CN108712048A - A kind of stator permanent-magnet five degree of freedom taper bearing-free switch reluctance motor - Google Patents
A kind of stator permanent-magnet five degree of freedom taper bearing-free switch reluctance motor Download PDFInfo
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Abstract
本发明公开了一种定子永磁式五自由度锥形无轴承开关磁阻电机,包括定子和转子,所述定子由轴向磁化的永磁环,以及对称连接于永磁环两端的环形的定子铁心组成,所述定子铁心的内壁成锥形,沿周向均匀设置有数个悬浮齿,相邻悬浮齿之间的定子铁心内壁连接有隔磁块,所述隔磁块上均匀设置有数个转矩齿,所述悬浮齿和转矩齿上分别绕制有悬浮绕组、转矩绕组;所述转子由贯穿永磁环的转子铁心,以及同轴连接于转子铁心、延伸至定子铁心外侧的转轴组成,所述转子铁心两端为与定子铁心的内壁相配合的锥形,且锥形的侧壁还均匀设置有数个转子齿。
The invention discloses a stator permanent magnet type five-degree-of-freedom conical bearingless switched reluctance motor, which includes a stator and a rotor. The inner wall of the stator core is conical, and several floating teeth are evenly arranged along the circumferential direction. The inner wall of the stator core between adjacent floating teeth is connected with a magnetic isolation block, and several magnetic isolation blocks are evenly arranged on the magnetic isolation block. Torque teeth, the suspension teeth and the torque teeth are respectively wound with suspension windings and torque windings; the rotor consists of a rotor core that runs through the permanent magnet ring, and a rotor core that is coaxially connected to the rotor core and extends to the outside of the stator core. The two ends of the rotor core are tapered to match the inner wall of the stator core, and several rotor teeth are uniformly arranged on the side wall of the tapered shape.
Description
技术领域technical field
本发明涉及无轴承技术的磁悬浮电机领域,具体涉及一种定子永磁式五自由度锥形无轴承开关磁阻电机。The invention relates to the field of magnetic levitation motors with bearingless technology, in particular to a stator permanent magnet five-degree-of-freedom conical bearingless switched reluctance motor.
背景技术Background technique
无轴承电机具有无摩擦、磨损、无需润滑和密封,易于实现更高转速和更大功率运行,在航空航天、涡轮分子泵、飞轮储能、密封泵、高速电主轴等领域具有广阔的应用前景。无轴承电机主要分为无轴承异步(感应)电机、无轴承永磁同步电机和无轴承开关磁阻电机三种。特别是其中的无轴承开关磁阻电机具有结构简单,机械强度高、控制灵活、容错性能好,鲁棒性好等优势,在电动汽车、通用工业、家用电器等领域具有广阔的应用前景。Bearingless motors have no friction, no wear, no lubrication and no seals, and are easy to achieve higher speed and higher power operation. They have broad application prospects in aerospace, turbomolecular pumps, flywheel energy storage, sealed pumps, high-speed electric spindles, etc. . Bearingless motors are mainly divided into three types: bearingless asynchronous (induction) motors, bearingless permanent magnet synchronous motors and bearingless switched reluctance motors. In particular, the bearingless switched reluctance motor has the advantages of simple structure, high mechanical strength, flexible control, good fault tolerance, and good robustness, and has broad application prospects in electric vehicles, general industries, and household appliances.
要实现无轴承开关磁阻电机转子稳定悬浮,必须在径向四个自由度和轴向单自由度上同时施加主动控制力。传统的五自由度无轴承开关磁阻电机通常有以下三种结构:In order to realize the stable suspension of the rotor of the bearingless switched reluctance motor, the active control force must be applied simultaneously on the four radial degrees of freedom and the axial single degree of freedom. The traditional five-degree-of-freedom bearingless switched reluctance motor usually has the following three structures:
1、采用1个轴承磁轴承和2个两自由度无轴承开关磁阻电机构成;1. It is composed of 1 bearing magnetic bearing and 2 two-degree-of-freedom bearingless switched reluctance motors;
2、采用一个轴向磁轴承、1个径向磁轴承和一个两自由度无轴承开关磁阻电机构成;2. It is composed of an axial magnetic bearing, a radial magnetic bearing and a two-degree-of-freedom bearingless switched reluctance motor;
3、采用1个三自由度径向-轴向磁轴承和1个无轴承开关磁阻电机构成;3. It is composed of a three-degree-of-freedom radial-axial magnetic bearing and a bearingless switched reluctance motor;
这三种结构均需采用轴向磁轴承,增大了系统轴向长度,降低了系统临界转速,限制了转速和功率的进一步提升,并且传统的无轴承开关磁阻电机每个定子齿上均绕制两套绕组,即悬浮绕组和转矩绕组,且两套绕组极对数必须满足加减一的关系,通过协调控制转矩绕组和悬浮绕组电流,同时产生转矩和悬浮力,转矩控制和悬浮控制之间存在强耦合。These three structures all need to use axial magnetic bearings, which increases the axial length of the system, reduces the critical speed of the system, and limits the further improvement of the speed and power. In addition, each stator tooth of the traditional bearingless switched reluctance motor has Two sets of windings are wound, namely the suspension winding and the torque winding, and the number of pole pairs of the two sets of windings must satisfy the relationship of addition and subtraction. By coordinating and controlling the current of the torque winding and the suspension winding, torque and suspension force are generated at the same time. Torque There is a strong coupling between control and suspension control.
发明内容Contents of the invention
本发明的目的是克服现有的五自由度无轴承开关磁阻电机的不足,提供一种结构简单紧凑,体积小、重量轻、功能更趋完善、功率密度大、承载力大、可靠性高、悬浮控制与转矩控制相互独立的定子永磁式五自由度锥形无轴承开关磁阻电机。The purpose of the present invention is to overcome the shortcomings of the existing five-degree-of-freedom bearingless switched reluctance motor, and provide a motor with simple and compact structure, small volume, light weight, more perfect functions, high power density, large bearing capacity, and high reliability. , The stator permanent magnet five-degree-of-freedom conical bearingless switched reluctance motor with independent suspension control and torque control.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
一种定子永磁式五自由度锥形无轴承开关磁阻电机,包括定子和转子,所述定子由轴向磁化的永磁环,以及对称连接于永磁环两端的环形的定子铁心组成,所述定子铁心的内壁成锥形,沿周向均匀设置有数个悬浮齿,相邻悬浮齿之间的定子铁心内壁连接有隔磁块,所述隔磁块上均匀设置有数个转矩齿,所述悬浮齿和转矩齿上分别绕制有悬浮绕组、转矩绕组;所述转子由贯穿永磁环的转子铁心,以及同轴连接于转子铁心、延伸至定子铁心外侧的转轴组成,所述转子铁心两端为与定子铁心的内壁相配合的锥形,且锥形的侧壁还均匀设置有数个转子齿。A stator permanent magnet five-degree-of-freedom conical bearingless switched reluctance motor, including a stator and a rotor, the stator is composed of an axially magnetized permanent magnet ring and an annular stator core symmetrically connected to both ends of the permanent magnet ring, The inner wall of the stator core is tapered, and several suspension teeth are evenly arranged along the circumferential direction. The inner wall of the stator core between adjacent suspension teeth is connected with a magnetic isolation block, and several torque teeth are evenly arranged on the magnetic isolation block. The suspension teeth and torque teeth are respectively wound with suspension windings and torque windings; the rotor is composed of a rotor core passing through the permanent magnet ring, and a rotating shaft coaxially connected to the rotor core and extending to the outside of the stator core. Both ends of the rotor core are tapered to match the inner wall of the stator core, and several rotor teeth are uniformly arranged on the tapered side wall.
本发明的进一步方案是,所述转子齿的齿宽、齿厚与转矩齿的齿宽、齿厚相同。A further solution of the present invention is that the tooth width and tooth thickness of the rotor teeth are the same as the tooth width and tooth thickness of the torque teeth.
本发明的进一步方案是,所述悬浮齿的齿宽大于转矩齿的齿宽,且悬浮齿齿宽大于电机的一个极距。A further solution of the present invention is that the tooth width of the suspension teeth is larger than the tooth width of the torque teeth, and the tooth width of the suspension teeth is larger than one pole pitch of the motor.
本发明的进一步方案是,所述永磁环采用稀土永磁体或铁氧体永磁体制成。A further solution of the present invention is that the permanent magnet ring is made of rare earth permanent magnets or ferrite permanent magnets.
本发明与现有技术相比的优点在于:The advantage of the present invention compared with prior art is:
由一个轴向磁化的永磁环给两侧的锥形开关磁阻电机定子铁心提供偏置磁通,悬浮绕组通电产生悬浮控制磁通,悬浮控制磁通分别调节静态偏置磁通,在转子上产生悬浮力,控制转子五自由度稳定悬浮;与每个定子齿上设置有两套绕组的无轴承开关磁阻电机相比,悬浮控制、转矩控制相互独立,控制简单,易于实现;与普通五自由度无轴承开关电机相比,具有轴向长度更短,能够实现高速/超高速运行,且所需位移传感器较少,驱动电路较少,控制系统硬件简单的特点,可广泛应用于飞轮储能、各种高速机床主轴电机和密封泵类、离心机、压缩机、高速小型硬盘驱动装置等高速直接驱动领域。An axially magnetized permanent magnet ring provides bias flux to the stator core of the conical switched reluctance motor on both sides. The suspension winding is energized to generate the suspension control flux. The suspension control flux adjusts the static bias flux respectively. In the rotor The levitation force is generated on the rotor, and the rotor is controlled to levitate stably with five degrees of freedom; compared with the bearingless switched reluctance motor with two sets of windings on each stator tooth, the levitation control and torque control are independent of each other, and the control is simple and easy to implement; Compared with ordinary five-degree-of-freedom bearingless switching motors, it has a shorter axial length, can achieve high-speed/ultra-high-speed operation, and requires fewer displacement sensors, fewer drive circuits, and simple control system hardware. It can be widely used in Flywheel energy storage, various high-speed machine tool spindle motors and sealed pumps, centrifuges, compressors, high-speed small hard disk drives and other high-speed direct drive fields.
附图说明Description of drawings
图1为本发明的爆炸图。Figure 1 is an exploded view of the present invention.
图2为本发明的装配图。Fig. 2 is an assembly drawing of the present invention.
图3为本发明的右侧剖面示意图。Fig. 3 is a schematic diagram of a right side cross-section of the present invention.
图4为本发明的左侧剖面示意图。Fig. 4 is a left side sectional schematic view of the present invention.
图5为本发明的转子结构示意图。Fig. 5 is a schematic diagram of the rotor structure of the present invention.
图6为本发明的左视图。Fig. 6 is a left side view of the present invention.
图7为本发明的悬浮力产生示意图。Fig. 7 is a schematic diagram of the generation of suspension force in the present invention.
图8为本发明的径向悬浮绕组接线示意图。Fig. 8 is a schematic diagram of radial levitation winding wiring of the present invention.
图9为本发明的A相转矩绕组示意图。Fig. 9 is a schematic diagram of the A-phase torque winding of the present invention.
图10为本发明的B相转矩绕组示意图。Fig. 10 is a schematic diagram of the B-phase torque winding of the present invention.
具体实施方式Detailed ways
如图1~8所示的一种定子永磁式五自由度锥形无轴承开关磁阻电机,以定子齿数/转子齿数12/14为例;包括定子和转子,所述定子由轴向磁化的永磁环8,以及对称连接于永磁环8左、右两端的环形的左定子铁心1、右定子铁心11组成,所述左定子铁心1、右定子铁心11的内壁从内向外逐渐收拢成锥形,并沿周向均匀设置有四个左悬浮齿12、右悬浮齿18,相邻左悬浮齿12之间的左定子铁心1内壁连接有铝制的左隔磁块2,相邻右悬浮齿18之间的右定子铁心11内壁连接有铝制的右隔磁块10,所述左隔磁块2、右隔磁块10上分别均匀设置有两个左转矩齿13、右转矩齿19,所述左悬浮齿12、右悬浮齿18的齿宽大于左转矩齿13、右转矩齿19的齿宽,且左悬浮齿12、右悬浮齿18的齿宽大于电机的一个极距,所述左悬浮齿12、右悬浮齿18、左转矩齿13、右转矩齿19上分别绕制有左悬浮绕组14、右悬浮绕组20、左转矩绕组15、右转矩绕组21, 所述左悬浮绕组14、右悬浮绕组20、左转矩绕组15、右转矩绕组21均为集中式绕组,采用导电良好的电磁线圈绕制后侵漆烘干而成。A stator permanent magnet five-degree-of-freedom conical bearingless switched reluctance motor as shown in Figures 1 to 8, taking the number of stator teeth/rotor teeth 12/14 as an example; it includes a stator and a rotor, and the stator is magnetized by the axial direction The permanent magnet ring 8, and the ring-shaped left stator core 1 and right stator core 11 symmetrically connected to the left and right ends of the permanent magnet ring 8, the inner walls of the left stator core 1 and the right stator core 11 are gradually gathered from the inside to the outside It is tapered, and four left floating teeth 12 and right floating teeth 18 are evenly arranged along the circumferential direction. The inner wall of the left stator core 1 between the adjacent left floating teeth 12 is connected with an aluminum left magnetic block 2, and the adjacent The right stator core 11 inner wall between the right floating teeth 18 is connected with the right magnetic isolation block 10 made of aluminum, and the left magnetic isolation block 2 and the right magnetic isolation block 10 are evenly provided with two left torque teeth 13 and a right magnetic isolation block 10 respectively. Torque tooth 19, the tooth width of described left suspension tooth 12, right suspension tooth 18 is greater than the tooth width of left torque tooth 13, right torque tooth 19, and the tooth width of left suspension tooth 12, right suspension tooth 18 is greater than motor a pole pitch, the left suspension teeth 12, the right suspension teeth 18, the left torque teeth 13, and the right torque teeth 19 are respectively wound with left suspension windings 14, right suspension windings 20, left torque windings 15, right The torque winding 21, the left suspension winding 14, the right suspension winding 20, the left torque winding 15, and the right torque winding 21 are all concentrated windings, which are made of electromagnetic coils with good conductivity and then dried with paint.
所述转子由贯穿永磁环8的转子铁心5,以及同轴连接于转子铁心5、延伸至定子铁心外侧的转轴7组成,所述转子铁心5左、右两端为与左定子铁心1、右定子铁心11的内壁相配合的锥形,且锥形的侧壁还均匀设置有十四个左转子齿4、右转子齿6,所述左转子齿4、右转子齿6的齿宽、齿厚与左转矩齿13、右转矩齿19的齿宽、齿厚相同。The rotor is composed of a rotor core 5 that runs through the permanent magnet ring 8, and a rotating shaft 7 that is coaxially connected to the rotor core 5 and extends to the outside of the stator core. The left and right ends of the rotor core 5 are connected to the left stator core 1, The inner wall of the right stator core 11 is tapered, and the tapered side wall is evenly provided with fourteen left rotor teeth 4 and right rotor teeth 6, and the left rotor teeth 4 and right rotor teeth 6 The tooth width, the tooth thickness are identical with the tooth width and the tooth thickness of the left torque tooth 13 and the right torque tooth 19.
所述永磁环8采用稀土永磁体或铁氧体永磁体制成,所述左定子铁心1、左悬浮绕组14、左转矩绕组15、左隔磁块2、右隔磁块10、右悬浮绕组20、右转矩绕组21、右定子铁心11沿轴向叠压,左定子铁心1、右定子铁心11、转子铁心5均由导磁性能良好整块材料制成,左悬浮齿12、右悬浮齿18、左转矩齿13、右转矩齿19、左转子齿4、右转子齿6均采用薄硅钢片叠压而成。The permanent magnetic ring 8 is made of rare earth permanent magnet or ferrite permanent magnet, the left stator core 1, the left suspension winding 14, the left torque winding 15, the left magnetic isolation block 2, the right magnetic isolation block 10, the right The suspension winding 20, the right torque winding 21, and the right stator core 11 are laminated in the axial direction; the left stator core 1, the right stator core 11, and the rotor core 5 are all made of a monolithic material with good magnetic permeability; the left suspension teeth 12, The right floating tooth 18, the left torque tooth 13, the right torque tooth 19, the left rotor tooth 4, and the right rotor tooth 6 are all formed by laminating thin silicon steel sheets.
悬浮原理是:The principle of suspension is:
X和Y方向悬浮力产生机理相同,现以产生Y方向悬浮力为例进行说明,如图3、图4、图7、图8所示,永磁环8产生沿左定子铁心1、左悬浮齿12、左侧气隙、左转子齿4、转子铁心5、右转子齿6、右悬浮齿18、右定子铁心11形成轴向闭合路径的偏置磁通16;Y方向两个悬浮齿上的绕组并联或同向串联,给左悬浮绕组14通电,在左侧形成经过Y方向上的左悬浮齿12、左转子齿4、气隙和左定子铁心1形成径向闭合路径的左悬浮控制磁通17;右悬浮绕组20通电,在右侧形成经过Y方向上的右悬浮齿18、右转子齿6、转子铁心5、气隙和右定子铁心11形成径向闭合路径的右悬浮控制磁通22。The generation mechanism of the levitation force in the X and Y directions is the same, and the levitation force in the Y direction is taken as an example to illustrate, as shown in Fig. Teeth 12, left air gap, left rotor teeth 4, rotor core 5, right rotor teeth 6, right suspension teeth 18, and right stator core 11 form an axial closed path bias flux 16; two suspensions in the Y direction The windings on the teeth are connected in parallel or in series in the same direction, and the left suspension winding 14 is energized to form a radial closed path passing through the left suspension tooth 12 in the Y direction, the left rotor tooth 4, the air gap and the left stator core 1 on the left. The left suspension controls the magnetic flux 17; the right suspension winding 20 is energized, and the right suspension tooth 18, the right rotor tooth 6, the rotor core 5, the air gap and the right stator core 11 in the Y direction are formed on the right side to form a radial closed path The right levitation controls the magnetic flux 22 .
左悬浮控制磁通17和右悬浮控制磁通22分别调节偏置磁通16,在转子上产生垂直于锥形表面的悬浮力。根据现有技术,在左定子铁心1、右定子铁心11上分别安装位移传感器,位移传感器垂直于转子表面,建立位移闭环控制,当转子偏离平衡位置时,调节左悬浮绕组14、右悬浮绕组20的电流,产生使转子回到平衡位置的悬浮力,实现转子五自由度稳定悬浮。The left levitation control flux 17 and the right levitation control flux 22 respectively adjust the bias flux 16 to generate a levitation force perpendicular to the conical surface on the rotor. According to the existing technology, displacement sensors are respectively installed on the left stator core 1 and the right stator core 11. The displacement sensors are perpendicular to the rotor surface to establish a closed-loop displacement control. When the rotor deviates from the equilibrium position, the left suspension winding 14 and the right suspension winding 20 are adjusted. The electric current generates the levitation force that makes the rotor return to the equilibrium position, and realizes the stable levitation of the rotor with five degrees of freedom.
旋转原理是:如图9和图10所示,左转矩绕组15、右转矩绕组21同向串联或并联后分为多相结构,以两为例,分别对A相和B相先后通电,转矩绕组磁场在转矩齿和转子齿之间形成闭合路径,产生磁阻力,产生转矩,实现转子旋转。The principle of rotation is: as shown in Figure 9 and Figure 10, the left torque winding 15 and the right torque winding 21 are connected in series or parallel in the same direction and then divided into multi-phase structures. Taking two as an example, the A phase and the B phase are energized successively , The magnetic field of the torque winding forms a closed path between the torque teeth and the rotor teeth, which generates magnetic resistance, generates torque, and realizes the rotation of the rotor.
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CN102510197A (en) * | 2011-11-14 | 2012-06-20 | 江苏大学 | Tapered bearingless asynchronous motor |
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CN103715945A (en) * | 2013-12-20 | 2014-04-09 | 北京航空航天大学 | 12/14 bearingless permanent magnet biased switched reluctance motor |
CN107888041A (en) * | 2017-12-05 | 2018-04-06 | 中国科学院沈阳自动化研究所 | A kind of bearing-free switch reluctance motor |
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CN102377298A (en) * | 2011-11-14 | 2012-03-14 | 江苏大学 | Five-degree-of-freedom (five-DOF) bearing-free permanent magnet synchronous motor |
CN102510197A (en) * | 2011-11-14 | 2012-06-20 | 江苏大学 | Tapered bearingless asynchronous motor |
CN103715945A (en) * | 2013-12-20 | 2014-04-09 | 北京航空航天大学 | 12/14 bearingless permanent magnet biased switched reluctance motor |
CN103683779A (en) * | 2013-12-25 | 2014-03-26 | 淮阴工学院 | Stator permanent magnet biased permanent magnet type bearingless motor |
CN107888041A (en) * | 2017-12-05 | 2018-04-06 | 中国科学院沈阳自动化研究所 | A kind of bearing-free switch reluctance motor |
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CN112332708A (en) * | 2020-09-24 | 2021-02-05 | 江苏大学 | Five-degree-of-freedom magnetic suspension switched reluctance motor |
CN112332708B (en) * | 2020-09-24 | 2021-10-08 | 江苏大学 | A five-degree-of-freedom magnetic levitation switched reluctance motor |
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