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CN108678247A - A kind of prefabricated assembled light floor and its manufacturing method - Google Patents

A kind of prefabricated assembled light floor and its manufacturing method Download PDF

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Publication number
CN108678247A
CN108678247A CN201810486602.0A CN201810486602A CN108678247A CN 108678247 A CN108678247 A CN 108678247A CN 201810486602 A CN201810486602 A CN 201810486602A CN 108678247 A CN108678247 A CN 108678247A
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hollow steel
steel pipe
floor slab
lightweight
lightweight floor
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邹昀
赵桃干
邬涛音
张祖雪
李星灿
管晨蕾
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Jiangnan University
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Jiangnan University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Floor Finish (AREA)

Abstract

本发明公开了一种预制装配式轻质楼板及其制造方法,属于建筑材料技术领域。本发明提供了一种由混凝土基体、空心钢管、缀板、钢筋网架、空心钢管孔、轻质填充材料以及栓钉孔组成的预制装配式轻质楼板及其制造方法,既克服了传统现浇楼板自重大的问题,也有效解决了轻质混凝土强度较低的问题,具有重大的现实意义和工程应用价值。

The invention discloses a prefabricated assembled lightweight floor slab and a manufacturing method thereof, belonging to the technical field of building materials. The invention provides a prefabricated light-weight floor slab composed of a concrete base, hollow steel pipes, panels, steel grids, hollow steel pipe holes, lightweight filling materials and bolt holes, and a manufacturing method thereof, which not only overcomes the traditional The self-heavy problem of pouring floor slabs also effectively solves the problem of low strength of lightweight concrete, which has great practical significance and engineering application value.

Description

一种预制装配式轻质楼板及其制造方法A prefabricated lightweight floor slab and its manufacturing method

技术领域technical field

本发明涉及一种预制装配式轻质楼板及其制造方法,属于建筑材料技术领域。The invention relates to a prefabricated assembled lightweight floor slab and a manufacturing method thereof, belonging to the technical field of building materials.

背景技术Background technique

装配式结构体系是指按照统一、标准的建筑部品规格制作房屋单元或构件,然后运至施工现场装配就位而产生的建筑。其特点是建筑质量轻、节能环保、施工速度快、工业化程度高等,能解决建筑工业化水平低、房屋建造劳动生产率低以及传统房屋产品质量低等诸多问题,适应建筑行业的发展。The prefabricated structural system refers to the building produced by making housing units or components according to uniform and standard building part specifications, and then transporting them to the construction site for assembly in place. It is characterized by light building weight, energy saving and environmental protection, fast construction speed, and high degree of industrialization. It can solve many problems such as low level of construction industrialization, low labor productivity in house construction, and low quality of traditional house products, and adapts to the development of the construction industry.

目前主要采用的装配式楼板主要包括现浇楼板和叠合楼板两类。现浇楼板即在现场依照设计位置,进行支模、绑扎钢筋、浇筑混凝土,经养护、拆模板而制作的楼板。现浇楼板虽然整体性能较为优异,但是现浇工作量大,工艺较复杂,不仅影响施工进度,而且不符合现有的装配式绿色建筑的设计理念,不适用于装配式建筑之中;叠合楼板是由预制板和现浇钢筋混凝土层叠合而成的装配整体式楼板。预制板在工厂中完成,运输至现场安装完成后,支模浇筑现浇层,养护完成后拆模形成叠合楼板。叠合楼板可以减少现场浇筑的工作量,加快施工进度,但是叠合楼板的预制部分与现浇部分的连接强度较弱,同时由于预制部分的板厚较小,容易导致预制楼板在运输和施工过程中出现开裂,影响楼板的使用性能。At present, the prefabricated floor slabs mainly used mainly include cast-in-place floor slabs and laminated floor slabs. The cast-in-place floor slab is a floor slab manufactured on site according to the design position, by setting up formwork, binding steel bars, pouring concrete, curing, and removing the formwork. Although the overall performance of cast-in-place slabs is relatively excellent, the workload of cast-in-place is large and the process is complicated, which not only affects the construction progress, but also does not conform to the existing design concept of prefabricated green buildings, and is not suitable for prefabricated buildings; The floor slab is an assembled monolithic floor slab formed by laminating prefabricated slabs and cast-in-place reinforced concrete layers. The prefabricated slab is completed in the factory, transported to the site and installed, the cast-in-place layer is cast in formwork, and the formwork is removed after maintenance to form a laminated floor slab. Laminated slabs can reduce the workload of on-site pouring and speed up the construction progress, but the connection strength between the prefabricated part and the cast-in-place part of the laminated slab is weak. Cracks occur during the process, which affects the performance of the floor.

因此,急需开发一种既能够减少浇筑工作量,又能够保证使用性能的新型装配式楼板。Therefore, there is an urgent need to develop a new type of prefabricated floor slab that can reduce the pouring workload and ensure the performance.

现有的减轻楼板自重的方法主要有两种。一是采用空心楼板,空心楼板是指在楼板预制过程中,在楼板指定位置预埋内模形成空腔,然后浇筑混凝土,形成空心楼板。此方法不仅可以减轻楼板的重量,而且可以减少耗材,但是空心楼板普遍存在强度较低,隔音效果差等问题;二是采用轻质混凝土楼板,采用如陶粒混凝土、小麦秸秆混凝土等材料直接浇筑成楼板,这种方法也大大减轻了楼板自重,但是由于其造价较高而且强度较低,因此存在成本较高,不能广泛应用等问题。There are two main methods for reducing the dead weight of floor slabs. The first is to use a hollow floor slab. The hollow floor slab means that during the prefabrication process of the floor slab, the internal mold is pre-embedded at the designated position of the floor slab to form a cavity, and then concrete is poured to form a hollow floor slab. This method can not only reduce the weight of the floor slab, but also reduce the consumption of materials, but the hollow floor generally has problems such as low strength and poor sound insulation effect; the second is to use lightweight concrete floor slabs, such as ceramsite concrete, wheat straw concrete and other materials for direct pouring This method also greatly reduces the weight of the floor, but due to its high cost and low strength, it has problems such as high cost and cannot be widely used.

因此,开发一种既能够减轻楼板自重,减少耗材,又能够保证其强度的新型装配式楼板也十分重要。Therefore, it is also very important to develop a new type of prefabricated floor that can not only reduce the weight of the floor, reduce the consumption of materials, but also ensure its strength.

现尝试将空心楼板与混凝土楼板相结合,开发一种新型装配式楼板,但是,轻质楼板和空心楼板的强度都较低,如果将两种形式结合,强度会更低,很难满足建筑要求;空心楼板在空心处的混凝土较薄,很容易产生裂缝或者发生破坏,而现有的轻质混凝土延性较差,基本上开裂即破坏,若将两种形式组合,空心处的混凝土比较薄,强度又比较低,延性也比较差,很容易就发生破坏,因此,将轻质楼板和空心楼板如何有效地结合起来就是一个难题。Now try to combine the hollow floor with the concrete floor to develop a new type of prefabricated floor. However, the strength of the lightweight floor and the hollow floor is low. If the two forms are combined, the strength will be lower, and it is difficult to meet the architectural requirements. ; The concrete in the hollow part of the hollow floor slab is thin, and it is easy to cause cracks or damage. However, the existing lightweight concrete has poor ductility, and basically cracks and destroys. If the two forms are combined, the concrete in the hollow part is relatively thin. The strength is relatively low, the ductility is also relatively poor, and it is easy to be damaged. Therefore, how to effectively combine the lightweight floor and the hollow floor is a difficult problem.

发明内容Contents of the invention

为解决上述问题,本发明提供了一种预制装配式轻质楼板及其制造方法,既克服了传统现浇楼板自重大的问题,也有效解决了空心楼板和轻质混凝土强度较低的问题。本发明楼板均在工厂中预制,施工工艺简单,大大提高了生产效率,缩短了工期,也极大地减少了现浇工作量,符合国家绿色建筑设计理念;楼板通过栓钉跟钢梁焊接,结构的整体性得到加强,解决了地和楼板预支部分和现浇部分连接较弱的问题;楼板通过在后浇带浇筑高性能混凝土,不仅减少了施工的浇筑量,而且大大增强了楼板和钢梁的整体性,使结构承载力及延性得到较大程度的提高,具有重大的现实意义和工程应用价值。In order to solve the above problems, the present invention provides a prefabricated lightweight floor slab and its manufacturing method, which not only overcomes the problem of the traditional cast-in-place floor slab's self-heaviness, but also effectively solves the problem of low strength of the hollow floor slab and lightweight concrete. The floor slabs of the present invention are all prefabricated in the factory, the construction process is simple, the production efficiency is greatly improved, the construction period is shortened, and the workload of cast-in-place is greatly reduced, which conforms to the national green building design concept; The integrity of the building is strengthened, which solves the problem of weak connection between the presupported part and the cast-in-place part of the ground and the floor slab; the floor slab is poured with high-performance concrete in the post-casting zone, which not only reduces the amount of pouring in construction, but also greatly strengthens the floor slab and steel beams The integrity of the structure can greatly improve the structural bearing capacity and ductility, which has great practical significance and engineering application value.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

本发明提供了一种预制装配式轻质楼板,此轻质楼板(1)的组成成分包含混凝土基体(2)、空心钢管(3)、缀板(4)、钢筋网架(5)、空心钢管孔(6)、轻质填充材料(7)以及栓钉孔(8);The invention provides a prefabricated light floor slab. The light floor slab (1) consists of a concrete base (2), a hollow steel pipe (3), a panel (4), a steel grid frame (5), a hollow Steel pipe holes (6), lightweight filler material (7) and peg holes (8);

所述混凝土基体(2)浇筑于钢筋网架(5)内部;The concrete matrix (2) is poured inside the steel grid frame (5);

所述空心钢管(3)位于钢筋网架(5)内部;The hollow steel pipe (3) is located inside the steel grid frame (5);

所述缀板(4)连接相邻两根空心钢管(3);The trim plate (4) connects two adjacent hollow steel pipes (3);

所述钢筋网架(5)由纵筋(9)和箍筋(10)连接而成;The steel grid frame (5) is formed by connecting longitudinal bars (9) and stirrup bars (10);

所述空心钢管孔(6)分布于空心钢管(3)的管身;The hollow steel pipe holes (6) are distributed on the body of the hollow steel pipe (3);

所述轻质填充材料(7)填充于空心钢管(3)内部;The lightweight filling material (7) is filled inside the hollow steel pipe (3);

所述栓钉孔(8)分布于轻质楼板(1)板身。The peg holes (8) are distributed on the body of the lightweight floor slab (1).

在本发明的一种实施方式中,所述混凝土基体(2)由陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水按一定比例混合而成。In one embodiment of the present invention, the concrete matrix (2) is formed by mixing ceramsite, glass stone, cement, fly ash, sand, water reducing agent and water in a certain proportion.

在本发明的一种实施方式中,每1m3所述混凝土基体(2)中含有陶粒130~160kg、玻璃石200~230kg、水泥330~380kg、粉煤灰30~60kg、砂680~750kg、减水剂4~6kg以及水150~180kg。In one embodiment of the present invention, the concrete matrix (2) per 1 m3 contains 130-160 kg of ceramsite, 200-230 kg of glass stone, 330-380 kg of cement, 30-60 kg of fly ash, and 680-750 kg of sand , Water reducing agent 4~6kg and water 150~180kg.

在本发明的一种实施方式中,所述陶粒为粒径5~8mm的陶粒。In one embodiment of the present invention, the ceramsite is ceramsite with a particle diameter of 5-8 mm.

在本发明的一种实施方式中,所述玻璃石为粒径5~15mm的玻璃石。In one embodiment of the present invention, the glass stone is glass stone with a particle diameter of 5-15 mm.

在本发明的一种实施方式中,所述水泥为标号42.5的水泥。In one embodiment of the present invention, the cement is the cement of label 42.5.

在本发明的一种实施方式中,所述砂为中砂。In one embodiment of the present invention, the sand is medium sand.

在本发明的一种实施方式中,所述空心钢管(3)为外直径100mm,壁厚5mm,长度3200mm的薄壁钢管。In one embodiment of the present invention, the hollow steel pipe (3) is a thin-walled steel pipe with an outer diameter of 100 mm, a wall thickness of 5 mm, and a length of 3200 mm.

在本发明的一种实施方式中,所述空心钢管(3)中心轴之间的间距为200mm。In one embodiment of the present invention, the distance between the central axes of the hollow steel pipes (3) is 200 mm.

在本发明的一种实施方式中,所述空心钢管(3)在钢筋网架(5)内部水平均匀布置。In one embodiment of the present invention, the hollow steel pipes (3) are horizontally and evenly arranged inside the reinforcement grid (5).

在本发明的一种实施方式中,所述空心钢管(3)的数量为六个。In one embodiment of the present invention, the number of the hollow steel pipes (3) is six.

在本发明的一种实施方式中,所述缀板(4)均匀布置于空心钢管(3)之间。In one embodiment of the present invention, the panels (4) are evenly arranged between the hollow steel pipes (3).

在本发明的一种实施方式中,所述缀板(4)的排列方向与空心钢管(3)的排列方向垂直。In one embodiment of the present invention, the arrangement direction of the panels (4) is perpendicular to the arrangement direction of the hollow steel pipes (3).

在本发明的一种实施方式中,所述缀板(4)通过焊接方式将相邻两根空心钢管(3)相连。In one embodiment of the present invention, the panel (4) connects two adjacent hollow steel pipes (3) by welding.

在本发明的一种实施方式中,所述缀板(4)为钢板,尺寸为100mm×50mm×5mm。In one embodiment of the present invention, the patch (4) is a steel plate with a size of 100mm×50mm×5mm.

在本发明的一种实施方式中,所述缀板(4)之间的间距为1000mm。In one embodiment of the present invention, the spacing between the panels (4) is 1000mm.

在本发明的一种实施方式中,所述缀板(4)的数量为十块。In one embodiment of the present invention, the number of the panels (4) is ten.

在本发明的一种实施方式中,所述缀板(4)与空心钢管(3)管身焊接的边缘为弧形。In one embodiment of the present invention, the welding edge between the panel (4) and the hollow steel pipe (3) body is arc-shaped.

在本发明的一种实施方式中,所述钢筋网架(5)在轻质楼板(1)内部的横截面形成闭合的结构体系。In one embodiment of the present invention, the cross-section of the reinforced grid (5) inside the lightweight floor (1) forms a closed structural system.

在本发明的一种实施方式中,所述空心钢管孔(6)的直径为3mm。In one embodiment of the present invention, the diameter of the hollow steel pipe hole (6) is 3 mm.

在本发明的一种实施方式中,所述空心钢管孔(6)均匀分布于空心钢管(3)管身。In one embodiment of the present invention, the hollow steel pipe holes (6) are uniformly distributed in the hollow steel pipe (3) body.

在本发明的一种实施方式中,所述轻质填充材料(7)为轻质玻璃棉。In one embodiment of the present invention, the lightweight filling material (7) is lightweight glass wool.

在本发明的一种实施方式中,所述栓钉孔(8)为圆孔、方孔或椭圆孔。In one embodiment of the present invention, the peg hole (8) is a round hole, a square hole or an oval hole.

在本发明的一种实施方式中,所述栓钉孔(8)为直径70mm的圆形。In one embodiment of the present invention, the peg hole (8) is a circle with a diameter of 70mm.

在本发明的一种实施方式中,所述栓钉孔(8)的数量为八个。In one embodiment of the present invention, the number of said peg holes (8) is eight.

在本发明的一种实施方式中,所述栓钉孔(8)分别位于轻质楼板(1)的板身的顶端与底端。In one embodiment of the present invention, the peg holes (8) are respectively located at the top and bottom of the body of the lightweight floor slab (1).

在本发明的一种实施方式中,所述位于轻质楼板(1)的板身顶端的栓钉孔(8)与位于轻质楼板(1)的板身底端的栓钉孔(8)相对称。In one embodiment of the present invention, the peg hole (8) at the top of the light floor slab (1) is the same as the peg hole (8) at the bottom of the light floor slab (1). symmetry.

在本发明的一种实施方式中,所述栓钉孔(8)垂直贯穿轻质楼板(1)板身。In one embodiment of the present invention, the peg holes (8) vertically penetrate through the body of the lightweight floor slab (1).

在本发明的一种实施方式中,所述纵筋(9)直径为12mm,间距为200mm。In one embodiment of the present invention, the diameter of the longitudinal ribs (9) is 12mm, and the spacing is 200mm.

在本发明的一种实施方式中,所述纵筋(9)的排列方向与空心钢管(3)的排列方向一致。In one embodiment of the present invention, the arrangement direction of the longitudinal ribs (9) is consistent with the arrangement direction of the hollow steel pipes (3).

在本发明的一种实施方式中,所述纵筋(9)的长度可长与轻质楼板(1)。In one embodiment of the present invention, the length of the longitudinal reinforcement (9) can be as long as that of the light floor slab (1).

在本发明的一种实施方式中,所述箍筋(10)直径为6mm,间距100mm。In one embodiment of the present invention, the stirrups (10) have a diameter of 6mm and a distance of 100mm.

在本发明的一种实施方式中,所述箍筋(10)的排列方向与空心钢管(3)的排列方向垂直。In one embodiment of the present invention, the arrangement direction of the stirrups (10) is perpendicular to the arrangement direction of the hollow steel pipes (3).

在本发明的一种实施方式中,所述空心钢管(3)距轻质楼板(1)板身底部30mm。In one embodiment of the present invention, the hollow steel pipe (3) is 30 mm away from the bottom of the lightweight floor (1) body.

在本发明的一种实施方式中,所述缀板(4)距轻质楼板(1)板身底部80mm。In one embodiment of the present invention, the panel (4) is 80 mm away from the bottom of the lightweight floor (1) body.

在本发明的一种实施方式中,所述的栓钉孔(8)中,位于外侧的栓钉孔(8)位于距轻质楼板(1)板身与空心钢管(3)垂直一端的50mm、与空心钢管(3)水平一端200mm处。In one embodiment of the present invention, among the peg holes (8), the peg hole (8) on the outside is located 50 mm from the vertical end of the lightweight floor slab (1) and the hollow steel pipe (3). , 200mm from the horizontal end of the hollow steel pipe (3).

在本发明的一种实施方式中,所述的栓钉孔(8)中,位于内侧的栓钉孔(8)位于距轻质楼板(1)板身与空心钢管(3)垂直一端的50mm、与空心钢管(3)水平一端400mm处。In one embodiment of the present invention, among the peg holes (8), the peg hole (8) on the inner side is located 50 mm from the vertical end of the lightweight floor slab (1) and the hollow steel pipe (3). , 400mm from the horizontal end of the hollow steel pipe (3).

在本发明的一种实施方式中,所述轻质楼板(1)的尺寸为3000mm×1200mm×160mm。In one embodiment of the present invention, the size of the lightweight floor (1) is 3000mm×1200mm×160mm.

在本发明的一种实施方式中,所述钢筋网架(5)的尺寸为1150mm×120mm×2950mm。In one embodiment of the present invention, the size of the steel grid (5) is 1150mm×120mm×2950mm.

本发明提供了上述一种预制装配式轻质楼板在建筑领域的应用。The present invention provides the application of the above-mentioned prefabricated lightweight floor slab in the construction field.

本发明提供了上述一种预制装配式轻质楼板的制造方法,包含如下步骤:The present invention provides the above-mentioned method for manufacturing a prefabricated lightweight floor slab, comprising the following steps:

步骤一:将纵筋(9)与箍筋(10)绑扎,形成横截面闭合钢筋网架(5);Step 1: Binding the longitudinal reinforcement (9) and the stirrup (10) to form a cross-section closed reinforcement grid (5);

步骤二:在空心钢管内部填充轻质填充材料,并将空心钢管(3)按照一定的间距放置于定位支座上;Step 2: filling the hollow steel pipe with lightweight filling material, and placing the hollow steel pipe (3) on the positioning support according to a certain interval;

步骤三:用缀板(4)将相邻的空心钢管(3)焊接在一起,形成空心钢管骨架;Step 3: Weld adjacent hollow steel pipes (3) together with patch panels (4) to form a skeleton of hollow steel pipes;

步骤四:将步骤三所得的空心钢管骨架放入步骤一所得的钢筋网架(5)内部;Step 4: Put the hollow steel pipe skeleton obtained in Step 3 into the reinforced grid frame (5) obtained in Step 1;

步骤五:在步骤四所得的内部放置有空心钢管骨架的钢筋网架(5)的外侧四周安装挡板,并在栓钉孔(8)的位置预埋波纹管;Step 5: Install baffles around the outer sides of the reinforced grid frame (5) with hollow steel pipe skeleton inside the obtained step 4, and pre-embed bellows at the position of the peg holes (8);

步骤六:将陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水混合而成的混凝土浇筑于步骤五的钢筋网架(5)内部;Step 6: pouring concrete mixed with ceramsite, glass stone, cement, fly ash, sand, water reducing agent and water in the reinforcement grid (5) in step 5;

步骤七:待步骤六中浇筑的混凝土养护完成后,拆除挡板,切割除多余长度的空心钢管(3),取出预埋的波纹管,得到轻质楼板(1)。Step 7: After the curing of the concrete poured in step 6 is completed, the baffle is removed, the excess length of the hollow steel pipe (3) is cut off, and the pre-embedded bellows is taken out to obtain a lightweight floor slab (1).

在本发明的一种实施方式中,所述挡板为可拆卸的胶合板。In one embodiment of the present invention, the baffle is a detachable plywood.

本发明提供了上述一种预制装配式轻质楼板的制造方法制备出的预制装配式轻质楼板。The present invention provides a prefabricated assembled light floor slab prepared by the above method for manufacturing a prefabricated assembled lightweight floor slab.

本发明提供了上述一种预制装配式轻质楼板的制造方法在建筑领域的应用。The present invention provides the application of the manufacturing method of the above-mentioned prefabricated lightweight floor slab in the construction field.

本发明还提供了上述一种预制装配式轻质楼板的装配方法,在钢梁两翼分别焊接上一枚栓钉,然后将此栓钉分别插入两块轻质楼板(1)的栓钉孔(8)正中央,将多余的纵筋(9)进行绑扎,在栓钉孔(8)内部多余的空隙用普通混凝土进行浇筑,最后将钢梁与两块轻质楼板(1)之间的空隙用高性能混凝土(11)浇筑。The present invention also provides the above-mentioned assembling method of the prefabricated light-weight floor slab, in which a stud is respectively welded on the two wings of the steel beam, and then the peg is respectively inserted into the stud holes ( 8) In the center, bind the excess longitudinal reinforcement (9), pour the excess space inside the stud hole (8) with ordinary concrete, and finally fill the space between the steel beam and the two lightweight floor slabs (1) Pouring with high-performance concrete (11).

在本发明的一种实施方式中,所述栓钉为钢钉,钉帽直径为50mm,钉身直径为20mm。In one embodiment of the present invention, the peg is a steel nail with a cap diameter of 50 mm and a nail body diameter of 20 mm.

本发明提供了上述一种预制装配式轻质楼板的装配方法在建筑领域的应用。The present invention provides an application of the above-mentioned assembling method of a prefabricated lightweight floor slab in the construction field.

有益效果:Beneficial effect:

(1)本发明提供的一种预制装配式轻质楼板,既克服了传统现浇楼板自重大的问题,也有效解决了轻质混凝土强度较低的问题;(1) A kind of prefabricated assembled lightweight floor slab provided by the present invention not only overcomes the self-heavy problem of traditional cast-in-place floor slabs, but also effectively solves the problem of low strength of lightweight concrete;

(2)同种情况下,本发明提供的一种预制装配式轻质楼板要比传统现浇楼板的重量减少30%,比传统轻质混凝土楼板强度高出20%以上;(2) In the same situation, the weight of a prefabricated lightweight floor slab provided by the invention is reduced by 30% compared with that of a traditional cast-in-place floor slab, and its strength is more than 20% higher than that of a traditional lightweight concrete floor slab;

(3)本发明通过在楼板内部布置空心钢管,在板内部形成空腔,从而减轻了楼板自身的重量,减轻整个建筑物的重量,可减小地震作用;(3) The present invention forms a cavity inside the slab by arranging hollow steel pipes inside the slab, thereby reducing the weight of the slab itself, reducing the weight of the entire building, and reducing earthquake action;

(4)本发明通过在钢管表面打孔,也增强了钢管与混凝土的粘结性,有效地防止了钢管的滑移;(4) the present invention also strengthens the cohesiveness of steel pipe and concrete by punching holes on the steel pipe surface, effectively preventing the slippage of steel pipe;

(5)本发明的楼板采用全预制方式,相对于传统的叠合楼板避免了现场二次浇注,既保证施工现场干净、整洁,同时提前具备了工作面,楼板安装完成之后就可以以楼板作为工作面进行下一项工序,节省了工期;(5) The floor slab of the present invention adopts a fully prefabricated method. Compared with the traditional laminated floor slab, secondary pouring on site is avoided, which not only ensures that the construction site is clean and tidy, but also has a working surface in advance. After the floor slab is installed, the floor can be used as a The next process is carried out on the working face, which saves the construction period;

(6)本发明通过在空心钢管中填充轻质玻璃棉,大大增强了楼板的保温隔音效果,增强了楼板的功能性;(6) The present invention greatly enhances the thermal insulation effect of the floor slab and enhances the functionality of the floor slab by filling the hollow steel pipe with lightweight glass wool;

(7)本发明的应用可以解决目前装配式建筑结构体系中楼板存在的问题,具有重大的现实意义和工程应用价值。(7) The application of the present invention can solve the problems existing in floor slabs in the current prefabricated building structure system, and has great practical significance and engineering application value.

附图说明Description of drawings

图1为本发明的预制装配式轻质楼板三维结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the prefabricated lightweight floor slab of the present invention;

图2为本发明的预制装配式轻质楼板内部钢管连接示意图;Fig. 2 is a schematic diagram of steel pipe connection inside the prefabricated lightweight floor slab of the present invention;

图3为本发明的预制装配式陶粒玻璃石轻质楼板横截面示意图;Fig. 3 is the cross-sectional schematic view of the prefabricated assembled ceramsite glass stone light floor slab of the present invention;

图4为本发明的预制装配式轻质楼板与钢梁连接示意图;Fig. 4 is the schematic diagram of the connection between the prefabricated lightweight floor slab and the steel beam of the present invention;

图5为本发明的预制装配式轻质楼板与钢梁连接处透视图;Fig. 5 is a perspective view of the connection between the prefabricated lightweight floor slab and the steel beam of the present invention;

其中,1轻质楼板、2混凝土基体、3空心钢管、4缀板、5钢筋网架、6空心钢管孔、7轻质填充材料、8栓钉孔、9纵筋、10箍筋以及11高性能混凝土。Among them, 1 light-weight floor slab, 2 concrete matrix, 3 hollow steel pipe, 4 decorative plate, 5 steel grid frame, 6 hollow steel pipe hole, 7 lightweight filling material, 8 bolt hole, 9 longitudinal reinforcement, 10 stirrup and 11 high performance concrete.

具体实施方式Detailed ways

为了对本发明的技术方案、目的和效果有更清楚的理解,现结合附图以及实施例对本发明进行进一步的阐述:In order to have a clearer understanding of the technical solutions, purposes and effects of the present invention, the present invention will be further elaborated in conjunction with the accompanying drawings and embodiments:

本发明所用的检测方法如下:The detection method used in the present invention is as follows:

强度(承载力)检测方法:按照《普通混凝土力学试验方法标准》、《轻集料及其试验方法》进行轴心抗压试验,利用电液伺服加载系统对板跨中进行集中加载,利用电脑采集楼板的强度值。Strength (bearing capacity) testing method: carry out the axial compression test in accordance with the "Standards for Test Methods of Ordinary Concrete Mechanics" and "Light Aggregate and Its Test Methods", use the electro-hydraulic servo loading system to carry out concentrated loading on the mid-span of the slab, and use the computer to collect The strength value of the slab.

活荷载检测方法:检测到的强度(承载力)作为F,则集中力作用下板的跨中弯矩Ma=1/2*F*(L/2)=F*L/4(1),其中L为楼板跨度。Live load detection method: the detected strength (bearing capacity) is taken as F, then the mid-span bending moment M a of the slab under concentrated force action = 1/2*F*(L/2)=F*L/4(1) , where L is the floor span.

为求得活荷载q,将板等效为均布荷载作用下的简支梁,均布荷载作用下简支梁的跨中弯矩Ma=1/8*q*L2(2),由(1)(2)可得F*L/4=1/8*q*L2In order to obtain the live load q, the slab is equivalent to a simply supported beam under uniform load, and the mid-span bending moment M a of the simply supported beam under uniform load is 1/8*q*L 2 (2), F*L/4=1/8*q*L 2 can be obtained from (1)(2).

密度检测方法:通过公式ρ=M/V,通过估算出的重量得到楼板的密度。Density detection method: through the formula ρ=M/V, the density of the floor is obtained through the estimated weight.

实施例1:本发明的预制装配式轻质楼板Embodiment 1: The prefabricated lightweight floor slab of the present invention

如图1-3,本实施例1提供了一种预制装配式轻质楼板,此轻质楼板1的组成成分包含混凝土基体2、空心钢管3、缀板4、钢筋网架5、空心钢管孔6、轻质填充材料7以及栓钉孔8;As shown in Figures 1-3, this embodiment 1 provides a prefabricated light-weight floor slab. The composition of the light-weight floor slab 1 includes a concrete matrix 2, a hollow steel pipe 3, a decorative plate 4, a steel grid frame 5, and a hollow steel pipe hole. 6. Lightweight filling material 7 and peg holes 8;

所述混凝土基体2浇筑于钢筋网架5内部;The concrete matrix 2 is poured inside the reinforced grid 5;

所述空心钢管3位于钢筋网架5内部;The hollow steel pipe 3 is located inside the reinforced grid 5;

所述缀板4连接相邻两根空心钢管3;The trim plate 4 is connected to two adjacent hollow steel pipes 3;

所述钢筋网架5由纵筋9和箍筋10连接而成;The steel grid frame 5 is formed by connecting longitudinal bars 9 and stirrups 10;

所述空心钢管孔6分布于空心钢管3的管身;The hollow steel pipe holes 6 are distributed on the body of the hollow steel pipe 3;

所述轻质填充材料7填充于空心钢管3内部;The lightweight filling material 7 is filled inside the hollow steel pipe 3;

所述栓钉孔8分布于轻质楼板1板身。The peg holes 8 are distributed on the body of the lightweight floor 1 .

作为优选,所述混凝土基体2由陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水按一定比例混合而成。Preferably, the concrete matrix 2 is formed by mixing ceramsite, glass stone, cement, fly ash, sand, water reducing agent and water in a certain proportion.

作为优选,每1m3所述混凝土基体2中含有陶粒130~160kg、玻璃石200~230kg、水泥330~380kg、粉煤灰30~60kg、砂680~750kg、减水剂4~6kg以及水150~180kg。Preferably, the concrete matrix 2 per 1 m 3 contains 130-160 kg of ceramsite, 200-230 kg of glass stone, 330-380 kg of cement, 30-60 kg of fly ash, 680-750 kg of sand, 4-6 kg of water reducing agent and water 150~180kg.

作为优选,所述陶粒为粒径5~8mm的陶粒。Preferably, the ceramsite is ceramsite with a particle diameter of 5-8mm.

作为优选,所述玻璃石为粒径5~15mm的玻璃石。Preferably, the glass stone is glass stone with a particle diameter of 5-15 mm.

作为优选,所述水泥为标号42.5的水泥。As a preference, the cement is the cement of the label 42.5.

作为优选,所述砂为中砂。Preferably, the sand is medium sand.

作为优选,所述空心钢管3为外直径100mm,壁厚5mm,长度3200mm的薄壁钢管。Preferably, the hollow steel pipe 3 is a thin-walled steel pipe with an outer diameter of 100 mm, a wall thickness of 5 mm, and a length of 3200 mm.

作为优选,所述空心钢管3中心轴之间的间距为200mm。Preferably, the distance between the central axes of the hollow steel pipes 3 is 200mm.

作为优选,所述空心钢管3在钢筋网架5内部水平均匀布置。Preferably, the hollow steel pipes 3 are horizontally and evenly arranged inside the steel grid 5 .

作为优选,所述空心钢管3的数量为六个。Preferably, the number of the hollow steel pipes 3 is six.

作为优选,所述缀板4均匀布置于空心钢管3之间。Preferably, the panels 4 are evenly arranged between the hollow steel pipes 3 .

作为优选,所述缀板4的排列方向与空心钢管3的排列方向垂直。Preferably, the arrangement direction of the panels 4 is perpendicular to the arrangement direction of the hollow steel pipes 3 .

作为优选,所述缀板4通过焊接方式将相邻两根空心钢管3相连。Preferably, the panel 4 connects two adjacent hollow steel pipes 3 by welding.

作为优选,所述缀板4为钢板,尺寸为100mm×50mm×5mm。Preferably, the panel 4 is a steel plate with a size of 100mm×50mm×5mm.

作为优选,所述缀板4之间的间距为1000mm。Preferably, the spacing between the panels 4 is 1000mm.

作为优选,所述缀板4的数量为十块。Preferably, the number of the panels 4 is ten.

作为优选,所述缀板4与空心钢管3管身焊接的边缘为弧形。Preferably, the welded edge between the panel 4 and the body of the hollow steel pipe 3 is arc-shaped.

作为优选,所述钢筋网架5在轻质楼板1内部的横截面形成闭合的结构体系。Preferably, the cross-section of the reinforced grid 5 inside the lightweight floor 1 forms a closed structural system.

作为优选,所述空心钢管孔6的直径为3mm。Preferably, the diameter of the hollow steel pipe hole 6 is 3 mm.

作为优选,所述空心钢管孔6均匀分布于空心钢管3管身。Preferably, the hollow steel pipe holes 6 are evenly distributed in the hollow steel pipe 3 body.

作为优选,所述轻质填充材料7为轻质玻璃棉。Preferably, the lightweight filling material 7 is lightweight glass wool.

作为优选,所述栓钉孔8为圆孔、方孔或椭圆孔。Preferably, the peg hole 8 is a round hole, a square hole or an oval hole.

作为优选,所述栓钉孔8为直径70mm的圆形。Preferably, the peg hole 8 is a circle with a diameter of 70 mm.

作为优选,所述栓钉孔8的数量为八个。Preferably, the number of the peg holes 8 is eight.

作为优选,所述栓钉孔8分别位于轻质楼板(1)的板身的顶端与底端。Preferably, the peg holes 8 are respectively located at the top and bottom of the body of the lightweight floor slab (1).

作为优选,所述位于轻质楼板1的板身顶端的栓钉孔8与位于轻质楼板1的板身底端的栓钉孔8相对称。Preferably, the peg holes 8 at the top of the light floor slab 1 are symmetrical to the peg holes 8 at the bottom of the light floor 1 .

作为优选,所述栓钉孔8垂直贯穿轻质楼板1板身。Preferably, the peg hole 8 vertically runs through the body of the lightweight floor slab 1 .

作为优选,所述纵筋9直径为12mm,间距为200mm。As a preference, the diameter of the longitudinal ribs 9 is 12mm, and the pitch is 200mm.

作为优选,所述纵筋9的排列方向与空心钢管3的排列方向一致。Preferably, the arrangement direction of the longitudinal ribs 9 is consistent with the arrangement direction of the hollow steel pipe 3 .

作为优选,所述纵筋9的长度可长与轻质楼板1。Preferably, the length of the longitudinal reinforcement 9 can be as long as the lightweight floor 1 .

作为优选,所述箍筋10直径为6mm,间距100mm。As a preference, the diameter of the stirrups 10 is 6mm, and the spacing is 100mm.

作为优选,所述箍筋10的排列方向与空心钢管3的排列方向垂直。Preferably, the arrangement direction of the stirrups 10 is perpendicular to the arrangement direction of the hollow steel pipes 3 .

作为优选,所述空心钢管3距轻质楼板1板身底部30mm。As a preference, the hollow steel pipe 3 is 30 mm away from the bottom of the lightweight floor 1 body.

作为优选,所述缀板4距轻质楼板1板身底部80mm。As a preference, the panel 4 is 80 mm away from the bottom of the lightweight floor 1 body.

作为优选,所述的栓钉孔8中,位于外侧的栓钉孔8位于距轻质楼板1板身与空心钢管3垂直一端的50mm、与空心钢管3水平一端200mm处。Preferably, among the peg holes 8 , the peg hole 8 on the outside is located 50 mm from the vertical end of the lightweight floor 1 body and the hollow steel pipe 3 , and 200 mm from the horizontal end of the hollow steel pipe 3 .

作为优选,所述的栓钉孔8中,位于内侧的栓钉孔8位于距轻质楼板1板身与空心钢管3垂直一端的50mm、与空心钢管3水平一端400mm处。As a preference, among the peg holes 8 , the peg hole 8 located inside is located 50 mm from the vertical end of the lightweight floor 1 body and the hollow steel pipe 3 , and 400 mm from the horizontal end of the hollow steel pipe 3 .

作为优选,所述轻质楼板1的尺寸为3000mm×1200mm×160mm。Preferably, the size of the lightweight floor 1 is 3000mm×1200mm×160mm.

作为优选,所述钢筋网架5的尺寸为1150mm×120mm×2950mm。As a preference, the size of the steel grid 5 is 1150mm×120mm×2950mm.

按照上述最优选的方案制备本发明的预制装配式轻质楼板以检测其强度、活荷载以及密度。(混凝土基体中各组分的配比对楼板强度以及重量的影响见表1)The prefabricated lightweight floor slab of the present invention was prepared according to the above-mentioned most preferred scheme to test its strength, live load and density. (See Table 1 for the effect of the ratio of each component in the concrete matrix on the strength and weight of the floor slab)

表1混凝土基体中各组分的配比对楼板强度、密度以及活荷载的影响Table 1 The effect of the proportion of each component in the concrete matrix on the strength, density and live load of the floor slab

从上述表格可知,首先,仅本发明楼板本身,其承载力方面已经较现有的楼板取得了一定的进步,若配合本发明混凝土,则其轻质方面的优势更为明显。It can be seen from the above table that, first of all, only the floor slab of the present invention has achieved a certain improvement in its bearing capacity compared with the existing floor slabs. If it is combined with the concrete of the present invention, its advantages in light weight will be more obvious.

其次,较优的配比为陶粒120-170kg、玻璃石200-250kg、水泥400-450kg、粉煤灰30-70kg、砂680-720kg、减水剂3-8kg、水130-180kg,其重量虽然比相同条件下的轻质陶粒混凝土重10%左右,但是承载能力已经超过了陶粒混凝土的20%以上,具有很高的研究和应用价值。Secondly, the better ratio is 120-170kg of ceramsite, 200-250kg of glass stone, 400-450kg of cement, 30-70kg of fly ash, 680-720kg of sand, 3-8kg of water reducing agent, and 130-180kg of water. Although the weight is about 10% heavier than that of lightweight ceramsite concrete under the same conditions, its bearing capacity has exceeded 20% of that of ceramsite concrete, which has high research and application value.

最后,当陶粒含量较高时,会降低混凝土的强度以及延性,当玻璃石含量较高时,会增加混凝土的重量及降低楼板保温隔音性能。Finally, when the content of ceramsite is high, the strength and ductility of concrete will be reduced. When the content of glass stone is high, the weight of concrete will be increased and the thermal insulation performance of the floor will be reduced.

实施例2:本发明预制装配式轻质楼板的制备Embodiment 2: Preparation of prefabricated light-weight floor slab of the present invention

本实施例2提供了实施例1中一种预制装配式轻质楼板的制造方法,包含如下步骤:This embodiment 2 provides a method for manufacturing a prefabricated lightweight floor slab in embodiment 1, including the following steps:

步骤一:将纵筋9与箍筋10绑扎,形成横截面闭合钢筋网架5;Step 1: binding the longitudinal bars 9 and the stirrups 10 to form a cross-section closed steel bar grid 5;

步骤二:在空心钢管内部填充轻质填充材料,并将空心钢管3按照一定的间距放置于定位支座上;Step 2: filling the hollow steel pipe with lightweight filling material, and placing the hollow steel pipe 3 on the positioning support according to a certain interval;

步骤三:用缀板4将相邻的空心钢管3焊接在一起,形成空心钢管骨架;Step 3: Weld the adjacent hollow steel pipes 3 together with the trim plate 4 to form the skeleton of the hollow steel pipes;

步骤四:将步骤三所得的空心钢管骨架放入步骤一所得的钢筋网架5内部;Step 4: Put the hollow steel pipe skeleton obtained in Step 3 into the reinforced grid frame 5 obtained in Step 1;

步骤五:在步骤四所得的内部放置有空心钢管骨架的钢筋网架5的外侧四周安装挡板,并在栓钉孔8的位置预埋波纹管;Step 5: Install baffles around the outer sides of the reinforced grid frame 5 with hollow steel pipe skeletons inside the obtained step 4, and pre-embed corrugated pipes at the positions of the stud holes 8;

步骤六:将陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水混合而成的混凝土浇筑于步骤五的钢筋网架5内部;Step 6: Concrete mixed with ceramsite, glass stone, cement, fly ash, sand, water reducing agent and water is poured inside the reinforced grid 5 in step 5;

步骤七:待步骤六中浇筑的混凝土养护完成后,拆除挡板,切割除多余长度的空心钢管3,取出预埋的波纹管,得到轻质楼板1;Step 7: After the curing of the concrete poured in Step 6 is completed, the baffle plate is removed, the excess length of the hollow steel pipe 3 is cut off, and the pre-embedded bellows is taken out to obtain the lightweight floor 1;

作为优选,所述挡板为可拆卸的胶合板。Preferably, the baffle is a detachable plywood.

实施例3:本发明预制装配式轻质楼板的使用Embodiment 3: The use of the prefabricated light-weight floor slab of the present invention

如图4-5,本实施例3提供了实施例1中一种预制装配式轻质楼板的装配方法,在钢梁两翼分别焊接上一枚栓钉,然后将此栓钉分别插入相邻两块轻质楼板1的栓钉孔8正中央,将多余的纵筋9进行绑扎,在栓钉孔8内部多余的空隙用普通混凝土进行浇筑,最后将钢梁与两块轻质楼板1之间的空隙用高性能混凝土11浇筑。As shown in Figure 4-5, this embodiment 3 provides an assembly method of a prefabricated lightweight floor slab in embodiment 1. A stud is welded on the two wings of the steel beam, and then the stud is inserted into the adjacent two In the center of the stud hole 8 of a lightweight floor 1, the excess longitudinal reinforcement 9 is bound, and the excess space inside the stud hole 8 is poured with ordinary concrete, and finally the steel beam is placed between the two lightweight floor 1 The voids are poured with high performance concrete 11.

作为优选,所述栓钉为钢钉,钉帽直径为50mm,钉身直径为20mm。Preferably, the peg is a steel nail with a cap diameter of 50mm and a nail body diameter of 20mm.

对比例1Comparative example 1

制备方法如下:The preparation method is as follows:

(1)绑扎钢筋:将纵筋和箍筋按设计位置绑扎,形成主体钢筋网架;(1) Binding steel bars: Bind the longitudinal bars and stirrups according to the design position to form the main steel bar grid;

(2)支模:将绑扎好的钢筋网架底部及四周支上模板并固定;(2) Formwork support: support the formwork at the bottom and surroundings of the bound steel grid and fix it;

(3)浇筑:将搅拌均匀的普通C20混凝土向钢筋网架中浇筑并振捣均匀;(3) Pouring: Pour the well-mixed ordinary C20 concrete into the reinforced grid and vibrate evenly;

(4)养护:将浇筑完成的混凝土楼板在标准条件下养护28天;(4) Curing: Curing the poured concrete floor for 28 days under standard conditions;

(5)拆模:养护完成后,将模板拆除,得到普通混凝土楼板。(5) Formwork removal: After the maintenance is completed, the formwork is removed to obtain a common concrete floor.

将上述普通楼板的尺寸控制为3000mm×1200mm×160mm以便检测其强度、活荷载以及密度。The size of the above-mentioned ordinary floor slab is controlled to be 3000mm×1200mm×160mm in order to test its strength, live load and density.

检测结果为:密度:2480kg/m3,活荷载:5.6KN/m2The test results are: density: 2480kg/m 3 , live load: 5.6KN/m 2 .

从实施例1与对比例1可见,与普通楼板相比,本发明楼板承载力方面已经较现有的楼板取得了一定的进步,若配合本发明混凝土。则其密度方面的优势更为明显。。It can be seen from Example 1 and Comparative Example 1 that, compared with the common floor, the bearing capacity of the floor of the present invention has made a certain progress compared with the existing floor, if it is combined with the concrete of the present invention. The advantage of its density is more obvious. .

虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of protection of the present invention should be defined by the claims.

Claims (10)

1.一种预制装配式轻质楼板,其特征在于,所述轻质楼板(1)的组成成分包含混凝土基体(2)、空心钢管(3)、缀板(4)、钢筋网架(5)、空心钢管孔(6)、轻质填充材料(7)以及栓钉孔(8);1. A prefabricated assembled lightweight floor, characterized in that the components of the lightweight floor (1) include a concrete matrix (2), hollow steel pipes (3), trim panels (4), steel grids (5 ), hollow steel pipe hole (6), lightweight filling material (7) and stud hole (8); 所述混凝土基体(2)浇筑于钢筋网架(5)内部;The concrete matrix (2) is poured inside the steel grid frame (5); 所述空心钢管(3)位于钢筋网架(5)内部;The hollow steel pipe (3) is located inside the steel grid frame (5); 所述缀板(4)连接相邻两根空心钢管(3);The trim plate (4) connects two adjacent hollow steel pipes (3); 所述钢筋网架(5)由纵筋(9)和箍筋(10)连接而成;The steel grid frame (5) is formed by connecting longitudinal bars (9) and stirrup bars (10); 所述空心钢管孔(6)分布于空心钢管(3)的管身;The hollow steel pipe holes (6) are distributed on the body of the hollow steel pipe (3); 所述轻质填充材料(7)填充于空心钢管(3)内部;The lightweight filling material (7) is filled inside the hollow steel pipe (3); 所述栓钉孔(8)分布于轻质楼板(1)板身。The peg holes (8) are distributed on the body of the lightweight floor slab (1). 2.如权利要求1所述的一种预制装配式轻质楼板,其特征在于,所述混凝土基体(2)由陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水按一定比例混合而成。2. A prefabricated assembled lightweight floor slab as claimed in claim 1, characterized in that the concrete matrix (2) is made of ceramsite, glass stone, cement, fly ash, sand, water reducer and water press mixed in a certain proportion. 3.如权利要求1或2所述的一种预制装配式轻质楼板,其特征在于,所述空心钢管(3)在钢筋网架(5)内部水平均匀布置。3. A prefabricated light-weight floor slab according to claim 1 or 2, characterized in that, the hollow steel pipes (3) are horizontally and evenly arranged inside the reinforcement grid (5). 4.如权利要求1-3任一所述的一种预制装配式轻质楼板,其特征在于,所述缀板(4)均匀布置于空心钢管(3)之间;4. A prefabricated assembled lightweight floor slab according to any one of claims 1-3, characterized in that, the trim panels (4) are evenly arranged between the hollow steel pipes (3); 所述缀板(4)的排列方向与空心钢管(3)的排列方向垂直;The arrangement direction of the trim plate (4) is perpendicular to the arrangement direction of the hollow steel pipe (3); 所述缀板(4)通过焊接方式将相邻两根空心钢管(3)相连。The patch (4) connects two adjacent hollow steel pipes (3) by welding. 5.如权利要求1-4任一所述的一种预制装配式轻质楼板,其特征在于,所述空心钢管孔(6)均匀分布于空心钢管(3)管身。5. A prefabricated assembled lightweight floor slab according to any one of claims 1-4, characterized in that the hollow steel pipe holes (6) are evenly distributed in the hollow steel pipe (3) body. 6.如权利要求1-5任一所述的一种预制装配式轻质楼板,其特征在于,所述纵筋(9)的排列方向与空心钢管(3)的排列方向一致。6. A prefabricated assembled lightweight floor slab according to any one of claims 1-5, characterized in that the arrangement direction of the longitudinal ribs (9) is consistent with the arrangement direction of the hollow steel pipes (3). 7.如权利要求16任一所述的一种预制装配式轻质楼板,其特征在于,所述箍筋(10)的排列方向与空心钢管(3)的排列方向垂直。7. A prefabricated assembled lightweight floor slab according to any one of claims 16, characterized in that, the arrangement direction of the stirrups (10) is perpendicular to the arrangement direction of the hollow steel pipes (3). 8.如权利要求1-7任一所述的一种预制装配式轻质楼板,其特征在于,所述空心钢管(3)距轻质楼板(1)板身底部30mm;8. A prefabricated assembled lightweight floor as claimed in any one of claims 1-7, characterized in that the hollow steel pipe (3) is 30mm away from the bottom of the lightweight floor (1) body; 所述缀板(4)距轻质楼板(1)板身底部80mm;The panel (4) is 80mm away from the bottom of the lightweight floor (1) body; 所述的栓钉孔(8)中,位于外侧的栓钉孔(8)位于距轻质楼板(1)板身与空心钢管(3)垂直一端的50mm、与空心钢管(3)水平一端200mm处;Among the peg holes (8), the peg hole (8) on the outside is located 50 mm from the vertical end of the lightweight floor (1) body and the hollow steel pipe (3), and 200 mm from the horizontal end of the hollow steel pipe (3). place; 所述的栓钉孔(8)中,位于内侧的栓钉孔(8)位于距轻质楼板(1)板身与空心钢管(3)垂直一端的50mm、与空心钢管(3)水平一端400mm处。Among the peg holes (8), the peg hole (8) on the inner side is located 50 mm from the vertical end of the lightweight floor (1) body and the hollow steel pipe (3), and 400 mm from the horizontal end of the hollow steel pipe (3). place. 9.如权利要求1-8任一所述的一种预制装配式轻质楼板的制造方法,其特征在于,包含如下步骤:9. A method for manufacturing a prefabricated lightweight floor slab according to any one of claims 1-8, characterized in that it comprises the following steps: 步骤一:将纵筋(9)与箍筋(10)绑扎,形成横截面闭合钢筋网架(5);Step 1: Binding the longitudinal reinforcement (9) and the stirrup (10) to form a cross-section closed reinforcement grid (5); 步骤二:在空心钢管内部填充轻质填充材料,并将空心钢管(3)按照一定的间距放置于定位支座上;Step 2: filling the hollow steel pipe with lightweight filling material, and placing the hollow steel pipe (3) on the positioning support according to a certain interval; 步骤三:用缀板(4)将相邻的空心钢管(3)焊接在一起,形成空心钢管骨架;Step 3: Weld adjacent hollow steel pipes (3) together with patch panels (4) to form a skeleton of hollow steel pipes; 步骤四:将步骤三所得的空心钢管骨架放入步骤一所得的钢筋网架(5)内部;Step 4: Put the hollow steel pipe skeleton obtained in Step 3 into the reinforced grid frame (5) obtained in Step 1; 步骤五:在步骤四所得的内部放置有空心钢管骨架的钢筋网架(5)的外侧四周安装挡板,并在栓钉孔(8)的位置预埋波纹管;Step 5: Install baffles around the outer sides of the reinforced grid frame (5) with hollow steel pipe skeleton inside the obtained step 4, and pre-embed bellows at the position of the peg holes (8); 步骤六:将陶粒、玻璃石、水泥、粉煤灰、砂、减水剂以及水混合而成的混凝土浇筑于步骤五的钢筋网架(5)内部;Step 6: pouring concrete mixed with ceramsite, glass stone, cement, fly ash, sand, water reducing agent and water in the reinforcement grid (5) in step 5; 步骤七:待步骤六中浇筑的混凝土养护完成后,拆除挡板,切割除多余长度的空心钢管(3),取出预埋的波纹管,得到轻质楼板(1)。Step 7: After the curing of the concrete poured in step 6 is completed, the baffle is removed, the excess length of the hollow steel pipe (3) is cut off, and the pre-embedded bellows is taken out to obtain a lightweight floor slab (1). 10.权利要求1-8任一所述的一种预制装配式轻质楼板或权利要求9所述的一种预制装配式轻质楼板的制造方法在建筑领域的应用。10. The application of a prefabricated assembled lightweight floor slab according to any one of claims 1-8 or a manufacturing method of a prefabricated assembled lightweight floor slab described in claim 9 in the construction field.
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Application publication date: 20181019