CN108673052B - Manufacturing method of copper sculpture door panel - Google Patents
Manufacturing method of copper sculpture door panel Download PDFInfo
- Publication number
- CN108673052B CN108673052B CN201810691808.7A CN201810691808A CN108673052B CN 108673052 B CN108673052 B CN 108673052B CN 201810691808 A CN201810691808 A CN 201810691808A CN 108673052 B CN108673052 B CN 108673052B
- Authority
- CN
- China
- Prior art keywords
- rolling
- copper
- copper plate
- plate
- top surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 123
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 122
- 239000010949 copper Substances 0.000 title claims abstract description 122
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000005096 rolling process Methods 0.000 claims abstract description 93
- 229920001971 elastomer Polymers 0.000 claims abstract description 55
- 229920002323 Silicone foam Polymers 0.000 claims abstract description 43
- 239000013514 silicone foam Substances 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000002360 preparation method Methods 0.000 claims abstract description 17
- 238000003475 lamination Methods 0.000 claims abstract description 13
- 239000006260 foam Substances 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 7
- 244000043261 Hevea brasiliensis Species 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 6
- 229920003052 natural elastomer Polymers 0.000 claims description 6
- 229920001194 natural rubber Polymers 0.000 claims description 6
- 238000004049 embossing Methods 0.000 claims description 2
- 229920002379 silicone rubber Polymers 0.000 claims description 2
- 239000004945 silicone rubber Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 229920001296 polysiloxane Polymers 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
本发明公开一种铜雕塑门板制造方法,包括一准备步骤、一叠合步骤及一滚压步骤,备一滚压机、一主底模、一铜板、一天然弹性橡胶板、多个硅胶发泡弹性垫及一多层平硬垫板,将设有凹凸的主压印结构的该主底模放置于该滚压机的平台顶面,该铜板服贴于该主底模的主压印结构顶面,将该天然弹性橡胶板铺设于该铜板的顶面,再将多个硅胶发泡弹性垫铺设于该天然弹性橡胶板的顶面,再将该平硬垫板铺设于该硅胶发泡弹性垫的顶面以形成一层状结构,将层状结构推送至该上滚轮以及该下滚轮之间的滚压间隙,通过至少来回滚压4次的上、下滚轮延压,因该铜板的可塑性以及延展性,可将该主底模的主压印结构拓印于该铜板上,达到节能与花纹变化多样的效果。
The invention discloses a method for manufacturing a copper sculpture door panel, which includes a preparation step, a lamination step and a rolling step. It is equipped with a rolling machine, a main bottom mold, a copper plate, a natural elastic rubber plate, and a plurality of silicone hair Foam elastic pad and a multi-layer flat hard backing plate, place the main bottom mold with concave and convex main imprinting structure on the top surface of the platform of the rolling machine, and the copper plate adheres to the main imprint of the main bottom mold On the top surface of the structure, lay the natural elastic rubber plate on the top surface of the copper plate, lay a plurality of silicone foam elastic pads on the top surface of the natural elastic rubber plate, and then lay the flat hard pad on the silicone foam elastic pad. Foam the top surface of the elastic pad to form a layered structure, push the layered structure to the rolling gap between the upper roller and the lower roller, and roll the upper and lower rollers back and forth at least 4 times, because the Due to the plasticity and ductility of the copper plate, the main imprinting structure of the main bottom mold can be imprinted on the copper plate to achieve the effects of energy saving and diverse pattern changes.
Description
技术领域technical field
本发明涉及一种门板制造方法,尤指一种铜雕塑门板制造方法。The invention relates to a method for manufacturing a door panel, in particular to a method for manufacturing a copper sculpture door panel.
背景技术Background technique
为了提高门板的雕塑艺创作装饰性,会在木质门板镶上艺术雕塑花纹的铜板,让整体的门板兼具大器具有艺术价值,传统的铜板的制作方法为,将铜高温加热至1100℃左右,并倒入一模型中,根据模型的形状,让熔融态的铜在固化之后形成一特定的花纹。In order to improve the sculptural creation and decoration of the door panel, copper plates with artistic sculpture patterns will be inlaid on the wooden door panels, so that the overall door panel has both great artistic value. The traditional method of making copper plates is to heat the copper to about 1100 ℃ , and pour it into a model, according to the shape of the model, let the molten copper form a specific pattern after solidification.
然而,现有铸造具有花纹铜板的方法具有下列缺点:However, existing methods of casting patterned copper plates have the following disadvantages:
1.铜要在1100℃左右的高温才会成为熔融态,因此,在加温铜的过程中需要使用特殊的高温炉,并耗费大量的电力与能量,且需要大量的人力,造成能量以及人力的浪费。1. Copper will become molten at a high temperature of about 1100 °C. Therefore, in the process of heating copper, a special high-temperature furnace needs to be used, and a lot of electricity and energy are consumed, and a lot of manpower is required, resulting in energy and manpower. of waste.
2.因现有的模具制作完成的花纹铜板成品,其花纹固定而无法轻易做出变化,若需改变其花纹,必须重新制做一模型,并将改铜板成品再次熔融,不仅过程繁复且再度造成能量的浪费,故现有制造具有花纹铜板的方法诚有改良之必要。2. The pattern of the finished patterned copper plate made by the existing mold is fixed and cannot be easily changed. If the pattern needs to be changed, a new model must be made, and the finished copper plate is melted again, which is not only complicated but also This results in a waste of energy, so the existing method for manufacturing patterned copper plates needs to be improved.
发明内容SUMMARY OF THE INVENTION
为了解决现有铜质门板需通过高温熔化的铜倒入现有模具中成型,造成能量浪费以及花纹固定而无法轻易做出变化的缺失,本发明的主要目的在于提供一种铜雕塑门板制造方法,本发明通过叠合步骤以及滚压步骤的设计,能让铜板快速的形成具有凹凸特殊图样的花纹,并达到节能与花纹变化多样的效果。In order to solve the problem that the existing copper door panels need to be formed by pouring high-temperature molten copper into the existing molds, resulting in energy waste and fixed patterns that cannot be easily changed, the main purpose of the present invention is to provide a copper sculpture door panel manufacturing method In the present invention, through the design of the stacking step and the rolling step, the copper plate can quickly form a pattern with a special concave-convex pattern, and achieve the effects of energy saving and various pattern changes.
本发明解决现有技术问题所提出的铜雕塑门板制造方法,其包括:The present invention solves the prior art problem of the proposed copper sculpture door panel manufacturing method, which comprises:
准备步骤,准备一滚压机、一主底模、一铜板、一天然弹性橡胶板、多个硅胶发泡弹性垫以及一多层平硬垫板,该滚压机包括一平台、一安装座、一上滚轮以及一下滚轮,该平台为一水平设置的桌体,该安装座设置于该平台的中段处,该上滚轮以及该下滚轮上下间隔的设置于该安装座,使得该上滚轮与该下滚轮之间形成有一滚压间隙,该主底模放置于该平台的顶面,该主底模为设有凹凸的主压印结构;The preparation step is to prepare a rolling machine, a main bottom mold, a copper plate, a natural elastic rubber plate, a plurality of silicone foam elastic pads and a multi-layer flat hard backing plate. The rolling machine includes a platform and a mounting seat , an upper roller and a lower roller, the platform is a horizontally arranged table body, the mounting seat is arranged at the middle section of the platform, the upper roller and the lower roller are arranged at the upper and lower intervals on the mounting seat, so that the upper roller and the A rolling gap is formed between the lower rollers, the main bottom mold is placed on the top surface of the platform, and the main bottom mold is a main embossing structure with concave and convex;
叠合步骤,将该主底模放置于该滚压机的平台顶面,该铜板服贴于该主底模的主压印结构顶面,将该天然弹性橡胶板铺设于该铜板的顶面,再将多个硅胶发泡弹性垫铺设于该天然弹性橡胶板的顶面,其中,该硅胶发泡弹性垫的数量与天然橡胶的比例为4:1~1:1,再将该多层平硬垫板铺设于该多个硅胶发泡弹性垫的顶面,其中,该多层平硬垫板的数量与天然橡胶的比例为1:1,则该主底模、该铜板、该天然弹性橡胶板、该多个硅胶发泡弹性垫以及该多层平硬垫板形成一层状结构;以及In the lamination step, the main bottom mold is placed on the top surface of the platform of the rolling machine, the copper plate is adhered to the top surface of the main imprinting structure of the main bottom mold, and the natural elastic rubber plate is laid on the top surface of the copper plate , and then lay a plurality of silicone foam elastic pads on the top surface of the natural elastic rubber plate, wherein the ratio of the number of the silicone foam elastic pads to the natural rubber is 4:1 to 1:1, and then the multilayer The flat hard backing plate is laid on the top surface of the plurality of silicone foam elastic pads, wherein, the ratio of the number of the multi-layer flat hard backing board to the natural rubber is 1:1, then the main bottom mold, the copper plate, the natural rubber The elastic rubber sheet, the plurality of silicone foam elastic pads and the multi-layer flat and hard backing sheet form a layered structure; and
滚压步骤,将前述叠合步骤形成的层状结构推送至该上滚轮以及该下滚轮之间的滚压间隙,将该层状结构通过至少来回4次以上、下滚轮延压,因该铜板的可塑性以及延展性,可将该主底模的主压印结构拓印于该铜板上。In the rolling step, the layered structure formed by the aforementioned stacking step is pushed to the rolling gap between the upper roller and the lower roller, and the layered structure is rolled back and forth at least 4 times and the lower roller. The plasticity and ductility of the main bottom mold can be printed on the copper plate.
其中,该叠合步骤中,该天然弹性橡胶板的硬度为40度~80度,且该天然弹性橡胶板的厚度为3mm~6mm。Wherein, in the laminating step, the hardness of the natural elastic rubber sheet is 40 degrees to 80 degrees, and the thickness of the natural elastic rubber sheet is 3 mm to 6 mm.
其中,该叠合步骤中,该多层平硬垫板的厚度为12mm~25mm。Wherein, in the lamination step, the thickness of the multi-layer flat-hard backing plate is 12mm˜25mm.
其中,该滚压步骤中,该上、下滚轮为直径10cm的平滑滚轮,其转动速度为2rpm/sec,滚压的压力值为10~15kg/50cm2。Wherein, in the rolling step, the upper and lower rollers are smooth rollers with a diameter of 10 cm, the rotation speed is 2 rpm/sec, and the rolling pressure is 10-15 kg/50 cm 2 .
本发明还提供一种铜雕塑门板制造方法,包括:The present invention also provides a method for manufacturing a copper sculpture door panel, comprising:
准备步骤,准备一滚压机、一天然弹性橡胶板、多个硅胶发泡弹性垫以及一铜板,该滚压机包括一平台、一安装座、一上滚轮以及一下滚轮,该平台为一水平设置的桌体,该安装座设置于该平台的中段处,该上滚轮以及该下滚轮上下间隔的设置于该安装座,使得该上滚轮与该下滚轮之间形成有一滚压间隙,且该上滚轮的环周面凹凸设置有一滚轮花纹;The preparation step is to prepare a rolling machine, a natural elastic rubber plate, a plurality of silicone foam elastic pads and a copper plate. The rolling machine includes a platform, a mounting seat, an upper roller and a lower roller. The platform is a horizontal The set table body, the mounting seat is arranged at the middle section of the platform, the upper roller and the lower roller are arranged on the mounting seat at intervals up and down, so that a rolling gap is formed between the upper roller and the lower roller, and the The concave and convex surface of the upper roller is provided with a roller pattern;
叠合步骤,将该多个硅胶发泡弹性垫铺设于该天然弹性橡胶板顶面,其中,该硅胶发泡弹性垫的数量与该天然弹性橡胶板的数量比为1:1~3:1,再将铜板铺设于该多个硅胶发泡弹性垫的顶面,然后,再将多个硅胶发泡弹性垫铺设于该铜板的顶面,其中,铺设于该铜板的顶面的该硅胶发泡弹性垫的数量与该铜板的数量比为1:1~3:1,则该天然弹性橡胶板、该多个硅胶发泡弹性垫以及该铜板形成一层状结构;以及In the superimposing step, the plurality of silicone foam elastic pads are laid on the top surface of the natural elastic rubber sheet, wherein the ratio of the number of the silicone foam elastic pads to the quantity of the natural elastic rubber sheet is 1:1 to 3:1 , and then lay a copper plate on the top surface of the plurality of silicone foam elastic pads, and then lay a plurality of silicone foam elastic pads on the top surface of the copper plate, wherein the silicone rubber laid on the top surface of the copper plate The ratio of the number of foam elastic pads to the number of the copper plate is 1:1˜3:1, then the natural elastic rubber plate, the plurality of silicone foam elastic pads and the copper plate form a layered structure; and
滚压步骤,将前述叠合步骤中的层状结构推送至该上滚轮以及该下滚轮之间的滚压间隙,将该层状结构通过至少来回滚压4次的上、下滚轮延压,因该铜板的可塑性以及延展性,将该上滚轮的滚轮花纹拓印至该铜板。In the rolling step, the layered structure in the aforementioned stacking step is pushed to the rolling gap between the upper roller and the lower roller, and the layered structure is rolled back and forth at least 4 times through the upper and lower rollers, Due to the plasticity and ductility of the copper plate, the roller pattern of the upper roller is rubbed onto the copper plate.
其中,该叠合步骤中,该天然弹性橡胶板的硬度为40度~80度,且该天然弹性橡胶板的厚度为4mm~6mm。Wherein, in the laminating step, the hardness of the natural elastic rubber sheet is 40-80 degrees, and the thickness of the natural elastic rubber sheet is 4 mm-6 mm.
其中,该叠合步骤中,各硅胶发泡弹性垫的厚度为6mm。Wherein, in the stacking step, the thickness of each silicone foam elastic pad is 6 mm.
其中,该滚压步骤中,该上、下滚轮为直径10cm的滚轮,其转动速度为2rpm/sec,滚压的压力值为10~15kg/50cm2。Wherein, in the rolling step, the upper and lower rollers are rollers with a diameter of 10 cm, the rotation speed is 2 rpm/sec, and the rolling pressure is 10-15 kg/50 cm 2 .
本发明还提供一种铜雕塑门板制造方法,包括:The present invention also provides a method for manufacturing a copper sculpture door panel, comprising:
准备步骤,准备一滚压机、一天然弹性橡胶板以及一铜板,该滚压机包括一平台、一安装座、一上滚轮以及一下滚轮,该平台为一水平设置的桌体,该安装座设置于该平台的中段处,该上滚轮以及该下滚轮上下间隔的设置于该安装座,使得该上滚轮与该下滚轮之间形成有一滚压间隙,且该上滚轮的环周面间隔凸设有多个压合凸部,各压合凸部设置有一曲线刀部;The preparation step is to prepare a rolling machine, a natural elastic rubber plate and a copper plate. The rolling machine includes a platform, a mounting seat, an upper roller and a lower roller. The platform is a horizontally arranged table body. The mounting seat It is arranged at the middle section of the platform, and the upper roller and the lower roller are arranged on the mounting seat at intervals up and down, so that a rolling gap is formed between the upper roller and the lower roller, and the circumferential surface of the upper roller is spaced convexly A plurality of pressing protrusions are provided, and each pressing protrusion is provided with a curved knife portion;
叠合步骤,将该铜板铺设于该天然弹性橡胶板顶面,则该铜板与该天然弹性橡胶板形成一层状结构;In the stacking step, the copper plate is laid on the top surface of the natural elastic rubber plate, so that the copper plate and the natural elastic rubber plate form a layered structure;
第一滚压步骤:将该叠合步骤的层状结构推送至该上滚轮以及该下滚轮之间的滚压间隙,通过各曲线刀部的滚压,让该铜板的表面形成S状的立体花纹;The first rolling step: push the layered structure of the superimposing step to the rolling gap between the upper roller and the lower roller, and make the surface of the copper plate form an S-shaped three-dimensional through the rolling of each curved knife part pattern;
平移步骤,将该第一滚压步骤完成的铜板,根据一等距的记号水平及垂直移动一距离;以及a translation step, moving the copper plate completed in the first rolling step by a distance horizontally and vertically according to an equidistant mark; and
第二滚压步骤,将平移步骤完成的铜板,再度进行第二滚压步骤,则该铜板形成立体条纹交叉聚点。In the second rolling step, the copper plate after the translation step is subjected to the second rolling step again, so that the copper plate forms the intersection point of three-dimensional stripes.
其中,该叠合步骤中,该天然弹性橡胶板的硬度为60~80度,且其厚度为5mm。Wherein, in the lamination step, the hardness of the natural elastic rubber sheet is 60-80 degrees, and the thickness thereof is 5 mm.
本发明的技术手段可获得的功效增进包括:The available efficacy enhancements of the technical means of the present invention include:
1.本发明通过叠合步骤以及滚压步骤的设计,让铜板在滚压过程中,根据天然弹性橡胶板以及多个硅胶发泡弹性垫的数量与硬度调整,让该主底模与该上滚轮上的花纹能够拓印于铜板上,达到节能、节省人力以及快速操作等效果。1. In the present invention, through the design of the lamination step and the rolling step, the copper plate is adjusted according to the number and hardness of the natural elastic rubber plate and a plurality of silicone foam elastic pads during the rolling process, so that the main bottom mold and the upper mold are adjusted. The pattern on the roller can be printed on the copper plate to achieve the effects of energy saving, manpower saving and fast operation.
2.本发明可通过不同实施例的铜雕门板制造方法,相互搭配应用,达到让多种花纹可同时呈现在铜板上的效果,让花纹的变化更具有多变性。2. The present invention can be used in combination with different embodiments of the copper carving door panel manufacturing methods, so as to achieve the effect that various patterns can be presented on the copper plate at the same time, so that the changes of the patterns are more variable.
3.本发明通过天然弹性天然弹性橡胶板、硅胶发泡弹性垫、多层压硬垫板的调整滚压过程中,形成多元凹凸雕塑面的延展、多层次雕塑纹路多元表情,通过纯红铜材质光影,形成多彩变幻万千艺术表情。3. The present invention forms the extension of the multi-dimensional concave-convex sculpture surface, the multi-level sculpture pattern and the multi-expression through the adjustment and rolling process of the natural elastic natural elastic rubber plate, the silicone foam elastic pad, and the multi-layered hard backing plate, and through the pure red copper Material light and shadow, forming colorful and ever-changing artistic expressions.
4.本发明的铜雕塑门板的正反面均可使用,且多元设计的铜雕塑门板可相互搭配而创作出变化无穷的效果。4. The front and back sides of the copper sculpture door panel of the present invention can be used, and the copper sculpture door panels of multiple designs can be matched with each other to create infinitely varied effects.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.
附图说明Description of drawings
图1为本发明第一较佳实施例的流程图。FIG. 1 is a flow chart of the first preferred embodiment of the present invention.
图2为本发明第一较佳实施例的准备步骤中滚压机的侧视图。2 is a side view of the rolling machine in the preparation step of the first preferred embodiment of the present invention.
图3为本发明第一较佳实施例的准备步骤中滚压机的局部立体放大图。FIG. 3 is a partial perspective enlarged view of the rolling machine in the preparation step of the first preferred embodiment of the present invention.
图4为本发明第一较佳实施例的叠合步骤中该层状结构的分解图。4 is an exploded view of the layered structure in the lamination step of the first preferred embodiment of the present invention.
图5为本发明第一较佳实施例的滚压步骤的剖面侧视图。5 is a cross-sectional side view of the rolling step of the first preferred embodiment of the present invention.
图6为本发明第一较佳实施例的成品示意图。FIG. 6 is a schematic diagram of a finished product of the first preferred embodiment of the present invention.
图7为本发明第一较佳实施例的另一成品示意图。FIG. 7 is a schematic diagram of another finished product according to the first preferred embodiment of the present invention.
图8为本发明第二较佳实施例的准备步骤中滚压机的局部立体放大图。8 is a partial perspective enlarged view of the rolling machine in the preparation step of the second preferred embodiment of the present invention.
图9为本发明第二较佳实施例的叠合步骤中该层状结构的分解图。9 is an exploded view of the layered structure in the lamination step of the second preferred embodiment of the present invention.
图10为本发明第二较佳实施例的滚压步骤的剖面侧视图。10 is a cross-sectional side view of the rolling step of the second preferred embodiment of the present invention.
图11为本发明第二较佳实施例的成品示意图。11 is a schematic diagram of a finished product of the second preferred embodiment of the present invention.
图12为本发明第三较佳实施例的流程图。FIG. 12 is a flow chart of the third preferred embodiment of the present invention.
图13为本发明第三较佳实施例的准备步骤中滚压机的局部立体放大图。FIG. 13 is a partial perspective enlarged view of the rolling machine in the preparation step of the third preferred embodiment of the present invention.
图14为本发明第三较佳实施例的叠合步骤中该层状结构的分解图。14 is an exploded view of the layered structure in the lamination step of the third preferred embodiment of the present invention.
图15为本发明第三较佳实施例的滚压步骤的剖面侧视图。15 is a cross-sectional side view of the rolling step of the third preferred embodiment of the present invention.
图16为本发明第三较佳实施例的平移步骤的俯视图。16 is a top view of the translation step of the third preferred embodiment of the present invention.
图17为本发明第三较佳实施例的平移步骤的另一俯视图。17 is another top view of the translation step of the third preferred embodiment of the present invention.
图18为本发明第三较佳实施例的成品示意图。FIG. 18 is a schematic diagram of a finished product of the third preferred embodiment of the present invention.
其中,附图标记:Among them, reference numerals:
S1 准备步骤S1 preparation steps
S2 叠合步骤S2 overlay step
S3 滚压步骤S3 Rolling Step
具体实施方式Detailed ways
为能详细了解本发明的技术特征及实用功效,并可依照发明内容来实现,兹进一步以如图式所示的较佳实施例,详细说明如后:In order to understand the technical features and practical effects of the present invention in detail, and to realize according to the content of the invention, the preferred embodiment as shown in the drawings is further described in detail as follows:
本发明所提供的铜雕塑门板制造方法的第一较佳实施例如图1所示,该铜雕塑门板制造方法包括一准备步骤S1、一叠合步骤S2以及一滚压步骤S3,其中:The first preferred embodiment of the copper sculpture door panel manufacturing method provided by the present invention is shown in FIG. 1 , the copper sculpture door panel manufacturing method includes a preparation step S1, a stacking step S2 and a rolling step S3, wherein:
准备步骤S1:请参看图2至图4,准备一滚压机10、一主底模20、一铜板30、一天然弹性橡胶板40、多个硅胶发泡弹性垫50以及一多层平硬垫板60,该滚压机10包括一平台11、一安装座12、一上滚轮13以及一下滚轮14,该平台11为一水平设置的桌体,该平台11的顶面水平间隔设置有多个平移轮111,该安装座12设置于该平台11的中段处,该上滚轮13以及该下滚轮14上下间隔的设置于该安装座12,使得该上滚轮13与该下滚轮14之间形成有一滚压间隙,该主底模20的顶面设有凹凸的主压印结构21。Preparation step S1: Please refer to FIG. 2 to FIG. 4, prepare a rolling
叠合步骤S2:如图4与图5所示,将该主底模20放置于该滚压机10的平台11顶面,该铜板30服贴于该主底模20的主压印结构21顶面,将该天然弹性橡胶板40铺设于该铜板30的顶面,较佳的是,该天然弹性橡胶板40的硬度为40度~80度,且其厚度为3mm~6mm,再将多个硅胶发泡弹性垫50铺设于该天然弹性橡胶板40的顶面,其中,该硅胶发泡弹性垫50的数量与天然弹性橡胶板40的比例为4:1~1:1,较佳的是,各硅胶发泡弹性垫50的厚度为6mm,再将该多层平硬垫板60铺设于该多数个硅胶发泡弹性垫50的顶面,其中,该多层平硬垫板60的数量与天然弹性橡胶板40的比例为1:1,较佳的是,该多层平硬垫板60的厚度为12mm~25mm,则该主底模20、该铜板30、该天然弹性橡胶板40、该多个硅胶发泡弹性垫50以及该多层平硬垫板60形成一层状结构70。Lamination step S2 : as shown in FIG. 4 and FIG. 5 , the main
滚压步骤S3:如图5与图6所示,将前述叠合步骤S2形成的层状结构70推送至该上滚轮13以及该下滚轮14之间的滚压间隙,将该层状结构70通过至少来回4次的上、下滚轮13、14延压,因该铜板30的可塑性以及延展性,可将该主底模20的主压印结构21拓印于该铜板30上,如图6所示,随着不同硅胶发泡弹性垫50的弹性差,由该上、下滚轮13、14的圆周延展来回滚压让该铜板30产生主花纹31,亦即上、下滚轮13、14由其圆周中心最大压力顺圆周率滚,因压力而延展出凹凸面,会产生延展铜雕纹路,创造多层雕塑艺作品,是独一无二的创作,该主花纹31亦可为图7的样式,其中滚压步骤S3中,该上、下滚轮13、14为直径10cm的平滑滚轮,其转动速度为2rpm/sec,滚压的压力值为10~15kg/50cm2。Rolling step S3 : as shown in FIG. 5 and FIG. 6 , push the layered
该铜雕塑门板制造方法的第一较佳实施例所形成的成品为图6所示,另参看图7,当该主底模20的主压印结构21改变样态时,该铜雕塑门板制造方法的第一较佳实施例所形成的成品亦可为一树木样、山岳峰、川流等任何创作。The finished product formed by the first preferred embodiment of the copper sculpture door panel manufacturing method is shown in FIG. 6 . Referring to FIG. 7 , when the
该铜雕塑门板制造方法的第二较佳实施例包括下列步骤:The second preferred embodiment of the copper sculpture door panel manufacturing method includes the following steps:
准备步骤S1:如图8与图9所示,准备一滚压机10A、一天然弹性橡胶板40A、多个硅胶发泡弹性垫50A以及一铜板30A,该滚压机10A包括一平台11A、一安装座12A、一上滚轮13A以及一下滚轮14A,该平台11A为一水平设置的桌体,该平台11A的顶面水平间隔设置有多个平移轮111A,该安装座12A设置于该平台11A的中段处,该上滚轮13A以及该下滚轮14A上下间隔的设置于该安装座12A,使得该上滚轮13A与该下滚轮14A之间形成有一滚压间隙,且该上滚轮13A的环周面凹凸设置有一滚轮花纹131A。Preparation step S1: As shown in FIG. 8 and FIG. 9, prepare a rolling machine 10A, a natural elastic rubber plate 40A, a plurality of silicone foam elastic pads 50A and a
叠合步骤S2:如图9与图10所示,将该多个硅胶发泡弹性垫50A铺设于该天然弹性橡胶板40A顶面,其中,该硅胶发泡弹性垫50A的数量与该天然弹性橡胶板40A的数量比为1:1~3:1,较佳的是,该天然弹性橡胶板40A的硬度为40度~80度,且其厚度为4mm~6mm,再将铜板30A铺设于该多个硅胶发泡弹性垫50A的顶面,然后,再将多个硅胶发泡弹性垫50A铺设于该铜板30A的顶面,其中,铺设于该铜板30A的顶面的该硅胶发泡弹性垫50A的数量与该铜板30A的数量比为1:1~3:1,较佳的是,各硅胶发泡弹性垫50A的厚度为6mm,则该天然弹性橡胶板40A、该多个硅胶发泡弹性垫50A以及该铜板30A形成一层状结构70A。Lamination step S2: as shown in FIG. 9 and FIG. 10 , laying the plurality of silicone foam elastic pads 50A on the top surface of the natural elastic rubber plate 40A, wherein the number of the silicone foam elastic pads 50A is the same as the natural elasticity The quantity ratio of the rubber sheets 40A is 1:1 to 3:1. Preferably, the hardness of the natural elastic rubber sheets 40A is 40 to 80 degrees, and the thickness thereof is 4 mm to 6 mm, and then the
滚压步骤S3:如图10所示,将前述叠合步骤S2中的层状结构70A推送至该上滚轮13A以及该下滚轮14A之间的滚压间隙,将该层状结构70A通过至少4次的上、下滚轮13A、14A延压,因该铜板30A的可塑性以及延展性,将该上滚轮13A的滚轮花纹131A拓印至该铜板30A,随着不同硅胶发泡弹性垫50A的弹性差,由该上、下滚轮13A、14A的圆周延展来回滚压让该铜板30A产生主花纹31A,亦即上、下滚轮13A、14A由其圆周中心最大压力顺圆周率滚,因压力而延展出凹凸面,会产生延展铜雕纹路,创造多层雕塑艺作品,是独一无二的创作,其中滚压步骤S3中,该上、下滚轮13A、14A为直径10cm的滚轮,其转动速度为2rpm/sec,滚压的压力值为10~15kg/50cm2。Rolling step S3: As shown in FIG. 10, push the layered structure 70A in the aforementioned lamination step S2 to the rolling gap between the upper roller 13A and the lower roller 14A, and pass the layered structure 70A through at least 4 The second upper and lower rollers 13A and 14A are rolled, because of the plasticity and ductility of the
该铜雕塑门板制造方法的第二较佳实施例所形成的成品如图11所示。The finished product formed by the second preferred embodiment of the copper sculpture door panel manufacturing method is shown in FIG. 11 .
如图12所示,该铜雕塑门板制造方法的第三较佳实施例包括一准备步骤S1、一叠合步骤S2、一第一滚压步骤S3、一平移步骤S4以及一第二滚压步骤S5,其中:As shown in FIG. 12, the third preferred embodiment of the method for manufacturing a copper sculpture door panel includes a preparation step S1, a stacking step S2, a first rolling step S3, a translation step S4 and a second rolling step S5, where:
准备步骤S1:如图13与图14所示,准备一滚压机10B、一天然弹性橡胶板40B以及一铜板30B,该滚压机10B包括一平台11B、一安装座12B、一上滚轮13B以及一下滚轮14B,该平台11B为一水平设置的桌体,该平台11B的顶面水平间隔设置有多个平移轮111B,该安装座12B设置于该平台11B的中段处,该上滚轮13B以及该下滚轮14B上下间隔的设置于该安装座12B,使得该上滚轮13B与该下滚轮14B之间形成有一滚压间隙,且该上滚轮13B的环周面间隔凸设有多个压合凸部131B,各压合凸部131B设置有一曲线刀部132B,较佳的是,各曲线刀部132B为一S形状,其中,该天然弹性橡胶板40B有两等距记号41B。Preparation step S1: As shown in FIG. 13 and FIG. 14, prepare a rolling
叠合步骤S2:如图14与图15所示,将该铜板30B铺设于于该天然弹性橡胶板40B顶面,则该铜板30B与该天然弹性橡胶板40B形成一层状结构70B,其中,该天然弹性橡胶板40B的硬度为60~80度,且其厚度为5mm。Lamination step S2: As shown in FIG. 14 and FIG. 15 , the
第一滚压步骤S3:将该叠合步骤S2的层状结构70B推送至该上滚轮13B以及该下滚轮14B之间的滚压间隙,通过各曲线刀部132B的滚压,让该铜板30B的表面形成S状的立体花纹31B。The first rolling step S3: push the
平移步骤S4:如图16与图17所示,将该第一滚压步骤S3完成的铜板,根据该等距记号41B水平及垂直移动一距离。Translation step S4: As shown in FIG. 16 and FIG. 17, the copper plate completed in the first rolling step S3 is moved horizontally and vertically by a distance according to the
第二滚压步骤S5:将平移步骤S4完成的铜板,再度进行第二滚压步骤S5,则该铜板30B形成立体条纹交叉聚点。The second rolling step S5: the
该铜雕塑门板制造方法的第三较佳实施例所形成的成品如图18,其具有不等距的立体条纹交叉聚点。The finished product formed by the third preferred embodiment of the copper sculpture door panel manufacturing method is shown in Figure 18, which has three-dimensional stripe intersection points that are not equidistant.
综而言之,本发明具有下列的优点:To sum up, the present invention has the following advantages:
1.本发明通过叠合步骤以及滚压步骤的设计,让铜板30、30A、30B在滚压过程中,根据天然弹性橡胶板40、40A、40B以及多数个硅胶发泡弹性垫50、50A的数量与硬度调整,让该主底模20与该上滚轮13A上的花纹能够拓印于铜板上30、30A、30B上,达到节能、节省人力以及快速操作等效果。1. The present invention makes the
2.本发明可通过不同实施例的铜雕门板制造方法,相互搭配应用,达到让多种花纹可同时呈现在铜板30、30A、30B上的效果,让花纹的变化更具有多变性。2. The present invention can be used in combination with different embodiments of the copper carving door panel manufacturing methods to achieve the effect that various patterns can be presented on the
3.本发明通过天然弹性橡胶板40、40A、40B、硅胶发泡弹性垫50、50A、多层压硬垫板60的调整滚压过程中,形成多元凹凸雕塑面的延展、多层次雕塑纹路多元表情,通过纯红铜材质光影,形成多彩变幻万千艺术表情。3. In the present invention, through the adjustment and rolling process of the natural
4.本发明的铜雕塑门板的正反面均可使用,且多元设计的铜雕塑门板可相互搭配而创作出变化无穷的效果。4. The front and back sides of the copper sculpture door panel of the present invention can be used, and the copper sculpture door panels of multiple designs can be matched with each other to create infinitely varied effects.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明权利要求的保护范围。Of course, the present invention can also have other various embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding changes and deformation should belong to the protection scope of the claims of the present invention.
Claims (10)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106124746 | 2017-07-24 | ||
TW106124746 | 2017-07-24 | ||
TW107121376A TWI665104B (en) | 2017-07-24 | 2018-06-21 | Copper sculpture door panel manufacturing method |
TW107121376 | 2018-06-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN108673052A CN108673052A (en) | 2018-10-19 |
CN108673052B true CN108673052B (en) | 2020-02-21 |
Family
ID=63812701
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810691808.7A Active CN108673052B (en) | 2017-07-24 | 2018-06-28 | Manufacturing method of copper sculpture door panel |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108673052B (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1445862A (en) * | 1973-09-06 | 1976-08-11 | Kolpak Anstalt | Furniture panel structures |
DE59005109D1 (en) * | 1990-01-17 | 1994-04-28 | Hjl Projects & Dev | Process for processing surfaces on structures and structures produced using this method. |
CN1462656A (en) * | 2002-05-31 | 2003-12-24 | 严世萍 | Preparation method and products of pot lace |
CN100558566C (en) * | 2004-11-18 | 2009-11-11 | 赵宇铨 | A method for processing decorative patterns on the surface of metal plates and coils |
CN106541769A (en) * | 2015-09-16 | 2017-03-29 | 王金蜜 | New type sculpture plate |
-
2018
- 2018-06-28 CN CN201810691808.7A patent/CN108673052B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN108673052A (en) | 2018-10-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3083250B1 (en) | Continuous floor product forming process | |
JPH0664108A (en) | Vinyl chloride tile material | |
CN104002543A (en) | Partial optical effect pattern optical roller assembly and method for making partial optical sheet | |
CN107002350B (en) | The dimension of artificial leather compound polyurethane material enhances | |
TW201545884A (en) | Process and apparatus for embossing tissue plies | |
CN108673052B (en) | Manufacturing method of copper sculpture door panel | |
CN108116071A (en) | It is a kind of to emboss the gold stamping plastic cement mat applying of chromatography and its manufacturing method | |
TWI665104B (en) | Copper sculpture door panel manufacturing method | |
CN104736290A (en) | Method for producing gloss effects on pressing tools | |
TWI344503B (en) | ||
TWI242491B (en) | Method for making EVA foaming body | |
CN205033753U (en) | A heat -transfer die for cloth | |
EP3141399B1 (en) | Improved process for producing metal moulds, such as sheets, cylinders and the like provided with at least one structured surface and metal stamps obtained with this process | |
TW201546347A (en) | Embossed multi-ply tissue product | |
TW201515811A (en) | Method for forming pattern on surface of foamed pad | |
TWI686282B (en) | Method for surface treatment of thermoplastic polyurethane texture with laminated deep and shallow drawings | |
KR102152379B1 (en) | Manufacturing method of character elastic pad for key ring | |
CN113696650B (en) | The production process of digital embossed decorative board and its board structure and preparation system | |
CN208164572U (en) | An embossed overprint hot stamping plastic table mat | |
JP3191209U (en) | Rustic flooring | |
TWI609645B (en) | Method for manufacturing three-dimensional printed pattern upper and upper thereof with three-dimensional printing pattern | |
TWM498119U (en) | Patterned brick wall board shaping machine | |
TWM597156U (en) | Yoga brick structure | |
TW457187B (en) | Method for producing plastic embossed tile | |
CN206467444U (en) | The big embossing pressing production line of gloves |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |