CN108673050A - A kind of interchangeable blade bore hole formula ultrasound finishing device of machining center - Google Patents
A kind of interchangeable blade bore hole formula ultrasound finishing device of machining center Download PDFInfo
- Publication number
- CN108673050A CN108673050A CN201810430345.9A CN201810430345A CN108673050A CN 108673050 A CN108673050 A CN 108673050A CN 201810430345 A CN201810430345 A CN 201810430345A CN 108673050 A CN108673050 A CN 108673050A
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- housing
- machining center
- ultrasonic transducer
- inner sleeve
- bore hole
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- 238000002604 ultrasonography Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000003490 calendering Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000033001 locomotion Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000010358 mechanical oscillation Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Knives (AREA)
Abstract
The invention discloses a kind of interchangeable blade bore hole formula ultrasound finishing devices of machining center, the lower part of handle of a knife is provided with housing (4) and inner sleeve (5), it is provided with elastic telescopic mechanism between the housing (4) and inner sleeve (5) of handle of a knife, the part of ultrasonic transducer (3) lower cylindrical shell and the cooperation of housing (4) lower part is provided with elastic side telescoping mechanism;It is provided with ultrasonic transducer (3) in inner sleeve (4), chuck (10) is connected in the end of amplitude transformer (8), biography is provided on housing (4) can receiver (12);It passes energy receiver (12) and wirelessly receives the supersonic frequency oscillator signal that transmitter (13) is sent out, finishing tool high-frequency vibration while in company with motion of main shaft carries out skin processing to workpiece surface.It is an advantage of the invention that it is easy for installation, it can be achieved that automatic tool changer, finishing effect is good, precision is high, it is suitable for the larger occasion of the lateral forces such as bore hole, machining center main shaft is impacted small.
Description
Technical field
The invention belongs to special mechanical processing technique fields, are related to a kind of interchangeable blade bore hole formula ultrasound finishing of machining center
Device.
Background technology
Machining center (english abbreviation is that CNC full name are Computerized Numerical Control) is a kind of from number
The numerically-controlled machine tool equipment for the multifunctional high-performance automation that control milling machine develops, machining center are maximum compared to CNC milling machine
Difference, which is exactly machining center, has independent tool magazine, can realize the automatic function of replacing process tool, this is also machining center
A big advantage, by tool magazine install different type difference purposes process tool, can once in clamping by from
Move the process tool on knife system change main shaft, and then realizes a variety of machining functions;But no matter with which kind of intermetallic composite coating knife
Tool processing always leaves fine scraggly tool marks in piece surface, the peak valley phenomenon staggeredly to rise and fall occurs;
Skin processing is the principle using mechanical presses, is obtained bright and clean such as a kind of machinery of the metal surface of mirror without cutting
Plastic processing method;Press polish knife applies workpiece surface certain pressure as surface finishing of part machining tool, calendering tool bit,
So that workpiece surface metal is generated Plastic Flow, be filled into the indentation trough of original residual, and reaches workpiece surface roughness value drop
Low purpose;But polishing tool service life is short, fragile, comprehensive use cost is high.Simultaneously as press polish can be in workpiece table
Face generates hardened layer, this layer has apparent lamination with internal material, be easy to cause surface layer and fall off;And since press polish knife is rigid
Property power it is too big, generally 1000N-3000N, thus to machine tool driving mechanism guide rail damage it is very big, major injury machine tool accuracy and
Service life.
With the development of ultrasonic technology, application of the ultrasonic technology in terms of machine industry mechanical processing is more and more;
The Compound Machining to the hard crisp difficult-to-machine material such as ceramics, glass may be implemented in attached supersonic vibration on the cutter of the work in-process heart
Existing many applications, but work in-process in the heart additional ultrasonic carry out skin processing due to the technical issues of being related to it is more, very
Rare practical application.On the basis of not changing machining center equipment, work in-process in the heart realize to zero by additional ultrasound wave apparatus
Part skin processing be realize the important channel of complex parts skin processings, the surface luminous intensity and machining accuracy that improve part, and
The important directions of machine tooling field innovation research.
Invention content
The purpose of this patent is exactly to design a kind of interchangeable blade bore hole formula ultrasound finishing device of machining center, is added not changing
In the case of work center machine tool structure, ultrasonic energy is transmitted to by way of radio energy-transmitting on machining center
Tool heads realize the ultrasonic wave bore hole skin processing to complex parts.
The technical scheme is that:A kind of interchangeable blade bore hole formula ultrasound finishing device of machining center, it is characterized in that:Knife
The top of handle is the installation taper shank to match with machining center spindle hole, and the lower part of handle of a knife is fixedly connected with ring-shaped jacket, is inside nested with
In constituting elasticity by elastic element in housing, telescoping mechanism, inner sleeve enclosed inside have ultrasonic transducer, ultrasonic transducer up and down
Lower end stretch out and inner sleeve and be fixedly connected with amplitude transformer, the lower end of amplitude transformer is fixedly connected with chuck, is fixedly mounted on chuck
There are tool heads;The part of ultrasonic transducer lower cylindrical shell and the cooperation of housing lower part is provided with elastic side telescoping mechanism;
It is fixed with biography energy receiver in the periphery of housing, energy receiver is passed and is changed with ultrasound by the conducting wire being arranged inside jacket and inner sleeve
It can device electrical connection;Mounting bracket is fixed on bed piece, and transmitter is fixed on the end of mounting bracket, and transmitter passes through cable
It is electrically connected with supersonic generator;Transmitter and biography energy receiver are positioned opposite, pass energy receiver and wirelessly receive
The supersonic frequency oscillator signal that transmitter is sent out;
The elastic telescopic mechanism is constituted by the elastic element between the top and handle of a knife of inner sleeve is arranged, the elasticity
Element is spring, and the both ends of spring are connect with the top of inner sleeve and handle of a knife respectively;
The elastic side telescoping mechanism is the fastening by being arranged between housing lower part and ultrasonic transducer lower case
Adjustment part, locating part and side elastic component are constituted, and limit blind hole is provided on the side inner wall of the hole wall of housing, and locating part is inserted
Enter and limit in blind hole and protrude from outer casing inner wall, the other side of external trepanning wall is provided with limit adjusting hole, limits adjusting hole
Outer end is provided with screw thread, and side elastic component is placed in limit adjusting hole, inside and the ultrasonic transducer lower case of side elastic component
External circle contact, fastens and is provided with external screw thread on adjustment part, and fastening adjustment part is inserted into limit adjusting hole and is pressed on the outside of housing
It holds in the outside of side elastic component, passes through the elastic force of threaded adjustment side elastic component;
The biography energy receiver it is logical between transmitter in a manner of magnetic resonance radio energy-transmitting, vibration frequency 18-30KHz;
The tool heads are boring cutter for borehole, and direction and the elastic side telescoping mechanism of lateral force is flexible when boring cutter works
Direction is adapted, and the side elastic component is compression spring, and compression spring is located at the opposite side of workpiece calendered surface.
It is an advantage of the invention that:
1) ultrasonic unit is easy for installation, it can be achieved that automatic tool changer, finishing effect is good, precision is high, due to the work in-process heart
Upper additional ultrasonic finishing, it is possible to the surface light dress processing for realizing various complex parts, to replace grinding, superfinishing mould,
The processes such as honing;
2) finishing tool long lifespan, it is small to the impact of machining center main shaft, the precision of machining center is not damaged;
3) finishing rear surface tissue improves, since rolled coating metal is plastically deformed, make textura epidermoidea's cold hardening and
Crystal grains fine forms fine and close threadiness, and forms residual stress layer, and hardness and strength improve, so as to improve workpiece surface
Wearability, corrosion resistance and conformability.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of specific implementation mode of the present invention;
In figure:1- installation taper shanks, 2- elastic elements 1,3- ultrasonic transducers, 4- housings, 5- inner sleeves, 6- fasten adjustment part,
The sides 7- elastic component, 8- amplitude transformers, 9- tool heads, 10- chucks, 11- locating parts, 12- is passed can receiver;13- transmitters, 14-
Mounting bracket, 15- supersonic generators, 16- cables.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1, the specific implementation mode of the interchangeable blade bore hole formula ultrasound finishing device of machining center of the present invention, including
Working central cutter handle, the mounting bracket 14 being fixedly connected on machining center lathe bed, the transmitting mounted on 14 end of mounting bracket
Device 13 and supersonic generator 15, supersonic generator 15 are connect by cable 16 with transmitter 13, and cable 16 is along installation branch
Frame 14 is arranged;The top of handle of a knife is the installation taper shank 1 to match with machining center spindle hole, and the lower part of handle of a knife is fixedly connected with annular
Housing 4 is fixed by the method welded or riveted between the upper end and handle of a knife of ring-shaped jacket 4, forms the cylinder that Open Side Down
Shape cavity, inner sleeve 5 is placed in housing 4 and handle of a knife forms the cylindrical empty intracavitary that Open Side Down, and elasticity is constituted by elastic element 2
Telescoping mechanism, the elastic telescopic mechanism is constituted by the elastic element 2 between the top and handle of a knife of inner sleeve 5 is arranged, described
Elastic element 2 is extension spring, and the both ends of extension spring are connect with the top of inner sleeve 5 and handle of a knife respectively;Inner sleeve 5 is relative to housing
4 can stretch up and down.
The elastic element 2 is spring, cylinder or rubber cushion etc..
There are ultrasonic transducer 3, the lower end of ultrasonic transducer 3 to stretch out inner sleeve 5 and consolidate with amplitude transformer 8 in 5 enclosed inside of inner sleeve
Fixed connection, the lower end that amplitude transformer 8 welds the amplitude transformer 8 that is either riveted together with ultrasonic transducer 3 are connected through a screw thread or weld
The mode connect is fixedly connected with finishing chuck 10, and tool heads 9 are connected in the lower end of finishing chuck 10;Tool heads 9 are used for bore hole
Boring cutter, due to during finishing by the lateral force perpendicular to amplitude transformer, so amplitude transformer 8 and ultrasonic transducer 3 will be inclined
From in the side of workpiece finish side, bullet is set in the part of 3 lower cylindrical shell of ultrasonic transducer and the cooperation of 4 lower part of housing thus
The lateral telescoping mechanism of property;The elastic side telescoping mechanism be by be arranged 4 lower part of housing and 3 lower case of ultrasonic transducer it
Between fastening adjustment part 6, locating part 11 and side elastic component 7 constitute, be provided with limit on the side inner wall of the hole wall of housing 4
Blind hole, cylindrical locating part 11 are inserted into limit blind hole and protrude from the inner wall of housing 4, to adjust ultrasonic transducer 3 with it is outer
The distance between set 4, makes the outer shell outer wall of ultrasonic transducer 3 not contacted with the inner wall of housing 4, in the other side of 4 hole wall of housing
It is provided with limit adjusting hole, the outer end for limiting adjusting hole is provided with screw thread, and side elastic component 7 is placed in limit adjusting hole, side
The inside of elastic component 7 is contacted with 3 lower case outer circle of ultrasonic transducer, is fastened and is provided with external screw thread on adjustment part 6, fastening adjustment
Part 6 is out of housing 4 is inserted into outside limit adjusting hole and presses in the outside of side elastic component 7, passes through threaded adjustment side bullet
The elastic force of property part 7;Limit adjusting hole and limit blind hole housing it is same diametrically.9 boring cutter of the tool heads is lateral when working
The direction of power is adapted with the telescopic direction of elastic side telescoping mechanism, and the side elastic component is compression spring, and compression spring is located at workpiece
The opposite side of calendered surface, side cutting power make compression spring compress, and after cutting stops, the compression spring of side elastic component 7 extends, luffing
Bar 8 sets back.
It is fixed with biography energy receiver 12 in the periphery of housing 4, passes energy receiver 12 by being arranged in housing 4 and inner sleeve 5
The conducting wire in portion is electrically connected with the realization of ultrasonic transducer 3;Transmitter 13 is one group of wireless transmission coil, electrical input and ultrasonic wave
The electricity output end of generator 15 is electrically connected by cable 16, and the supersonic frequency electricity oscillator signal that supersonic generator 15 generates passes through electricity
Cable 16 is transmitted to the transmitting of transmitter 13;It is the wireless receiving circuit being made of matching capacitance and matching inductance to pass energy receiver 12,
The supersonic frequency electroshock received, is swung signal transmission and arrived by the electromagnetic wave that the transmitting of transmitter 13 is received by way of electromagentic resonance
Ultrasonic transducer 3, the effect of ultrasonic transducer 3 are that supersonic frequency electric oscillation signal is converted into supersonic frequency mechanical oscillation;Pass energy
Matching capacitance, matching inductance and the ultrasonic transducer 3 of receiver 12 receive the electromagnetic wave that transmitter 13 emits, and through impedance transition
Ultrasonic transducer 3 is driven to generate resonance.Transmitter 13 and pass can receiver 12 it is positioned opposite, between there are gap, biography can receive
Device 12 wirelessly receives the supersonic frequency oscillator signal that transmitter 13 is sent out;In embodiment, passing can receiver 12 and hair
Radio energy-transmitting, vibration frequency 18-30KHz, effect are optimal in a manner of magnetic resonance between emitter 13.
The course of work of ultrasonic wave finishing is that supersonic generator generates the electromagnetic wave of 18-30kHz, passes through transmitter 13
Wirelessly launch, passes energy receiver 12 and receive the electromagnetic wave, and will be passed after the electromagnetic wave conversion process received
Defeated to arrive ultrasonic transducer 3, driving ultrasonic transducer 3 generates resonance, to which electric signal is changed into per minute 20000-50000
Mechanical oscillation are transmitted to amplitude transformer 8 by secondary mechanical oscillation, ultrasonic transducer 3, and finishing chuck 10 is fixedly connected with amplitude transformer 8,
So the tool heads 9 being connected on finishing chuck 10 also generate high-frequency vibration while in company with motion of main shaft, in tool heads 9
There is lateral movement while lower vibration again, to carry out skin processing by program track to workpiece surface.Handle of a knife can use
BT30, JT, NT, ISO etc. can be selected in universal standard handle of a knife, main shaft, and corresponding cutter is configured in tool magazine, so that it may automatic to realize
Tool changing.
Claims (6)
1. a kind of interchangeable blade bore hole formula ultrasound finishing device of machining center, it is characterized in that:The top of handle of a knife is and machining center
The installation taper shank (1) that spindle hole matches, the lower part of handle of a knife are fixedly connected with ring-shaped jacket (4), and inner sleeve (5), which is placed in housing, to be passed through
Elastic element (2) constitutes elasticity, and telescoping mechanism, inner sleeve (5) enclosed inside have ultrasonic transducer (3), ultrasonic transducer (3) up and down
Lower end stretch out inner sleeve and (5) and be fixedly connected with amplitude transformer (8), the lower end of amplitude transformer (8) is fixedly connected with finishing chuck (10),
Tool heads (9) are installed on chuck (10);Coordinate in ultrasonic transducer (3) lower cylindrical shell and housing (4) lower part
Part be provided with elastic side telescoping mechanism;It is fixed with biography energy receiver (12) in the periphery of housing (4), passing can receiver
(12) it is electrically connected with ultrasonic transducer (3) in the internal conducting wire of housing (4) and inner sleeve (5) by being arranged;Mounting bracket (14) is solid
It is scheduled on bed piece, transmitter (13) is fixed on the end of mounting bracket (14), and transmitter (13) is by cable (16) and surpasses
Sonic generator (15) is electrically connected;Transmitter (13) and biography energy receiver (12) are positioned opposite, pass energy receiver (12) and pass through nothing
The mode of line receives the supersonic frequency oscillator signal that transmitter (13) is sent out.
2. the interchangeable blade bore hole formula ultrasound finishing device of machining center according to claim 1, it is characterized in that:The elasticity
Element (2) is spring, cylinder or rubber cushion.
3. the interchangeable blade bore hole formula ultrasound finishing device of machining center according to claim 2, it is characterized in that:The elasticity
Element (2) is spring, and the both ends of spring are connect with the top of inner sleeve (5) and handle of a knife respectively.
4. the interchangeable blade bore hole formula ultrasound finishing device of machining center according to claim 1, it is characterized in that:The elasticity
Lateral telescoping mechanism be by be arranged between housing (4) lower part and ultrasonic transducer (3) lower case fastening adjustment part (6),
Locating part (11) and side elastic component (7) are constituted, and limit blind hole is provided on the side inner wall of the hole wall of housing (4), are limited
Part (11) is inserted into limit blind hole and protrudes from housing (4) inner wall, and the other side of housing (4) hole wall is provided with limit adjustment
Hole, the outer end for limiting adjusting hole are provided with screw thread, and side elastic component (7) is placed in limit adjusting hole, side elastic component (7) it is interior
Side is contacted with ultrasonic transducer (3) lower case outer circle, is provided with external screw thread in fastening adjustment part (6), fastening adjustment part (6) from
It is inserted into limit adjusting hole and is pressed in the outside of side elastic component (7) on the outside of housing (4), pass through threaded adjustment side elastic component
(7) elastic force.
5. the interchangeable blade bore hole formula ultrasound finishing device of machining center according to claim 1, it is characterized in that:The biography energy
Between receiver (12) and transmitter (13) in a manner of magnetic resonance radio energy-transmitting, vibration frequency 18-30KHz.
6. the interchangeable blade bore hole formula ultrasound finishing device of machining center according to claim 1, it is characterized in that:The tool
Head (9) is boring cutter for borehole, and the direction of lateral force and the telescopic direction of elastic side telescoping mechanism are adapted when boring cutter works, institute
It is compression spring to state side elastic component (7), and compression spring is located at the opposite side of workpiece calendered surface.
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CN201810430345.9A CN108673050A (en) | 2018-05-07 | 2018-05-07 | A kind of interchangeable blade bore hole formula ultrasound finishing device of machining center |
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CN201810430345.9A CN108673050A (en) | 2018-05-07 | 2018-05-07 | A kind of interchangeable blade bore hole formula ultrasound finishing device of machining center |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115255425A (en) * | 2022-08-30 | 2022-11-01 | 航天特种材料及工艺技术研究所 | Sectional type remote induction power supply vibration auxiliary machining system of drilling and boring machine |
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CN205291279U (en) * | 2016-01-17 | 2016-06-08 | 西安帕沃辐电气工程有限公司 | Rotatory ultrasonic knife handle for lathe |
CN205651537U (en) * | 2016-04-20 | 2016-10-19 | 东莞市优超精密技术有限公司 | ISO25 ultrasonic knife handle |
CN206047490U (en) * | 2016-08-31 | 2017-03-29 | 山东华云机电科技有限公司 | A kind of novel ultrasonic processing unit (plant) |
-
2018
- 2018-05-07 CN CN201810430345.9A patent/CN108673050A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006016290A1 (en) * | 2006-04-06 | 2007-10-11 | Gühring Ohg | Multipart shaft tool e.g. for fine finishing tool, has central cutting for adaptation such as for first frame supporting central body and concentrically arranged cutting carrier |
CN203018770U (en) * | 2012-11-27 | 2013-06-26 | 陕西航空电气有限责任公司 | Ultrasonic drilling and milling tool for rotating machine |
CN204035001U (en) * | 2014-07-25 | 2014-12-24 | 陶晓明 | A kind of high-speed electric main shaft general rotary ultrasonic transducer assembly |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115255425A (en) * | 2022-08-30 | 2022-11-01 | 航天特种材料及工艺技术研究所 | Sectional type remote induction power supply vibration auxiliary machining system of drilling and boring machine |
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Application publication date: 20181019 |