CN108677592B - Household paper pulping process with strength and softness - Google Patents
Household paper pulping process with strength and softness Download PDFInfo
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- CN108677592B CN108677592B CN201810389570.2A CN201810389570A CN108677592B CN 108677592 B CN108677592 B CN 108677592B CN 201810389570 A CN201810389570 A CN 201810389570A CN 108677592 B CN108677592 B CN 108677592B
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- 238000004537 pulping Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000010009 beating Methods 0.000 claims abstract description 71
- 239000000835 fiber Substances 0.000 claims abstract description 70
- 239000000123 paper Substances 0.000 claims abstract description 31
- 239000012792 core layer Substances 0.000 claims abstract description 27
- 239000002344 surface layer Substances 0.000 claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 20
- 108090000790 Enzymes Proteins 0.000 claims abstract description 16
- 102000004190 Enzymes Human genes 0.000 claims abstract description 16
- 239000002655 kraft paper Substances 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims abstract description 12
- 239000011121 hardwood Substances 0.000 claims abstract description 8
- 239000011122 softwood Substances 0.000 claims abstract description 8
- 238000012216 screening Methods 0.000 claims abstract 2
- 239000002002 slurry Substances 0.000 claims description 57
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 18
- 229940088598 enzyme Drugs 0.000 claims description 15
- 108010059892 Cellulase Proteins 0.000 claims description 12
- 229940106157 cellulase Drugs 0.000 claims description 12
- 239000011268 mixed slurry Substances 0.000 claims description 12
- 229920002401 polyacrylamide Polymers 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 229940015043 glyoxal Drugs 0.000 claims description 9
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- -1 fatty acid ester Chemical class 0.000 claims description 6
- 229940059442 hemicellulase Drugs 0.000 claims description 6
- 108010002430 hemicellulase Proteins 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 4
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims description 4
- 229920000768 polyamine Polymers 0.000 claims description 4
- 150000003242 quaternary ammonium salts Chemical group 0.000 claims description 4
- 229920002050 silicone resin Polymers 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 3
- 229920006320 anionic starch Polymers 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims 1
- SNMVRZFUUCLYTO-UHFFFAOYSA-N n-propyl chloride Chemical compound CCCCl SNMVRZFUUCLYTO-UHFFFAOYSA-N 0.000 claims 1
- 229920000647 polyepoxide Polymers 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 3
- 239000003153 chemical reaction reagent Substances 0.000 abstract description 2
- 230000002195 synergetic effect Effects 0.000 abstract description 2
- 239000004902 Softening Agent Substances 0.000 abstract 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/02—Chemical or chemomechanical or chemothermomechanical pulp
- D21H11/04—Kraft or sulfate pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/02—Methods of beating; Beaters of the Hollander type
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/20—Methods of refining
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
- D21H21/20—Wet strength agents
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Paper (AREA)
Abstract
Description
技术领域technical field
本发明涉及生活用纸技术领域,具体涉及一种兼具强度和柔软度的生活用纸制浆工艺。The invention relates to the technical field of household paper, in particular to a pulping process for household paper with both strength and softness.
背景技术Background technique
对于生活用纸来说,柔软度是其成纸的重要性能之一。然而,如果要得到较好的柔软度,则纸张强度会有很大程度的损失,如果要得到较好的强度,则柔软度又会有所牺牲。目前造纸工艺中,柔软度和强度这两个性能难以兼具获得理想的效果。此外,现有技术中,生活用纸提高柔软度主要依靠造纸生产中添加化学柔软剂,化学柔软剂主要作用是干扰纤维之间的结合,它不易降解而且会对人体皮肤产生刺激。添加化学柔软剂不但会影响成纸的强度,而且还不利于人体健康和环境质量。此外,生活用纸主要采用木浆作为原料,为了提高木浆打浆强度,打浆时选择针对性较强的生物酶处理,从而提高浆料的性能。然而,生物酶对环境要求高,受温度、pH和用量等多种因素的影响,难以控制,会使纤维产生损耗,降低纤维的强度,无法制备出高强度的浆料。For tissue paper, softness is one of the important properties of its finished paper. However, if better softness is to be achieved, there is a considerable loss of paper strength, and if better strength is to be achieved, softness is sacrificed. In the current papermaking process, it is difficult to combine the two properties of softness and strength to achieve the desired effect. In addition, in the prior art, the improvement of softness of household paper mainly depends on adding chemical softener in paper production. The main function of chemical softener is to interfere with the bonding between fibers, which is not easy to degrade and can stimulate human skin. Adding chemical softeners will not only affect the strength of the finished paper, but also be detrimental to human health and environmental quality. In addition, wood pulp is mainly used as raw material for household paper. In order to improve the beating strength of wood pulp, a more targeted biological enzyme treatment is selected during beating, thereby improving the performance of the pulp. However, biological enzymes have high requirements on the environment and are affected by various factors such as temperature, pH and dosage, and are difficult to control, which will cause fiber loss, reduce the strength of fibers, and cannot prepare high-strength pulp.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的不足,提供一种兼具强度和柔软度的生活用纸制浆工艺。The purpose of the present invention is to provide a tissue paper pulping process with both strength and softness in view of the deficiencies of the prior art.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
提供一种兼具强度和柔软度的生活用纸制浆工艺,包括以下步骤:Provide a tissue paper pulping process with both strength and softness, including the following steps:
步骤a、制备长纤和短纤浆料:Step a. Preparation of long fiber and short fiber pulp:
将漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆和水按照重量比为(40~60):(45~64):(1~3)混合加入碎浆机中进行打浆,同时加入质量浓度为8~12ppm的生物酶,并控制打浆温度为55~60℃,pH为6.5~8.5,打浆时间为40~90min,制成叩解度为25~35°的浆料,然后依次进行除渣和分级筛后,分别获得长纤浆料和短纤浆料,并分别送入短纤成浆池和长纤成浆池备用;The bleached softwood kraft pulp, bleached hardwood kraft pulp and water are mixed in the pulper according to the weight ratio of (40-60): (45-64): (1-3) for beating, and the mass concentration is added at the same time. 8-12ppm of biological enzymes, and control the beating temperature to be 55-60°C, pH to be 6.5-8.5, and beating time to be 40-90min to make a pulp with a beating degree of 25-35°, and then carry out slag removal and After grading and sieving, long fiber pulp and short fiber pulp are obtained respectively, and sent to the short fiber pulping pool and the long fiber pulping pool respectively for standby use;
步骤b、混合打浆:Step b, mixing and beating:
按重量百分比,将步骤a制备的长纤浆料50~100%和短纤浆料0~50%加入至磨浆机中进行打浆,并控制打浆温度为52~58℃,pH为8.5~9.5,制成叩解度为30~38°的混合浆料,备用;By weight percentage, add 50-100% of the long-fiber pulp and 0-50% of the short-fiber pulp prepared in step a to the refiner for beating, and control the beating temperature to be 52-58°C and pH to be 8.5-9.5 , to make a mixed slurry with a beating degree of 30-38°, for use;
步骤c、配浆:Step c, mixing pulp:
C1、配置面层浆:向步骤b制备的混合浆料中加入一定量的柔软剂和湿强剂,混合均匀并制成叩解度为30~35°的面层浆,然后泵送至面层浆成浆池备用;C1. Configure the surface layer slurry: add a certain amount of softener and wet strength agent to the mixed slurry prepared in step b, mix evenly and make a surface layer slurry with a beating degree of 30-35°, and then pump it to the surface layer Pulp pulping tank for standby;
C2、配置芯层浆:向将步骤a制备的长纤浆料中加入一定量的柔软剂,并打浆制成叩解度为32~38°的芯层浆,然后泵送至芯层浆成浆池备用;C2. Configure the core layer pulp: add a certain amount of softener to the long fiber pulp prepared in step a, and beat it to make a core layer pulp with a beating degree of 32-38°, and then pump it to the core layer pulp to become pulp pool reserve;
C3、配置底层浆:向将步骤a制备的短纤浆料中加入一定量的湿强剂和干强剂,并打浆制成叩解度为30~35°的底层浆,然后泵送至底层浆成浆池备用;C3. Configure the bottom pulp: add a certain amount of wet strength agent and dry strength agent to the short fiber pulp prepared in step a, and beat to make a bottom pulp with a beating degree of 30-35°, and then pump it to the bottom pulp The pulping tank is reserved;
步骤d、上网成型:Step d, forming on the Internet:
将步骤c制备的所述面层浆、芯层浆和底层浆依次通过流浆箱喷涂至成型网后复合成一体。The surface layer slurry, the core layer slurry and the bottom layer slurry prepared in step c are sequentially sprayed onto the forming wire through the headbox and then composited into one body.
上述技术方案中,步骤a中,所述生物酶为纤维素酶和半纤维素酶的混合物,其中所述纤维素酶的用量占所述混合物总质量的75~85%。In the above technical solution, in step a, the biological enzyme is a mixture of cellulase and hemicellulase, wherein the amount of the cellulase accounts for 75-85% of the total mass of the mixture.
上述技术方案中,步骤C1中,所述柔软剂的用量为1~8kg/t绝干浆料,所述湿强剂的用量为2~6kg/t绝干浆料。In the above technical solution, in step C1, the dosage of the softener is 1-8 kg/t absolutely dry slurry, and the dosage of the wet strength agent is 2-6 kg/t absolutely dry slurry.
上述技术方案中,步骤C2中,所述柔软剂的用量为2~5kg/t绝干浆料。In the above technical solution, in step C2, the amount of the softener is 2-5 kg/t of absolutely dry slurry.
上述技术方案中,步骤C3中,所述干强剂的用量为1~6kg/t绝干浆料,所述湿强剂的用量为0.5~3kg/t绝干浆料。In the above technical solution, in step C3, the dosage of the dry strength agent is 1-6 kg/t absolutely dry slurry, and the dosage of the wet strength agent is 0.5-3 kg/t absolutely dry slurry.
上述技术方案中,所述柔软剂为季铵盐型、脂肪酸酯型或有机硅树脂型柔软剂。In the above technical scheme, the softener is a quaternary ammonium salt type, a fatty acid ester type or a silicone resin type softener.
上述技术方案中,所述湿强剂为:乙二醛聚丙烯酰胺树脂、聚胺环氧氯丙烷树脂或脲-甲醛树脂。In the above technical solution, the wet strength agent is: glyoxal polyacrylamide resin, polyamine epichlorohydrin resin or urea-formaldehyde resin.
上述技术方案中,所述干强剂为阳离子淀粉、阴离子淀粉、聚丙烯酰胺和乙二醛聚丙烯酰胺中的任意一种。In the above technical solution, the dry strength agent is any one of cationic starch, anionic starch, polyacrylamide and glyoxal polyacrylamide.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的一种兼具强度和柔软度的生活用纸制浆工艺,采用一定配比的漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆作为主要原料,采用8~12ppm的生物酶打浆,降低打浆过程中对纤维损耗,然后筛分出的长纤浆料和短纤浆料并按照特定的比例进行磨浆,制成叩解度为30~38°的混合浆料;配浆时,分别控制面层浆、底层将和芯层浆中长、短纤浆料的比例,以提高纸的强度,同时添加一定量的柔软剂、湿强剂和干强剂,并严格控制个步骤的各工艺条件,通过以上协同作用,最终使所制备的成品纸张能够兼具优异的柔软度和强度,所使用的化学试剂环保,不会对纸张的强度等性能造成影响。该制浆工艺简单,适用于工业化大规模生产。The present invention is a tissue pulping process with both strength and softness, using bleached softwood kraft pulp and bleached hardwood kraft pulp in a certain proportion as main raw materials, and using 8-12ppm of biological enzymes for pulping, Reduce the fiber loss during the beating process, and then screen the long fiber pulp and short fiber pulp and refine them according to a specific ratio to make a mixed pulp with a beating degree of 30-38°; Control the ratio of long and short fiber pulp in the surface layer pulp, bottom layer pulp and core layer pulp to improve the strength of the paper, at the same time add a certain amount of softener, wet strength agent and dry strength agent, and strictly control each step of the process. The process conditions, through the above synergistic effect, can finally make the prepared finished paper have both excellent softness and strength. The chemical reagents used are environmentally friendly and will not affect the strength and other properties of the paper. The pulping process is simple and suitable for industrialized large-scale production.
具体实施方式Detailed ways
结合以下实施例对本发明作进一步说明。The present invention will be further described with reference to the following examples.
实施例1。Example 1.
本实施例的一种兼具强度和柔软度的生活用纸制浆工艺,包括以下步骤:A tissue paper pulping process with both strength and softness of the present embodiment includes the following steps:
步骤a、制备长纤和短纤浆料:Step a. Preparation of long fiber and short fiber pulp:
将漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆和水按照重量比为40:50:1混合加入碎浆机中进行打浆,同时加入质量浓度为8ppm的生物酶,并控制打浆温度为60℃,pH为8.5,打浆时间为40min,制成叩解度为25~35°的浆料,然后依次进行除渣和分级筛后,分别获得长纤浆料和短纤浆料,并分别送入短纤成浆池和长纤成浆池备用;The bleached softwood kraft pulp, bleached hardwood kraft pulp and water are mixed into the pulper according to the weight ratio of 40:50:1 for beating, and the biological enzyme with a mass concentration of 8ppm is added at the same time, and the beating temperature is controlled to be 60 ℃, pH is 8.5, beating time is 40min, make pulp with beating degree of 25~35°, and then carry out slag removal and grading screen in order to obtain long fiber pulp and short fiber pulp, and send them into Short fiber pulping pool and long fiber pulping pool are reserved;
步骤b、混合打浆:Step b, mixing and beating:
按重量百分比,将步骤a制备的长纤浆料60%和短纤浆料40%加入至磨浆机中进行打浆,并控制打浆温度为52℃,pH为8.8,制成叩解度为30~38°的混合浆料,备用;By weight percentage, 60% of the long fiber slurry and 40% of the short fiber slurry prepared in step a were added to the refiner for beating, and the beating temperature was controlled to be 52°C, pH was 8.8, and the beating degree was 30~ 38° mixed slurry, spare;
步骤c、配浆:Step c, mixing pulp:
C1、配置面层浆:向步骤b制备的混合浆料中加入用量为3kg/t绝干浆料的脂肪酸酯型柔软剂和5kg/t绝干浆料的乙二醛聚丙烯酰胺树脂,混合均匀并制成叩解度为30~35°的面层浆,然后泵送至面层浆成浆池备用;C1, configure the surface layer slurry: to the mixed slurry prepared in step b, add fatty acid ester softener with an amount of 3kg/t absolutely dry slurry and glyoxal polyacrylamide resin of 5kg/t absolutely dry slurry, Mix evenly and make a surface layer slurry with a beating degree of 30-35°, and then pump it to the surface layer slurry forming pool for standby;
C2、配置芯层浆:向将步骤a制备的长纤浆料中加入用量为2kg/t绝干浆料的脂肪酸酯型柔软剂,并打浆制成叩解度为32~38°的芯层浆,然后泵送至芯层浆成浆池备用;C2. Configure core layer pulp: add fatty acid ester softener in an amount of 2kg/t dry pulp to the long fiber pulp prepared in step a, and beat to make a core layer with a beating degree of 32-38° pulp, and then pumped to the core layer pulp pool for standby use;
C3、配置底层浆:向将步骤a制备的短纤浆料中加入用量为3kg/t绝干浆料的乙二醛聚丙烯酰胺树脂和1kg/t绝干浆料的乙二醛聚丙烯酰胺,并打浆制成叩解度为30~35°的底层浆,然后泵送至底层浆成浆池备用;C3, configure bottom pulp: add glyoxal polyacrylamide resin with an amount of 3kg/t dry pulp and glyoxal polyacrylamide of 1kg/t dry pulp to the short fiber pulp prepared in step a , and beat to make the bottom pulp with a beating degree of 30-35°, and then pump it to the bottom pulp pool for standby use;
步骤d、上网成型:Step d, forming on the Internet:
将步骤c制备的面层浆、芯层浆和底层浆依次通过流浆箱喷涂至成型网后复合成一体。The surface layer slurry, the core layer slurry and the bottom layer slurry prepared in step c are successively sprayed onto the forming wire through the headbox and then composited into one body.
步骤a中,生物酶为纤维素酶和半纤维素酶的混合物,其中纤维素酶的用量占混合物总质量的75%。In step a, the biological enzyme is a mixture of cellulase and hemicellulase, wherein the amount of cellulase accounts for 75% of the total mass of the mixture.
实施例2。Example 2.
本实施例的一种兼具强度和柔软度的生活用纸制浆工艺,包括以下步骤:A tissue paper pulping process with both strength and softness of the present embodiment includes the following steps:
步骤a、制备长纤和短纤浆料:Step a. Preparation of long fiber and short fiber pulp:
将漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆和水按照重量比为50:56:2混合加入碎浆机中进行打浆,同时加入质量浓度为12ppm的生物酶,并控制打浆温度为55℃,pH为6.5,打浆时间为40min,制成叩解度为25~35°的浆料,然后依次进行除渣和分级筛后,分别获得长纤浆料和短纤浆料,并分别送入短纤成浆池和长纤成浆池备用;The bleached softwood kraft pulp, bleached hardwood kraft pulp and water were mixed into the pulper according to the weight ratio of 50:56:2 for beating, and the biological enzyme with a mass concentration of 12ppm was added at the same time, and the beating temperature was controlled to be 55 ℃, pH is 6.5, beating time is 40min, make pulp with beating degree of 25-35°, and then carry out slag removal and grading sieve in sequence to obtain long fiber pulp and short fiber pulp, and send them into Short fiber pulping pool and long fiber pulping pool are reserved;
步骤b、混合打浆:Step b, mixing and beating:
按重量百分比,将步骤a制备的长纤浆料80%和短纤浆料20%加入至磨浆机中进行打浆,并控制打浆温度为56℃,pH为9.2,制成叩解度为30~38°的混合浆料,备用;By weight percentage, 80% of the long fiber slurry and 20% of the short fiber slurry prepared in step a are added to the refiner for beating, and the beating temperature is controlled to be 56 ° C, pH is 9.2, and the beating degree is 30~ 38° mixed slurry, spare;
步骤c、配浆:Step c, mixing pulp:
C1、配置面层浆:向步骤b制备的混合浆料中加入用量为4kg/t绝干浆料的有机硅树脂型柔软剂和2kg/t绝干浆料的脲-甲醛树脂,混合均匀并制成叩解度为30~35°的面层浆,然后泵送至面层浆成浆池备用;C1, configure the surface layer slurry: add the silicone resin softener with an amount of 4kg/t absolute dry slurry and the urea-formaldehyde resin of 2kg/t absolute dry slurry into the mixed slurry prepared in step b, mix evenly and Make the surface layer slurry with a beating degree of 30-35°, and then pump it to the surface layer slurry forming tank for standby;
C2、配置芯层浆:向将步骤a制备的长纤浆料中加入用量为3kg/t绝干浆料的有机硅树脂型柔软剂,并打浆制成叩解度为32~38°的芯层浆,然后泵送至芯层浆成浆池备用;C2. Configure the core layer pulp: add the silicone resin softener in the amount of 3kg/t dry pulp to the long fiber pulp prepared in step a, and beat the pulp to make a core layer with a beating degree of 32-38° pulp, and then pumped to the core layer pulp pool for standby use;
C3、配置底层浆:向将步骤a制备的短纤浆料中加入用量为0.5kg/t绝干浆料的脲-甲醛树脂和4kg/t绝干浆料的阴离子淀粉,并打浆制成叩解度为30~35°的底层浆,然后泵送至底层浆成浆池备用;C3. Configure the bottom layer pulp: add urea-formaldehyde resin in an amount of 0.5kg/t dry pulp and anionic starch of 4kg/t dry pulp to the short fiber pulp prepared in step a, and beat the pulp to make a beating The bottom pulp with a degree of 30-35° is then pumped to the bottom pulp pool for standby use;
步骤d、上网成型:Step d, forming on the Internet:
将步骤c制备的面层浆、芯层浆和底层浆依次通过流浆箱喷涂至成型网后复合成一体。The surface layer slurry, the core layer slurry and the bottom layer slurry prepared in step c are successively sprayed onto the forming wire through the headbox and then composited into one body.
步骤a中,生物酶为纤维素酶和半纤维素酶的混合物,其中纤维素酶的用量占混合物总质量的85%。In step a, the biological enzyme is a mixture of cellulase and hemicellulase, wherein the amount of cellulase accounts for 85% of the total mass of the mixture.
实施例3。Example 3.
本实施例的一种兼具强度和柔软度的生活用纸制浆工艺,包括以下步骤:A tissue paper pulping process with both strength and softness of the present embodiment includes the following steps:
步骤a、制备长纤和短纤浆料:Step a. Preparation of long fiber and short fiber pulp:
将漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆和水按照重量比为60:45:3混合加入碎浆机中进行打浆,同时加入质量浓度为10ppm的生物酶,并控制打浆温度为58℃,pH为7,打浆时间为60min,制成叩解度为25~35°的浆料,然后依次进行除渣和分级筛后,分别获得长纤浆料和短纤浆料,并分别送入短纤成浆池和长纤成浆池备用;The bleached softwood kraft pulp, bleached hardwood kraft pulp and water were mixed into the pulper according to the weight ratio of 60:45:3 for beating, and the biological enzyme with a mass concentration of 10ppm was added at the same time, and the beating temperature was controlled to 58 ℃, pH is 7, beating time is 60min, make pulp with beating degree of 25-35°, and then carry out slag removal and grading sieve in sequence, respectively obtain long fiber pulp and short fiber pulp, and send them into Short fiber pulping pool and long fiber pulping pool are reserved;
步骤b、混合打浆:Step b, mixing and beating:
按重量百分比,将步骤a制备的长纤浆料70%和短纤浆料30%加入至磨浆机中进行打浆,并控制打浆温度为54℃,pH为8.5,制成叩解度为30~38°的混合浆料,备用;By weight percentage, 70% of the long fiber slurry and 30% of the short fiber slurry prepared in step a were added to the refiner for beating, and the beating temperature was controlled to be 54°C, pH was 8.5, and the beating degree was 30~ 38° mixed slurry, spare;
步骤c、配浆:Step c, mixing pulp:
C1、配置面层浆:向步骤b制备的混合浆料中加入用量为2kg/t绝干浆料的脂肪酸酯型柔软剂和3kg/t绝干浆料的聚胺环氧氯丙烷树脂,混合均匀并制成叩解度为30~35°的面层浆,然后泵送至面层浆成浆池备用;C1, configure the surface layer slurry: to the mixed slurry prepared in step b, add a fatty acid ester softener with an amount of 2kg/t absolutely dry slurry and a polyamine epichlorohydrin resin of 3kg/t absolutely dry slurry, Mix evenly and make a surface layer slurry with a beating degree of 30-35°, and then pump it to the surface layer slurry forming pool for standby;
C2、配置芯层浆:向将步骤a制备的长纤浆料中加入用量为4kg/t绝干浆料的脂肪酸酯型柔软剂,并打浆制成叩解度为32~38°的芯层浆,然后泵送至芯层浆成浆池备用;C2. Configure core layer pulp: add fatty acid ester softener in an amount of 4kg/t dry pulp to the long fiber pulp prepared in step a, and beat to make a core layer with a beating degree of 32-38° pulp, and then pumped to the core layer pulp pool for standby use;
C3、配置底层浆:向将步骤a制备的短纤浆料中加入用量为1.5kg/t绝干浆料的聚胺环氧氯丙烷树脂和2kg/t绝干浆料的聚丙烯酰胺,并打浆制成叩解度为30~35°的底层浆,然后泵送至底层浆成浆池备用;C3, configure the bottom layer pulp: add the polyamine epichlorohydrin resin in the amount of 1.5kg/t dry pulp and the polyacrylamide of 2kg/t dry pulp to the short fiber pulp prepared in step a, and Beat the pulp to make the bottom pulp with a beating degree of 30-35°, and then pump it to the bottom pulp pool for standby use;
步骤d、上网成型:Step d, forming on the Internet:
将步骤c制备的面层浆、芯层浆和底层浆依次通过流浆箱喷涂至成型网后复合成一体。The surface layer slurry, the core layer slurry and the bottom layer slurry prepared in step c are successively sprayed onto the forming wire through the headbox and then composited into one body.
步骤a中,生物酶为纤维素酶和半纤维素酶的混合物,其中纤维素酶的用量占混合物总质量的78%。In step a, the biological enzyme is a mixture of cellulase and hemicellulase, wherein the amount of cellulase accounts for 78% of the total mass of the mixture.
实施例4。Example 4.
本实施例的一种兼具强度和柔软度的生活用纸制浆工艺,包括以下步骤:A tissue paper pulping process with both strength and softness of the present embodiment includes the following steps:
步骤a、制备长纤和短纤浆料:Step a. Preparation of long fiber and short fiber pulp:
将漂白针叶木硫酸盐浆、漂白阔叶木硫酸盐浆和水按照重量比为45:64:2混合加入碎浆机中进行打浆,同时加入质量浓度为9ppm的生物酶,并控制打浆温度为56℃,pH为7.5,打浆时间为75min,制成叩解度为25~35°的浆料,然后依次进行除渣和分级筛后,分别获得长纤浆料和短纤浆料,并分别送入短纤成浆池和长纤成浆池备用;The bleached softwood kraft pulp, bleached hardwood kraft pulp and water were mixed into the pulper according to the weight ratio of 45:64:2 for beating, and the biological enzyme with a mass concentration of 9ppm was added at the same time, and the beating temperature was controlled to be 56 ℃, pH is 7.5, beating time is 75min, make pulp with beating degree of 25~35°, and then carry out slag removal and grading sieve in sequence, respectively obtain long fiber pulp and short fiber pulp, and send them into Short fiber pulping pool and long fiber pulping pool are reserved;
步骤b、混合打浆:Step b, mixing and beating:
按重量百分比,将步骤a制备的长纤浆料加入至磨浆机中进行打浆,并控制打浆温度为52℃,pH为9.5,制成叩解度为30~38°的混合浆料,备用;By weight percentage, the long fiber slurry prepared in step a is added to the refiner for beating, and the beating temperature is controlled to be 52°C and the pH is 9.5 to prepare a mixed slurry with a beating degree of 30-38° for use;
步骤c、配浆:Step c, mixing pulp:
C1、配置面层浆:向步骤b制备的混合浆料中加入用量为6kg/t绝干浆料的季铵盐型柔软剂和4kg/t绝干浆料的乙二醛聚丙烯酰胺树脂,混合均匀并制成叩解度为30~35°的面层浆,然后泵送至面层浆成浆池备用;C1, configure the surface layer slurry: add the quaternary ammonium salt softener of 6kg/t absolute dry slurry and glyoxal polyacrylamide resin of 4kg/t absolute dry slurry to the mixed slurry prepared in step b, Mix evenly and make a surface layer slurry with a beating degree of 30-35°, and then pump it to the surface layer slurry forming pool for standby;
C2、配置芯层浆:向将步骤a制备的长纤浆料中加入用量为5kg/t绝干浆料的季铵盐型柔软剂,并打浆制成叩解度为32~38°的芯层浆,然后泵送至芯层浆成浆池备用;C2. Configure the core layer pulp: add the quaternary ammonium salt softener with an amount of 5kg/t dry pulp to the long fiber pulp prepared in step a, and beat the pulp to make a core layer with a beating degree of 32-38° pulp, and then pumped to the core layer pulp pool for standby use;
C3、配置底层浆:向将步骤a制备的短纤浆料中加入用量为3kg/t绝干浆料的乙二醛聚丙烯酰胺树脂和5kg/t绝干浆料的阳离子淀粉,并打浆制成叩解度为30~35°的底层浆,然后泵送至底层浆成浆池备用;C3, configure the bottom layer pulp: add glyoxal polyacrylamide resin in an amount of 3kg/t absolute dry pulp and cationic starch of 5kg/t absolute dry pulp to the short fiber pulp prepared in step a, and beat the pulp to make The bottom pulp with a beating degree of 30 to 35° is then pumped to the bottom pulp pool for standby use;
步骤d、上网成型:Step d, forming on the Internet:
将步骤c制备的面层浆、芯层浆和底层浆依次通过流浆箱喷涂至成型网后复合成一体。The surface layer slurry, the core layer slurry and the bottom layer slurry prepared in step c are successively sprayed onto the forming wire through the headbox and then composited into one body.
步骤a中,生物酶为纤维素酶和半纤维素酶的混合物,其中纤维素酶的用量占混合物总质量的82%。In step a, the biological enzyme is a mixture of cellulase and hemicellulase, wherein the amount of cellulase accounts for 82% of the total mass of the mixture.
最后应当说明的是,以上实施例仅用于说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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