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CN108675947B - Synthesis method of sodium allylsulfonate - Google Patents

Synthesis method of sodium allylsulfonate Download PDF

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CN108675947B
CN108675947B CN201810705141.1A CN201810705141A CN108675947B CN 108675947 B CN108675947 B CN 108675947B CN 201810705141 A CN201810705141 A CN 201810705141A CN 108675947 B CN108675947 B CN 108675947B
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polyethylene glycol
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chloropropene
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sodium chloride
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CN108675947A (en
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周海军
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Chengdu Chron Chemicals Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/32Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/04Chlorides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/14Purification
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/22Preparation in the form of granules, pieces, or other shaped products

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a method for synthesizing sodium allylsulfonate, which takes anhydrous sodium sulfite and chloropropene as raw materials, takes polyethylene glycol and polyethylene glycol monomethyl ether as phase transfer agents, takes hydroquinone as a polymerization inhibitor, and adopts a liquid-solid three-system phase transfer catalysis principle to carry out sulfonation reaction synthesis. The invention adopts the phase transfer catalysis principle, and solves the problems that a large amount of water needs to be added when the anhydrous sodium sulfite is dissolved, the dropping time of the chloropropene is long, and the chloropropene and the anhydrous sodium sulfite are not easy to sulfonate; in the process of synthesizing the sodium allylsulfonate, the byproduct sodium chloride is recycled, purified and utilized, and the obtained byproduct sodium chloride can meet the requirement of industrial top grade.

Description

Synthesis method of sodium allylsulfonate
Technical Field
The invention relates to a method for synthesizing an alkene monomer, in particular to a method for synthesizing sodium allylsulfonate.
Background
Sodium allylsulfonate (Sodium allylsulfonate) of formula C3H5SO3Na, molecular weight 144.1. Sodium allylsulfonate is a white powdery crystal, very deliquescent, easily soluble in water, alcohol, insoluble in benzene. The aqueous solution is alkalescent and is easy to polymerize when heated for a long time. The dried product is stable to heat. Can be used as an artificial wool intermediate and widely applied to the industries of oil exploitation, water treatment, environmental protection and the like. If the acrylic fiber is used as a third monomer of the acrylic fiber, the dyeing property of the fiber can be improved, and the coloring is firm; the nickel plating brightener is used for electroplating nickel brightener to improve the metal distribution capability and ductility; used as water quality treating agent; use in oilfield drilling mud additives; it is used as building cement water reducing agent, early strength agent, etc.
As for the synthesis method of sodium allylsulfonate, the research of the prior art is rare, and a method for directly synthesizing sodium allylsulfonate by using allyl chloride and sodium sulfite is disclosed in journal of Natural industry of 5 th stage in 93 years, and the reaction is carried out under heterogeneous conditions, so that the reaction time is long, the reaction efficiency is low, the reaction is incomplete, and chloropropene is easy to polymerize. The product yield is too low to be suitable for industrial production. Chinese patent No. CN1085660C discloses a method for preparing sodium allylsulfonate monomer, which comprises adding a small amount of OP emulsifier into aqueous solution of sodium metabisulfite with a certain concentration, adding allyl chloride dropwise, controlling appropriate pH and temperature in a stirring and refluxing device, and reacting until no allyl chloride is refluxed. The reaction mixture is separated and purified to obtain the sodium allylsulfonate product with the purity of more than 98 percent. Although the method has the advantages of less equipment investment, short reaction time, low energy consumption, easy drying of products and low production cost, the OP emulsifier only plays a role in dispersing and dissolving the reaction, the reaction effect is poor, and the reaction yield is too low; and the OP emulsifier has cloud point and is not removed in the preparation process, so that a small amount of OP emulsifier is contained in the product, when the product is heated to a certain temperature, the cloud point changes turbid, the quality and the use of the product are influenced, and in the process of dropwise adding chloropropene and refluxing, chloropropene is easy to polymerize, and the reaction is influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a synthesis method of sodium allylsulfonate, which has the advantages of low production cost, safe operation, energy saving and environmental protection.
The purpose of the invention is realized by the following technical scheme: a process for synthesizing sodium allylsulfonate from anhydrous sodium sulfite and chloropropene, polyethylene glycol and polyethylene glycol monomethyl ether as phase transfer agent, hydroquinone as polymerization inhibitor, and liquid-solid three-system phase transfer catalysis.
Further, the reaction temperature of the sulfonation reaction is 55-65 ℃, the reaction time is 1.5-2.5 hours, and the pH value of the reaction solution is 7-9.
Further, the polyethylene glycol is polyethylene glycol 600.
Further, the weight ratio of the anhydrous sodium sulfite to the chloropropene is 1: 0.60-0.70. .
Further, the weight ratio of the polyethylene glycol, the polyethylene glycol monomethyl ether and the hydroquinone is 1: 1.1-1.5: 0.1 to 0.2.
Further, the method also comprises the steps of cooling, filtering, distilling and drying, and specifically comprises the following steps: cooling the solution after the sulfonation reaction to room temperature, carrying out suction filtration, wherein the obtained solid is a byproduct sodium chloride, and collecting the filtrate for later use; and distilling the filtrate under the conditions of-0.06 MPa of pressure and 30-98 ℃, cooling and crystallizing after distillation, and drying the obtained crystals in vacuum.
The method comprises the following steps of by-product purification: dissolving the byproduct sodium chloride in pure water, adding hydrogen peroxide, adjusting the pH value of the solution to 10 by using sodium hydroxide after reaction, standing for 1.5-2.5 h after stirring, filtering to remove impurities, adjusting the pH value of the solution to 6-7 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain the industrial-grade sodium chloride.
Further, the vacuum drying conditions are as follows: the drying temperature is 75-85 ℃, the vacuum pressure is-0.06 MPa, and the drying time is 2.5-3.5 h.
The invention has the following advantages:
(1) the invention takes chloropropene and anhydrous sodium sulfite as raw materials, polyethylene glycol and polyethylene glycol monomethyl ether as phase transfer agents and hydroquinone as polymerization inhibitors, and adopts a method of adding chloropropene once to carry out liquid-solid three-phase transfer system reaction. The invention adopts the phase transfer catalysis principle, and solves the problems that a large amount of water needs to be added when the anhydrous sodium sulfite is dissolved, the dropping time of the chloropropene is long, and the chloropropene and the anhydrous sodium sulfite are not easy to sulfonate, so the method has the characteristics of less water addition, high reaction speed, simple reaction operation, high product yield and low cost;
(2) in the process of synthesizing sodium allylsulfonate, the byproduct sodium chloride is recycled, purified and utilized, and the obtained byproduct sodium chloride can meet the requirement of industrial high-grade;
(3) in the synthesis process, a trace amount of hydroquinone is added as a polymerization inhibitor, and the addition of the hydroquinone is favorable for preventing the polymerization of chloropropene and the self-polymerization of sodium allylsulfonate in the reaction process, so that the product quality of the sodium allylsulfonate product is obviously improved; the purity of the sodium allylsulfonate prepared by the method is more than 98.5%, and the yield is more than 95%.
(4) The synthesis method disclosed by the invention is low in production cost, safe to operate, simple in preparation method, energy-saving and environment-friendly, and is suitable for industrial large-scale production.
Detailed Description
The invention is further described below with reference to examples, without limiting the scope of the invention to the following:
example 1:
a process for synthesizing sodium allylsulfonate from anhydrous sodium sulfite and chloropropene, polyethylene glycol 600 and methoxypolyethylene glycol as phase transfer agent, hydroquinone as polymerization inhibitor, and liquid-solid three-system phase transfer catalysis. Wherein the weight ratio of the anhydrous sodium sulfite to the chloropropene is 1: 0.60; the weight ratio of the polyethylene glycol, the polyethylene glycol monomethyl ether and the hydroquinone is 1: 1.1: 0.1. the reaction temperature of the sulfonation reaction is 55 ℃, the reaction time is 1.5h, and the pH value of the reaction solution is 7.
Cooling the solution after the sulfonation reaction to room temperature, carrying out suction filtration, wherein the obtained solid is a byproduct sodium chloride, and collecting the filtrate for later use; dissolving the by-product sodium chloride in pure water, adding hydrogen peroxide, adjusting the pH value of the solution to 10 by using sodium hydroxide after reaction, standing for 1.5h after stirring, filtering to remove impurities, adjusting the pH value of the solution to 6 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain industrial-grade sodium chloride;
distilling the filtrate, wherein the distillation conditions are-0.06 MPa and 30-98 ℃, cooling and crystallizing after distillation, and vacuum drying the obtained crystal, wherein the vacuum drying conditions are as follows: the drying temperature is 75 ℃, the vacuum pressure is-0.06 MPa, and the drying time is 2.5 h.
Example 2:
a process for synthesizing sodium allylsulfonate from anhydrous sodium sulfite and chloropropene, polyethylene glycol 600 and methoxypolyethylene glycol as phase transfer agent, hydroquinone as polymerization inhibitor, and liquid-solid three-system phase transfer catalysis. Wherein the weight ratio of the anhydrous sodium sulfite to the chloropropene is 1: 0.65; the weight ratio of the polyethylene glycol, the polyethylene glycol monomethyl ether and the hydroquinone is 1: 1.2: 0.12. the reaction temperature of the sulfonation reaction is 65 ℃, the reaction time is 2.5h, and the pH value of the reaction solution is 9.
Cooling the solution after the sulfonation reaction to room temperature, carrying out suction filtration, wherein the obtained solid is a byproduct sodium chloride, and collecting the filtrate for later use; dissolving the byproduct sodium chloride in pure water, adding hydrogen peroxide, adjusting the pH value of the solution to 10 by using sodium hydroxide after reaction, standing for 2.5h after stirring, filtering to remove impurities, adjusting the pH value of the solution to 7 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain industrial-grade sodium chloride;
distilling the filtrate, wherein the distillation conditions are-0.06 MPa and 30-98 ℃, cooling and crystallizing after distillation, and vacuum drying the obtained crystal, wherein the vacuum drying conditions are as follows: the drying temperature is 85 ℃, the vacuum pressure is-0.06 MPa, and the drying time is 3.5 h.
Example 3:
a process for synthesizing sodium allylsulfonate from anhydrous sodium sulfite and chloropropene, polyethylene glycol 600 and methoxypolyethylene glycol as phase transfer agent, hydroquinone as polymerization inhibitor, and liquid-solid three-system phase transfer catalysis. Wherein the weight ratio of the anhydrous sodium sulfite to the chloropropene is 1: 0.7; the weight ratio of the polyethylene glycol, the polyethylene glycol monomethyl ether and the hydroquinone is 1: 1.5: 0.2. the reaction temperature of the sulfonation reaction is 60 ℃, the reaction time is 2 hours, and the pH value of the reaction solution is 8.
Cooling the solution after the sulfonation reaction to room temperature, carrying out suction filtration, wherein the obtained solid is a byproduct sodium chloride, and collecting the filtrate for later use; dissolving the byproduct sodium chloride in pure water, adding hydrogen peroxide, adjusting the pH value of the solution to 10 by using sodium hydroxide after reaction, standing for 2 hours after stirring, filtering to remove impurities, adjusting the pH value of the solution to 6.5 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain industrial-grade sodium chloride;
distilling the filtrate, wherein the distillation conditions are-0.06 MPa and 30-98 ℃, cooling and crystallizing after distillation, and vacuum drying the obtained crystal, wherein the vacuum drying conditions are as follows: the drying temperature is 80 ℃, the vacuum pressure is-0.06 MPa, and the drying time is 3 h.
Experimental example 1: synthesis method of sodium allylsulfonate
160kg of anhydrous sodium sulfite was slowly added to a reactor to which 290kg of pure water was added with stirring. 0.8kg of polyethylene glycol 600 and 0.8kg of polyethylene glycol monomethyl ether, 0.09kg of hydroquinone and 96kg of chloropropene were added. Controlling the pH value of the reaction solution to be 7-9, keeping the reaction temperature to be 56-61 ℃, and reacting for 2 hours;
cooling the solution to room temperature, carrying out suction filtration to obtain 74kg of solid sodium chloride, and collecting filtrate;
dissolving 74kg of solid sodium chloride subjected to suction filtration in 250kg of pure water, adding 0.003% hydrogen peroxide, adjusting the pH value to 10 by using a sodium hydroxide solution after reaction, standing for 2 hours after stirring, filtering to remove impurities such as iron, calcium, magnesium and the like, adjusting the pH value to 6-7 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain 72kg of industrial-grade sodium chloride;
distilling the filtrate under negative pressure of-0.06 MPa at 30-98 deg.C, distilling to remove 95kg of water, cooling for crystallization, vacuum drying at 80 deg.C under-0.06 MPa for 3 hr to obtain 178kg of product.
Experimental example 2: synthesis method of sodium allylsulfonate
160kg of anhydrous sodium sulfite was slowly added to a reactor to which 280kg of pure water was added with stirring. 0.7kg of polyethylene glycol 600 and 0.7kg of polyethylene glycol monomethyl ether, 0.08kg of hydroquinone and 102kg of chloropropene were added. Controlling the pH value of the reaction solution to be 7-9, keeping the reaction temperature to be 56-58 ℃ and the reaction time to be 1.6 hours;
cooling the solution to room temperature, performing suction filtration to obtain 73kg of solid sodium chloride, and collecting filtrate;
dissolving 73kg of solid sodium chloride subjected to suction filtration in 250kg of pure water, adding 0.002% of hydrogen peroxide, adjusting the pH value to 9.6 by using a sodium hydroxide solution after reaction, standing for 1.5 hours after stirring, filtering to remove impurities such as iron, calcium, magnesium and the like, adjusting the pH value to 6-7 by using hydrochloric acid, and obtaining 70kg of industrial-grade sodium chloride after evaporation, crystallization and drying;
distilling the filtrate under negative pressure of-0.06 MPa at 30-98 deg.C, distilling to remove water 100kg, cooling for crystallizing, vacuum drying at 80 deg.C under-0.06 MPa for 3 hr to obtain 176 kg.
Experimental example 3: synthesis method of sodium allylsulfonate
160kg of anhydrous sodium sulfite was slowly added to a reactor to which 300kg of pure water was added with stirring. 0.65kg of polyethylene glycol 600 and 0.65kg of polyethylene glycol monomethyl ether were added, 0.07kg of hydroquinone was added, and 109kg of chloropropene were added. Controlling the pH value of the reaction solution to be 7-9, keeping the reaction temperature to be 56-60 ℃, and reacting for 2.2 hours;
cooling the solution to room temperature, carrying out suction filtration to obtain 74kg of solid sodium chloride, and collecting filtrate;
dissolving 74kg of solid sodium chloride subjected to suction filtration in 250kg of pure water, adding 0.004% of hydrogen peroxide, adjusting the pH value to 11 by using a sodium hydroxide solution after reaction, standing for 2 hours after stirring, filtering to remove impurities such as iron, calcium, magnesium and the like, adjusting the pH value to 6-7 by using hydrochloric acid, and obtaining 71kg of industrial-grade sodium chloride after evaporation, crystallization and drying;
distilling the filtrate under negative pressure of-0.06 MPa at 30-98 deg.C, distilling to remove water 103kg, cooling for crystallizing, vacuum drying at 80 deg.C under-0.06 MPa for 3 hr to obtain 175 kg.
The following experiments illustrate the beneficial effects of the present invention:
the quality of the finished products prepared in experimental example 1, experimental example 2 and experimental example 3 of the present invention was measured, and the results are shown in table 1.
Table 1: the quality detection result of the sodium allylsulfonate product prepared by the method of the invention
Detecting items Experimental example 1 Experimental example 2 Experimental example 3
Content (a) of 99.0 99.2 99.1
Chloride (in terms of NaCl)% 0.3 0.2 0.2
Sodium sulfite (Na)2SO3),% 0.1 0.1 0.1
Iron (Fe)% 0.00001 0.00002 0.00001
Water content (H)2O),% 0.2 0.1 0.1
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the inventive concept within the technical scope of the present invention.

Claims (1)

1. A synthetic method of sodium allylsulfonate is characterized in that anhydrous sodium sulfite and chloropropene are used as raw materials, polyethylene glycol and polyethylene glycol monomethyl ether are used as phase transfer agents, hydroquinone is used as a polymerization inhibitor, a liquid-solid three-system phase transfer catalysis principle is adopted to carry out sulfonation reaction synthesis, a solution after sulfonation reaction is cooled to room temperature for suction filtration, the obtained solid is a byproduct sodium chloride, and filtrate is collected for later use; distilling the filtrate under the conditions of-0.06 MPa of pressure and 30-98 ℃, cooling and crystallizing after distillation, and drying the obtained crystals in vacuum;
wherein the reaction temperature of the sulfonation reaction is 55-65 ℃, the reaction time is 1.5-2.5 h, and the pH value of the reaction solution is 7-9;
the polyethylene glycol is polyethylene glycol 600;
the weight ratio of the anhydrous sodium sulfite to the chloropropene is 1: 0.60-0.70;
the weight ratio of the polyethylene glycol, the polyethylene glycol monomethyl ether and the hydroquinone is 1: 1: 0.1 to 0.2;
the method also comprises a step of purifying the by-product, which comprises the following steps: dissolving the byproduct sodium chloride in pure water, adding hydrogen peroxide, adjusting the pH value of the solution to 10 by using sodium hydroxide after reaction, standing for 1.5-2.5 h after stirring, filtering to remove impurities, adjusting the pH value of the solution to 6-7 by using hydrochloric acid, and evaporating, crystallizing and drying to obtain the industrial-grade sodium chloride.
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