CN108709631A - Flexible truss vibration detection device and method - Google Patents
Flexible truss vibration detection device and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种振动检测装置,尤其是一种柔性桁架振动检测装置及方法,属于空间伸展结构的振动检测领域。The invention relates to a vibration detection device, in particular to a flexible truss vibration detection device and method, belonging to the field of vibration detection of space extension structures.
背景技术Background technique
柔性结构在航天及工业生产领域应用广泛,相对于刚性结构,具有质量轻、能耗低、效率高、操作灵活等优点,但柔性结构的固有频率低,低频模态振动易被激起等特点限制了其在航天器天线,帆板上的应用与发展。Flexible structures are widely used in aerospace and industrial production fields. Compared with rigid structures, they have the advantages of light weight, low energy consumption, high efficiency, and flexible operation. However, flexible structures have low natural frequencies and low-frequency modal vibrations are easily excited. It limits its application and development on spacecraft antennas and sailboards.
近几年以来,人们对航天器结构的研究成为研究重点和热门课题。由于火箭的搭载能力提升有限,对天线等采用柔性结构是首要的选择。该柔性桁架在太空上的应用主要是在航天器的体外伸展机构。电机驱动柔性桁架伸展,桁架的自由端连接另一个信号发射及接收装置。另外,也可以通过这种柔性伸展桁架在两侧展开反射薄膜。实际应用中,由于桁架结构为柔性,质量轻,太空中阻尼小,桁架易激起振动,对探测系统的精度产生更大的偏差。为了提高航天器的精度,对空间柔性结构的振动研究愈加迫切。由于桁架结构本身固有频率分布十分复杂,因此对振动检测的方法要求较高。加速度传感器具有频带宽,结构简单,质量轻,易于安装等优点,利用加速度传感器合理分布可以实时处理柔性桁架的振动反馈信号,实际应用比较方便。In recent years, people's research on the structure of spacecraft has become a research focus and a hot topic. Due to the limited improvement of the rocket's carrying capacity, the use of flexible structures for antennas is the primary choice. The application of the flexible truss in space is mainly in the external extension mechanism of the spacecraft. The motor drives the flexible truss to extend, and the free end of the truss is connected to another signal transmitting and receiving device. In addition, the reflective film can also be deployed on both sides through this flexible stretch truss. In practical applications, since the truss structure is flexible, light in weight, and has small damping in space, the truss is easy to cause vibrations, which will cause greater deviations in the accuracy of the detection system. In order to improve the precision of spacecraft, the research on the vibration of space flexible structures is becoming more and more urgent. Since the natural frequency distribution of the truss structure itself is very complex, the requirements for vibration detection methods are relatively high. The acceleration sensor has the advantages of wide frequency band, simple structure, light weight, and easy installation. The vibration feedback signal of the flexible truss can be processed in real time by using the reasonable distribution of the acceleration sensor, which is convenient for practical application.
视觉检测是近年来新型的检测手段,由于其对原本柔性桁架系统的动力学性能影响非常小,适合应用于对空间柔性伸展结构的振动检测。Visual inspection is a new detection method in recent years. Because it has very little impact on the dynamic performance of the original flexible truss system, it is suitable for vibration detection of space flexible extension structures.
一般在地面模拟实验时,除了重力对桁架结构的特性产生影响之外,实验室的硬件条件也是其中影响因素之一。需要对实际天线结构进行模型代替,采取合理的结构设计。Generally, in ground simulation experiments, in addition to the influence of gravity on the characteristics of the truss structure, the hardware conditions of the laboratory are also one of the influencing factors. It is necessary to replace the actual antenna structure with a model and adopt a reasonable structural design.
发明内容Contents of the invention
本发明的目的是为了解决上述现有技术的缺陷,提供了一种柔性桁架振动检测装置,该装置采用视觉和加速度传感器对柔性桁架进行检测,通过将两种检测方式的优势结合,既弥补了视觉检测在光照条件不足的情况下图像对比度不足的缺点,又展示了视觉检测的灵活性和良好的适应性。The purpose of the present invention is to solve the defects of the above-mentioned prior art, and provide a flexible truss vibration detection device, which uses vision and acceleration sensors to detect the flexible truss, by combining the advantages of the two detection methods, it not only compensates The disadvantage of insufficient image contrast of visual inspection in the case of insufficient lighting conditions shows the flexibility and good adaptability of visual inspection.
本发明的另一目的在于提供一种基于上述装置的柔性桁架振动检测方法。Another object of the present invention is to provide a method for detecting vibration of a flexible truss based on the above device.
本发明的目的可以通过采取如下技术方案达到:The purpose of the present invention can be achieved by taking the following technical solutions:
柔性桁架振动检测装置,包括柔性桁架、压电驱动机构和振动检测机构,所述压电驱动机构与柔性桁架连接,用于驱动柔性桁架产生振动,所述振动检测机构包括双目视觉系统、工作平台、加速度传感器和处理设备,所述双目视觉系统设置在工作平台上,用于检测柔性桁架上的标志点区域,所述加速度传感器设置在柔性桁架上,所述处理设备分别与双目视觉系统、加速度传感器连接。The flexible truss vibration detection device includes a flexible truss, a piezoelectric drive mechanism and a vibration detection mechanism. The piezoelectric drive mechanism is connected to the flexible truss to drive the flexible truss to generate vibration. The vibration detection mechanism includes a binocular vision system, a working Platform, acceleration sensor and processing equipment, the binocular vision system is arranged on the work platform, used to detect the mark point area on the flexible truss, the acceleration sensor is arranged on the flexible truss, and the processing equipment is respectively connected with the binocular vision System, acceleration sensor connection.
进一步的,所述柔性桁架具有多层结构,每层结构由十六根柔性杆相互连接而成,最底层结构与压电驱动机构连接。Further, the flexible truss has a multi-layer structure, each layer structure is composed of sixteen flexible rods connected to each other, and the lowest layer structure is connected to the piezoelectric driving mechanism.
进一步的,所述柔性桁架的每层结构中,十六根柔性杆包括八根水平柔性杆、四根竖直柔性杆以及四根倾斜柔性杆,其中四根水平柔性杆与另外四根水平柔性杆上下对称设置,四根竖直柔性杆与八根水平柔性杆构成一个立方体,四根倾斜柔性杆分别设置在立方体的四个侧面上。Further, in each layer structure of the flexible truss, the sixteen flexible rods include eight horizontal flexible rods, four vertical flexible rods and four inclined flexible rods, and the four horizontal flexible rods are connected with the other four horizontal flexible rods. The rods are arranged symmetrically up and down, four vertical flexible rods and eight horizontal flexible rods form a cube, and four inclined flexible rods are respectively arranged on the four sides of the cube.
进一步的,所述柔性桁架的最底层结构中,两根柔性杆分别与压电驱动机构连接,柔性桁架除这两根柔性杆外的每根柔性杆上均匀分布有多圈标志点。Further, in the bottommost structure of the flexible truss, two flexible rods are respectively connected to the piezoelectric drive mechanism, and each flexible rod of the flexible truss except for these two flexible rods is evenly distributed with multiple circles of marking points.
进一步的,所述装置还包括支撑平台,所述柔性桁架的最底层结构固定在支撑平台上。Further, the device also includes a support platform, on which the bottommost structure of the flexible truss is fixed.
进一步的,所述双目视觉系统包括两台工业相机、一条导轨、两个滑块和两个云台,所述两个滑块滑动设置在导轨上,所述导轨固定在工作平台上,所述两台工业相机、两个滑块和两个云台均为一一对应,每台工业相机设置在对应的云台上,每个云台固定在对应的滑块上。Further, the binocular vision system includes two industrial cameras, a guide rail, two sliders and two pan heads, the two sliders are slidably arranged on the guide rails, and the guide rails are fixed on the working platform. The two industrial cameras, the two sliders and the two pan-tilts are in one-to-one correspondence, each industrial camera is set on the corresponding pan-tilt, and each pan-tilt is fixed on the corresponding slider.
进一步的,所述振动驱动机构包括压电陶瓷促动器和信号处理模块,所述压电陶瓷促动器与柔性桁架连接,所述信号处理模块与电陶瓷促动器连接。Further, the vibration driving mechanism includes a piezoelectric ceramic actuator and a signal processing module, the piezoelectric ceramic actuator is connected to the flexible truss, and the signal processing module is connected to the electric ceramic actuator.
进一步的,所述信号处理模块包括信号发生器和功率放大器,所述信号发生器、功率放大器和压电陶瓷促动器依次连接。Further, the signal processing module includes a signal generator and a power amplifier, and the signal generator, power amplifier and piezoelectric ceramic actuator are connected in sequence.
进一步的,所述处理设备包括计算机、A/D采集卡和滤波放大电路,所述计算机与双目视觉系统连接,并依次通过A/D采集卡、滤波放大电路与加速度传感器连接。Further, the processing device includes a computer, an A/D acquisition card and a filter amplifier circuit, and the computer is connected to the binocular vision system, and is connected to the acceleration sensor through the A/D acquisition card, the filter amplifier circuit in turn.
本发明的另一目的可以通过采取如下技术方案达到:Another object of the present invention can be achieved by taking the following technical solutions:
基于上述装置的柔性桁架振动检测方法,所述方法包括:Based on the flexible truss vibration detection method of the above-mentioned device, the method includes:
信号发生器提供一定频率和振幅的正弦波信号,在功率放大器的作用下将电压放大到一定程度的驱动电压,从而驱动压电陶瓷促动器控制柔性桁架振动;The signal generator provides a sine wave signal of a certain frequency and amplitude, and under the action of the power amplifier, the voltage is amplified to a certain level of driving voltage, thereby driving the piezoelectric ceramic actuator to control the vibration of the flexible truss;
加速度传感器将X、Y、Z三个方向的振动信号反馈,滤波放大电路排除干扰频率的作用,A/D采集卡将模拟信号转换成数字信号输入计算机的主机实时处理;The acceleration sensor feeds back the vibration signals in the three directions of X, Y, and Z, the filter amplifier circuit eliminates the interference frequency, and the A/D acquisition card converts the analog signal into a digital signal and inputs it to the host computer for real-time processing;
双目视觉系统的两台工业相机与柔性桁架之间设置适当的距离,通过云台的粗调旋钮和微调旋钮对两台工业相机进行适当的角度调整,以及通过滑块对两台工业相机的水平位置进行固定,根据工业相机的立体标定得到柔性桁架的统一坐标值;Set an appropriate distance between the two industrial cameras of the binocular vision system and the flexible truss, adjust the angles of the two industrial cameras through the coarse adjustment knob and fine adjustment knob of the pan/tilt, and adjust the angle of the two industrial cameras through the slider. The horizontal position is fixed, and the unified coordinate value of the flexible truss is obtained according to the stereo calibration of the industrial camera;
柔性桁架产生振动时由工业相机进行图像采集,将数据输入计算机的主机实时处理得出柔性桁架的各种振动参数,并在计算机的显示器显示3D重构画面。When the flexible truss vibrates, the image is collected by the industrial camera, and the data is input into the host computer of the computer for real-time processing to obtain various vibration parameters of the flexible truss, and the 3D reconstruction picture is displayed on the computer monitor.
本发明相对于现有技术具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明采用视觉和加速度传感器对柔性桁架进行检测,通过将两种检测方式的优势结合,既弥补了视觉检测在光照条件不足的情况下图像对比度不足的缺点,又展示了视觉检测的灵活性和良好的适应性,可以在实验室条件不足的情况下提供更可行的解决办法,实现降低实验成本以及搭建难度的目的。1. The present invention uses vision and acceleration sensors to detect flexible trusses. By combining the advantages of the two detection methods, it not only makes up for the shortcomings of insufficient image contrast in the case of insufficient light conditions in visual detection, but also demonstrates the flexibility of visual detection. And good adaptability, it can provide a more feasible solution in the case of insufficient laboratory conditions, and achieve the purpose of reducing the cost of experiments and the difficulty of construction.
2、本发明的柔性桁架具有多层结构,每层结构由十六根柔性杆相互连接而成,其中四根水平柔性杆与另外四根水平柔性杆上下对称设置,四根竖直柔性杆与八根水平柔性杆构成一个立方体,四根倾斜柔性杆分别设置在立方体的四个侧面上,通过合理的机械结构设计,基于实际应用的柔性桁架天线进行合适的建模,设计出合适的可应用于现有实验室条件的结构,尽可能的达到实际效果。2. The flexible truss of the present invention has a multi-layer structure, and each layer structure is formed by interconnecting sixteen flexible rods, wherein four horizontal flexible rods are symmetrically arranged up and down with the other four horizontal flexible rods, and four vertical flexible rods are connected with the other four horizontal flexible rods. Eight horizontal flexible rods form a cube, and four inclined flexible rods are respectively arranged on the four sides of the cube. Through reasonable mechanical structure design and proper modeling based on the practical flexible truss antenna, a suitable applicable Based on the structure of the existing laboratory conditions, as far as possible to achieve the actual effect.
3、本发明采用压电陶瓷促动器驱动柔性桁架最底层的两根柔性杆,利用逆压电效应主动激励柔性桁架产生振动,驱动柔性桁架发生X、Y、Z各向的振动,从而进行一系列的检测试验,振动结果分析。3. The present invention uses a piezoelectric ceramic actuator to drive the two flexible rods at the bottom of the flexible truss, uses the inverse piezoelectric effect to actively excite the flexible truss to generate vibration, and drives the flexible truss to vibrate in X, Y, and Z directions, thereby performing A series of detection tests and analysis of vibration results.
4、本发明的双目视觉系统设有两台工业相机,通过移动导轨上的两个滑块,可以调节两台工业相机的水平位置,从而改变两台工业相机之间的位置关系,确保标志点均在两台工业相机的视觉检测的视野范围内,从而采集视野范围内所有标志点的空间坐标,可采集完整图像,通过两个云台的粗调旋钮和微调旋钮,可以调整两台工业相机的俯仰角度和水平角度。4. The binocular vision system of the present invention is provided with two industrial cameras. By moving the two sliders on the guide rail, the horizontal positions of the two industrial cameras can be adjusted, thereby changing the positional relationship between the two industrial cameras and ensuring that the signs The points are all within the field of view of the visual detection of the two industrial cameras, so as to collect the spatial coordinates of all marker points within the field of view, and can collect a complete image. Through the coarse adjustment knob and fine adjustment knob of the two PTZs, the two industrial The pitch and horizontal angles of the camera.
5、本发明采用视觉检测手段对柔性桁架进行检测,由于非接触的测量方式,可以达到最小限度影响柔性桁架的固有频率及模态频率,为后续的实验及应用提供更加真实精确的数据。5. The present invention uses visual detection means to detect the flexible truss. Due to the non-contact measurement method, it can minimize the influence on the natural frequency and modal frequency of the flexible truss, and provide more real and accurate data for subsequent experiments and applications.
附图说明Description of drawings
图1为本发明实施例1的柔性桁架振动检测装置总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a flexible truss vibration detection device according to Embodiment 1 of the present invention.
图2为本发明实施例1的柔性桁架振动检测装置的主视图。Fig. 2 is a front view of the flexible truss vibration detection device according to Embodiment 1 of the present invention.
图3为本发明实施例1的柔性桁架振动检测装置的俯视图。Fig. 3 is a top view of the flexible truss vibration detection device according to Embodiment 1 of the present invention.
图4为本发明实施例1的柔性桁架振动检测装置的右视图。Fig. 4 is a right view of the flexible truss vibration detection device according to Embodiment 1 of the present invention.
图5为本发明实施例1的柔性桁架的结构示意图。Fig. 5 is a schematic structural diagram of a flexible truss according to Embodiment 1 of the present invention.
图6为本发明实施例1的双目视觉系统设置在工作平台上的结构示意图。Fig. 6 is a schematic structural diagram of the binocular vision system according to Embodiment 1 of the present invention arranged on the working platform.
图7为本发明实施例1的柔性桁架振动检测方法流程图。Fig. 7 is a flow chart of the vibration detection method of the flexible truss according to Embodiment 1 of the present invention.
其中,1-柔性桁架,101-水平柔性杆,102-竖直柔性杆,103-倾斜柔性杆,104-单轴万向节,105-链接球,106-固定脚架,2-标志点,3-支撑平台,301-基板,302-支撑脚,303-横向支撑杆,4-压电陶瓷促动器,5-信号发生器,6-功率放大器,7-双目视觉系统,701-第一工业相机,702-第二工业相机,703-导轨,704-第一滑块,705-第二滑块,706-第一云台,707-第二云台,8-工作平台,801-竖向支撑杆,802-上层板,803-中层板,804-下层板,9-加速度传感器,10-传感器供电电源,11-A/D采集卡,12-滤波放大电路,13-主机,14-显示器。Among them, 1-flexible truss, 101-horizontal flexible rod, 102-vertical flexible rod, 103-inclined flexible rod, 104-uniaxial universal joint, 105-link ball, 106-fixed tripod, 2-mark point, 3-support platform, 301-substrate, 302-support feet, 303-horizontal support rod, 4-piezoelectric ceramic actuator, 5-signal generator, 6-power amplifier, 7-binocular vision system, 701-section 1 industrial camera, 702-second industrial camera, 703-guide rail, 704-first slider, 705-second slider, 706-first pan/tilt, 707-second pan/tilt, 8-working platform, 801- Vertical support bar, 802-upper board, 803-middle board, 804-lower board, 9-acceleration sensor, 10-sensor power supply, 11-A/D acquisition card, 12-filter amplifier circuit, 13-host, 14 -monitor.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例1:Example 1:
如图1~图4所示,本实施例提供了一种柔性桁架振动检测装置,该装置包括柔性桁架1、压电驱动机构和振动检测机构。As shown in FIGS. 1 to 4 , this embodiment provides a flexible truss vibration detection device, which includes a flexible truss 1 , a piezoelectric driving mechanism and a vibration detection mechanism.
如图1~图5所示,所述柔性桁架1由八十八根材料相同,尺寸不完全一样的柔性杆拼装而成,其截面为矩形,具有七层结构,具体地,每层结构由十六根柔性杆相互连接而成,十六根柔性杆包括八根水平柔性杆101、四根竖直柔性杆102以及四根倾斜柔性杆103,其中四根水平柔性杆101与另外四根水平柔性杆102上下对称设置,四根竖直柔性杆102与八根水平柔性杆101构成一个立方体,四根倾斜柔性杆103分别设置在立方体的四个侧面上,上一层结构下方的四根水平柔性杆102作为下一层结构上方的四根水平柔性杆102,以此类推,直到最下面的一层结构。As shown in Figures 1 to 5, the flexible truss 1 is assembled from eighty-eight flexible rods with the same material and different sizes. Its cross section is rectangular and has a seven-layer structure. Specifically, each layer structure consists of Sixteen flexible rods are connected to each other, and the sixteen flexible rods include eight horizontal flexible rods 101, four vertical flexible rods 102, and four inclined flexible rods 103, wherein four horizontal flexible rods 101 are connected with the other four horizontal flexible rods. The flexible rods 102 are arranged symmetrically up and down. Four vertical flexible rods 102 and eight horizontal flexible rods 101 form a cube. Four inclined flexible rods 103 are respectively arranged on the four sides of the cube. The flexible rods 102 act as four horizontal flexible rods 102 above the next layer of structure, and so on until the lowest layer of structure.
进一步地,每层结构的十六根柔性杆两端均由外螺纹,每根柔性杆的两端均通过螺纹连接单轴万向节104,各根柔性杆通过单轴万向节104与链接球105固定连接,从而使各根柔性杆相互连接;最底层结构中的两根柔性杆分别与压电驱动机构连接,本实施例选取一根竖直柔性杆102和一根倾斜柔性杆103,柔性桁架1除这两根柔性杆外的每根柔性杆上均匀分布有三圈标志点2,所有水平柔性杆101和竖直柔性杆102上的标志点2分布位置完全相同,所有倾斜柔性杆103上的标志点2分布位置也完全相同。Further, the two ends of the sixteen flexible rods of each layer structure are externally threaded, and the two ends of each flexible rod are connected to the single-axis universal joint 104 by threads, and each flexible rod is linked with the single-axis universal joint 104. The ball 105 is fixedly connected, so that the flexible rods are connected to each other; the two flexible rods in the bottommost structure are respectively connected to the piezoelectric drive mechanism. In this embodiment, a vertical flexible rod 102 and an inclined flexible rod 103 are selected. In the flexible truss 1, except for these two flexible rods, there are three circles of marking points 2 evenly distributed on each flexible rod, and the distribution positions of the marking points 2 on all horizontal flexible rods 101 and vertical flexible rods 102 are exactly the same, and all inclined flexible rods 103 The distribution positions of the marker points 2 on are also exactly the same.
为了稳定支撑柔性桁架1,本实施例的柔性桁架振动检测装置还包括支撑平台3,柔性桁架1的最底层结构固定在支撑平台3上;进一步地,支撑平台3包括基板301和四根支撑脚302,柔性桁架1的最底层结构下方的四根水平柔性杆102的两端面同轴安装了固定脚架106,共有八个,通过紧固螺栓将固定脚架106固定在基板301的上表面,四根支撑脚302分别与基板301的下表面固定连接,相邻的两根支撑脚302之间设有横向支撑杆303,使得整个支撑平台3更稳固。In order to stably support the flexible truss 1, the flexible truss vibration detection device of this embodiment also includes a supporting platform 3, and the bottom structure of the flexible truss 1 is fixed on the supporting platform 3; further, the supporting platform 3 includes a base plate 301 and four supporting feet 302, the two ends of the four horizontal flexible rods 102 below the bottom structure of the flexible truss 1 are coaxially installed with fixed legs 106, a total of eight fixed legs 106 are fixed on the upper surface of the base plate 301 by fastening bolts, The four supporting feet 302 are fixedly connected to the lower surface of the base plate 301 respectively, and a transverse supporting rod 303 is arranged between two adjacent supporting feet 302, so that the entire supporting platform 3 is more stable.
在本实施例中,柔性桁架1为密频三维七层空间柔性桁架结构,该柔性桁架结构尺寸为0.4m×0.4m×2.8m,各柔性杆的材料完全相同,均为碳纤维管,几何尺寸分别是Φ20×0.4m,Φ20×0.4m,Φ20×0.606m,弹性模量为207GPa,密度为1.8X103kg/m3。底部四个节点完全固定的支撑平台3上,以模拟航天器天线固定一端,另一端为自由端,节点处采用球状节点,均匀加工切除成相同大小的平面,并钻有Φ8×8大小的螺纹孔若干个,保证各柔性杆之间能正确组合;支撑平台3由三种尺寸分别为480mm、500mm、680mm的铝制型材组装而成,基板301是一块600mm×800mm×8m的不锈钢板,通过螺栓与型材连接,型材的每个连接处都有角铁固定。In this embodiment, the flexible truss 1 is a dense-frequency three-dimensional seven-story space flexible truss structure. The size of the flexible truss structure is 0.4m×0.4m×2.8m. The materials of each flexible rod are exactly the same, all of which are carbon fiber tubes. They are Φ20×0.4m, Φ20×0.4m, Φ20×0.606m, the modulus of elasticity is 207GPa, and the density is 1.8X10 3 kg/m 3 . On the support platform 3 where the four nodes at the bottom are completely fixed, one end is fixed by simulating the spacecraft antenna, and the other end is a free end. The nodes are spherical nodes, uniformly processed and cut into planes of the same size, and drilled with threads of Φ8×8 size There are several holes to ensure that the flexible rods can be correctly combined; the support platform 3 is assembled from three aluminum profiles with sizes of 480mm, 500mm, and 680mm, and the base plate 301 is a stainless steel plate of 600mm×800mm×8m. The bolts are connected with the profile, and each joint of the profile is fixed with angle iron.
所述压电驱动机构用于驱动柔性桁架产生振动,其包括压电陶瓷促动器4和信号处理模块,信号处理模块包括信号发生器5和功率放大器6,本实施例的压电陶瓷促动器4为机械压电陶瓷促动器,共有四个,其中两个压电陶瓷促动器4分别螺纹连接在最底层结构中的一根竖直柔性杆102两端,该竖直柔性杆102连接压电陶瓷促动器4后,再通过单轴万向节104与链接球105固定连接,另外两个压电陶瓷促动器4分别螺纹连接在最底层结构中的一根倾斜柔性杆103两端,该倾斜柔性杆103连接压电陶瓷促动器4后,再通过单轴万向节104与链接球105固定连接,信号发生器5、功率放大器6和每个压电陶瓷促动器4依次连接,信号发生器5提供一定频率和振幅的正弦波信号,在功率放大器6的作用下将电压放大到一定程度的驱动电压,从而驱动压电陶瓷促动器4控制柔性桁架1振动,具体驱动柔性桁架发生XYZ各向的振动,从而进行一系列的检测试验,振动结果分析,同一根柔性杆上的压电陶瓷促动器4型号参数相同,但其自由端机械运动方向不同,力的方向均沿着杆的轴线方向且相反。The piezoelectric drive mechanism is used to drive the flexible truss to vibrate, and it includes a piezoelectric ceramic actuator 4 and a signal processing module. The signal processing module includes a signal generator 5 and a power amplifier 6. The piezoelectric ceramic actuator of this embodiment The device 4 is a mechanical piezoelectric ceramic actuator, and there are four in total, wherein two piezoelectric ceramic actuators 4 are respectively screwed to the two ends of a vertical flexible rod 102 in the lowest structure, and the vertical flexible rod 102 After the piezoelectric ceramic actuator 4 is connected, it is fixedly connected to the link ball 105 through a single-axis universal joint 104, and the other two piezoelectric ceramic actuators 4 are respectively screwed to an inclined flexible rod 103 in the bottom structure. At both ends, after the inclined flexible rod 103 is connected to the piezoelectric ceramic actuator 4, it is fixedly connected to the link ball 105 through the uniaxial universal joint 104, and the signal generator 5, the power amplifier 6 and each piezoelectric ceramic actuator 4 are connected in turn, the signal generator 5 provides a sine wave signal of a certain frequency and amplitude, and under the action of the power amplifier 6, the voltage is amplified to a certain degree of driving voltage, thereby driving the piezoelectric ceramic actuator 4 to control the vibration of the flexible truss 1, Specifically, the flexible truss is driven to vibrate in XYZ directions, and a series of detection tests are carried out, and the vibration results are analyzed. The parameters of the piezoelectric ceramic actuator 4 on the same flexible rod are the same, but the mechanical movement directions of the free ends are different. The directions of are all along the axis of the rod and opposite.
在本实施例中,压电陶瓷促动器4采用哈尔滨芯明天公司开发PSt150/7/100 VS12型号的产品,该压电陶瓷促动器选用外螺纹转接头,标称行程为95+10%μm,标称推力1200N,谐振频率为10KHz,刚度为10+20%N/μm;信号发生器5选用型号为Angilent-33220A,制造单位为安捷伦仪器有限公司,可以提供-15-+15V的正弦波信号;功率放大器6选用型号为YE5872,从江苏联能电子技术有限公司购入,可以将信号放大至-120-+120V。In this embodiment, the piezoelectric ceramic actuator 4 adopts the PSt150/7/100 VS12 product developed by Harbin Core Tomorrow Company. The piezoelectric ceramic actuator adopts an external thread adapter, and the nominal stroke is 95+10% μm, nominal thrust 1200N, resonant frequency 10KHz, stiffness 10+20%N/μm; signal generator 5 is selected as Angilent-33220A, manufactured by Agilent Instruments Co., Ltd., which can provide -15-+15V sine wave signal; the power amplifier 6 is selected as YE5872, purchased from Jiangsu Lianeng Electronic Technology Co., Ltd., and can amplify the signal to -120-+120V.
如图1~图6所示,振动检测机构包括双目视觉系统7、工作平台8、加速度传感器9和处理设备,双目视觉系统7设置在工作平台8上,用于检测柔性桁架1上的标志点2区域,具体地,工作平台8包括三层层板和四根竖向支撑杆801,三块层板分别为上层板802、中层板803和下层板804,四根竖向支撑杆801的上端分别与上层板802的四个角固定连接,四根竖向支撑杆801的中部分别与中层板803的四个角固定连接,四根竖向支撑杆801的下端分别与下层板804的四个角固定连接,本实施例的双目视觉系统7设置在上层板802的上表面。As shown in Figures 1 to 6, the vibration detection mechanism includes a binocular vision system 7, a working platform 8, an acceleration sensor 9 and processing equipment. The binocular vision system 7 is set on the working platform 8 for detecting Marking point 2 area, specifically, the working platform 8 includes three layers of boards and four vertical support rods 801, the three boards are respectively the upper board 802, the middle board 803 and the lower board 804, and the four vertical support rods 801 The upper ends of the four vertical support rods 801 are respectively fixedly connected to the four corners of the upper board 802, the middle parts of the four vertical support rods 801 are respectively fixedly connected to the four corners of the middle board 803, and the lower ends of the four vertical support rods 801 are respectively connected to the bottom board 804. The four corners are fixedly connected, and the binocular vision system 7 of this embodiment is arranged on the upper surface of the upper board 802 .
进一步地,双目视觉系统7包括包括第一工业相机701、第二工业相机702、导轨703、第一滑块704、第二滑块705、第一云台706和第二云台707,导轨703固定在上层板802的上表面,第一滑块704和第二滑块705滑动设置在导轨703上,即第一滑块704和第二滑块705能够在导轨703上移动,第一工业相机701和第二工业相机702对称安装,第一云台706和第二云台707均采用球形平台,第一工业相机701设置在第一云台706上,具体通过1/4螺丝连接第一云台706,第二工业相机702设置在第二云台707上,具体通过1/4螺丝连接第二云台707,第一云台706固定在第一滑块704上,第二云台707固定在第二滑块705上,通过移动第一滑块704和第二滑块705,可以调节第一工业相机701和第二工业相机702的水平位置,从而改变第一工业相机701和第二工业相机702之间的位置关系,确保标志点2均在第一工业相机701和第二工业相机702的视觉检测的视野范围内,从而采集视野范围内所有标志点2的空间坐标,可通过调节第一云台706和第二云台707上的粗调旋钮和微调旋钮控制第一工业相机701和第二工业相机702的水平角度和俯仰角度,具有多个阻尼挡位。Further, the binocular vision system 7 includes a first industrial camera 701, a second industrial camera 702, a guide rail 703, a first slider 704, a second slider 705, a first cloud platform 706 and a second platform 707, and the guide rail 703 is fixed on the upper surface of the upper plate 802, and the first slider 704 and the second slider 705 are slidably arranged on the guide rail 703, that is, the first slider 704 and the second slider 705 can move on the guide rail 703, the first industrial The camera 701 and the second industrial camera 702 are installed symmetrically. Both the first platform 706 and the second platform 707 adopt spherical platforms. The first industrial camera 701 is set on the first platform 706, and the first platform is connected by a 1/4 screw. The cloud platform 706, the second industrial camera 702 is arranged on the second platform 707, specifically connected to the second platform 707 by 1/4 screw, the first platform 706 is fixed on the first slider 704, the second platform 707 Fixed on the second slider 705, by moving the first slider 704 and the second slider 705, the horizontal position of the first industrial camera 701 and the second industrial camera 702 can be adjusted, thereby changing the first industrial camera 701 and the second The positional relationship between the industrial cameras 702 ensures that the marker points 2 are all within the visual detection range of the first industrial camera 701 and the second industrial camera 702, thereby collecting the spatial coordinates of all marker points 2 within the range of vision, which can be adjusted by adjusting The coarse adjustment knob and the fine adjustment knob on the first platform 706 and the second platform 707 control the horizontal angle and pitch angle of the first industrial camera 701 and the second industrial camera 702, and have multiple damping gears.
进一步地,所述加速度传感器9有四个,均由传感器供电电源10供电,一个加速度传感器9安装在柔性桁架1最顶层的水平柔性杆101端点位置,一个加速度传感器9安装在柔性桁架1最顶层的竖直柔性杆102端点位置,一个加速度传感器9安装在柔性桁架1上面第二层的竖直柔性杆102端点位置,一个加速度传感器9安装在柔性桁架1上面第三层的竖直柔性杆102端点位置,柔性桁架1剩下的四层不安装加速度传感器9。Further, there are four acceleration sensors 9, all powered by the sensor power supply 10, one acceleration sensor 9 is installed at the end position of the horizontal flexible rod 101 on the top layer of the flexible truss 1, and one acceleration sensor 9 is installed on the top layer of the flexible truss 1 An acceleration sensor 9 is installed at the end position of the vertical flexible rod 102 on the second layer above the flexible truss 1, and an acceleration sensor 9 is installed on the vertical flexible rod 102 on the third layer above the flexible truss 1 At the end positions, the remaining four floors of the flexible truss 1 are not equipped with acceleration sensors 9 .
进一步地,所述处理设备包括计算机、A/D采集卡11和滤波放大电路12,计算机与双目视觉系统7连接,并依次通过A/D采集卡11、滤波放大电路12分别与四个加速度传感器9连接,其中计算机包括主机13和显示器14,第一工业相机701和第二工业相机702通过USB数据线与主机13连接,第一工业相机701和第二工业相机702分别标定各自的坐标系,得到柔性桁架1的统一坐标值,柔性桁架1产生振动时由第一工业相机701和第二工业相机702进行图像采集,第一工业相机701和第二工业相机702按一定的采样时间进行图像采集,通过计算机的主机13进行图像处理,标志点2的振动坐标对比原始坐标可以分析出振动位移,进而可以分析出柔性桁架的各振动参数,并在计算机的显示器14显示3D重构画面;四个加速度传感器9检测柔性桁架1自由端的振动及移动情况的复合信号,并将不同通道的信号经过滤波放大电路12和A/D采集卡11,输入到计算机的主机13进行相应的算法分析,得到柔性桁架1自由端的振动频率响应图以及阻尼比等参数,后续可以用来和视觉检测的结果进行比较。Further, the processing device includes a computer, an A/D acquisition card 11 and a filter amplifier circuit 12, and the computer is connected to the binocular vision system 7, and is respectively connected with the four accelerometers through the A/D acquisition card 11 and the filter amplifier circuit 12 successively. The sensor 9 is connected, wherein the computer includes a host 13 and a display 14, the first industrial camera 701 and the second industrial camera 702 are connected to the host 13 through a USB data line, and the first industrial camera 701 and the second industrial camera 702 mark their respective coordinate systems , the unified coordinate value of the flexible truss 1 is obtained. When the flexible truss 1 vibrates, the first industrial camera 701 and the second industrial camera 702 perform image acquisition, and the first industrial camera 701 and the second industrial camera 702 perform image acquisition according to a certain sampling time Acquisition, image processing is carried out through the host computer 13 of the computer, the vibration displacement of the marker point 2 can be analyzed by comparing the original coordinates, and then the vibration parameters of the flexible truss can be analyzed, and the 3D reconstruction picture is displayed on the display 14 of the computer; An acceleration sensor 9 detects the composite signal of the vibration and movement of the free end of the flexible truss 1, and the signals of different channels pass through the filter amplifier circuit 12 and the A/D acquisition card 11, and input them to the host computer 13 of the computer for corresponding algorithm analysis, and obtain The vibration frequency response diagram of the free end of the flexible truss 1 and parameters such as damping ratio can be used to compare with the results of visual inspection later.
在本实施例中,第一工业相机701和第二工业相机702采用加拿大Prosilica公司的型号为GE1050工业相机,分辨率为1megapixels 1024×1024,感光元件为1/2”CCD图像顺序扫描Kodak KAI-01050,最大帧速率为60fps,灯光颜色为白光,使用传统的Cat-5e网线,接口类型为Gigabit Ethernet;第一云台706和第二云台707采用BENRO公司的型号为B0的云台;材质为镁合金,可承重8kg,底座采用UNC3/8接口;导轨703采用云台的配套导轨,材料为金属,导轨长度为1m,固定底孔大小为3/8英寸;加速度传感器9选择kistler公司型号为8762A5的电压式加速度传感器,其标称灵敏度为1000mv/g,测量频率范围为0.5-6000Hz,测量方向为三轴均可;传感器供电电源10采用kistler公司配套设备;A/D采集卡11采用PCI-1800H型号,装在计算机的PCI卡槽中;滤波放大电路12选用型号为YE3760A,由江苏联能电子技术有限公司生产;计算机选用I500-7255型号,制造单位为方正科技集团股份有限公司。In this embodiment, the first industrial camera 701 and the second industrial camera 702 adopt the model GE1050 industrial camera from Canada Prosilica Company, the resolution is 1megapixels 1024×1024, and the photosensitive element is 1/2 "CCD image sequential scanning Kodak KAI- 01050, the maximum frame rate is 60fps, the light color is white light, the traditional Cat-5e network cable is used, and the interface type is Gigabit Ethernet; the first gimbal 706 and the second gimbal 707 adopt the gimbal type B0 of BENRO company; the material It is a magnesium alloy, which can bear 8kg, and the base adopts UNC3/8 interface; the guide rail 703 adopts the matching guide rail of the pan/tilt, the material is metal, the length of the guide rail is 1m, and the size of the fixed bottom hole is 3/8 inch; the acceleration sensor 9 chooses the model of Kistler company The 8762A5 voltage type acceleration sensor has a nominal sensitivity of 1000mv/g, a measurement frequency range of 0.5-6000Hz, and a measurement direction of three axes; the sensor power supply 10 adopts supporting equipment from Kistler Company; the A/D acquisition card 11 adopts The PCI-1800H model is installed in the PCI card slot of the computer; the filter amplifier circuit 12 uses the model YE3760A, produced by Jiangsu Lianeng Electronic Technology Co., Ltd; the computer uses the I500-7255 model, and the manufacturer is Founder Technology Group Co., Ltd.
如图1~图7所示,本实施例还提供了一种柔性桁架振动检测方法,该方法基于上述装置实现,包括以下步骤:As shown in Figures 1 to 7, this embodiment also provides a flexible truss vibration detection method, which is implemented based on the above-mentioned device and includes the following steps:
步骤一、信号发生器5提供一定频率和振幅的正弦波信号,在功率放大器6的作用下将电压放大到一定程度的驱动电压,从而驱动压电陶瓷促动器4控制柔性桁架1振动;Step 1, the signal generator 5 provides a sine wave signal of a certain frequency and amplitude, and under the action of the power amplifier 6, the voltage is amplified to a certain level of driving voltage, thereby driving the piezoelectric ceramic actuator 4 to control the vibration of the flexible truss 1;
步骤二、四个加速度传感器9将X、Y、Z三个方向的振动信号反馈,滤波放大电路12排除干扰频率的作用,A/D采集卡11将模拟信号转换成数字信号输入计算机的主机13实时处理;Step 2, four acceleration sensors 9 feed back the vibration signals in the three directions of X, Y, and Z, the filter amplifier circuit 12 eliminates the effect of the interference frequency, and the A/D acquisition card 11 converts the analog signal into a digital signal input to the host 13 of the computer real-time processing;
步骤三、两台工业相机与柔性桁架1之间设置适当的距离,通过第一云台706的粗调旋钮和微调旋钮对第一工业相机701进行适当的角度调整,通过第二云台707的粗调旋钮和微调旋钮对第二工业相机702进行适当的角度调整,通过第一滑块704对第一工业相机701的水平位置进行固定,通过第二滑块705对第二工业相机702的水平位置进行固定,根据第一工业相机701和第二工业相机702的立体标定得到柔性桁架1的统一坐标值;Step 3: Set an appropriate distance between the two industrial cameras and the flexible truss 1, adjust the angle of the first industrial camera 701 through the coarse adjustment knob and fine adjustment knob of the first pan/tilt 706, and adjust the angle of the first industrial camera 701 through the second pan/tilt 707. The coarse adjustment knob and the fine adjustment knob adjust the angle of the second industrial camera 702 properly, the horizontal position of the first industrial camera 701 is fixed by the first slider 704, and the horizontal position of the second industrial camera 702 is adjusted by the second slider 705. The position is fixed, and the unified coordinate value of the flexible truss 1 is obtained according to the stereo calibration of the first industrial camera 701 and the second industrial camera 702;
步骤四、柔性桁架1产生振动时由第一工业相机701和第二工业相机702进行图像采集,将数据通过USB接口输入计算机的主机13实时处理得出柔性桁架1的各种振动参数,并在计算机的显示器14显示3D重构画面。Step 4, when the flexible truss 1 vibrates, the first industrial camera 701 and the second industrial camera 702 perform image acquisition, and the data is input into the host computer 13 of the computer through the USB interface for real-time processing to obtain various vibration parameters of the flexible truss 1 , and in the The monitor 14 of the computer displays the 3D reconstructed picture.
综上所述,本发明采用视觉和加速度传感器对柔性桁架进行检测,通过将两种检测方式的优势结合,既弥补了视觉检测在光照条件不足的情况下图像对比度不足的缺点,又展示了视觉检测的灵活性和良好的适应性,可以在实验室条件不足的情况下提供更可行的解决办法,实现降低实验成本以及搭建难度的目的。To sum up, the present invention uses vision and acceleration sensors to detect flexible trusses. By combining the advantages of the two detection methods, it not only makes up for the shortcomings of insufficient image contrast in the case of insufficient light conditions in visual detection, but also demonstrates the visual The flexibility and good adaptability of the test can provide a more feasible solution in the case of insufficient laboratory conditions, and achieve the purpose of reducing the cost of the experiment and the difficulty of construction.
以上所述,仅为本发明专利较佳的实施例,但本发明专利的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明专利所公开的范围内,根据本发明专利的技术方案及其发明构思加以等同替换或改变,都属于本发明专利的保护范围。The above is only a preferred embodiment of the patent of the present invention, but the scope of protection of the patent of the present invention is not limited thereto. Equivalent replacements or changes to the technical solutions and their inventive concepts all fall within the scope of protection of the invention patent.
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