CN108680131B - Dispensing test tooling - Google Patents
Dispensing test tooling Download PDFInfo
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- CN108680131B CN108680131B CN201810507267.8A CN201810507267A CN108680131B CN 108680131 B CN108680131 B CN 108680131B CN 201810507267 A CN201810507267 A CN 201810507267A CN 108680131 B CN108680131 B CN 108680131B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
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- General Physics & Mathematics (AREA)
- Sampling And Sample Adjustment (AREA)
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Abstract
本申请公开了一种点胶测试工装,包括:测试夹具、测试块、盖板、胶粘层和推动件。测试块具有第一贯通孔和槽体,槽体沿第一贯通孔的周向方向延伸,且槽体与第一贯通孔间隔开,槽体将第一表面分隔为第一部分和第二部分,第一部分位于槽体的径向内侧,第二部分位于槽体的径向外侧,第二部分的靠近第一表面的周缘的部分与测试夹具接触,第一部分的厚度小于第二部分的厚度。盖板盖遮挡第一贯通孔和槽体,且盖板边缘与第二部分相对。胶粘层位于盖板和第一部分之间,推动件穿设于第一贯通孔且适于推动盖板。根据本申请实施例的点胶测试工装,通过设置测试块,可以模拟实际的点胶厚度和点胶宽度,结构简单、操作方便且测试精度高,具有很强的实用性能。
The present application discloses a glue dispensing test tool, comprising: a test fixture, a test block, a cover plate, an adhesive layer and a pusher. The test block has a first through hole and a groove body, the groove body extends along the circumferential direction of the first through hole, the groove body is spaced apart from the first through hole, and the groove body divides the first surface into a first part and a second part, The first part is located radially inside the groove body, the second part is located radially outside the groove body, the part of the second part close to the periphery of the first surface is in contact with the test fixture, and the thickness of the first part is smaller than that of the second part. The cover plate cover shields the first through hole and the groove body, and the edge of the cover plate is opposite to the second part. The adhesive layer is located between the cover plate and the first part, and the pusher penetrates through the first through hole and is suitable for pushing the cover plate. According to the glue dispensing test tool of the embodiment of the present application, by setting the test block, the actual glue dispensing thickness and glue width can be simulated, the structure is simple, the operation is convenient, the test precision is high, and the practical performance is strong.
Description
技术领域technical field
本申请涉及点胶测试技术领域,具体而言,尤其是涉及一种点胶测试工装。The present application relates to the technical field of glue dispensing testing, in particular, to a glue dispensing test tool.
背景技术Background technique
点胶工艺具有操作简单、成本低廉且可以实现自动化操作等诸多优点,因此被广泛应用于电子产品和玩具等产品的组装。但是,在点胶工艺中,点胶的点胶量不容易把握,极易出现点胶强度不够和点胶量过大的情况。The dispensing process has many advantages such as simple operation, low cost and automatic operation, so it is widely used in the assembly of electronic products and toys. However, in the dispensing process, the dispensing amount of dispensing is not easy to grasp, and it is very easy to have insufficient dispensing strength and excessive dispensing amount.
在相关技术中,提出了一种测试胶水强度的测试方法,但是该测试方法只能单纯地测试胶水的性能,无法精确测试胶水与其相连的连接件之间的连接强度,具有很大局限性。In the related art, a test method for testing the strength of glue is proposed, but this test method can only test the performance of the glue simply, and cannot accurately test the connection strength between the glue and its connecting pieces, which has great limitations.
发明内容SUMMARY OF THE INVENTION
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请提出一种点胶测试工装,所述点胶测试工装具有操作方便、测试结果精确的优点。The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a glue dispensing test tool, which has the advantages of convenient operation and accurate test results.
根据本申请实施例的点胶测试工装,包括:测试夹具;测试块,所述测试块具有相对的第一表面和第二表面,所述测试块具有第一贯通孔和槽体,所述第一贯通孔贯通所述第一表面和所述第二表面,所述槽体位于所述第一表面,所述槽体沿所述第一贯通孔的周向方向延伸,且所述槽体与所述第一贯通孔间隔开,所述槽体将所述测试块分隔为第一部分和第二部分,所述第一部分位于所述槽体的径向内侧,所述第二部分位于所述槽体的径向外侧,所述第二部分的靠近所述第一表面的周缘的部分与所述测试夹具接触,所述第一部分的厚度小于所述第二部分的厚度;盖板,所述盖板位于所述测试块的一侧,且靠近所述第一表面,所述盖板盖遮挡所述第一贯通孔和所述槽体,且所述盖板边缘与所述第二部分相对;胶粘层,所述胶粘层位于所述盖板和所述第一部分之间;推动件,所述推动件穿设于所述第一贯通孔且适于推动所述盖板。The glue dispensing test tool according to the embodiment of the present application includes: a test fixture; a test block, the test block has a first surface and a second surface opposite to each other, the test block has a first through hole and a groove body, the first A through hole penetrates the first surface and the second surface, the groove body is located on the first surface, the groove body extends along the circumferential direction of the first through hole, and the groove body is connected to the first surface. The first through holes are spaced apart, the groove body divides the test block into a first part and a second part, the first part is located radially inside the groove body, and the second part is located in the groove the radially outer side of the body, the part of the second part close to the peripheral edge of the first surface is in contact with the test fixture, the thickness of the first part is smaller than the thickness of the second part; the cover plate, the cover the plate is located on one side of the test block and is close to the first surface, the cover plate cover shields the first through hole and the groove body, and the edge of the cover plate is opposite to the second part; An adhesive layer, the adhesive layer is located between the cover plate and the first part; a pusher, the pusher penetrates the first through hole and is suitable for pushing the cover plate.
根据本申请实施例的点胶测试工装,通过设置测试块,测试块上的第一部分的宽度可以模拟实际的点胶宽度,测试块上的第一部分和第二部分之间的厚度差可以模拟实际的点胶厚度,操作比较方便且可以精确测试胶粘层的粘结强度,从而可以选择合适的点胶宽度和点胶厚度以提升点胶产品的结构牢固性能。According to the glue dispensing test tool of the embodiment of the present application, by setting the test block, the width of the first part on the test block can simulate the actual dispensing width, and the thickness difference between the first part and the second part on the test block can simulate the actual glue It is convenient to operate and can accurately test the bonding strength of the adhesive layer, so that the appropriate dispensing width and thickness can be selected to improve the structural firmness of the dispensing product.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be set forth, in part, from the following description, and in part will become apparent from the following description, or may be learned by practice of the present application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1是根据本申请实施例的点胶测试工装的整体结构图;1 is an overall structural diagram of a dispensing test tool according to an embodiment of the present application;
图2是根据本申请实施例的点胶测试工装的全剖视图;2 is a full cross-sectional view of a dispensing test fixture according to an embodiment of the present application;
图3是图2中A圈示部分的局部放大图;Fig. 3 is a partial enlarged view of the part circled by A in Fig. 2;
图4是根据本申请实施例的点胶测试工装的爆炸图;4 is an exploded view of a dispensing test tool according to an embodiment of the present application;
图5是根据本申请实施例的点胶测试工装在另一视图角度下的爆炸图;5 is an exploded view of the glue dispensing test tool according to an embodiment of the present application under another viewing angle;
图6是根据本申请实施例的测试块的整体结构示意图;6 is a schematic diagram of the overall structure of a test block according to an embodiment of the present application;
图7是根据本申请实施例的测试块的侧视图;7 is a side view of a test block according to an embodiment of the present application;
图8是根据本申请实施例的测试夹具的整体结构示意图;8 is a schematic diagram of the overall structure of a test fixture according to an embodiment of the present application;
图9是根据本申请实施例的测试夹具在另一视图角度下的结构图。FIG. 9 is a structural diagram of a test fixture according to an embodiment of the present application from another viewing angle.
附图标记:Reference number:
点胶测试工装100,Dispensing
测试夹具1,第二贯通孔11,台阶12,
测试块2,
第一表面21,第一部分21a,第二部分21b,第二表面22,第一贯通孔23,槽体24,The
盖板3,油墨层31,
胶粘层4,
推动件5。Pusher 5.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。The following describes in detail the embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, but should not be construed as a limitation on the present application.
在本申请的描述中,需要理解的是,术语“厚度”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "thickness", "radial direction", "circumferential direction", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of description This application and the simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the application. Furthermore, features delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of this application, unless stated otherwise, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
下面参考图1-图9描述根据本申请实施例的点胶测试工装100,该点胶测试工装100可以测试点胶强度。The following describes the glue
如图1-图2、图4-图5所示,根据本申请实施例的点胶测试工装100,包括:测试夹具1、测试块2、盖板3、胶粘层4和推动件5。As shown in FIGS. 1-2 and 4-5 , the glue
如图4-图7所示,测试块2可以具有相对的第一表面21和第二表面22,测试块2上具有第一贯通孔23和槽体24,第一贯通孔23可以在测试块2的厚度方向延伸以贯通第一表面21和第二表面22。槽体24可以位于第一表面21上,槽体24可以沿第一贯通孔23的周向方向延伸,且槽体24可以与第一贯通孔23间隔设置,槽体24可以将测试块2分隔为第一部分21a和第二部分21b,第一部分21a可以位于槽体24的径向内侧,第二部分21b可以位于槽体24的径向外侧,第二部分21b的靠近第一表面21的周缘的部分可以与测试夹具1接触,第一部分21a的厚度可以小于第二部分21b的厚度。As shown in FIG. 4-FIG. 7, the
可选地,第一贯通孔23可以为圆形孔,也可以为多边形孔,可以根据实际的使用需求选择设置,本申请对此不做具体限制。Optionally, the first through
如图4-图5所示,盖板3可以位于测试块2的一侧且靠近第一表面21设置,盖板3可以盖遮挡第一贯通孔23和槽体24,且盖板3边缘可以与第二部分21b相对。如图2所示,胶粘层4可以位于盖板3和第一部分21a之间。推动件5可以穿设于第一贯通孔23且适于推动盖板3。As shown in FIGS. 4-5 , the
具体而言,当点胶测试工装100工作时,可以在第一部分21a上进行点胶,第一部分21a的宽度即为点胶宽度。当盖板3盖遮挡第一贯通孔23和槽体24时,如图7所示,由于第一部分21a的厚度可以小于第二部分21b的厚度,第一部分21a和第二部分21b之间的厚度差d可以限定出点胶高度,多余的胶水可以在盖板3的压力下进入到槽体24内。胶水凝固后可以在盖板3和第一部分21a之间形成胶粘层4,胶粘层4可以将盖板3和测试块2连接在一起。当测试胶粘层4的粘结强度时,可以将测试块2和盖板3的组合件放置在测试夹具1上,推动件5穿设于第一贯通孔23并可以对盖板3进行施加推力,可以根据推动件5推开测试块2和盖板3的推力大小来验证试胶粘层4的粘结强度。Specifically, when the glue
可选地,可以将测试块2设置成不同的型号,不同型号的测试块2上的第一部分21a的宽度可以不同,不同型号的测试块2上的第一部分21a和第二部分21b之间的厚度差d也可以不同,由此可以根据实际的点胶宽度和点胶厚度选择相对应的测试块2,由此可以方便测试不同型号的胶粘层4的粘结强度。Optionally, the
在本申请的一个具体示例中,点胶测试工装100还可以包括加载装置,加载装置可以与推动件5相连,加载装置可以对推动件5进行施加载荷,由此,推动件5可以为盖板3施加推力。其中,加载装置可以控制其施加在推动件5上的载荷大小,还可以控制推动件5施加推力的速度,可以将一定大小的载荷通过推动件5均匀地施加在盖板3上,由此可以提升点胶测试工装100的运行更加平稳,还可以提升点胶测试工装100的测试效果。In a specific example of the present application, the
可以理解的是,点胶测试工装100可以模拟点胶产品组装时的点胶和粘结环境。例如,点胶产品可以为手机,测试块2的组成材料可以与手机中框的组成材料相同,盖板3的组成材料可以与手机的玻璃盖板的组成材料相同,可以通过测试测试块2与盖板3的粘结强度模拟手机中框与玻璃盖板之间的连接强度。其中,第一部分21a的宽度可以与手机中框的点胶宽度相同,第一部分21a和第二部分21b之间的厚度差d可以与手机中框的点胶厚度相同。由此,点胶测试工装100就可以精确测试到手机中框与玻璃盖板之间的粘结强度。进一步地,可以根据手机中框与玻璃盖板之间的粘结强度要求,通过点胶测试工装100验证点胶宽度和点胶厚度是否满足使用需求,由此可以得到合适的点胶宽度和点胶厚度。It can be understood that the
需要进行说明的是,点胶产品不仅限于手机,也可以为其他电子产品和玩具产品等,可以根据实际的使用需求采用点胶测试工装100对其点胶粘结强度进行测试,也可以通过点胶测试工装100的测试选择合适的点胶参数,本申请对此不做具体限制。It should be noted that the dispensing products are not limited to mobile phones, but can also be other electronic products and toy products. The dispensing
根据本申请实施例的点胶测试工装100,通过设置测试块2,测试块2上的第一部分21a的宽度可以模拟实际的点胶宽度,测试块2上的第一部分21a和第二部分21b之间的厚度差d可以模拟实际的点胶厚度,操作比较方便且可以精确测试胶粘层4的粘结强度,从而可以选择合适的点胶宽度和点胶厚度以提升点胶产品的结构牢固性能。According to the glue
如图8-图9所示,根据本申请的一些实施例,测试夹具1可以具有第二贯通孔11,第二贯通孔11的内壁可以具有台阶12,测试块2搭接于台阶12,由此可以使测试夹具1的结构更加简单、方便推动件5对盖板3进行施加推力。具体而言,当点胶测试工装100工作时,可以对测试夹具1进行固定,测试块2可以放置在台阶12上。当推动件5对盖板3进行施加推力时,台阶12可以防止测试块2相对测试夹具1进行移动,从而可以提升点胶测试工装100的测试精度。As shown in FIGS. 8 to 9 , according to some embodiments of the present application, the
可选地,测试夹具1上可以设置多个台阶12,多个台阶12可以在第二贯通孔11的周向方向均匀间隔分布,由此可以提升测试块2与测试夹具1的配合牢固性。例如,在图8所示的具体示例中,测试夹具1形成为正方体形,第二贯通孔11形成为正方形并在测试夹具1的厚度方向上贯穿测试夹具1。测试夹具1上设有四个台阶12,四个台阶12围绕第二贯通孔11均匀间隔分布。当然,测试夹具1的设计形式不仅限于此,例如,测试夹具1还可以形成为圆柱形,可以根据实际的使用需求选择设置,本申请对此不做具体限制。Optionally, a plurality of
如图1所示,在本申请的一些实施例中,第二表面22可以与测试夹具1的部分外表面平齐,由此可以使点胶测试工装100的整体结构更加协调。当然可以理解的是,第二表面22也可以不与测试夹具1的部分外表面平齐。例如,第二表面22也可以位于第二贯通孔11的内部,第二表面22也可以向外伸出第二贯通孔11,只要能够满足点胶测试工装100的结构牢固性能要求即可。As shown in FIG. 1 , in some embodiments of the present application, the second surface 22 may be flush with a part of the outer surface of the
如图6所示,在本申请的一些实施例中,测试块2可以形成为圆柱状,由此可以使测试块2的结构更加简单。在本申请的一些具体示例中,测试块2形成为圆柱状,第一贯通孔23形成为圆形孔,由此可以使测试块2的整体结构更加协调,美观度更高。需要进行说明的是,测试块2的形状不仅限于此。例如,测试块2还可以形成为多面体形。As shown in FIG. 6 , in some embodiments of the present application, the
如图6所示,在本申请的一些实施例中,槽体24可以形成为环形槽,由此可以使槽体24的结构更加简单、方便加工。可选地,槽体24可以形成为圆环形槽,由此可以提升测试块2的外观美观度。可选地,可以采用CNC加工的方式在测试块2上加工出环形的槽体24,操作方便且加工精度高。当然可以理解的是,槽体24的形状不仅限于此,例如,槽体24还可以形成为多边形。As shown in FIG. 6 , in some embodiments of the present application, the
下面参考图6-图7详细描述本申请具体实施例的测试块2。The
如图6-图7所示,测试块2可以形成为圆盘形,第一表面21和第二表面22在测试块2的厚度方向上背对设置。第一贯通孔23位于测试块2的中心位置并在测试块2的厚度方向上贯通第一表面21和第二表面22。槽体24设在第一表面21上,槽体24相对第一表面21在测试块2的厚度方向凹入,槽体24围绕第一贯通孔23设置并形成为圆环形。槽体24将第一表面21分割成第一部分21a和第二部分21b,第二部分21b的厚度大于第一部分21a的厚度。As shown in FIGS. 6-7 , the
根据本申请的一些实施例,槽体24的底面可以为平面,由此可以方便槽体24的加工。当然,槽体24的底面也可以为圆弧面或阶梯面,只要能够满足存储胶水的要求即可。According to some embodiments of the present application, the bottom surface of the
在本申请的一些实施例中,测试块2可以为塑料件,由此可以节省点胶测试工装100的加工成本。塑料材料的价格低廉且加工方便,具有很强的实用性能。可选地,测试块2也可以为金属材料件,可以根据点胶测试工装100的需求选择设置。In some embodiments of the present application, the
如图4所示,根据本申请的一些实施例,盖板3的朝向测试块2的表面可以涂有油墨层31,由此可以提升胶粘层4的连接强度。具体而言,当盖板3盖设在测试块2上时,第一部分21a上的胶水可以与油墨层31发生化学反应,其生成物可以将盖板3与测试块2牢固的连接在一起。As shown in FIG. 4 , according to some embodiments of the present application, the surface of the
可选地,油墨层31的厚度可以为15-30um,由此可以满足盖板3与测试块2的连接需求。可以理解的是,当油墨层31的厚度较小时,盖板3与测试块2的连接强度将会受到很大的影响,从而降低了胶粘层4的粘结强度。当油墨层31的厚度较大时,虽然可以满足粘结强度需求,但是会增大测试成本。经发明人多次试验验证,当油墨层31的厚度为15-30um时,油墨层31的厚度既可以满足粘结强度需求,还可以节省油墨的使用量。进一步地,油墨层31的厚度可以为20um。Optionally, the thickness of the
在本申请的一些实施例中,胶粘层4可以为热熔胶或光学胶,由此可以提升胶粘层4的粘结强度。其中,热熔胶具有无毒无味、无污染、粘合强度大和粘结速度快的优点,可以大幅度提升胶粘层4的粘结强度。光学胶不仅可以满足粘结需求,同时还具有透光的功能,当点胶产品对透光度要求较高时,可以采用光学胶进行粘结。In some embodiments of the present application, the
在本申请的一个具体示例中,可以在盖板3上设置不同类型的油墨层31,点胶测试工装100可以测试不同类型的油墨层31与胶水之间的粘结强度,由此可以选择出对应粘结强度最大的油墨层31的类型。当然,也可以在第一部分21a上设置不同类型的胶水,点胶测试工装100可以测试不同类型的胶水与油墨层31之间的粘结强度,由此可以选择出对应粘结强度最大的胶水的类型。由此,通过上述设置,可以采用单因素变量试验的方法得出较优的胶水和油墨层31的组合,从而可以提升胶粘层4的粘结强度,进而可以提升点胶产品的结构强度。In a specific example of the present application, different types of ink layers 31 can be provided on the
如图1、图4-图5所示,根据本申请的一些实施例,推动件5可以呈柱状,由此可以使推动件5的整体结构更加简单。可选地,推动件5可以与第一贯通孔23相适配。例如,推动件5可以形成为圆柱形,第一贯通孔23可以形成为圆形孔;推动件5可以形成为长方体形,第一贯通孔23可以形成为方形孔。由此,通过上述设置,可以使推动件5与第一贯通孔23的配合结构更加协调。可以理解的是,推动件5和第一贯通孔23的配合形式不仅限于此。例如,推动件5也可以形成为圆柱形,第一贯通孔23可以形成为方形孔,由此也可以满足点胶测试工装100的测试需求。As shown in FIGS. 1 and 4 to 5 , according to some embodiments of the present application, the
下面结合图1-图9详细描述根据本申请实施例具体实施例的点胶测试工装100及其测试方法,值得理解的是,下面描述仅是示例性的,而不是对本申请的具体限制。The glue
如图1-图2、图4-图5所示,根据本申请实施例的点胶测试工装100,包括:测试夹具1、多个测试块2、盖板3、胶粘层4和推动件5。As shown in FIGS. 1-2 and 4-5 , the glue
如图7-图8所示,测试夹具1形成为正方体形,测试夹具1的中心位置设有正方形的第二贯通孔11,第二贯通孔11在测试夹具1的厚度方向上贯穿测试夹具1,测试夹具1上设有四个台阶12,四个台阶12围绕第二贯通孔11均匀间隔分布。As shown in FIGS. 7-8 , the
如图6所示,每个测试块2形成为圆盘形,第一表面21和第二表面22在测试块2的厚度方向上背对设置。第一贯通孔23位于测试块2的中心位置并在测试块2的厚度方向上贯通第一表面21和第二表面22。槽体24设在第一表面21上,槽体24相对第一表面21在测试块2的厚度方向上凹入,槽体24围绕第一贯通孔23设置并形成为圆环形。槽体24将第一表面21分割成第一部分21a和第二部分21b,第一部分21a的厚度小于第二部分21b的厚度。当点胶测试工装100工作时,第一部分21a的宽度即为点胶宽度,第一部分21a和第二部分21b的厚度差d即为点胶厚度。第二部分21b的靠近第一表面21的周缘的部分与测试夹具1接触,测试夹具1可以起到固定测试块2的作用。其中,多个测试块2的第一部分21a和第二部分21b的厚度差d不同,多个测试块2的第一部分21a的宽度也不同。As shown in FIG. 6 , each
如图4所示,盖板3形成为正方体形,盖板3的靠近测试块2的一侧表面上设有油墨层31,油墨层31的厚度为20um。As shown in FIG. 4 , the
根据本申请实施例的测试方法,包括如下步骤:The test method according to the embodiment of the present application includes the following steps:
首先,在盖板3上设置不同类型的油墨层31,点胶胶水选择热熔胶,点胶测试工装100可以测试不同类型的油墨层31与胶水之间的粘结强度,由此可以选择出对应粘结强度最大的油墨层31的类型。First, different types of ink layers 31 are arranged on the
然后,采用上述油墨层31和胶水的组合,选择其中一个测试块2并在其第一部分21a上进行点胶,将盖板3放置于测试块2上,点胶位于盖板3和第一部分21a之间以构造出胶粘层4,胶粘层4的厚度与第一部分21a和第二部分21b的厚度差d相同,胶粘层4的宽度与第一部分21a的宽度相同。等到胶粘层4凝固后,再将盖板3与测试块2的组合件放置在测试夹具1上,推动件5穿设于第一贯通孔23且止抵在盖板3的一侧表面上,加载装置可以对推动件5进行缓慢施加载荷,当盖板3与测试块2分离时,记录加载装置上显示的加载力。Then, using the combination of the above-mentioned
最后,根据盖板3与测试块2分离时的加载力大小判断胶粘层4的粘结强度,选择不同型号的测试块2以调整胶粘层4的宽度和厚度,重复上述操作,可以选择出合适的胶粘层4的宽度和厚度。Finally, judge the bonding strength of the
由此,通过上述设置,可以采用单因素变量试验的方法得出合适的胶水、油墨层31和胶粘层4的宽度、厚度的组合,可以提升胶粘层4的粘结强度,从而可以提升点胶产品的结构强度。Therefore, through the above setting, a suitable combination of the width and thickness of the glue, the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the present application, The scope of the application is defined by the claims and their equivalents.
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