支撑钢1-107、底部连接横梁1-207和弧背板上方钢1-212设置为不等刚度变截面的形式,以达到油菜割台具有不等刚度的特征。Embodiment two: the part composition of header is exactly the same as embodiment one, but in order to realize that the rigidity of header frame 1 right side part is greater than the rigidity of described header frame 1 left part, support steel 1-107, the bottom connecting beam 1-207 and the steel 1-212 above the arc back plate are set in the form of unequal rigidity and variable cross-section, so as to achieve the characteristics of unequal rigidity of the rape header.
实施例三:割台的零部件组成与实施例一完全相同,但为了实现割台机架1右侧零部件的刚度大于所述割台机架1左侧零部件的刚度,割台机架1左右部分可以采用刚度不同的材料来实现油菜割台具有不等刚度的特征。Embodiment three: the part composition of header frame is exactly the same as embodiment one, but in order to realize that the rigidity of header frame 1 right side part is greater than the rigidity of described header frame 1 left part part, header frame 1 The left and right parts can use materials with different rigidities to realize the characteristics of unequal rigidity of the rape header.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本发明的保护范围。The described embodiment is a preferred implementation of the present invention, but the present invention is not limited to the above-mentioned implementation, without departing from the essence of the present invention, any obvious improvement, replacement or modification that those skilled in the art can make Modifications all belong to the protection scope of the present invention.
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CN109362337A (en) * | 2018-12-03 | 2019-02-22 | 农业部南京农业机械化研究所 | A rape harvesting header vertical cutting knife splash grain air suction recovery device |
CN115885683A (en) * | 2023-01-05 | 2023-04-04 | 江苏常发农业装备股份有限公司 | Cutting table |
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CN109362338A (en) * | 2018-12-03 | 2019-02-22 | 农业部南京农业机械化研究所 | A rapeseed combine harvester vertical cutting knife splash grain air suction recovery device |
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CN109362337B (en) * | 2018-12-03 | 2019-12-20 | 农业部南京农业机械化研究所 | Oilseed rape harvesting header vertical cutting knife splashing seed air suction recovery device |
CN109362338B (en) * | 2018-12-03 | 2020-03-17 | 农业部南京农业机械化研究所 | Air-suction type grain recovering device for splashing seeds of vertical cutting knife of rape combine harvester |
CN115885683A (en) * | 2023-01-05 | 2023-04-04 | 江苏常发农业装备股份有限公司 | Cutting table |
CN115885683B (en) * | 2023-01-05 | 2024-10-01 | 江苏常发农业装备股份有限公司 | Header |
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